san antonio, tx 78218 usa fbd technical … · 68hc11, pgd, mem modem 2 16-2085-0002 dio board, ......

PARTS CATALOG------------------------------

MODEL FBD56X SERIESFROZEN BEVERAGE DISPENSERS

(INCLUDES AFCTM PARTS)

REV LEVEL 05: 06/28/10FBD Part Number: 24-2280-0002

NOTICE:

The information contained in this document is subject to change without notice.Updates can be viewed on the FBD website (www.fbdfrozen.com).

FBD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. FBD shall not be liable for errors contained herein or for incidental consequential damages in connection with the furnishings, performance, or use of this material.

This document contains proprietary information which is protected by copyright. All rights reserved.

©2010 FBD Partnership, LP. All Rights Reserved.

This manual supersedes and replaces 24-2280-0002,dated 12/10/09, and is designated as Revision Level 05

THIS DOCUMENT CONTAINS PARTS LISTINGS AND ILLUSTRATIONS FOR STANDARD PRODUCTION 562, 563 AND 564 DISPENSERS.

FOR INFORMATION CONCERNING PARTS NOT CONTAINED WITHIN THIS CATALOG OR IF YOU HAVE QUESTIONS

CONCERNING PARTS FOR CUSTOMER UNIQUE EQUIPMENT,CONTACT FBD CUSTOMER SERVICE AT 1-866-323-2777

FBD562 FBD563 FBD564

Please refer to the FBD web site (www.fbdfrozen.com) for information relating to FBD Installation, Operation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

FBD Partnership, LP • P.O. BOX 18597 • SAN ANTONIO, TX 78218 USA •

• 210-637-2800 • FAX 210-637-2844 • www.fbdfrozen.com •• FBD TECHNICAL SUPPORT • 1-866-323-2777 •• TECHNICAL SUPPORT FAX 1-210-637-2832 •

DISPENSERS PRODUCED BY FROZEN BEVERAGE DISPENSER (FBD) PARTNERSHIP HAVE ESTABLISHED AN ENVIABLE RECORD OF PERFORMANCE AND DEPENDABILITY.

WE TRUST THAT YOUR EXPERIENCE WITH FBD EQUIPMENT ECHOES THOSE WORDS.

BUT WE ALSO RECOGNIZE THAT SOME PIECES OF EQUIPMENT WILL OC-CASIONALLY FAIL, ESPECIALLY IN HIGH VOLUME SALES MACHINES. WITH THAT IN MIND, THIS SINGLE VOLUME PARTS CATALOG HAS BEEN DESIGNED TO HELP YOU ORDER ONLY THE PARTS THAT YOU, OUR CUSTOMER, REQUIRE TO KEEP YOUR DISPENSER OPERATING IN TOP NOTCH CONDITION.

SHOULD YOU FAIL TO FIND WHAT YOU ARE LOOKING FOR, IF YOU NEED TO DISCUSS UNIQUE PARTS OR OPERATION OF YOUR DISPENSER,PLEASE CONTACT OUR CUSTOMER SERVICE STAFF AT 1-866-323-2777.

INFORMATION CONCERNING THE INSTALLATION, OPERATION, AND SERVICE FOR THE 56X SERIES DISPENSERS CAN BE FOUND IN THE 24-2280-000X MANUALS ON THE FBD WEB SITE AT WWW.FBDFROZEN.COM.

YOUR COMMENTS CONCERNING THIS CATALOG ARE ALSO WELCOME.

2

HOW TO PURCHASE PARTS IF NECESSARYPurchase orders may be faxed direct to 1-210-637-2832, or e-mailed to [email protected]

Monday - Friday

7:00 a.m. - 5:30 p.m. Central Time

Ph 1-210-637-2800

FAX 1-210-637-2832

Toll Free 1-866-323-2777

NOTES

Please contact FBD Technical Support at 1-866-323-2777 for assistance.

TABLE OF CONTENTS

HOW TO ORDER PARTS IF NECESSARY .....................................................................................................2TABLE OF CONTENTS .....................................................................................................................................31. ILLUSTRATIONS, PARTS LISTINGS, AND DIAGRAMS ..........................................................................4

1.1 EXPANSION TANK ASSEMBLY, 56X SERIES ................................................................................41.2 KITS, DDV DISPENSING NOZZLE, 56X SERIES ............................................................................51.3 FREEZE PACK ASSEMBLY, 56X SERIES .......................................................................................61.4 PUMP REGULATOR ASSEMBLY, 56X SERIES ..............................................................................61.5 ELECTRICAL BOX ASSEMBLY, 562, 563, AND 564 .......................................................................71.6 CONTROLLER BOARD ASSEMBLY, 562, 562ID, 563, 563ID, 564, 564ID AND

ALL WATER COOLED VERSIONS ...................................................................................................81.7 COMPRESSOR ASSEMBLY, 56X SERIES ......................................................................................91.8 ACRYLIC KEYPAD ASSEMBLY, 56 AND 563 ..................................................................................91.9 SOLUTION MODULE ASSEMBLY ..................................................................................................101.10 GAS MODULE ASSEMBLY .............................................................................................................101.11 TUBE LOCATIONS, 564 ..................................................................................................................111.12 PANEL ASSEMBLIES (TOP, REAR, AND SIDES) AND FRONT ASSEMBLY .........................12-131.13 BEATER BAR ASSEMBLY, 56X SERIES .......................................................................................141.14 GEAR ASSEMBLY MOTOR, 56X SERIES ....................................................................................141.15 DOOR ASSEMBLY, ANNUNCIATOR ..............................................................................................151.16 DOOR ASSEMBLY, ID ....................................................................................................................151.17 DOOR ASSEMBLY, LED .................................................................................................................161.18 CONDENSER COIL, FILTER AND FAN/SHROUD ASSEMBLY ....................................................171.19 DDV DISPENSING NOZZLE AND FACE PLATE ASSEMBLY, 56X SERIES ................................181.20 SIDE ACTION DISPENSING VALVE (SDV) WITH ACRYLIC FACE PLATE, 56X SERIES ..........19

3


4

1. ILLUSTRATIONS, PARTS LISTINGS, AND DIAGRAMS

1.1 EXPANSION TANK ASSEMBLY, 56X SERIES

2

1

ITEM PART NO. DESCRIPTION QTY

1 38-2004-0001 Tank Assy, Expansion AR 2 17-2006-0001 Bracket, Accumulator, AR

NOTE:562 requires 2 Expansion Tank Assemblies563 requires 3 Expansion Tank Assemblies564 requires 4 Expansion Tank Assemblies

5

12

3

4

5

6

7

1.2 KITS, DDV DISPENSING NOZZLE, 56X SERIES

MINOR KIT, MOLDED, DDV STEM ASSEMBLY

8

9

10

11

12

13

14

4

15

16

17

MAJOR REBUILD KIT, MOLDED DDV


1 - - Handle Assy, 1Molded DDV

2 - - Stem Holder, 1Molded DDV

3 - - Pin Lever, Molded DDV 1Relief Valve

4 - - O-Ring, 2-117 (Buna-N) 1 5 - - Spring, Molded DDV,Lee 1 6 - - O-Ring, 2-011 1 7 - - Stem, Molded FCB, 1

DDV (0.020) - - - - Stem, Molded FUB, 1

DDV (0.020) 8 - - Cap, Molded DDV 1 9 - - Internal, Snap Ring, 1

DDV, 1.18 OD 10 - - Kit, Molded DDV, 1

Stem AssyR 11 - - O-Ring, 2-201, EPDM, 1

90 Durometer, FCBR - - - - O-Ring, 2-208, EPDM, 1

70 Durometer, FUB 12 - - O-Ring, Buna-N, 2

21mm ID x 3mm Sect 13 - - Screw, 4 - 40 x 3/8, 2

PHP, SS, Black Oxide


14 - - Body, Molded FCB, DDV 1 - - - - Body, Molded FUB, DDV 1 15 - - Diffuser, DDV, 1

with Extensions 16 - - Nozzle Spring, Molded 1

DDV 17 - - Nozzle, Molded DDV 1

R in margin indicates change or revision

NOTE: Items 7, 11 and 14 are the only parts which are different in the FCB DDV and FUB DDV

12-2747-0011 Minor Rebuild Kit, FCB 1DDV

12-2747-0012 Minor Rebuild Kit, FUB 1DDV

12-2747-0021 Major Rebuild Kit, FCB 1DDV

12-2747-0022 Major Rebuild Kit, FUB 1DDV


6

1.3 FREEZE PACK ASSEMBLY, 56X SERIES


R -- 12-0501-0006 Freeze Pack Assy, 562 1R -- 12-2058-0005 Freeze Pack Assy, 563 1R -- 12-2058-0006 Freeze Pack Assy, 563S 1R -- 12-2786-0003 Freeze Pack Assy, 564 1


562 Freeze Pack Assembly displayed


1.4 PUMP REGULATOR ASSEMBLY, 56X SERIES

1

24

3


1 34-2030-0001 Flojet Pump with Fittings, 1 2 17-2692-0005 Bracket, Flojet Pump 1

Adaptor 3 38-2007-0002 Regulator, Water, Flojet 1 4 12-2787-0100 Active Charge Assy 1

7

1.5 ELECTRICAL BOX ASSEMBLY, 562, 563, AND 564

1

2

34


1 16-2059-0001 Assy, Series, Lower 1Power Board

- - 70-2059-0001 Assy, Series, Lower 1Power Board, RoHS

- - 14-0478-0002 Fuse, 5 x 20MM, 2.5A, 1250VNOTE:

The 564 unit requires a quantity of two (2) lower power boards.

2 14-0391-0001 Contactor, 2 Pole, 30A 1 3 14-0482-0002 Capacitor, Compressor 1

Run, 40 MFD, ZB15,562, 563

- - 14-2110-0001 Capacitor, Compressor 1Run, 45 MFD, ZB19,562, 563, 564

- - 14-2148-0001 Capacitor, Compressor 1Run, 50 MFD, ZB21,564



4 12-0570-0002 Transformer, 1240V/192VA, 562, 563

- - 12-0570-0005 Transformer, 1240V/192VA, 564

8

1.6 CONTROLLER BOARD ASSEMBLY, 562, 562ID, 563, 563ID, 564, 564ID ANDALL WATER COOLED VERSIONS

2

1


UPPER BOARD ASSEMBLIES 12-2900-0003 562 12-2900-0005 562ID 12-2900-0503 562, Water Cooled 12-2900-0505 562ID, Water Cooled 12-2900-0001 563 12-2900-0002 563ID 12-2900-0501 563, Water Cooled 12-2900-0502 563ID, Water Cooled 12-2771-0001 564, 564ID 12-2771-0501 564, 564ID, Water Cooled


1 16-2001-0001 Controller, ASM, 168HC11, PGD, MEMModem

2 16-2085-0002 DIO Board, 562 and 1562 Water Cooled

- - 16-2003-0002 DIO Board, 562ID and 1562ID Water Cooled

- - 16-2085-0003 DIO Board, 563 and 1563 Water Cooled

- - 16-2003-0001 DIO Board, 563ID and 1563ID Water Cooled

- - 16-2085-0004 DIO Board, ALL 564s 1


NOTE:Please refer to 24-2267-0002, Software Reference Guide for software applications.

9


1.7 COMPRESSOR ASSEMBLY, 56X SERIES

COMPRESSOR KIT PART NUMBERS

12-2952-0002 Compressor Kit, ZB15,562 and 563 230V/60HzUnits

12-2952-0003 Compressor Kit, ZB19,562 and 563 230V/50HzUnits

12-2952-0001 Compressor Kit, ZB19,564 230V/60Hz Unit

12-3049-0001 Compressor Kit, ZB21,564 230V/50Hz Unit

The following items are not included in the Compressor Kits listed above:ITEM PART NO. DESCRIPTION QTY

1 40-0204-0001 Grommet, Compressor 4 2 40-0205-0001 Grommet, Sleeve 4 3 18-0402-0002 Washer, Flat, 5/16 4 4 18-0302-0001 Bolt, 5/16 - 18 4 5 18-0501-0001 Nut, Fin Hex, 5/16 - 18, 4

Zinc

5

1

2

3

4

1.8 ACRYLIC KEYPAD ASSEMBLY

1

ACRYLIC KEYPAD ASSEMBLY, 562/563 ACRYLIC KEYPAD ASSEMBLY, 564

2


1 12-2901-0005 Keypad, Acrylic Assy, 1FBD562

- - 12-2902-0003 Keypad, Acrylic Assy, 1FBD563

- - 12-2770-0012 Keypad, Acrylic Assy, 13bbl, 40 CharacterWindow

- - 12-2770-0002 Acrylic Keypad Assy 160Hz, 564


2 12-0551-0001 20X2 LCD, English Only 1 - - 12-0551-0002 40X2 LCD, English Only 1 - - 12-0551-0003 20X2 LCD, Traditional 1

Chinese/English - - 16-0351-0004 40X2 LCD, Traditional 1

Chinese/English - - 16-0351-0005 20X2 LCD, Simplified 1

Chinese/English - - 16-0351-0006 40X2 LCD, Simplified 1

Chinese/EnglishR - - 16-0351-0010 40X2 LCD, 1

Japanese/English


10

1

2

3

1.9 SOLUTION MODULE ASSEMBLY


1 12-2867-0101 Solution Module Assy 1 2 12-2681-0100 Pressure Transducer 1 3 12-2681-0140 Harness, 40” 1 - 46-2010-0001 Solenoid, TT 1


1

23*

*NOTE: ADDITIONAL MODULE IS REQUIRED FOR 563; TWO ADDITIONAL MODULES REQUIRED FOR 564

“SET TO 60 PSI” LABEL

1.10 GAS MODULE ASSEMBLYITEM PART NO. DESCRIPTION QTY

1 12-2867-0106 CO2 Module Assy 1 - 12-2867-0206 CO2 Module Assy, AFC 1 - 12-2867-0306 CO2 Module Assy, AFC 1

with “Set To 60 PSI”Label

2 38-2006-0001 CO2 Regulator, 1Upper Header

3 12-2867-0107 CO2 Attachment 1Module Assy

- 12-2867-0207 CO2 Attachment 1Module Assy, AFC

- 46-2010-0001 Solenoid, TT 1

NOTE:Same solenoid, PN 46-2010-0001, is used on gas module and solution module.

NOTE:Same solenoid, PN 46-2010-0001, is used on gas module and solution module.

NOTE:The Pressure Transducer, PN 12-2681-0100, and the Harness, PN 12-2681-0140, can also be ordered as a Kit, PN 12-2681-0200.

11

1.11 TUBE LOCATIONS

2

3

1

NOTE:TAPE TEMPERATURESENSOR WITH 1/4”DOWN WIRE, THEN UP

0.250"

4

9

5

68

INLET SENSOR,WHITE WIRE

RETURNSENSORRED WIRE

8

7


1 52-2018-0001 3/8” Shut Off Valve 2 2 36-2043-0002 Receiver, Vertical 2 Lb 1

(564) - - 36-2006-0001 Receiver, 9” (562/563) 1 3 36-0156-0001 Drier 1 4 46-0102-0003 Expansion Valve with AR

Solenoid 5 46-0100-0003 Hot Gas Valve with AR

SolenoidR 6 12-3155-0001 Composite Motor Plate AR

Used on all units with1007*** and ***W*** serialnumbers, and Cold Packserial numbers beginningwith M, N, O, or P

R - - 19-2213-0001 Motor Plate, Plastic ARUsed on all other Units


NOTE: 564 unit is displayed

R 7 18-2409-0001 Sidewalk Bolt ARR 8 12-2059-0001 RTD Temperature AR

SensorR 9 22-2404-0005 Dole Fitting, 1/2” x 1/4” AR

Barb *(22-2404-0007used on 563S Model)

- - 12-2602-0001 Kit, Replacement RTD ARSensor (Does not includeentire harness)



12

1.12 PANEL ASSEMBLIES (TOP, REAR, AND SIDES) AND FRONT ASSEMBLY

10

11

12 1314

14

2

3

56

7

9

8


NOTE:The 564 Dispenser is shown. The 562 and 563 dispensers are similar in construction.

13

FBD564 DISPENSER PARTSITEM PART NO. DESCRIPTION QTY

1 12-2598-0001 Top Panel 1 2 12-2781-0001 Panel, Back Assy, 1

230V/60Hz 3 12-0297-0003 Panel Assy, Left 1 4 12-0296-0003 Panel Assy, Right1 5 17-2597-0001 Splash Plate 1 6 17-2603-0001 Cup rest 1 7 19-2218-0002 Drip Tray, Plastic 1 8 17-2602-0001 Support, Drip Tray 1 9 12-2546-0001 Kit, Drain 1 10 17-2595-0001 Cover, Front 1 - - 17-2595-0005 Cover, Front, Side 1

Open Door (SOD) - - 17-2595-0564 Cover, Front, Slotted, 1

No Tool Filter

1.12 PANEL ASSEMBLIES (TOP, REAR, AND SIDES) AND FRONT ASSEMBLY (CONTINUED)





No Tool Filter





No Tool Filter



11 18-0921-0001 Face Plate Knob 8 12 12-0251-0001 Acrylic Face Plate 2

Assy - - 12-0251-0002 Acrylic Face Plate 2

Assy, FUB - - 12-0251-0110 Acrylic Face Plate 2

Assy, SDV 13 17-0201-0011 Freeze Pack Cover 1R 14 40-0351-0005 Gasket, Cold Pack 1














1

23

14

1.13 BEATER BAR ASSEMBLY, 56X SERIES

2

1ITEM PART NO. DESCRIPTION QTY

1 12-0301-0001 Beater Bar Assy AR - - 19-0100-0001 Scraper Blade AR 2 40-0301-0003 Seal, Rear AR

1.14 GEAR MOTOR ASSEMBLY, 56X SERIES

NOTE:The 562 Dispenser requires 2 AssembliesThe 563 Dispenser requires 3 AssembliesThe 564 Dispenser requires 4 Assemblies


R 1 30-0110-0001 Gear Motor ARR 2 14-0484-0001 Capacitor, 4uF ARR 3 12-1151-0001 Assy, Ceramic Coupler AR




15

12

3

4

5

1.15 DOOR ASSEMBLY, ANNUNCIATOR


1 12-2869-0002 Bezel/Masterboard Assy, 1Flavor Card, 56X

2 12-2869-0001 Bezel Assy, Flavor Card AR 3 14-2001-0001 Lampholder, Miniature, AR

Bi-Pin 4 14-2114-0001 Ballast, Workhorse 1

WH6-277L 5 14-2000-0001 Lamp, Fluorescent AR

F13T5CW - - 14-2055-0002 Lamp, Fluorescent AR

F8T5CW


NOTE:The 564 Dispenser Doors are shown; 562 and 563 doors are similar in construction and Part Numbers. The Fluorescent Light Part Numbers will be different in the tall door versus the short door. Contact Customer Service if in doubt as to which to order.

2

1

4

3

1.16 DOOR ASSEMBLY, ID


1 12-2932-0001 Bezel Assy, with Sold AROut Light

2 14-2114-0001 Ballast, Workhorse 1WH6-277L

3 14-2001-0001 Lampholder, Miniature, ARBi-Pin

4 14-2000-0001 Lamp, Fluorescent ARF13T5CW

- - 14-2055-0002 Lamp, Fluorescent ARF8T5CW

16


NOTE:The 563 Dispenser Door is shown; 562 and 564 doors are similar in construction and Part Numbers. Contact Customer Service if in doubt as to which to order.

3

1

2

4

1.17 DOOR ASSEMBLY, LED


1 18-2396-0005 PCB Standoff, Reverse 16Locking, RICHCO

2 18-2396-0004 Rivet, Nylon, LED ARArrow Clip

R 3 12-2932-3111 Black Bezel Assy, Clear ARwith SOL

R - - 12-2932-3112 Grey Bezel Assy, Clear ARwith SOL

4 14-2222-0001 LED Module Bar, ARwith Connectors


1.18 CONDENSER COIL, FILTER AND FAN/SHROUD ASSEMBLY

1

2

3

4

5


1 36-2040-0004 Condenser, 564 1 - - 36-2051-0002 Condenser, 562 1 - - 36-2052-0002 Condenser, 563 1 2 30-0105-0001 Motor, Fan, 1

230V/60Hz, EBM(1556 CFM)

3 20-2010-0001 Filter, Thin, 564 1(1618 Mesh)

- - 20-0121-0003 Filter, 562 1 - - 20-2008-0001 Filter, 563 1 - - 20-2010-0007 Extended Filter, 564 1 - - 20-0121-0007 Extended Filter, 562 1 - - 20-2008-0007 Extended Filter, 563 1 4 14-0483-0002 Capacitor, 3.0 MFD 1

440VAC, F/Fan Motor 5 17-3066-0001 Fan Shroud Extension 1

Ring


NOTE: 564 unit is displayed

17

NOTE:Item 5 is used to aid in airflow for units in an enclosed room. This piece currently is only usable on all 563 & 564 units.

18

1.19 DDV DISPENSING NOZZLE AND FACE PLATE ASSEMBLY, 56X SERIES

1

3

4

6

2

5

7



1 12-2747-0001 Valve, Faucet, 1Dispensing, FCB, DDV

-- 12-2747-0002 Valve, Faucet, 1Dispensing, FUB, DDV

2 40-0101-0001 O-Ring, 70D, Buna, 2N, Metric

3 12-0253-0010 Face Plate, 1Relief Valve

4 19-0161-0001 Face Plate, 1Clear Acrylic

5 18-0616-0001 Retaining Ring, 2External, SS, Face

6 40-0101-0002 Face, O-Ring, 1110MM x 6MM,Cross Section


7 19-0186-0001 Nylon Bushing, 1Face Plate/Beater Bar

- - - - - - - - - - - - - - - - Fully Assembled Valve Assemblies

12-0251-0001 Fully Assembled FCB 1Dispense Valve Assy

12-0251-0002 Fully Assembled FUB 1Dispense Valve Assy


1.20 SIDE ACTION DISPENSING VALVE (SDV) WITH ACRYLIC FACE PLATE, 56X SERIES

1

2

3

4

5

6

7



1 12-2944-0001 FBD Dispensing Valve, 1Side Action, SDV

- - 12-2944-0002 FBD Dispensing Valve, 1Side Action, FUB

2 18-0616-0001 Retaining Ring, 2External, SS, Face

3 19-0161-0001 Face Plate, 1Clear Acrylic

4 19-0186-0001 Nylon Bushing, 1Face Plate/Beater Bar

5 40-0101-0002 Face, O-Ring, 1110MM x 6MM,Cross Section

6 12-0253-0010 FBD Valve Assy, 1Relief (65PSI)

7 40-0101-0001 O-Ring, 70D, Buna, 2N, Metric


19

2020

Please refer to the FBD web site (www.fbdfrozen.com) for information relating to FBD Installation, Operation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

FBD Partnership, LP • P.O. BOX 18597 • SAN ANTONIO, TX 78218 USA •

• 210-637-2800 • FAX 210-637-2844 • www.fbdfrozen.com •• FBD TECHNICAL SUPPORT • 1-866-323-2777 •• TECHNICAL SUPPORT FAX 1-210-637-2832 •

NOTES:


san antonio, tx 78218 usa fbd technical … · 68hc11, pgd, mem modem 2 16-2085-0002 dio board, ......

Documents