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Mounting solutions for photovoltaic systems Secure your investment in renewable energy

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Page 1: Secure your investment in renewable energy · 2017-01-04 · Secure your investment in renewable energy. Customis Renusol GmbH – the innovative company with sunny visions ... 20–30°

Mounting solutions for photovoltaic systemsSecure your investment in renewable energy

Page 2: Secure your investment in renewable energy · 2017-01-04 · Secure your investment in renewable energy. Customis Renusol GmbH – the innovative company with sunny visions ... 20–30°

Customis

Renusol GmbH – the innovative company with sunny visions

Young, dynamic, innovative. Since 1997, we have been specialising in sophisticated solutions for installing photovoltaic systems. Using our extensive experience, we develop, produce and sell modular systems for the safe mounting of ground-mounted solar systems and those fitted to all types of roofs. As a 100% subsidiary of CENTROSOLAR Group AG, we have been optimally supplementing the overall portfolio of this supplier of complete photovoltaic systems since 2005 and are represented in all core markets in Europe and America with our systems and supplementary services.

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ed mounting systems

Table of Contents

Our company .......................................................................................... 2

Mounting solutions for photovoltaic systemsFlat roof and ground mounting ..................................................................................................... 6 ....................................................................................................... 8 .................................................................................................. 9Pitched roofs .................................................................................................10 ................................................................................................12Roof integration ............................................................................................16 ...........................................................................................18

Accessories for PV mounting ..........................................................20

Renusol – we are there for you around the globe! ..................22

Plant design 24/7 – Renusol PV Configurator ...........................24

Training & courses ..............................................................................25

Quality & safety ..................................................................................26

Service & consultation ......................................................................27

Logistics & distribution .....................................................................27

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Renusol – your partner for an alliance with development potential

Milestones in the company‘s history

1997 Established as Econergy GmbH

2004 Company name changed to Ubbink Econergy Solar GmbH

2005 Integration into the Centrosolar Group

2009 Company name changed to Renusol GmbH

2009 Foundation of Renusol SARL France

2010 Foundation of Renusol America Inc. in Atlanta

2011 Foundation of Renusol Italia SRL

Important market launches of mounting systems

1998 ConSole (flat roof solution)

2003 InterSole (BIPV system/roof-integrated photovoltaics)

2006 VarioSole (universal solution for pitched roofs)

2009 IntraSole (BIPV system)

2010 MetaSole (universal solution for metal roofs)

2011 ConSole+ (aerodynamic flat roof solution)

2012 New and improved MetaSole

Renusol mounting systems – many advantages for trade and industry

� Solid, durable and tried-and-tested PV mounting systems

� Easy installation planning� Pre-assembled components� Short mounting times� Optimised packaging sizes� More than 1,000 items in stock and immediately

available for delivery� Building authority approval in the respective countries

of installation� Close collaboration with country-specific decision

makers for feed-in tariffs� Approved TÜV-certified quality � DIN ISO 9001 certified� 10-year product warranty� Made in Germany

CER

TIF IED-COMPANY

ISO 9001 : 2008

MADE IN GERMANY

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Fast, simple, cost-effective. For mounting on flat roofsand ground areasIf you are looking for the perfect solution for medium to large PV systems on flat surfaces, this system will impress you. The unique trademark of the ConSole system is the use of ballasting through the weight of gravel, quarry tiles or similar material, so that the roof membrane or the installation surface remain intact. This results in very easy planning, extremely short mounting times and secure support.

ConSole is made of 100% chlorine-free polyethylene, which gives the robust system longevity. At the same time, the low weight and the stackable shape offer major advantages in terms of logistics and warehousing as well as during installation.

The robust and durable ConSole system stands out thanks to particularly easy handling.

Newly developed mounting system for flat roofs with low load-bearing capacity

The aerodynamic design of the ConSole+ leads to a significant reduction in ballast.

Flat roof & ground mounting

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� Flat roof mounting without anchoring and without damaging the roof membrane

� Also suitable for ground-mounted installations, especially for landfill sites, rocky installation surfaces and conversion sites

� Available for most solar module sizes� Support angles of 25° and 15°� Aerodynamic version (ConSole+):

support angle of 15° with wind deflector� Free positioning of the modules� Optimal load distribution without concentrated loads� Complies with fire prevention measures

according to DIN 4102, class B2� Low product weight of between 5.0 and 7.2 kg depending on

product type� Optimised packing units for trade and industry

(up to 80 items per pallet)� PV plant design using the Renusol PV Configurator

at a glance

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Variable, free-standing, economical.For mounting on corrugated ortrapezoidal metal sheet roofs

al.

Do you want to install a solar system on a corrugated or trapezoidal metal sheet construction, possibly even using oversized, framed PV modules? If so, this system is particularly suitable for your needs. The TriSole triangular elevated mounting system can be mounted on flat and pitched roofs with inclinations of up to 20° easily, quickly and securely using heavy duty panels, hanger bolts or solar fasteners.

Many system components are already pre-assembled so that time-consuming and expensive preparations are no longer necessary. Durable components made of high-grade aluminium and stainless steel also guarantee a long useful life.

TriSole combines great flexibility with a robust design and is synonymous with simple, fast and secure mounting.

� Suitable for almost all flat roof coverings, from sheeting to bitumen, trapezoidal and corrugated sheet metal, fibre cement, standing seam, concrete or gravel.

� For flat/pitched roofs with inclinations of up to 20°� For roof substructures made of wood, steel and concrete� Compatible with all PV modules currently on the market � Especially suitable for oversized PV modules� Flexible roof installation using ballast, hanger bolts or

solar fasteners� Available with inclinations of 8°, 10–15°, 20–30° and 35–45°

at a glance

Flat roof & roof-top mounting

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For ground mounting that is flexible, robust and uncomplicated.For ground mounting that is flexible, robust and uncomplicated.When planning PV systems on open terrain, you can trust in a perfected free-standing mounting system like TerraSole, whose excellent flexibility means it can be adapted to different local conditions. This is important as high loads caused by wind and snow, complex anchoring in the ground and different table configurations present particular technical challenges.

TerraSole is suitable for almost all standard PV modules as well as laminates and can be optimally adapted to the terrain. All system components are made of weather-resistant materials that are easy to mount and also guarantee a long and reliable useful life.

Furthermore, TerraSole flexibly and reliably meets all requirements needed for modern ground-mounted PV systems.

at a glance

� Harmonious plant design thanks to variable inclination and height

� Robust thanks to strong and durable materials� Tailored according to module size and local conditions� Customised designs possible� Fast and easy installation of the mounting system� Dimensioning carried out by experienced application

engineers� Standardised systems possible� Components can be completely recycled once they

are dismantled

Ground mounting

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If you want to install a PV system on a pitched roof with a trapezoidal metal sheet construction and also prefer a simple installation and optimal cost-performance ratio, then MetaSole offers you the perfect solution.

The compact system facilitates the rapid mounting of framed PV modules on trapezoidal metal sheet roofs with thicknesses between 0.4 mm and 1.5 mm. Only four different components are required to install the modules directly to the roof: a clamp base with optimised weight, two thin sheet metal screws with a special coating, one end clamp and one middle clamp. The screw with a crowding tip makes pilot drilling unnecessary, resulting in extremely short mounting times. The small volume, low number of components and lack of mounting rails mean very low investment costs.

MetaSole allows for affordable and fast logistics, cost-effective warehousing and easy mounting.

Light, small, versatile. For mounting on pitched roofs with trapezoidal metal sheet roofing

Trapezoidal metal sheet mounting

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� For trapezoidal metal sheet roofs with thicknesses between 0.4 and 1.5 mm

� For trapezoidal metal sheet roofs made of aluminium and steel� For standing seam roofs (aluminium, copper, zinc and

stainless steel)� Rainwater proof thanks to clamp bases with pre-assembled

EPDM rubber� Mounting without pilot drilling� Mounting without drilling templates� Suitable for modules of all sizes

(construction heights of 30 to 50 mm)� Only four mounting components and no rails� Leak test UB 5.1/10-535 MFPA� Building authority approval by the German approval body

Deutsches Institut für Bautechnik, DIBt Z-14.4-627, Z-14.1-4, Z-14.1-537

With a mounting time of less than 10 minutes per kWp and a weight below 1.3 kg per kWp, MetaSole sets new standards for mounting PV systems on trapezoidal metal sheet roofs made of steel and aluminium.

at a glance

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Stable, universal, height-adjustable. For mounting PV systems on all pitched roofs

VarioSole is a universal mounting system that can be used regardless of the roofing type and substructure of the roof. It offers maximum flexibility and meets the worldwide varying requirements regarding construction history and country-specific characteristics for mounting and fastening solar systems. VarioSole offers multiple opportunities for connecting PV modules to the roof, making it a truly universal solution that guarantees optimal use of the roof area.

Due to its height-adjustable mounting elements, VarioSole is also suitable for uneven roof areas. The largely pre-assembled components and rails are installed as a rail system that is mounted on the rafters using special roof hooks. Usually, only a few tiles have to be removed during this process, effectively decreasing the work required.

VarioSole impresses with its attractive cost-benefit ratio, while its stability and versatility make it especially reliable.

Roof-top mounting

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� PV mounting system for roofs with inclinations between 10° and 60°� For framed modules� Complete product range of mounting components for roofing types

such as plain-tile roofing, slate roofing, corrugated fibreboard or trapezoidal sheets

� Optimal compensation for any roof unevenness� PV module mounting possible in both vertical and

horizontal configurations� Variable mounting system for module frame heights

between 30 and 50 mm� Available in black and silver� It is not necessary to completely remove the roof covering

at a glance

Flexible roof-top mountingVarioSole is characterised by its extremely high versatility. Thanks to special construction methods, it is compatible with most of the common roof coverings and roof substructures made of wood, metal and concrete found worldwide.

� It can be used with many country-specific types of roofing, such as in Germany, Austria, Switzerland, the United Kingdom, Italy, Spain, Greece, Benelux, Denmark, the US and many more.

� Compatible with a wide array of materials and shapes (from Frankfurt Pfanne, plain and slate tiles to Marsigliese, Romana, Portoghese, Doppio Coppo, standing seam and trapezoidal sheet metal roofs)

Buildingauthority approval

DIBt Z-14.4-515granted

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Aesthetics play a key role when installing PV systems on pitched roofs, as the overall appearance of the property is vital for many planners and developers. The VarioSole system offers optimal solutions to meet this aesthetic requirement.

� Assembly materials boast a uniform appearance thanks to fully coordinated designs in aluminium silver or black

� The VarioSole system‘s various configuration possibilities and modular design allow PV systems to be integrated seemlessly without interfering with the roof

It is easy to plan the VarioSole system‘s design for both vertical and horizontal module configurations. The system also stands out thanks to its universal and pre-assembled components, which make it particularly easy to mount. The versatility of these components means fewer are required, which in turn lowers storage costs.

VarioSole SE, single-layer system

Vertical module configuration on horizontal mounting rails Colours: Aluminium silver or black

VarioSole SE, two-layer system

Horizontal module configuration using mounting rails fitted vertically on the mounting rail basic grid

Colours: Aluminium silver or black

System and colour options at a glance

Roof-top mounting

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One system – a multitude of possibilities. Thanks to its variable modular design, the VarioSole mounting system can overcome almost any technical hurdle. As a professional, integrated mounting system for installing PV systems, it also boasts a wide range of fixings and other sophisticated accessories.

Aluminium roof hooks – Lightweight. Strong. Simply outstanding.

Weighing only 455 grams, our lightweight aluminium roof hooks are a convenient and fast way to mount the VarioSole system on any roof around the world. The aluminium roof hooks can also withstand maximum loads with pressure and tensile force limits of over 2.00 kN/m2. They have therefore been granted building authority approval (DiBt approval code Z-14.4-515), providing peace of mind. The roof hooks offer a particular advantage in that their high load-bearing capacity means fewer are needed compared with conventional products.

VarioSole − the perfect solution for all roofs

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InterSole offers you an optimal alternative in the area of water-draining in-roof mounting systems. It is one of the oldest and most established BIPV systems on the photovoltaics market. Since 2003, it has been ensuring rainwater-proof roofs with solar plants, providing the highest possible level of customer satisfaction. The water tightness is guaranteed by the InterSole plates, which are made of durable synthetics (HDPE) and hooked in the roof laths like gutter tiles. The anchors hold the mounting rails and the height-adjustable module clamps fixed to these mounting rails can hold nearly all modules currently on the market.

Thanks to the attractive aesthetics, the easy installation and the high-quality materials, InterSole has established itself throughout Europe over the years.

Variable, waterproof, reliable. For in-roof mounting on all pitched roofs

Roof integration

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� Easy and uncomplicated roof integration� Reliably proven in the market for more than ten years� For pitched roofs with an inclination between 15° and 60°� Light roof load and 100% rainwater proof thanks to HDPE� Seemless integration thanks to optimal height adjustment

via mounting brackets� Water is drained over weather-resistant and durable

HDPE plates� Height-adjustable module clamps guarantee maximum

compatibility with all common framed PV modules with frame thicknesses of 30 to 50 mm

at a glance

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Harmonious, flexible, elegant. For the fully integrated mounting of PV laminates on pitched roofsIntraSole CL is a mounting system with water drainage over the laminates, which is completely integrated into the roof. The system boasts an optimal load distribution thanks to freely placeable mounting brackets and height-adjustable module clamps for mounting all laminates currently on the market. At the same time, perfectly coordinated components ensure that no rainwater or condensed water can penetrate the roof.

IntraSole CL combines the best possible elegance and design harmony with durable and robust mounting.

Roof integration

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� For pitched roofs with inclinations of up to 60°� Additional measures are required to make the roof 100%

rainproof for inclinations between 14° and 23°� Innovative BIPV system with water drainage over the laminates� Integration of the laminates thanks to individual

height adjustment� Option to easily compensate for height differences caused by

the construction process� Available in black and silver for a visually perfect integration� Approval of 1st level GSE Title III in Italy granted

at a glance

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Our accessoriesThe perfect addition to a successful PV system installation

Our well thought-out range of useful accessories perfectly complements our overall portfolio in the area of PV mounting. Our range of accessories is constantly being expanded and is always in line with our customer-oriented philosophy, focusing on convenience, speed, flexibility and the highest quality.

Our accessories include for example:� Smart solutions for cable installation and routing� Useful end caps for mounting rails in different designs� Modern installation solutions for earthing, equipotential bonding

and lightning protection� Protective anti-theft devices and measures for photovoltaic systems Standing seam clamps

Used to fix various structures onto modern metal roofs with a standing seam design.

Here are some examples from our range of accessories:

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You can find other products in our accessories range at www.renusol.com or simply ask your Renusol customer advisor for more information

Hanger bolts for trapezoidal and corrugated metal sheet roofs with a wooden substructure (available in various sizes)

Cable routing made easy Cable clips guarantee flexible and universal cable routing. The cable clip is pre-assembled and clamped to the underside of the module frame to quickly and simply lock the cable in place.

Solar fasteners for trapezoidal and corrugated metal sheet roofs with a metal substructure(available in various sizes)

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Renusol – we are there for you

USARenusol America Inc.1292 Logan Circle NWAtlanta, GA 30318Phone: +1 877 8478919Fax: +1 678 5386653E-mail: [email protected]: www.renusolamerica.com

USARenusol America Inc.Delhi, LALogistics & distribution

USARenusol America Inc.Germantown, MILogistics & distribution

USARenusol America Inc.Los Angeles, CALogistics & distribution

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around the globe!

FranceRenusol SARLEspace Européen15, Chemin du Saquin, Batiment G69130 EcullyPhone: +33 469 84834-0

ItalyRenusol Italia SRLCorso Porta Nuova, 1137122 VeronaPhone: +39 045 8004239

GermanyRenusol GmbHPiccoloministr. 251063 ColognePhone: +49 221 788707-0Fax: +49 221 788707-99E-mail: [email protected]: www.renusol.com

Representative offices BeneluxPhone: +31 173 9427757

Representative offices Spain and PortugalPhone: +34 671 612207

Representative offices Great BritainNorthern area & IrelandPhone: +44 7557 230998

Representative offices Great BritainSouthern areaPhone: +44 7880 199093 Representative offices Scandinavia

Phone: +45 717 20021

Representative offices Eastern EuropePhone: +420 777 223209

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A useful planning tool, available 24/7 wherever you areThe Renusol project configurator enables you to customise the entire Renusol mounting system to your photovoltaic system with just a few mouse clicks. If you want, you can even calculate the project-related statics. In this process, you can save your input in the configurator and access your individual project data around the clock. This way you can create professional project templates and conveniently edit them at any time.

With this tool you can reliably plan and design your photovoltaics projects – clearly, easily and of course free of charge! You can access our PV Configurator here: www.pv-configurator.com

The PV Configurator at a glance

� Available in six languages� Static dimensioning possible worldwide (according to Eurocode)� Automatic calculation of wind and snow load zones� Individual building and roof parameters� Graphic PV field planning� Preparation of quotes for customers, including detailed parts list� Automatic creation of a project report:

– Graphic project documentation– Project overview, location data, roof parameters, module data– Positioning of individual mounting components– List of materials– Graphic overview of the system– Verifiable statics

PVConfigurator

PV design now available in PVscout

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Practical training by competent experts Take advantage of our professional training services for your own advanced training and that of your employees. What makes our training courses unique is that they take place during real-life installations directly at your construction site. This way, theoretical training can be put into practice, making it worthwhile and cost-effective.

The practical training sessions take place worldwide in the language of the corresponding country or in English under the supervision of experienced application engineers with projects that are typical for the country in question. Over one thousand participants have already successfully taken part in our training programmes.

Of course, we also offer sessions in our training centre in Cologne. Just get in touch!

Training & courses at a glance:

� Experienced and certified trainers� Very practical with a hands-on mindset� Training sessions in the country‘s language or in English� Carried out directly on-site

In addition to teaching theoretical and practical knowledge, individual questions and real-life problems and solutions are discussed.

Training & courses

We offer the following training courses:

Roof-top PV mountingMounting systems: VarioSole, MetaSole,

ConSole, TriSoleTotal time: Eight hours eachNumber of participants: min. 5/max. 15

PV mounting of integrated systems/BIPVMounting systems: InterSole SE,

IntraSole CLTotal time: Eight hours eachNumber of participants: min. 5/max. 15

PV ground mountingMounting systems: TerraSole, ConSoleTotal time: Four hoursNumber of participants: min. 5/max. 15

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Our products meet the highest standardsWhen developing our mounting systems, we rely on the most up-to-date technical expertise, high-quality materials and extensive test procedures. On the road to marketability, we are supported by qualified collaborative partners such as TÜV Rheinland, LGA, MFPA or BDA, which conscientiously test and certify our innovations. During this process, we subject every product to elaborate test procedures before it is launched onto the market. From extensive wind tunnel tests to the exact ana-lysis of the water tightness under extreme conditions and the testing of the static calculations or analysis of systems loads, we leave nothing to chance. Only this way can we guarantee the 100% safety of our products that we expect – made in Germany.

The numerous patents granted are clear proof of our innovation culture.

Quality & safety

MADE IN GERMANY

CER

TIF IED-COMPANY

ISO 9001 : 2008

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For a reliable start in successful PV projectsThe efficient organisation of our logistics means you are guaranteed punctual and perfectly customised delivery of our mounting systems all across Europe. Due to the flexible structures in place at our production site, we can respond quickly even during peak times and ensure the optimal availability of all our basic products.

Our individual packaging processes mean that every order is shipped as needed to the desired address. In addition, you benefit from affordable transport costs thanks to the optimisation of our packing units. For example, 80 ConSoles fit on one pallet, corresponding to a mounting capacity of approximately 20 kWp. Another advantage for you is that we generally avoid unnecessary packaging material. This way, less material has to be recycled, protecting the environment in the best way possible.

� Delivery of basic products within 48 hours� Individual and project-specific customisation� Environmentally-friendly packaging� Optimal packing units� Cost-efficient distribution planning� Continuous optimisation of the logistics processes

Logistics & distribution

Take advantage of our many years of practical experience Please contact us if you have any technical questions, need help with planning a project or have any other concerns. Our competent and flexible customer service team from the application engineering department is happy to support you at any time and offers quick help and immediate solutions for any problem around the world.

� Customer service� Consultation for technical questions� Project dimensioning and quotes� Preparation of drawings � Creation of verifiable statics� Training and courses� Product sampling and construction site checks

Service & consultation

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Renusol GmbHPiccoloministr. 251063 CologneGermanywww.renusol.com

Telephone: +49 221 788707-0 Fax: +49 221 788707-99Email: [email protected]

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