shear testing of precast concrete sandwich wall panel

1
Shear Testing of Precast Concrete Sandwich Wall Panel Composite Shear Connectors Taylor Sorensen, Jaiden Olsen, Dr. Marc Maguire [email protected], [email protected], [email protected] Test Method Conclusion References 1. Frankl, B. A., Lucier, G. W., Hassan, T. K., Rizkalla, S. H., “Behavior of Precast, Prestressed Concrete Sandwich Wall Panels Reinforced with CFRP Shear Grid,” PCI Journal, V 56, No 2, March 2011, 42-54. 2. Bai, F., and Davidson, J. (2015). “Analysis of partially composite foam insulated concrete sandwich structures” Engineering Structures 91, pp 197-209. 3. Woltman, G., Tomlinson, D., Fam, A., “Investigation of Various GFRP Shear Connectors for Insulated Precast Concrete Sandwich Wall Panels,” Journal of Composites for Construction, V. 17, September/October 2013, 711-721. 4. Naito, C. J., Hoemann, J. M., Shull, J., Saucier A., Salim, H., Bewick, B., Hammons, M (2011) “Precast/Prestressed Concrete Experiments Performance on Non-Loadbearing Sandwich Wall Panels.” Air Force Research Laboratory Report, AFRL-RX-TY- TR-2011-0021, Panama City, FL: Tyndall Air Force Base. Research Significance Results Simplified Model Figure1- Concrete Sandwich Wall Panel with Company A Connections The push for more sustainable engineering designs in the past 20 years has encouraged greater focus on thermally efficient connections for concrete wall panels (shown in Fig. 1). One of the most challenging aspects of insulated panel design is creating composite action between the concrete wythes, without causing a thermal bridge. Thermal bridging occurs when the thermally efficient foam is penetrated by a more conductive material like concrete or steel, and can greatly reduce the R value of the component. The objective of this research is to use existing information and new testing to develop general tools for use in every day practice to better generalize composite action in wall panels. Foam types used included Extruded Polystyrene (XPS), Polyisocyanurate (ISO), Expanded Polystyrene (EPS) Concrete reinforced by #3 rebar spaced at 6” on center Load applied to center wythe with relative displacement measured of inner wythe to outer wythe Specimens were each 3 ft. wide by 4 ft. tall Each of four connectors manufactured using Glass Fiber Reinforced Polymer (GFRP) but with differing processes and companies Specimen depth consisted of three concrete wythes and two foam wythes Wythe dimensions were either 3”x3”x6”x3”x3” or 4”x4”x8”x4”x4” Figure 2- Four Types of Push-off Concrete Test Specimens Figure 3- Push-off Test Setup Many connectors maintained significant load while continuing to deform; others failed soon after they reached peak load Foam type and bond between concrete and foam interface had insignificant effect on strength or ductility, though unbonded specimens showed consistent reduction in capacity Analytical model developed using personal matrix analysis software Model panels with only beam and spring elements Connectors provide less strength and stiffness with larger wythe thicknesses or when debonded Stiffness and strength were found to be unrelated and likely due more to the orientation of the connectors Simplified beam spring model is accurate as compared to literature A triangular distribution of shear connectors is the most structurally efficient (more connectors lumped toward ends) Composite action was shown to increase with the increase of shear connectors Figure 4- Shear Load vs. Deflection for specimens 0 5 10 15 Load per Connector (kips) CA 3" SPECIMENS NU EPS UB 3 NU EPS B 3 NU XPS UB 3 NU XPS B 3 NU ISO B 3 NU ISO UB 3 0 5 10 15 Load per Connector (kips) CA 4" SPECIMENS NUEPSB4 NUEPSUB4 NUXPSB4 NUXPSUB4 NUISOB4 NUISOUB4 0 5 10 15 Load per Connector (kips) CB 3" SPECIMENS TSC XPS UB 3 TSC XPS B 3 TSC ISO UB 3 TSC ISO B 3 0 5 10 15 Load per Connector (kips) CB 4" SPECIMENS TSCXPSB4 TSCXPSUB 4 0 5 10 15 Load per Connector (kips) CC 3" SPECIMENS TSX ISO 3B TSX ISO 3c TSX XPS UB 3 TSX XPS B 3b 0 5 10 15 Load per Connector (kips) CC 4" SPECIMENS TSXXPSB4 TSXXPSUB4 TSXISOB4 TSXISOUB4 0 5 10 15 0.0 0.2 0.4 0.6 0.8 1.0 Load per Connector (kips) DeflecKon (inches) CD 3" SPECIMENS HK EPS UB 3 HK EPS B 3 HK XPS UB 3 HK XPS B 3 HK ISO B 3 HK ISO UB 3 0 5 10 15 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Load per Connector (kips) DeflecKon (inches) CD 4" SPECIMENS HKEPSUB4 HKXPSB4 HKXPSUB4 HKISOUB4 0 5 10 15 20 CAEPS CAXPS CAISO CBXPS CBISO CCXPS CCISO CDEPS CDXPS CDISO Ul#mate Load per Connector (kips) 3 Inch 3 Inch 4 Inch 4 Inch Figure 5- Ultimate Load per Connector Comparison Figure 8- Elastic Stiffness (K E ) Comparison per Connector 0.00 2.00 4.00 6.00 8.00 10.00 12.00 CAEPS CAXPS CAISO CBXPS CBISO CCXPS CCISO CDEPS CDXPS CDISO Shear Load per Connector (kips) 3 Inch 3 Inch 4 Inch 4 Inch Figure 7- Elastic Limit (F E ) Comparison per Connector 0.00 50.00 100.00 150.00 200.00 250.00 CAEPS CAXPS CAISO CBXPS CBISO CCXPS CCISO CDEPS CDXPS CDISO Connector Shear S#ffness (kips/in) 3 Inch 3 Inch 4 Inch 4 Inch Elastic limit load (F E ) and elastic stiffness (K E ) identified visually Aside from strength and stiffness, other factors that should be considered include cost, ease of fabrication, and durability 0 10 20 30 40 50 60 0 0.2 0.4 0.6 0.8 1 Shear Load (kips) Shear Deflec#on (inches) F E K E F max Figure 6- Determination of Elastic Load and Stiffness Beam elements assigned individual concrete wythe properties, separated by distance between the concrete wythe centroids Springs placed to represent both connectors and insulation stiffness Equivalent point loads placed for corresponding applied pressure Model agreed with tested results, but only Connector B was modeled Further testing is currently in progress 0 0.5 1 1.5 2 2.5 3 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 Pressure (psi) Midspan Deflection (inches) Bai and Davidson 2015 w/ Foam PCS5 Specimen A PCS 5 Specimen C SAP Model w/o Foam SAP Model w/ Foam Bai and Davidson 2015 w/o Foam Figure 9- Beam Spring Model Figure 10- Deflection and Resistance Comparison (Naito)

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Page 1: Shear Testing of Precast Concrete Sandwich Wall Panel

Shear Testing of Precast Concrete Sandwich Wall Panel Composite Shear Connectors Taylor Sorensen, Jaiden Olsen, Dr. Marc Maguire

[email protected], [email protected], [email protected]

   Test Method

Conclusion

References

1.  Frankl, B. A., Lucier, G. W., Hassan, T. K., Rizkalla, S. H., “Behavior of Precast, Prestressed Concrete Sandwich Wall Panels Reinforced with CFRP Shear Grid,” PCI Journal, V 56, No 2, March 2011, 42-54.

2.  Bai, F., and Davidson, J. (2015). “Analysis of partially composite foam insulated concrete sandwich structures” Engineering Structures 91, pp 197-209.

3.  Woltman, G., Tomlinson, D., Fam, A., “Investigation of Various GFRP Shear Connectors for Insulated Precast Concrete Sandwich Wall Panels,” Journal of Composites for Construction, V. 17, September/October 2013, 711-721.

4.  Naito, C. J., Hoemann, J. M., Shull, J., Saucier A., Salim, H., Bewick, B., Hammons, M (2011) “Precast/Prestressed Concrete Experiments Performance on Non-Loadbearing Sandwich Wall Panels.” Air Force Research Laboratory Report, AFRL-RX-TY-TR-2011-0021, Panama City, FL: Tyndall Air Force Base.

Research Significance Results Simplified Model

Figure1- Concrete Sandwich Wall Panel with Company A Connections

•  The push for more sustainable engineering designs in the past 20 years has encouraged greater focus on thermally efficient connections for concrete wall panels (shown in Fig. 1). One of the most challenging aspects of insulated panel design is creating composite action between the concrete wythes, without causing a thermal bridge. Thermal bridging occurs when the thermally efficient foam is penetrated by a more conductive material like concrete or steel, and can greatly reduce the R value of the component.

•  The objective of this research is to use existing information and new testing to develop general tools for use in every day practice to better generalize composite action in wall panels.

•  Foam types used included Extruded Polystyrene (XPS), Polyisocyanurate (ISO), Expanded Polystyrene (EPS)

•  Concrete reinforced by #3 rebar spaced at 6” on center

•  Load applied to center wythe with relative displacement measured of inner wythe to outer wythe

•  Specimens were each 3 ft. wide by 4 ft. tall •  Each of four connectors manufactured using Glass Fiber Reinforced

Polymer (GFRP) but with differing processes and companies •  Specimen depth consisted of three concrete wythes and two foam

wythes •  Wythe dimensions were either 3”x3”x6”x3”x3” or 4”x4”x8”x4”x4”

Figure 2- Four Types of Push-off Concrete Test Specimens

Figure 3- Push-off Test Setup

•  Many connectors maintained significant load while continuing to deform; others failed soon after they reached peak load

•  Foam type and bond between concrete and foam interface had insignificant effect on strength or ductility, though unbonded specimens showed consistent reduction in capacity

•  Analytical model developed using personal matrix analysis software •  Model panels with only beam and spring elements

•  Connectors provide less strength and stiffness with larger wythe thicknesses or when debonded

•  Stiffness and strength were found to be unrelated and likely due more to the orientation of the connectors

•  Simplified beam spring model is accurate as compared to literature •  A triangular distribution of shear connectors is the most structurally

efficient (more connectors lumped toward ends) •  Composite action was shown to increase with the increase of shear

connectors

Figure 4- Shear Load vs. Deflection for specimens

0  

5  

10  

15  

Load  per  Con

nector    (kips)   CA  3"  SPECIMENS  

NU  EPS  UB  3  NU  EPS  B  3  NU  XPS  UB  3  NU  XPS  B  3  NU  ISO  B  3  NU  ISO  UB  3  

0  

5  

10  

15  

Load  per  Con

nector  (kips)   CA  4"  SPECIMENS  NUEPSB4  NUEPSUB4  NUXPSB4  NUXPSUB4  NUISOB4  NUISOUB4  

0  

5  

10  

15  

Load  per  Con

nector  (kips)   CB  3"  SPECIMENS  

TSC  XPS  UB  3  TSC  XPS  B  3  TSC  ISO  UB  3  TSC  ISO  B  3  

0  

5  

10  

15  

Load  per  Con

nector  (kips)   CB  4"  SPECIMENS  

TSCXPSB4  

TSCXPSUB4  

0  

5  

10  

15  

Load  per  Con

nector  (kips)  

CC  3"  SPECIMENS   TSX  ISO  3B  

TSX  ISO  3c  

TSX  XPS  UB  3  

TSX  XPS  B  3b  

0  

5  

10  

15  

Load  per  Con

nector  (kips)  

CC  4"  SPECIMENS  TSXXPSB4  TSXXPSUB4  TSXISOB4  TSXISOUB4  

0  

5  

10  

15  

0.0   0.2   0.4   0.6   0.8   1.0  

Load  per  Con

nector  (kips)  

DeflecKon  (inches)  

CD  3"  SPECIMENS  HK  EPS  UB  3  HK  EPS  B  3  HK  XPS  UB  3  HK  XPS  B  3  HK  ISO  B  3  HK  ISO  UB  3  

0  

5  

10  

15  

0.0   0.1   0.2   0.3   0.4   0.5   0.6   0.7   0.8   0.9   1.0  

Load  per  Con

nector  (kips)  

DeflecKon  (inches)  

CD  4"  SPECIMENS  HKEPSUB4  HKXPSB4  HKXPSUB4  HKISOUB4  

0  

5  

10  

15  

20  

CA-­‐EPS   CA-­‐XPS   CA-­‐ISO   CB-­‐XPS   CB-­‐ISO   CC-­‐XPS   CC-­‐ISO   CD-­‐EPS   CD-­‐XPS   CD-­‐ISO  Ul#mate  Load

 per  Con

nector  

(kips)  

3  Inch   3  Inch   4  Inch   4  Inch  

Figure 5- Ultimate Load per Connector Comparison

Figure 8- Elastic Stiffness (KE) Comparison per Connector

0.00  

2.00  

4.00  

6.00  

8.00  

10.00  

12.00  

CAEPS   CAXPS   CAISO   CBXPS   CBISO   CCXPS   CCISO   CDEPS   CDXPS   CDISO  

Shear  Loa

d  pe

r  Con

nector  

(kips)  

3  Inch   3  Inch   4  Inch   4  Inch  

Figure 7- Elastic Limit (FE) Comparison per Connector

0.00  

50.00  

100.00  

150.00  

200.00  

250.00  

CAEPS   CAXPS   CAISO   CBXPS   CBISO   CCXPS   CCISO   CDEPS   CDXPS   CDISO  

Conn

ector  S

hear  S#ff

ness  

(kips/in)  

3  Inch   3  Inch   4  Inch   4  Inch  

•  Elastic limit load (FE) and elastic stiffness (KE) identified visually

•  Aside from strength and stiffness, other factors that should be considered include cost, ease of fabrication, and durability

0  

10  

20  

30  

40  

50  

60  

0   0.2   0.4   0.6   0.8   1  

Shear  Loa

d  (kips)  

 Shear  Deflec#on  (inches)  

FE

KE

Fmax

Figure 6- Determination of Elastic Load and Stiffness

•  Beam elements assigned individual concrete wythe properties, separated by distance between the concrete wythe centroids

•  Springs placed to represent both connectors and insulation stiffness

•  Equivalent point loads placed for corresponding applied pressure

•  Model agreed with tested results, but only Connector B was modeled

•  Further testing is currently in progress

0

0.5

1

1.5

2

2.5

3

0 0.05 0.1 0.15 0.2 0.25 0.3 0.35

Pre

ssur

e (p

si)

Midspan Deflection (inches)

Bai and Davidson 2015 w/ Foam

PCS5 Specimen A

PCS 5 Specimen C

SAP Model w/o Foam

SAP Model w/ Foam

Bai and Davidson 2015 w/o Foam

Figure 9- Beam Spring Model

Figure 10- Deflection and Resistance Comparison (Naito)