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PLASMA DISPLAY TVChassis : D63A(N)Model : PPM63H3X/XSF

PLASMA DISPLAY TV CONTENTS

1.

2.

3.

4.

5.

Specifications

Alignment and Adjustments

Exploded View and Parts List

Service Item

Schematic Diagrams

SERVICE Manual

This Service Manual is a property of Samsung Electronics Co.,Ltd.Any unauthorized use of Manual can be punished under applicableInternational and/or domestic law.

© Samsung Electronics Co., Ltd. MAY. 2004Printed in KoreaAA82-01672A

ELECTRONICS


Samsung Electronics 2-1

2. Alignment and Adjustments2-1 Service Mode2-1-1 SERVICE MODE Entry Method (General Transmitter)

� For the General Transmitter

1. Turn the power off and set to stand-by mode.

2. Press the buttons of the transmitter in this order; Info-Menu-Mute-Power or Mute-1-8-Power

to turn the set on.

3. The set turns on and enters service mode.

* If you fail to enter service mode, repeat steps 1 and 2 above.

2-1-2 Initial DISPLAY State of SERVICE MODE 2-1-2(A) OSD DISPLAY

2-1-2(B) Button Operations in SERVICE MODE

1. VSP9437-1 9. CXA2101

2. VSP9437-2 10. LOGIC

3. FLI2300 11. TP LOG-ASI

4. ASI500-1 12. Option

5. ASI500-2 13. CheckSum 0000

6. DNIe 14. Reset

7. AD9888

8. CXA2151

Release : 2003-07-12 T_NEW63MWW_1001

Menu

UP/DOWN Key

LEFT/RIGHT Key

Displays all menus

Cursor move to select items

Enable to increase and decrease the data of the selected items

SERVICE MAIN


2-2 Samsung Electronics

2-1-3 Factory Data Initial Value

VSP9 43 7- 1 ( V IDEO )

V PEAKING 16

HPLL SPEED 00

RGB/YUV CONTRAST 41

RGB/YUV BRIGHTNESS 248

YUV SATCB 26

YUV SATCR 26

PAL B/G 01

PAL D/K 01

PAL I 01

SECAM B/G 27

SECAM D/K 27

SECAM L'/L 27

NTSC M 01

NTSC 4. 43 27

PAL 60 27

PAL M/N 01

PAL 01

SECAM 27

NTSC 01

NTSC 4. 43 27

PAL 60 27

NR 01

VSP9 43 7 - 2

V PEAKING 16

HPLL SPEED 01

PAL 01

SECAM 27

NTSC 01

PAL AV 01

SECAM AV 27

NTSC AV 01

F L I230 0

Y DELAY 05

C DELAY 12

CONTRAST 95

BRIGHTNESS 18 5

SATURATION 11 0

ASI500 I ( VIDEO / PC ,DVI )

R CONTRAST 32/30

G CONTRAST 32/30

B CONTRAST 32/30

R BRIGHTNESS 00

G BRIGHTNESS 00

B BRIGHTNESS 00

TEXT ALPHA 01

TEXT THRESHOLD 07

FILT ER ML 00

FILT ER MR 00

FILT ER FR 00

FILT ER MC 16

FILT ER UC 00

FILT ER LC 00

FILTER YPASS 00

R GAMMA 32

G GAMMA 32

B GAMMA 32

H POSITION 00

V POSITION 00

H SIZE 00

V S IZE 00

OVERSCAN R 50

OVERSCAN G 50

OVERSCAN B 50

ASI 500 II

PIP R CONTRAST 32

PIP G CONTRAST 32

PIP B CONTRAST 32

PIP R BRIGHTNESS 00

PIP G BRIGHTNESS 00

PIP B BRIGHTNESS 00

PIP FILTER IC 00

PIP FILTER ML 00

PIP FILTER MR 00

PIP FILTER UC 00



CXA2 1 0 1

PICT URE 16

HUE 31

COLOR 16

BRIGHT 61

SHARPNESS 28

R-DRIVE 04

G-DRIVE 04

B-DRIVE 04

R-CUTOFF 32

G-CUTOFF 32

B-CUTOFF 32

SUB-BRIGHT 35

CR-OFFSET1 07

CB-OFFSET1 07

SUB-CONT 12

SUB-COL 08

SUB-HUE 08

R-Y/ R 13

R-Y/ B 15

G-Y/ R 12

G-Y/ B 04

DNIe (VIDEO / PC, DVI) AD9 8 8 8 (VIDEO / COMP/ PC)

R GAIN 127/190/127

127/213/127

127/206/127

54/79/54

54/34/54

54/75/54

G GAIN

B GAIN

R, CR OFFSET

G, Y OFFSET

B, CB OFFSET

VIDE O PATH PC

AUTO COLOR OFF

CXA2151

GAIN SEL 01

CB GAIN 07

CR GAIN 07

Y GAI N 01

HFREQ 00

BRIGHT OFFSET

CONTRA OFFSET

SCALE MAX Y

SCALE MIN Y

TH HPF

TH EDGE

NR SEL

CE UPPER

CE CUTOFF

CE GAIN

DCE GAIN

SKIN ON

CTI GAIN

DE NOISE GAIN

Attachment

Attachment

48

16

00

04/05

02

220/240

45

64/75

190/96

00

00/08

08/10

TH CORING

PATT SEL

NOISE TH3

H CONT

V CONT

BLACK GAIN

WHITE GAIN

WTE GAIN

CTE GAIN

H SHARP GAIN

V SHARP GAIN

SHARPNESS

CLK DLY

H POSI

02

00

100

32

32

375

375

300

176

127/48

127/48

100

07

14



LOGIC (PDP DRIVER)

R DRIVE

G DRIVE

B DRIVE

R CUTOFF

G CUTOFF

B CUTOFF

GAMMA 01

GTS SET 01

ERD MODE 01

RANDOM NOISE 01

DIFF FI LTER 01

APC 01

APC SET 00

APC VALUE 127

ACTIVE V POS 12

ACTIVE H POS 19

V SYNC POS 03

H SYNC POS 32

V SYNC WIDTH 02

H SYNC WIDTH 12

TP LOG- ASI (TEST PAT LOGIC /SCALER)

LOG PATTERN 00

LOG HIGH LEVEL 00

LOG LOWLEVEL 00

ASI COLORBAR 00

OPTI ON

PIXEL SHIF T V

SHIFT TEST OFF

PIXEL NMBER 04

SHIFT LINE 04

SHIFT TIME 04

RGB DNIe OFF

DNIe DEMO OFF

DNIe THROUGH OFF

VIDEO MUTE 00

1366x768 ON

MDC ENABLE ON

LAST MEMORY ON

ICW/B Data

Video ,S-VHS Component PC DVI

SNIBright

Contrast

Logic

R Gain

G Gain

B Gain

R Cutof f

G C utof f

B Cutoff

ITEM

Attachment

Attachment

Attachment

Attachment

Attachment

Attachment

Attachment�

02

247

145

130

120

232

00

252

15

07

125

130

105

02

00

243

00

00

125

130

105

02

00

243

00

00

125

130

97

00

00

254




2-2 WHITE Balance Coordinates

2-2-1 White Balance Adjustment

1. W/B Adjustment is required for the following four modes: DVI → DTV → PC → CVBS(VIDEO)→ CVBS(VIDEO PIP)

2. Adjustment Method (DVI, DTV, PC : VG828, CVBS : Adjust RF signals to match the Toshiba pattern (in-house signal)! Adjust the target set by adjusting the panel logic and the video DNIe adjustment register in

register in order to determine the referential W/B of the panel with a DVI input, whichis the full digital path.

@ For DTV adjustment, adjust the adjustment register of ad9888 to align the DTV signalto the DNIe and logic panel value which was fixed with a DVI adjustment so that they arein effect considered to be the same signals. (At this time, do not adjust the gain of AD9888 → the Highlight W/B does not need to be adjusted since its deviation fallswithin valid distribution range.)

# PC adjustment is same as DTV adjustment. (The offset can be applied to the valuesobtained through DTV adjustment. However, additional adjustment is required forY, Cb, and Cr of DTV since PC processes R, G, and B signals.)

$ cvbs adjustment is performed with the Toshiba pattern (in-house signal) and differsfrom the VG828 signals in the above three modes. Hence, it should be performed withthe same method of ! DVI adjustment.

% Finally, activate PIP in video mode, and repeat W/B adjustment.

❈ Thus, Micom saves the W/B data separately for each memory mode of the block(See the block diagram given below) during W/B adjustment.

Micom can memorize the four modesseparately. However, under the currentadjustment guidelines, DTV and PC arememorized with the same value duringDVI adjustment and CVBS is memorizedwith a separate value.



2-2-2 White Balance Coordinates by Mode

DVI DTV COMPONENT(480P, 720P, 1080i )

PC VIDEO

H/L

x 285 285 285 280

y 295

25

295 295 295

Y( fL) 31.5 20.0 31.5

L/L

x 285 285 285 285

y 295 295 295 300

Y( fL) 0.8 0.9 0.8 0.9

Pedestal Level Low Lightmeasure point

High Lightmeasure point

Pattern Used in Adjustment : 10 Steps Gray scale pattern



2-3 Voltage Adjustment

Tuning the variable resistor(VR) adjusts voltage

T : Test Point

VR : Vari able Resistor

SMPS-DC

T

CN830

CN852B

CN851B

CN801CN803CN802

VR8540VE

VR8601VS

CN805

CN804

VR8580VSET

VR8560VSCAN VR8491

D5V

VR8501VA

CN806 CN811

Test Point

VSET VSCAN VE VA VS

OUTPUT Voltage

VSCAN

See the labels

attached on the

base chassis.

VS

VSET

VE

VA

D5V +5V

A6V +6V

D5VA6V

T


MEMO

Electrical Parts List


4. Service Item4-1 Assy Board & Part List for Service



NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

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LOC.NO. CODE NO. SPEC Q'TYD0254 AA32-00013B MODULE REMOCON;346HF5,38KHz,940mm,MESH,H 1T0268 3903-000082 CBF-POWER CORD;DT,CN,IP3/YES(A),I(IEC C1 1T0074 BN59-00366A REMOCON;TM76,D61A,42,G6148,PPM42S3,EX 1T0132 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1T0145 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1T0098 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1T0046 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1T0046 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1T0008 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1M0003 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1T0001 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1T0096 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1T0073 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1T0297 BN96-00360A ASSY PDP P-LOGIC SUB R;LJ92-00652A,M3,S6 1T0297 BN96-00361A ASSY PDP P-LOGIC SUB L;LJ92-00653A,M3,S6 1T0118 BN96-00363A ASSY PDP P-J BUFF;LJ92-00688A,M3,S63HW-X 1T0035 BN96-00364A ASSY PDP P-I BUFF;LJ92-00687A,M3,S63HW-X 1T0034 BN96-00365A ASSY PDP P-H BUFF;LJ92-00686A,M3,S63HW-X 1T0033 BN96-00370A ASSY PDP P-G BUFF;LJ92-00685A,M3,S63HW-X 1T0032 BN96-00371A ASSY PDP P-F BUFF;LJ92-00684A,M3,S63HW-X 1T0031 BN96-00372A ASSY PDP P-E BUFF;LJ92-00683A,M3,S63HW-X 1T0047 BN96-00373A ASSY PDP P-Y BUFF DOWN;LJ92-00682A,M3,S6 1T0048 BN96-00374A ASSY PDP P-Y BUFF UP;LJ92-00681A,M3,S63H 1T0044 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1T0037 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1

Yon can search for the updated part code through ITSELF web site.URL:http://itself.sec.samsung.co.kr

4-2 PPM63H3X/XSF


MEMO

3. Exploded View & Parts List

3-1 PPM63H3X/XSF

Exploded View & Parts List


1 BN96-00303N ASSY COVER P-FRONT;63P3H(VMB),ASIA,ABS H 1 M00031-1 BN64-00127N CABINET FRONT;63P3 VMB,ABS,HB,HF-1690H,W 1 T0003 S.N.A1-2 BP64-00179A BADGE-BRAND;ALL,AL,T1.5,83,14,,BLK,SILIV 1 T0057 S.N.A1-3 BP64-00045C KNOB CONTROL;P3,ABS,HB,WP1000 1 T0022 S.N.A1-4 BN64-00074B WINDOW-REMOTE;42P3S,PMMA,,,,,,CLEAR 1 S.N.A2 BN94-00494D ASSY PCB MISC-CONTROL;SPD-63P3H,D57A,ALE 1 T00983 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A4 BN67-00077A GLASS;63INCH,T47%,1442*832,T3.8,0.15OHM 1 S.N.A5 BN96-00305B ASSY MISC P-FILTER TOP;SPD-63P3H,AL,T2.0 1 S.N.A6 BN96-00306B ASSY MISC P-FILTER BTM;SPD-63P3H,AL,T2.0 1 S.N.A7 BN96-00307B ASSY MISC P-FILTER SIDE;SPD-63P3H,AL,T2. 2 S.N.A8 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 8 T0081 T00819 AA60-00110L SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A10 AA60-00110M SPACER-FILTER;63P3H,P/U FROM,1420,6.0,9. 2 T0918 S.N.A11 BN96-00935A ASSY PDP P-MODULE;M3,S63HW-XD02,D55A,D2. 1 T004412 BN72-00345A SPONGE;SPD-63P3H,SHIELD-FORM,14,14,225,P 1 S.N.A13 BN63-00627A SHIELD-FUNCTION;SPD-63P3H,AL,T1.0 1 S.N.A14 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 26 T0081 S.N.A15 BN96-00231A ASSY PDP P-SMPS;,D54A,HD,NTSC,PAL,63 INC 1 T004616 BN96-00232A ASSY PDP P-SMPS,DC;,D54A,HD,NTSC,PAL,63 1 T004617 BN96-00359A ASSY PDP P-X MAIN BOARD;LJ92-00680A,M3,S 1 T007318 BN96-00939A ASSY PDP P-LOGIC MAIN BOARD;M3,S63HW-XD0 1 T003719 BN96-00358A ASSY PDP P-Y MAIN BOARD;LJ92-00679A,M3,S 1 T009620 BN96-00302C ASSY COVER P-BACK SUB;63P3 VMB,AL T1.5,D 1 T000821 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 3 T0081 S.N.A22 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A23 BN31-00001A FAN-ASSY;G4020S05B2-RS,PBTP,UL94-Vo,Brac 3 T024324 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 EL013 S.N.A25 BN94-00532D ASSY PCB MISC-DIGITAL;PPM63H3,D63A,NEWTO 1 T013226 BN94-00449J ASSY PCB MISC-ANALOG;PPM63H3,D63A,VMB,SH 1 T014527 6006-001132 SCREW-MACHINE;WSP,PH,+,M3,L8,NI PLT,SWRC 8 CCM1 S.N.A28 2901-001263 FILTER-EMI AC LINE;250V,10A,-,2200PF,50X 1 FT53229 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 2 CCM130 BN96-00308C ASSY COVER P-BACK;63P3 VMB,AL T1.5,DGM52 1 T000131 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 11 T0081 S.N.A32 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 11 CCM1 S.N.A33 6006-001112 SCREW-MACHINE;WP,PH,+,M8,L16,ZPC(BLK),SW 6 CCM134 BN96-00304F ASSY MISC P-BRACKET TERMINAL;63P3,AL,1.5 1 S.N.A35 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 8 CCM1 S.N.A36 BN64-00153B DECORATION;SPD-63P3H,ABS+PC,3.0,5V 1 S.N.A37 6001-001786 SCREW-MACHINE;TH,+,M4,L8,ZPC(BLK),SWRCH1 4 CCM1 S.N.A38 6003-001489 SCREW-TAPTITE;BH,+,B,M4,L15,ZPC(KHAKI),S 7 T0081 S.N.A

No Code No Description;Specification Q’ty Loc.No. S.N.A

Yon can search for the updated part code through ITSELF web site.URL:http://itself.sec.samsung.co.kr

COMPONENT1

ConnectorAnalog - Digital Board

Video INVideo/S-Video Sound

S-Video

CXA2151QIC103

TP02

TP03TP01

5. Schematic Diagrams

Samsung Electronics

Schematic Diagrams

5-1

5-1 ANALOG 1

TP01

TP02

TP03

This Document can not be used without Samsung’s authorization.

Schematic Diagrams


R246 R247

TILT SENSOR

3D COMB FILTER

50"

To DC FAN

FAN PART

5-2 ANALOG 2This Document can not be used without Samsung’s authorization.

Samsung Electronics

Schematic Diagrams

5-3

External Speaker

MONITOR OUT SOUND

From SMPS Board

MONITOR OUT VIDEO

TP06 TP07

TP05 TP04

5-3 ANALOG 3

TP04

TP05

TP06

TP07


Schematic Diagrams


5-4 CONTROL

AA32-00013B


Samsung Electronics

Schematic Diagrams

5-5

5-5 SMPS 1This Document can not be used without Samsung’s authorization.

Schematic Diagrams



Samsung Electronics

Schematic Diagrams

5-7


Schematic Diagrams



Samsung Electronics

Schematic Diagrams

5-9


Schematic Diagrams



Samsung Electronics

Schematic Diagrams

5-11


Schematic Diagrams


5-12 DIGITAL 1

50,63 HD

PC(D-SUB&DVI) SOUND

Connector 42 SD

42 HD

Analog - Digital board

TP08

TP10TP09

TP08

TP09

TP10


Samsung Electronics

Schematic Diagrams

5-13

5-13 DIGITAL 2

ANALOG EDID EPROM

From SMPS board

BNC ConnectorPC D-SUB

TP23

TP22

TP20TP21

TP24

TP20

TP21

TP22

TP23

TP24


Schematic Diagrams


5-14 DIGITAL 3This Document can not be used without Samsung’s authorization.

Samsung Electronics

Schematic Diagrams

5-15

5-15 DIGITAL 4

DVI Connector

DIGITAL EDID EPROM



TP11

TP12

TP13

TP14

TP16

TP19

TP17

TP18TP15

Schematic Diagrams

5-16 DIGITAL 5

TP11

TP12

TP13

TP14

TP15

TP16

TP17

TP18

TP19


5-17

Schematic Diagrams

Samsung Electronics

Flash Memory

USER EPROM (256K)

B12 : 1204-002105

RS232C IN

From Remote Control board

Flash Memory Download

RS232C OUT

TP26

TP25

5-17 DIGITAL 6

TP26

TP25


Samsung Electronics

Schematic Diagrams

5-18

TP27

TP28

5-18 DIGITAL 7

TP28TP27


5-19

Schematic Diagrams

Samsung Electronics

LVDS Connector

5-19 DIGITAL 8This Document can not be used without Samsung’s authorization.

Specifications


1. Specifications

MODEL

Display

Display

Screen Size

Voltage

Power Consumption

Number of Pixels

External Control

AUDIO Input

AUDIO Output

VIDEO Input

VIDEO Output

Dimensions

Weight

PPM63H3

1503.4(W) x 89(D) x 893.8(H) mm / 59.15(W) x 3.5(D) x 35.19(H) inches

69 Kg (without stand)

63 Inches

AC 120V, 60Hz / AC 100-250V, 50/60Hz

630 Watts

1366(H) X 768(V)

RS-232C IN(Mini jack), RS-232C OUT(D-SUB 9P)

VIDEO / S-VIDEOCOMPONENT 1COMPONENT 2RGB(PC) 1/2DVI

External Speaker (10W+10W)

Audio Output (L/R RCA)

VIDEOS-VIDEOCOMPONENT 1 - 480i / 480p / 720p / 1080iCOMPONENT 2/RGB2(PC) IN (BNC, 5P, 480i~1080i, VGA~XGA) RGB1(PC1) - D-SUB 15PDVI

Monitor Output (RCA)


MEMO

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