roland sect4e
DESCRIPTION
Service manualTRANSCRIPT
4-1
4-1 SERVICE MODE
PRINT MENUHEAD RANK
HEAD RANKHEAD 1
HEAD RANKHEAD 8
HEAD RANK 81234567 (1/5)
HEAD RANK 11234567 (1/5)
[ ], [ ], [ ] + POWER ON [ MENU ] key
SERVICE MENUPRINT MENU
HEAD ADJUSTHORIZONTAL
H1 H2 H3 2 1 3
H8 2
H1 H2 H3 2 1 3
H8 2
HEAD ADJUSTBI-DIR.DEFAULT
H1 H2 H3 2 1 3
H7 H8 2 0
H1 H2 H3 2 1 3
H7 H8 2 0
PRINT MENUHEAD ADJUST
HEAD ADJUSTBIAS
BIASTEST PRINT
TEST PRINT
TEST PRINT
HEAD ADJUSTVERTICAL
VERTICAL
PERFORMINGTEST PRINT
PERFORMINGTEST PRINT
BIAS --- VIEW ---
VERTICAL --- VIEW ---
TEST PRINT
HORIZONTAL
HORIZONTALDT1, Middle
HORIZONTALDT3, Middle
BI-DIR.DEFAULTDT3, Low
BI-DIR.DEFAULTDT1, Low
BI-DIR.DEFAULTTEST PRINT
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT1, Low
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT3, Low
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT1, Middle
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT3, Middle
MENUSERVICE MENU
HEAD ADJUSTSTANDARD HEAD
STANDARD HEAD 5 > 5
PERFORMINGTEST PRINT12345678
TEST PRINT PERFORMINGTEST PRINT12345678
This menu is used for entering the HEAD RANK for each HEADwith 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press [ENTER] key to save the settings.Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.
Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head.Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
Cursor can be moved with [left] and [right] keys, and the heads canbe turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1.
This menu is hidden normally.It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4 Adjustment
4-2
PRINT MENUCALIB.DEFAULT
CALIB.DEFAULTTEST PRINT
CALIB.DEFAULTSETTING
SETTING +0.08% +0.10%
PRINT MENUTEST PATTERN
TEST PATTERNHORIZONTAL
TEST PATTERNBI-DIR.
PRINT MENULINEAR ENCODER
NOW PROCESSING.. LINEAR ENCODERSETUP COMPLETED
LINEAR ENCODERSETUP FAILED
POS: 1361.00mm
LOWER PINCHROLL
PERFORMINGTEST PRINT
PERFORMINGTEST PRINT
PERFORMINGTEST PRINT
PERFORMINGTEST PRINT
PERFORMINGTEST PRINT
TEST PATTERNFILL
TEST PATTERNBI-DIR. CHECK
I/S MENUI/S CHECK
NOW PROCESSING..
I/S CHECK ERRORCAP
SERVICE MENUI/S MENU
I/S MENUPUMP CHECK
PUMP CHECKPUMP SUCTION
NOW PROCESSING..
I/S CHECK COMPLETED
PUMP CHECKPUMP RELEASE
NOW PROCESSING..
Checking
Normal
PINCHROLL is UP
Error
Normal (beeps 1 time)
Error (beeps 2 times)
Error is found on Linear ENcoder and Scale.
This menu is for checking the installation and operation of Linear Encoder and Scale. Refer to [4-5 LINEAR ENCODER SETUP].
This menu is used for Calibration. Refer to [4-8 LINEAR ENCODER SETUP].
When it shows [*****], it means thatit has never been setup and it needsto be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0].
It is for checking the Head Alignment in Horizontal.
It is for checking the Head Alignment in Bidirection.
It prints on the entire print range solid in single color by each head.Print mode is fixed at 720 dps and 8 pass.
This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency.
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.**Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit.
Error Displays CAP: Error is found on Cap Motor or Sensor. WIPER: Error is found on Wiper Motor or Sensor. WIPER HEIGHT: Error is found on Wiper (Up/Down) Motor or Sensor.
This is for checking the pump motor.The rotation for both ink suction and release can be checked.All pump motors rotate for 5 seconds and stop.
4-3
I/S MENUCAP ADJUST
CAP ADJUSTADJUST POS.
CAP ADJUSTCHECK GAP
ADJUST POS.0.00 -2.00
CHECK GAP 0.00
I/S MENUI/S CONTROL
I/S CONTROLCAP
CAPOPEN
I/S CONTROLWIPER
WIPERFRONT
I/S CONTROLWIPER HEIGHT
WIPER HEIGHTLIMIT
I/S MENUCAP AGING
CAP AGING FAILED !!
NOW PROCESSING..
NOW PROCESSING..
NOW PROCESSING..
NOW PROCESSING..
NOW PROCESSING..
CAP AGING COMPLETED
I/S MENUWIPER AGING
WIPER AGING FAILED !!
WIPER AGING COMPLETED
I/S MENUWIPER H. AGING
WIPER H. AGING FAILED !!
WIPER H. AGING COMPLETED
I/S MENUWIPER H. ADJ.
WIPER H. ADJ.ADJUST POS.
ADJUST POS. 2.0 2.2
NOW PROCESSING..
NOW PROCESSING..WIPER H. ADJ.CHECK OVERLAP
CHECK OVERLAP 2.0
CAP: Opens and closes the cap Cap must not be left opened for long time when ink is loaded. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPENWIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONTWIPER HEIGHT: Moves the wiper towards up and down. Option: HIGH/MIDDLE/LOW/LIMIT Default: LIMIT**Caution: When moving the carriages by hand, pay attention to the cap height and wiper position to avoid clashing. Also, when moving the cap and wiper, pay attention to the carriages, especially the head.
This is for adjusting and checking the height of the cap. Refer to [4-4 CAP HEIGHT ADJUSTMENT].
This is for adjusting and checking the height of the wiper. **Not used for maintenance.
Error (beeps 2 times)
Error (beeps 2 times)
Error (beeps 2 times)
This is to confirm that the capping is doneproperly within the operation range.
4-4
I/S MENUCARTRIDGE
CARTRIDGEIC CHECK
IC CHECKSLOT1 INSERT
CARTRIDGESLOT 1
SL1 : CAPACITY 200cc
SL1 : CONSUM. 100.000cc
SL1 : TIME 0y000d00h00m00s
CARTRIDGESLOT 2
SL1 : SERIAL1402A30C010000A5
SL1 : INK TYPE Subl.K
SL1 : LOT NO. 40216A
SL1 : INSERT 1 times
SL1 : FLAG 000000000
IC CHECKSLOT1 ERROR
CARTRIDGESLOT 8
IC CHECKSLOT1 OK
IC CHECKSLOT8 INSERT
IC CHECKSLOT8 ERROR
IC CHECKSLOT8 OK
IC CHECK COMPLETED
Remove all cartridges before pressing ENTER Set a cartridge to SLOT1
Error
Normal
From SLOT1 to 8 in order
Set a cartridge to SLOT8
Error
Normal
IC CHECK SYSTEM ERROR
IC CHECK COMPLETED
IC CHECKSLOT1 ERROR
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.
Next, IC communication is checked individually by SLOT.When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. Display shows [OK], when the communication is done properly.As cartridge is removed, the next cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT8 in order. When the check of SLOT8 is completed, the following message is displayed at the end of check.
It returns to IC CHECK menu by pressing ENTER key.When communication is failed, it displays as below.
It returns to IC CHECK menu by pressing ENTER key.
*Only RDG genuine cartridge which has IC on it can be used for this check.*No information is written on IC during this check. (Normally, cartridge in/out is written.)*Before this IC check, make sure Cartridge Sensor is working properly.
Serial No. of the Ink Cartridge IC is displayed.
Ink type of the Ink Cartridge IC is displayed.
Ink capacity of the Ink Cartridge IC is displayed.
Lot No. of the Ink Cartridge IC is displayed.
Ink consumption of the Ink Cartridge is displayed.
The used time of the Ink Cartridge is displayed.
The insert count of the Ink Cartridge is displayed.
The Flag information of the Ink Cartridge is displayed.
SLOT1 NO CARTRIDGE
INK SUPPLY SYSTEM FAILED
SLOT1 DATA ERROR
Data error
Error is found on Ink Supply System
Ink Cartridge is not inserted
It reads the information written on the IC of each carriage.Following messages are displayed when some error is found.
4-5
SERVICE MENUSENSOR CHECK
RHCPUWLcwh **LM * **
C12345678 ***EC**
S12345678 ***FE**
S910111213141516 * * * F E * *
SUB MENUPUMP UP
PUMP UP A B C D
SUB MENUSERIAL NO.
SERIAL NO.ZU40000
SERVICE MENUTHERMISTOR CHK
THERMISTOR CHKHEAD:25 C/ 77 F
HEAD:25 C/ 77 F
THERMISTOR CHK
SUB MENUCHANGE INKTYPE
CHANGE INKTYPESUBL.4 SUBL.4
SERVICE MENUSUB MENU
SUB MENUFILL INK
FILL INK A B C D
CHECKDRAIN BOTTLE
CHECKDRAIN BOTTLE
To Setup View
SUBLIMATION 4CINSTALL
DRAIN BOTTLE 12345678FILLING INK>>>>>
>>>>> 12345678REMOVE CARTRIDGE PUMPING-UP
SET CARTRIDGESELECT INK TYPE
SUB MENUHEAD WASH
HEAD WASH A B C D
CHECKDRAIN BOTTLE
12345678 12345678 >>>>>
12345678 >>>>>WASHING HEAD..
WASHING HEAD..SET CL-LIQUID
REMOVE CL-LIQUID
REMOVE CARTRIDGE
This menu displays the real-time status of each sensor. It shows " * " when the sensor is ON.The first page shows the status of each sensor. Each alphabet stands for as follows.
R: Rear Paper SensorH: Head Lock SensorC: Front Cover SensorP: Maintenance Cover SensorU: Head Up/Down SensorW: Pinch Roller SensorL: Sheet Load Sensorc: Capping Sensorw: Wiper Sensorh: Wiper Up/Down Sensor
Head Up/Down Sensor H: Head HIGH M: Head MIDDLE L: Head LOW
Maintenance Cover Sensor R: Maintenance Cover (R) ON L: Maintenance Cover (L) ON * : Both cover ON Blank: Both cover OFF
The second page shows the status of each CartridgeSensor and Ink Empty Sensor.The left end slot on the back side corresponds to slot1
C: Cartridge inserted, Ink remainsE: Cartridge not inserted, Ink empty* : Cartridge inserted, Ink emptyBlank: Cartridge not inserted, Ink remains
The third page shows the status of eachSub tank MAX Sensor and MIN Sensor.
F: MAX sensor ON, MIN sensor OFFE: MAX sensor OFF, MIN sensor ON* : Both MAX and MIN sensor ONBlank: Both MAX and MIN sensor OFF
This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the Head1, and the thermistorplaced on the headboard(TH1). The temperature on the left is in Celsius ans the right is in Fahrenheit.Since the temperature of the device on the headboard may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same.
This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included.This menu is used as a correction purpose when a wrong type ink is selected.When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.
Ink Type SUBL.4 : SUBLIMATION INK CMYK
Goes next, when cartridge is set Goes next, when completed
When ink is not filled
Fills Ink to each print head. A to D shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.
Goes next, when cartridge is removed Goes next, when completed
Goes next, when cartridge is removed Goes next, when cleaning cartridge is set
Goes next, when cleaning cartridge is set Goes next, when completed
Washes each print head. A to D shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.
Removes ink from each print head. A to D shown onthe lower LCD are the head groups. Cursor can bemoved with [left] and [right] keys. Use [up] and [down]keys for ON/OFF. By pressing [ENTER] key, it startsto remove ink from the selected head groups. To exitthe menu, press [left] key when the cursor is on A.NOTE: HEAD WASH is to be performed on the four groups. A stands for the Head1 and 2, B stands for Head3 and 4, and so forth.
4-6
SUB MENUFAN CHECK
FAN CHECK
SUB MENUCLOCK
CLOCK DATE
DATE05/01/10
DATE05/01/10
CLOCKTIME
TIME01:01:59
TIME01:01:59
TIME01:01:59 B
TIME01:01:59 B
SUB MENUPERIODIC CL.
PERIODIC CL.NORMAL NORMAL
This menu is to select the type of priodic cleaning which is automatically performed during printing.Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and flushing onlyLIGHT: Wiping and light evacuation(lighter than regular cleaning) onlyNORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
This menu is to check FANs.Select a FAN type with [up] and [down] keys.Press [ENTER] key for ON/OFF of FANs.FAN turns off automatically when exit this menu.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu.When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.
It shows [B], when battery has run out.
Edit
Edit
Display
Display
PAPERSIDE SENSSENSOR AUTOSET
SUB MENUKEY CHECK
KEY CHECKNONE
SUB MENULCD/LED/BUZ CHK
SUB MENUPORT CHECK
DETECTING... 00: 0B
NETWORK B3:1073741624B
SUB MENUMAINTE. MSG.
MAINTE. MSG.NONE 100 hours
SUB MENUPAPERSIDE SENSE
PAPERSIDE SENSOUTPUT LEVEL
OUTPUT LEVEL 0.7V
NOW PROCESSING.. SENSOR AUTOSET 0.5V, NOISE 1
SUB MENUDIP SW CHECK
DIP SW CHECK 0110 0000
bit # [ 1 2 3 4 5 6 7 8 ]
This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.
Abbreviated
Returns when completed
This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
Receiving data from network
This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.
This menu is to set up the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours.Range: NONE, 10 to 990 hours (in 10 hour unit) Default: NONE
This menu is to adjust the output level of the paper side sensor.Refer to [4-8 PAPER SIDE SENSSOR ADJUSTMENT].
4-7
MOTOR MENUSERVO LOCK
SERVO LOCKS: 100
SERVO LOCKF: 0
SERVO LOCKF: 0
SERVICE MENUMOTOR MENU
MOTOR MENUAGING
AGINGSCAN
SCANNOW AGING
AGINGFEED
FEEDNOW AGING
AGINGBOTH
BOTHNOW AGING
SERVO LOCKF: * 0
SYSTEM SWITCHPAGE1
PAGE100000000
SERVICE MENUSYSTEM SWITCH
SYSTEM SWITCHPAGE16
PAGE1600000000
bit #[ 1 2 3 4 5 6 7 8 ]
bit #[ 1 2 3 4 5 6 7 8 ]
SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction.
FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth.
To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menuafter the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
Servo Motor : FREE
This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key.When it is locked while the motor is in pause, the normal power control is performed.As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
Bit Contents Settings Default
PAGE1:Bit1 Cover Sensor 0 : Enable 1 : Disable (Closed status at anytime)
PAGE1:Bit2 I/S Cover Sensor 0 : Enable 1 : Disable (Closed status at anytime)
0
0
0PAGE2:Bit6 Base Head Menu 0 : Disable 1 : Enable
PAGE4:Bit1 Factory Mode Menu 0 : Disable 1 : Enable 0
* All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when the functions not shown here are changed.
This menu is to change the functions of the machine. Normally, it is not necessary to change.Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
REPORTALL
REPORTEVENT LOG
SELECT MAXIMUM100 LOGS
Setting Value : 100LOGS/200LOGS/ALL
EVENT LOGHEAD H1
ALLHEAD H1
REPORTSERIAL
SERVICE MENUHISTORY MENU
HISTORY MENUMOTOR GROUP
SERVICE MENUREPORT
REPORTSERVICE REPORT
REPORTHISTORY REPORT
MOTOR HOURS F 3 hours
MOTOR HOURS FCLEAR
SERVICE REPORT HEAD H1
HISTORY REPORTHEAD H1
REPORTCARTRIDGE
CARTRIDGEHEAD H1
H1 to H8
H1 to H8
The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages.Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.
In History Menu, the parameters are separated in groupsby categories. The parameters can be displayed or cleared by entering the menu of each groups.
CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / INK GROUP / ERROR GROUP / SYSTEM
H1 to H8
H1 to H8
Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information.HISTORY : History Report is printed.CARTRIDGE : Ink Cartridge IC Report is printed.EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400).ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report).SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
Printing Area
SERVICE : W350 L450mmHISTORY : W250 L220mmCARTRIDGE : W250 L100mmEVENT LOG/100 LOGS : W350 L200mmEVENT LOG/200 LOGS : W350 L330mmEVENT LOG/ALL(400) : W350 L590mmALL : W800 L350mm
4-8
Contents of History Report
MOTOR GROUPItem Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated hourMOTOR HOURS S Total time that the Scan Motor has been rotated hour Life : 1,500 hoursPUMP TIMES A Total time that the Pump Motor A has been rotated times Life : 5,000 timesPUMP TIMES B Total time that the Pump Motor B has been rotated times Life : 5,000 timesPUMP TIMES C Total time that the Pump Motor C has been rotated times Life : 5,000 timesPUMP TIMES D Total time that the Pump Motor D has been rotated times Life : 5,000 timesCLEAR ALL Clear all the value in the Motor Group
HEAD GROUPItem Contents Unit Reference
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT1
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT1
SHOT COUNT 3 Number of shots fired from the nozzle (H2 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT5
SHOT COUNT 4 Number of shots fired from the nozzle (H2 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT5
SHOT COUNT 5 Number of shots fired from the nozzle (H3 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT2
SHOT COUNT 6 Number of shots fired from the nozzle (H3 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT2
SHOT COUNT 7 Number of shots fired from the nozzle (H4 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT6
SHOT COUNT 8 Number of shots fired from the nozzle (H4 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT6
SHOT COUNT 9 Number of shots fired from the nozzle (H5 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT3
SHOT COUNT 10 Number of shots fired from the nozzle (H5 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT3
SHOT COUNT 11 Number of shots fired from the nozzle (H6 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT7
SHOT COUNT 12 Number of shots fired from the nozzle (H6 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT7
SHOT COUNT 13 Number of shots fired from the nozzle (H7 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT4
SHOT COUNT 14 Number of shots fired from the nozzle (H7 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT4
SHOT COUNT 15 Number of shots fired from the nozzle (H8 left) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT8
SHOT COUNT 16 Number of shots fired from the nozzle (H8 right) Shots/1000 Life : 6 billion Shots/nozzleInk from SLOT8
WIPE H1 Number of times the Wiping has been performed (H1) timesWIPE H2 Number of times the Wiping has been performed (H2) timesWIPE H3 Number of times the Wiping has been performed (H3) timesWIPE H4 Number of times the Wiping has been performed (H4) timesWIPE H5 Number of times the Wiping has been performed (H5) timesWIPE H6 Number of times the Wiping has been performed (H6) timesWIPE H7 Number of times the Wiping has been performed (H7) timesWIPE H8 Number of times the Wiping has been performed (H8) times
RUB H1 Number of times the Rubbing has been performed (H1) times
RUB H2 Number of times the Rubbing has been performed (H2) times
RUB H3 Number of times the Rubbing has been performed (H3) times
RUB H4 Number of times the Rubbing has been performed (H4) times
RUB H5 Number of times the Rubbing has been performed (H5) times
RUB H6 Number of times the Rubbing has been performed (H6) times
RUB H7 Number of times the Rubbing has been performed (H7) times
RUB H8 Number of times the Rubbing has been performed (H8) times
4-9
NORMAL CL. H1 Number of times the Normal Cleaning has beenperformed (H1) times
NORMAL CL. H2 Number of times the Normal Cleaning has beenperformed (H2) times
NORMAL CL. H3 Number of times the Normal Cleaning has beenperformed (H3) times
NORMAL CL. H4 Number of times the Normal Cleaning has beenperformed (H4) times
NORMAL CL. H5 Number of times the Normal Cleaning has beenperformed (H5) times
NORMAL CL. H6 Number of times the Normal Cleaning has beenperformed (H6) times
NORMAL CL. H7 Number of times the Normal Cleaning has beenperformed (H7) times
NORMAL CL. H8 Number of times the Normal Cleaning has beenperformed (H8) times
MEDIUM CL. H1 Number of times the Medium Cleaning has beenperformed (H1) times
MEDIUM CL. H2 Number of times the Medium Cleaning has beenperformed (H2) times
MEDIUM CL. H3 Number of times the Medium Cleaning has beenperformed (H3) times
MEDIUM CL. H4 Number of times the Medium Cleaning has beenperformed (H4) times
MEDIUM CL. H5 Number of times the Medium Cleaning has beenperformed (H5) times
MEDIUM CL. H6 Number of times the Medium Cleaning has beenperformed (H6) times
MEDIUM CL. H7 Number of times the Medium Cleaning has beenperformed (H7) times
MEDIUM CL. H8 Number of times the Medium Cleaning has beenperformed (H8) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has beenperformed (H1) times
POWERFUL CL.H2 Number of times the Powerful Cleaning has beenperformed (H2) times
POWERFUL CL.H3 Number of times the Powerful Cleaning has beenperformed (H3) times
POWERFUL CL.H4 Number of times the Powerful Cleaning has beenperformed (H4) times
POWERFUL CL.H5 Number of times the Powerful Cleaning has beenperformed (H5) times
POWERFUL CL.H6 Number of times the Powerful Cleaning has beenperformed (H6) times
POWERFUL CL.H7 Number of times the Powerful Cleaning has beenperformed (H7) times
POWERFUL CL.H8 Number of times the Powerful Cleaning has beenperformed (H8) times
AUTO CL.H1 Number of times the Automatic Cleaning has beenperformed (H1) times
AUTO CL.H2 Number of times the Automatic Cleaning has beenperformed (H2) times
AUTO CL.H3 Number of times the Automatic Cleaning has beenperformed (H3) times
AUTO CL.H4 Number of times the Automatic Cleaning has beenperformed (H4) times
AUTO CL.H5 Number of times the Automatic Cleaning has beenperformed (H5) times
AUTO CL.H6 Number of times the Automatic Cleaning has beenperformed (H6) times
AUTO CL.H7 Number of times the Automatic Cleaning has beenperformed (H7) times
AUTO CL.H8 Number of times the Automatic Cleaning has beenperformed (H8) times
CLEAR H8 Clear all the value of the H8CLEAR H7 Clear all the value of the H7CLEAR H6 Clear all the value of the H6CLEAR H5 Clear all the value of the H5CLEAR H4 Clear all the value of the H4CLEAR H3 Clear all the value of the H3CLEAR H2 Clear all the value of the H2CLEAR H1 Clear all the value of the H1CLEAR ALL Clear all the value of all the Heads
Total number of the Automatic Cleaningwhich is performed when the power isturned on, before starting printing, whileprinting and periodical.
4-10
MAINTENANCE GROUPItem Contents Unit Reference
MAINTE. COUNT Number of times the Head Maintenance has beenperformed times
TOTAL TIME Lapsed time from the last Head Maintenance hourPRINTING TIME Printing time from the last Head Maintenance hourCLEAR ALL Clear all the value in the MAINTENANCE GROUP
WIPER GROUPItem Contents Unit Reference
WIPING COUNT Numberof times the Wiping has beenperformed timesRUBBING COUNT Numberof times the Rubbing has beenperformed timesWIPE REPLACE Number of times the Wipe has been replaced timesCLEAR ALL Clear all the value in the WIPE GROUP
PRINT GROUPItem Contents Unit Reference
PRINTING TIME Total time of printing performed hour Test print time is excludedPRINT PAGES Number of pages printed pagesCLEAR ALL Clear all the value in the PRINT GROUP
INK GROUPItem Contents Unit Reference
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed times
CARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed times
CARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed times
CHANGE INK number of times the Ink Type has been changed timesCLEAR ALL Clear all the value in the INK GROUP
ERROR GROUPItem Contents Unit Reference
SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Service Call Number of the last 5 Calls No. Keep the Service Call Number of the last5 calls
MOTOR ERROR F Number of times the Feed Motor Error has occurred timesMOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. number of times the Low Temperature Error hasoccurred times
HIGH TEMP.ERR. number of times the High Temperature Error hasoccurred times
EMERG. CAPPING number of times the Emergency Capping Error hasoccurred times
Number of times of forcible capping forHead dry prevention that works whencap is left open for 10 minutes or moredue to cover open or other reasons
START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detectedwhen machine is started
INK SYS. ERROR Number of times the Ink Supply System Error hasoccurred times
CLEAR ALL Clear all the value in the ERROR GROUP
SYSTEM GROUPItem Contents Unit Reference
POWER ON COUNTNumber of times Sub power has been turned on timesPOWER ON TIME total time of Sub power ON hour SLEEP time is excludedSLEEP TIME Total time of the machine in Sleep Mode hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed byboth command and panel
CLEAR ALL Clear all the value in the SYSTEM GROUP
This value is cleared automatically aftercarrying out the Head Maintenance
This value is cleared automatically afterreplacing it
Number of times the Servo Error hasoccurred
4-11
Roland Hi-Fi EXPRESSFP-740:
:::::
::
ModelVersionSerial No.DateHead Temperature
1.30XXXXXXX2006/09/04 17:14
Ink type Sublimation 4Color 73/ 0/ 62/ 0/ 75/ 100/ 98/ 99Ink remain (1-8)
/ F80.627 COn Board Temperature / F95.035 C
:Bi-dir. simple 0
::::
H10000
H2 0000
H3 0000
H4 0000
H5 0000
H6 0000
H7 0000
H8 0000
Bi-dir. adjust No. 1No. 2No. 3No. 4
::::
0000
////
////
////
////
////
////
////
0000
0000
0000
0000
0000
0000
0000
Bi-dir. adjust No. 1No. 2No. 3No. 4
::::::::
::::::::
Menu languageLength unitHead heightSheet type
Empty modeScan interval
CalibrationFull width scanning
Japanesemm
OFF
HighOpaque
Stop
0.00 %
0.0 sec
SleepSleep intervalSheet remainAuto displayPeriodic cleaning
Enable30 min
DisableNone
Vacuum powerSheet WidthSheet PositionSide Margin
Auto1879 mm
0 mm20 mm
0.0m
: PRESETTING10 Sheet type
Full width SSide Margin
0.00 %0.0 sec
:::
: Opaque Vacuum powerSheet WidthSheet Position
FULL20mm
::
: Auto1879 mm
0 mm::
Preset name
CalibrationScan interval
Bi-dir. simple
::::
0000
////
////
////
////
////
////
////
0000
0000
0000
0000
0000
0000
0000
Bi-dir. adjust No. 1No. 2No. 3No. 4
: PRESETTING20 Sheet type
Full width SSide Margin
0.00 %0.0 sec
:::
: Opaque Vacuum powerSheet WidthSheet Position
FULL20mm
::
: Auto1879 mm
0 mm::
Preset name
CalibrationScan interval
Bi-dir. simple
::::
0000
////
////
////
////
////
////
////
0000
0000
0000
0000
0000
0000
0000
Bi-dir. adjust No. 1No. 2No. 3No. 4
: PRESETTING80 Sheet type
Full width SSide Margin
0.00 %0.0 sec
:::
: Opaque Vacuum powerSheet WidthSheet Position
FULL20mm
::
: Auto1879 mm
0 mm::
Preset name
CalibrationScan interval
Bi-dir. simple
Head rank H1 ::::::::
H2H3H4H5H6H7H8
75Y383DSXTZWWST 11011143YYYVW 00V25D00UEDD002DPD003QXD00NUUD004V5D0014GD00BMAD
22Z31434WWTU21XZY145YYUW341Z116500WY1200Z222YXUU0ZWYXY10WXUU353033560ZUV21ZY0Z440YUV
6A03737VVVYWVRT7AV4040TURXYXRS76V3937STSWXXSU75X3635SWSYYWST76X3D41VWUYVVRS70T2D31MVPWYWSS78W393AQXQYXXRS
::
:::::::
Head hori. (DT1. Low)(DT3. Low)(DT1. Middle)(DT3. Middle)(DT1. Low)(DT3. Low)(DT1. Middle)(DT3. Middle)
Head bi
H2 H3 H4 H5 H6
+1+1+1+1.5+9.5 +10
+8+21+17
+7+18.5+15.5
+9+7
+19+16
+10+8
+19.5+16.5
+1+1+1+1+9+7
+17+14.5
H7
+3+3+3+3
+10+8
+19+17
H8
+3+3+3+3+8+7
+17+14
0000
0+0.5+1
0
H1
+20+8
+10
+16
-2-2-2-3
:::::
Dip SWSystem SW page ( 1 - 4 )
0 0 0 0 0 0 0 00 0 0 0 0 0 0 0
0 0 0 0 0 0 0 00 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 00 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 00 0 0 0 0 0 0 0
0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0System SW page ( 5 - 8 )
System SW page ( 9 - 12 )System SW page ( 13 - 16 )
:::::::::
Maintenance requestBooter versionBatteryPeriodic CL. degreeLimit positionCutter down positionCalibration defaultEncoder position (L)
NONE1.10
ChargedNORMAL
7.3 mm2539.2 mm
-0.10 %2147.8 mm
Encoder position (R) 268.2 mm
::::
Cap adjust 1.25 mmDrain liquid volume 660.9 ccStandard headWiper Height Adjust
52.80 mm
Service Report
Service Report
4-12
==== Motor group ====Motor feed (trip / total [clear]) :Motor scan (trip / total [clear]) :Pump Times A (trip / total [clear]) :Pump Times B (trip / total [clear]) :Pump Times C (trip / total [clear]) :Pump Times D (trip / total [clear]) :
2/31/
107,440/107,392/107,501/104,703/
2 hours [3][3][2][2][3][3]
hourstimestimestimestimes
31107,440107,392107,501104,703
: FP-740 Serial No. : XXXXXXXModelVersion : 1.30 Date : 2006/09/04 17:09
History Report
==== Maintenance group ====
Total timePrinting time
Mainte. count 1 times655 hours
15 hours
:::
==== Wiper group ====Wiping countRubbing countWiper replace count
262 times6 times1 times
:::
==== Head group ====Shot Cnt. 1 (trip / total [clear]) 91,135/
90,988/87,917/87,688/
114,762/114,524/111,910/111,695/46,596/46,423/45,556/45,372/41,424/41,489/40,695/40,754/
91,135 K Shots [4]K Shots [4]K Shots [4]K Shots [4]K Shots [3]K Shots [3]K Shots [3]K Shots [3]K Shots [4]K Shots [4]K Shots [3]K Shots [3]K Shots [3]K Shots [3]K Shots [4]K Shots [4]
90,98887,91787,688
114,762114,524111,910111,69546,59646,42345,55645,37241,42441,48940,69540,754
Shot Cnt. 2 (trip / total [clear])Shot Cnt. 3 (trip / total [clear])Shot Cnt. 4 (trip / total [clear])Shot Cnt. 5 (trip / total [clear])Shot Cnt. 6 (trip / total [clear])Shot Cnt. 7 (trip / total [clear])Shot Cnt. 8 (trip / total [clear])Shot Cnt. 9 (trip / total [clear])Shot Cnt. 10 (trip / total [clear])Shot Cnt. 11 (trip / total [clear])Shot Cnt. 12 (trip / total [clear])Shot Cnt. 13 (trip / total [clear])Shot Cnt. 14 (trip / total [clear])Shot Cnt. 15 (trip / total [clear])Shot Cnt. 16 (trip / total [clear])
::::::::::::::::
Wiping count for headH1 H2 H3 H4 H5 H6
Rubbing count for head
Auto cleaning countNormal cleaning countMedium cleaning countPowerful cleaning count
155 147 timestimes
timestimestimestimes
0
2530
11
0
2525
30
Headrank set count times0
1550
2530
11
0 0
1470
2525
30
0
H7148
9
2523
13
0
H8148
9
2523
13
0
1766
253452
0
1766
2534
52
0
::
::::::
==== Error group ====Service call countService call historyMotor error (feed)Motor error (scan)Low temperature errorHigh temperature errorEmergency cappingStart uncappedInk supply system error
2 times0006 0007 **** **** ****
11 times8 times0 times
14 times3 times
3 times5 times
:::
::::::
==== System group ====Power on countPower on time
451 times271 hours
Sleep timeSheet cut count
15 hours160 times
Peck used count 14 times
:::::
==== Print group ====Printing timePrint pages
14 hours289 pages
::
times==== Ink group ====Cartridge change (1-8)Change ink type
187 144 118 130 130 176 3001260 times
::
4-13
No : 1 : 2 : 3 : 4 : 5 : 6 : 7 : 8 :
: FP-740 Serial No. : XXXXXXXModelVersion
Firm VerDip Sw2Dip Sw3Dip Sw4Dip Sw5
InkSystemInkSystem
: 1.30
: 5.16: 000001: 000000: 000000: 000000
Ink Cartridge Report
/
/Subl.C/Subl.M/
Subl.M/
Subl.Y/
Subl.Y/
Subl.K/
INK TYPE //
/
200cc/200cc/200cc/200cc/
200cc/200cc/
CAP. //
/
2B8400/E30400/
E30400/000000/
8B0400/DB0400/
LOT No//
/
173.800cc/77.000cc/
127.600cc/50.600cc/
4.400cc/2.200cc/
CONSUM.//
/
0y003d16h28m06s/0y008d04h44m55s/0y008d23h07m33s/0y008d04h57m52s/
0y003d16h13m44s/0y003d08h23m03s/
TIME//
/
2/
2/0/
0/
1/
1/
INS./ FLAG
00000001
0000000100000000
00000000
0000000000000010
000000018ebb7700 /
000000018f613b00/
NO IC CHIP /
NO IC CHIP /SERIAL /
000000018f190b00/
000000018fba6100/000000018fb34100/
000000018ef67200 /
FP-740 Serial No. : XXXXXXXModelVersion 1.30 Date : 2006/09/04 17:20
06/09/04 17:20 27 Print start Testpattern06/09/04 17:19 27 Print done Testpattern06/09/04 17:18 27 Print start Testpattern06/09/04 17:17 27 Print done Testpattern06/09/04 17:14 27 Print start Testpattern06/09/04 17:14 27 Print done Testpattern06/09/04 17:13 27 Print start Testpattern 06/09/04 17:11 27 Print done Testpattern06/09/04 17:09 28 Print start Testpattern 06/09/04 17:09 28 Print done Testpattern06/09/04 17:06 28 Print start Testpattern
06/09/04 15:00 28 Print done Testpattern06/09/04 14:59 28 Print start Testpattern 06/09/04 14:57 28 Print done Testpattern06/09/04 14:55 28 Print start Testpattern
06/09/04 14:38 28 Print done Testpattern06/09/04 14:36 28 Print start Testpattern 06/09/04 14:36 28 Print done Testpattern06/09/04 14:36 28 Print start Testpattern 06/09/04 14:35 28 Print done Testpattern06/09/04 14:33 28 Print start Testpattern
06/09/01 13:10 26 Print done Testpattern06/09/01 13:10 26 Print start Testpattern 06/09/01 13:06 26 Print done Testpattern06/09/01 13:04 26 Print start Testpattern 06/09/01 13:04 26 Print done Testpattern06/09/01 13:03 26 Print start Testpattern 06/09/01 13:02 26 Print done Testpattern06/09/01 13:01 26 Print start Testpattern 06/09/01 13:01 26 Print done Testpattern06/09/01 13:00 26 Print start Testpattern 06/09/01 12:59 26 Print done Testpattern06/09/01 12:59 26 Print start Testpattern 06/09/01 12:58 26 Print done Testpattern
06/09/01 12:57 26 Print done Testpattern06/09/01 12:58 26 Print start Testpattern
06/09/04 17:06 28 Setup done Width : 1839mm 06/09/01 12:48 26 Setup done Width : 1839mm
06/09/01 12:08 26 Setup done Width : 1839mm
06/09/01 12:07 26 Setup done Width : 1839mm
06/09/01 11:50 26 Setup done Width : 739mm
06/09/01 11:36 26 Setup done Width : 739mm
06/09/04 15:53 27 Setup done Width : 1839mm
06/09/04 14:55 28 Setup done Width : 1839mm
06/09/04 14:32 28 Setup done Width : 1839mm
06/09/04 17:05 28 Sub power on Service mode06/09/04 15:59 27 Sub power off
06/09/01 12:46 26 Sub power off
06/09/01 11:48 26 Sub power off
06/09/01 12:46 26 Sub power on Service mode
06/09/01 11:49 26 Sub power on Service mode
06/09/01 11:29 25 Sub power off06/09/01 11:33 26 Sub power on Service mode
06/09/01 12:46 26 Main power on Normal
06/09/01 11:27 25 Sub power off06/09/01 11:27 25 Error Scan motor 00500
06/09/01 11:28 26 Sub power on Service mode06/09/01 11:27 25 Main power on Normal
06/09/04 14:54 28 Sub power on Service mode06/09/04 14:39 28 Sub power off
06/09/04 14:28 28 Sub power on Service mode06/09/01 23:57 28 Sub power off
06/09/04 15:52 27 Sub power on Service mode06/09/04 15:13 28 Sub power off
06/09/04 15:56 27 Print done Testpattern 06/09/04 15:54 28 Print start Testpattern
Date Time Temp. Event Information+ + + + + +
06/09/01 12:57 26 Print start Testpattern06/09/01 12:56 26 Print done Testpattern06/09/01 12:55 26 Print start Testpattern
06/09/01 12:03 27 Print done Testpattern06/09/01 12:03 27 Print start Testpattern06/09/01 12:02 26 Print done Testpattern06/09/01 12:01 26 Print start Testpattern06/09/01 12:01 26 Print done Testpattern06/09/01 12:00 26 Print start Testpattern06/09/01 11:59 26 Print done Testpattern
06/09/01 11:47 26 Print start Testpattern06/09/01 11:45 26 Print done Testpattern06/09/01 11:44 26 Print start Testpattern06/09/01 11:42 26 Print done Testpattern06/09/01 11:40 26 Print start Testpattern06/09/01 11:39 26 Print done Testpattern06/09/01 11:39 26 Print start Testpattern
06/09/01 11:37 26 Print start Testpattern
06/09/01 11:36 25 Print start Testpattern
06/09/01 11:38 26 Print done Testpattern
06/09/01 11:47 26 Print done Testpattern
06/09/01 11:59 26 Print start Testpattern
06/09/01 12:50 26 Print done Testpattern06/09/01 12:49 26 Print start Testpattern
06/09/01 12:55 26 Setup done Width : 692mm06/09/01 12:53 26 Cancel done06/09/01 12:53 26 Cancel start Pinch lever up
06/09/01 12:52 26 Cancel done06/09/01 12:52 26 Cancel start Pinch lever up
06/09/01 12:07 26 Cancel done06/09/01 12:07 26 Cancel start Pinch lever up
06/09/01 12:05 26 Cancel done06/09/01 12:05 26 Cancel start Pinch lever up
06/09/01 12:53 26 Setup done Width : 1232mm
Date Time Temp. Event Information+ + + + +
Event log Report
4-14
Other Factory Mode
All parameters will be initialized. Turn on the Sub Power SWwhile pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing [ENTER] key. It can alsobe cancelled by pressing [POWER] key. The power will be offautomatically when initialize is completed.It is necessary to setup the LIMIT POSITION after the initialization.The error message [SERVICE CALL 0101] will appear if you donot setup the LIMIT POSITION.
SYSTEM PARAMETER INITIALIZE
[ ] , [ ] , [ ENTER ] + POWER ON
INITIALIZE ALL SYS.PARAMETER
INITIALIZE COMPLETED
DISPLAYED LANGUAGEAND UNIT
[ MENU ] + POWER ON
MENU LANGUAGEENGLISH
LENGTH UNIT mm INCH
TEMP. UNIT C F
ENGLISH/JAPANESE
mm/INCH
C/ F
Turn on the Sub Power SW whilepressing [ ] key.Service Report can be printed on theA4 size media. The printing will be performed in Black.
* Please print the [History Report] fromthe Service Mode.
SERVICE REPORT PRINTING
[ ] + POWER ON
SERVICE REPORT
SETUP SHEET
4-15
Special Key Operations
Service Menu Item Comments
Service Mode Sub Power Press [Menu] and [ ] to enterService Menu.
Upgrade F/W Sub Power [Are you sure?] will be displayed.Press [ENTER] to upgrade F/W.
System ParameterInitialize ENTER Sub Power All parameters will be initialized.
Press [ENTER] to start Initialize.
Limit/MAX SCANWIDTH
ADJUSTMENTSub Power
History Report(REPORT)
Service Report Sub Power Service Report (Adjustment value)will be printed.
Users Menu
Users Menu Item Comments
Language/Unit Menu Sub Power Press [ ] / [ ] to selectLanguage.
Manual Cleaning Cleaning Sub Power
Select [CLEANING] and Press[ENTER].Carriage moves to the maintenanceposition on the left hand side.
Wiper Replace Cleaning Sub Power Press [ ] one time andpress [ENTER].
Combination Key Selection
Combination Key Selection
Press [ ] while aligning Carriage to cap Heads. Press [ENTER] and set up [MAX. SCAN ADJUSTMENT]. Press [ENTER].Select [HISTORY REPORT] and press [ ]. Then, select Head and press [ENTER] to print History Report.
Installing F/W[SUM-ERROR] will be displayed by turning on the Main Power.Press [ENTER] to upgrade F/W.
Use this when the Main Board isreplaced.Main Power
ENTERMain Power
REPORT Select�[HISTORY REPORT]ServiceMenu
4-16
1
2
WAITING
SUM-ERROR
4
4-2 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
It is necessary to prepare the followings to upgrade the FIRMWARE.1. Firmware Disk2. Windows PC (OS Windows2000/XP)
* Network port is required.3. Peck (Peck3 and above)
4. Network cable *A cross cable is required when you connect FP-740 to PC directly.
Turn on the Main Power SW.
Check the FP-740's IP address.
[SUM ERROR] is displayed when the MainPower SW is turned on if the new Main Boardis replaced.In case of that, press [ENTER] key to executethe installation.Or refer to step 8 [F/W installation when
the Main Board is replaced].
3 Start the Peck (Peck3 and above).Click [Select Port] button.
Select [Type 2 : AJ-1000 etc.] from [Product].When connecting the machine by Network, select [viaNetwork] and input IP address.When connecting the machine by Parallel, select [viaParallel] and input IP address.Then click [OK].
4-17
Make sure the Main Power SW is off and then turn on theMain Power SW again while pressing [ ], [ ] and[ ] keys.When [ENTER] is pressed, [WAITING] message will bedisplayed.Upgrade the firmware by using Peck.
[ ], [ ], [ ] + MAIN POWER ON
VERSION UP SURE?
WAITING
5
6
7
8
DATA ERROR
DEVICE ERROR
DEVICE ERROR
DEVICE ERROR
FIRMWARE V1.20 >
ERASING>
WRITING<
VERIFYING<
COMPLETED
NG
NG
NG
NG
Click [Firmware Upgrade] button.
[Open]screen is displayed.Select the firmware file, and click [Open].Peck starts to send the firmware to the machine.
The machine goes into Firmware Upgrade modeautomatically.When upgrade is completed, Sub Power SW will beturned off automatically.
[ F/W installation when the Main Board is replaced ]
4-18
Remove the CARRIAGE COVER.
1
2
RIGHT I/S COVER
3
[ For the machine which includes the serial number as follows ]
ZU80100 From YU80100 to YU80108
ZU80101 From YU90109 to YU90119
From YU90123 to YU90127
From YU90142 to YU90145
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
4-3 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
HEAD ALIGNMENT is necessary to obtain the good printing quality.It is necessary when the Head is replaced.If the Heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.
Remove the Right I/S COVER.
Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
CARRIAGE COVER
4-19
5
4
6
7
DAMPERPLATE
HEAD BOARDCOVER
Remove the DAMPER PLATE.
Remove the HEAD BOARD COVER (Clear cover).
Attach the PET-G to the machine and setup.
Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TESTPRINT] and press [ENTER] key.
[ BIAS ADJUSTMENT ]
[ ]
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUHEAD ADJUST
HEAD ADJUSTBIAS
BIASTEST PRINT
[ ]
4-20
When the upper lines are the left side of the lower lines,turn the screw as CW.When the upper lines are the right side of the lower lines,turn the screw as CCW.
8
9
10
K K C C M M Y Y
Test pattern shown in the figure will be printed.
Loosen the 3 screws fixing the Head.
Loosen the screws fixing the Head for about 1turn.If the screws are loosened too much,adjustments could not be performed correctly.
Position of the printing moves 1 line by turningthe screw 3/4 turn.
Insert the 1.5 mm Hexagonal Wrench and turn the screwso that the lines of each color in the test pattern will bestraight.
ADJUSTMENTSCREW
4-21
13
12
32
1
Tighten up the screws fixing the Head in order as shownin the figure by using the Torque Driver (ST-056 handleand ST-060).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
The shifting of lines should be within 1/2 dot.
Print the test pattern again.If the result is NG, adjust again.
11
Test pattern shown in the figure will be printed. M is the standard head.
[ ]
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUHEAD ADJUST
HEAD ADJUSTVERTICAL
VERTICALTEST PRINT
[ ]
M K M K M C M C M M M Y M Y M
Select [PRINT MENU]>[HEAD ADJUST]>[VERTICAL]>[TEST PRINT] and press [ENTER] key.
[ VERTICAL ADJUSTMENT ]
14
4-22
When the lines excepting the M lines are above the Mlines, turn the Adjustment Screw as CW.When the lines excepting the M lines are below the Mlines, turn the Adjustment Screw as CCW.
32
1
Adjust the other Heads on the basis of the 5thHead from the left. There is no need to adjustthe 5th Head.
Tighten up the screws fixing the Head in order as shownin the figure by using the Torque Driver (ST-056 handleand ST-060).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
15
17
16
Loosen the 3 screws fixing the Head.
Loosen the screws fixing the Head for about 1turn.If the screws are loosened too much,adjustments could not be performed correctly.
Turn the Adjustment Screw so that the lines of each colorin the test pattern will be straight.
Position of the printing moves 1/2 line by turningthe screw 30 degrees.
ADJUSTMENTSCREW
4-23
Print the test pattern again.If the result is NG, adjust again.
19
18
The shifting of lines should be within 1/2 dot.
Select [PRINT MENU]>[HEAD ADJUST]>[HORIZONTAL]>[TEST PRINT] and press [ENTER] key.Press [ ] and [ ] keys to move the cursor, and erasethe number of the Head which is no need to adjust (noneed to print the test pattern) with [ ] and [ ] keys. [ ]
[ ]
[ENTER]
PRINT MENUHEAD ADJUST
HEAD ADJUSTHORIZONTAL
HORIZONTALTEST PRINT
[ ]
SERVICE MENUPRINT MENU
TEST PRINT 12345678
[ ]
[ HORIZONTAL ADJUSTMENT ]
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT3.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT1.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT3.Low
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT1.Low
Head Position:Middle
Head Position:Low
Following test pattern will beprinted.Find the position where the blockof each color matches the C blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.
20
4-24
22
[ ]
[ ]
[ENTER]
PRINT MENUHEAD ADJUST
HEAD ADJUSTBI-DIR.DEFAULT
BI-DIR.DEFAULTTEST PRINT
[ ]
SERVICE MENUPRINT MENU
TEST PRINT 12345678
[ ]
[ BI-DIRECTION ADJUSTMENT ]
Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR.DEFAULT]>[TEST PRINT] and press [ENTER] key.
Select [DT1, Low], [DT3, Low], [DT1, Middle] and [DT3, Middle] in the [HORIZONTAL] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.
21
Parameters can be entered with an increment of 1/2.
H1 H2 H3 2 1 3
H8 2
H1 H2 H3 2 1 3
H8 2
HORIZONTALTEST PRINT
HORIZONTALDT1, Middle
HORIZONTALDT3, Middle
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT1, Low
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT3, Low
TEST PRINT PERFORMING TEST PRINT12345678
4-25
Following test pattern will beprinted.Find the position where the upperblock matches the lower blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.
23
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H8
H7
H6
H5
H4
H3
H2
H1DT3.Middle
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H8
H7
H6
H5
H4
H3
H2
H1DT1.Middle
+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40
H8
H7
H6
H5
H4
H3
H2
H1DT3.Low
+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40
H8
H7
H6
H5
H4
H3
H2
H1DT1.Low
Head Position:Middle
Head Position:Low
H1 H2 H3 2 1 3
H7 H8 2 0
H1 H2 H3 2 1 3
H7 H8 2 0
TEST PRINT
BI-DIR.DEFAULTDT3, Low
BI-DIR.DEFAULTDT1, Low
BI-DIR.DEFAULTTEST PRINT
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT1, Middle
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT3, Middle
PERFORMING TEST PRINT12345678
Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3, MIDDLE] in the [BI-DIR.DEFAULT] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.
24
Parameters can be entered with an increment of 1/2.
4-26
25
26
Fix the HEAD BOARD COVER (Clear Cover).
Fix the DAMPER PLATE.
Make sure to press the Damper Platedownwards lightly when fixing it. * Fix the screws at the bottom of the longhole.
If you press the Damper Plate strongly, theDamper could be broken.
DAMPERPLATE
HEAD BOARDCOVER
4-27
1
RIGHT I/S COVER
3
[ ZU90102 and above ]
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
Remove the Right I/S COVER.
2Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
4
Remove the CARRIAGE COVER. CARRIAGE COVER
DAMPERPLATE
Remove the DAMPER PLATE.
4-28
[ ]
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUHEAD ADJUST
HEAD ADJUSTBIAS
BIASTEST PRINT
[ ]
K K C C M M Y Y
8
Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TESTPRINT] and press [ENTER] key.
[ BIAS ADJUSTMENT ]
Test pattern shown in the figure will be printed.
5
6
7
HEAD BOARDCOVER
Remove the HEAD BOARD COVER (Clear cover).
Attach the PET-G to the machine and setup.
4-29
9
10
11
Loosen the 3 screws fixing the Head.
Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.
Position of the printing moves 1 line by turningthe screw 3/4 turn.
Insert the 1.5 mm Hexagonal Wrench and turn the screwso that the lines of each color in the test pattern will bestraight.
ADJUSTMENTSCREW
When the upper lines are the left side of the lower lines,turn the screw as CW.When the upper lines are the right side of the lower lines,turn the screw as CCW.
32
1
Tighten up the screws fixing the Head in order as shownin the figure by using the Torque Driver (ST-056 handleand ST-060).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
4-30
[ ]
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUHEAD ADJUST
HEAD ADJUSTVERTICAL
VERTICALTEST PRINT
[ ]
M K M K M C M C M M M Y M Y M
Test pattern shown in the figure will be printed. M is the standard head.
15
14
Select [PRINT MENU]>[HEAD ADJUST]>[VERTICAL]>[TEST PRINT] and press [ENTER] key.
[ VERTICAL ADJUSTMENT ]
Loosen the 3 screws fixing the Head.
Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.
13
12
The shifting of lines should be within 1/2 dot.
Print the test pattern again.If the result is NG, adjust again.
4-31
16 Loosen the 2 screws fixing the Guide Head.
Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.
17 Turn the Adjustment Screw so that the lines of each colorin the test pattern will be straight.
Position of the printing moves 1/2 line by turningthe screw 30 degrees.
ADJUSTMENTSCREW
When the lines excepting the M lines are above the Mlines, turn the Adjustment Screw as CW.When the lines excepting the M lines are below the Mlines, turn the Adjustment Screw as CCW.
Adjust the other Heads on the basis of the 5thHead from the left. There is no need to adjustthe 5th Head.
18 Tighten up the screws fixing the Guide Head by using theTorque Driver (ST-056 handle and ST-060).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
4-32
Print the test pattern again.If the result is NG, adjust again.
The shifting of lines should be within 1/2 dot.
32
1
20
Tighten up the screws fixing the Head in the reverse orderwhen fixing with using the Torque Driver (ST-056 handleand ST-060).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
19
Select [PRINT MENU]>[HEAD ADJUST]>[HORIZONTAL]>[TEST PRINT] and press [ENTER] key.Press [ ] and [ ] keys to move the cursor, and erasethe number of the Head which is no need to adjust (noneed to print the test pattern) with [ ] and [ ] keys.
21
[ HORIZONTAL ADJUSTMENT ]
[ ]
[ ]
[ENTER]
PRINT MENUHEAD ADJUST
HEAD ADJUSTHORIZONTAL
HORIZONTALTEST PRINT
[ ]
SERVICE MENUPRINT MENU
TEST PRINT 12345678
[ ]
4-33
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT3.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT1.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT3.Low
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H8
H7
H6
H4
H3
H2
H1
DT1.Low
Head Position:Middle
Head Position:Low
Following test pattern will beprinted.Find the position where the blockof each color matches the C blockand check the number.In case of having problem decidingthe number, the number betweenthe 2 numbers can be selected.The number with is the currentsetting.
22
H1 H2 H3 2 1 3
H8 2
H1 H2 H3 2 1 3
H8 2
HORIZONTALTEST PRINT
HORIZONTALDT1, Middle
HORIZONTALDT3, Middle
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT1, Low
H1 H2 H3 2 1 3
H8 2
HORIZONTALDT3, Low
TEST PRINT PERFORMING TEST PRINT12345678
Select [DT1, Low], [DT3, Low], [DT1, Middle] and [DT3, Middle] in the [HORIZONTAL] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.
23
Parameters can be entered with an increment of 1/2.
4-34
24
[ ]
[ ]
[ENTER]
PRINT MENUHEAD ADJUST
HEAD ADJUSTBI-DIR.DEFAULT
BI-DIR.DEFAULTTEST PRINT
[ ]
SERVICE MENUPRINT MENU
TEST PRINT 12345678
[ ]
[ BI-DIRECTION ADJUSTMENT ]
Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR.DEFAULT]>[TEST PRINT] and press [ENTER] key.
Following test pattern will beprinted.Find the position where the upperblock matches the lower blockand check the number.In case of having problemdeciding the number, the numberbetween the 2 numbers can beselected.The number with is the currentsetting.
25
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H8
H7
H6
H5
H4
H3
H2
H1DT3.Middle
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H8
H7
H6
H5
H4
H3
H2
H1DT1.Middle
+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40
H8
H7
H6
H5
H4
H3
H2
H1DT3.Low
+10+9+8+7+6+5+4+3+20 +11 +12 +13 +14 +40
H8
H7
H6
H5
H4
H3
H2
H1DT1.Low
Head Position:Middle
Head Position:Low
4-35
Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3, MIDDLE] in the [BI-DIR.DEFAULT] menu and enter theparameters with [ ] and [ ] keys.Press [ENTER] key to save the settings.
26
27
28
Parameters can be entered with an increment of 1/2.
Fix the HEAD BOARD COVER (Clear Cover).
Fix the DAMPER PLATE.
Make sure to press the Damper Platedownwards lightly when fixing it. * Fix the screws at the bottom of the longhole.
If you press the Damper Plate strongly, theDamper could be broken.
DAMPERPLATE
HEAD BOARDCOVER
H1 H2 H3 2 1 3
H7 H8 2 0
H1 H2 H3 2 1 3
H7 H8 2 0
TEST PRINT
BI-DIR.DEFAULTDT3, Low
BI-DIR.DEFAULTDT1, Low
BI-DIR.DEFAULTTEST PRINT
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT1, Middle
H1 H2 H3 2 1 3
H7 H8 2 0
BI-DIR.DEFAULTDT3, Middle
PERFORMING TEST PRINT12345678
4-36
2
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
1
RIGHT I/S COVER
3
[ ]
[ ]
[ENTER]
SERVICE MENUI/S MENU
I/S MENUCAP ADJUST
CAP ADJUSTADJUST POS.
ADJUST POS. 0.00>-2.00
[ ]
4-4 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
CAP HEIGHT ADJUSTMENT is to adjust the height of the Cap.It must be done when you remove or replace the Cap Unit.If this adjustment has not been done, there is a possibility that a CAP OPEN SUCTION is not performedcorrectly.CAP OPEN SUCTION is an operation to suck ink without the Heads capped. This can remove the inkaccumulated on the Cap surfaces by the flushing done above the Caps.
Remove the Right I/S COVER.
Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the Sub Power SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.
Select [I/S MENU]>[CAP ADJUST] and select [ADJUSTPOS.].When the Carriage is not in the capping position, press[ ] key to move the Cap lower and then move theCarriage to the capping position.
4-37
ADJUST POS. -2.00>-1.75
5
GAP
4
HEAD
CAP
[CHECK GAP.] menu is to check the gapbetween the Cap and Head. For adjustment,use the [ADJUST POS.] menu.
Enter the [CHECK GAP.] menu in the [SERVICE MODE]to check the cap adjustment value.The cap moves to the same position as the CAP OPENSUCTION is performed. Check if there is a gap betweenthe Cap and Head.
Move the Cap upward to the position that the Capcontacts exactly to the Head, then press [ENTER] key toupdate the adjustment value.
When you press [ ] key, the Cap moves to the upwardin 0.25mm unit.When you press [ ] key, the Cap moves to the positionin the setting value -2.00mm.When you press[ ] key, the adjustment value is notupdated and the capping is carried out and then exitingthe menu.
4-38
1
2
3
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
LINEAR ENCODERSETUP COMPLETED
LINEAR ENCODERSETUP FAILED
LINEAR ENCODERHEADBOARD FAILED
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENULINEAR ENCODER
NOW PROCESSING..POS: 1361.00mm
4-5 LINEAR ENCODER SETUP (Referential Time : 3min.)
LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.It is also necessary for checking whether the Encoder Module can read the scale correctly in the wholewidth.
Lower the SHEET LOADING LEVER.Make sure to unload the media when it is set on themachine.Then, turn on the Sub Power SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.
Select [PRINT MENU]>[LINEAR ENCODER] and press[ENTER] key.
One of the messages will appear at the completion of theset up.In case of SETUP ERROR, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.2. Dirt / Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR and
the DRIVE GEAR.5.Fixation between the CARRIAGE and the CARRIAGE WIRE.6. Bad Contact in the cables.
In case of HEADBOARD ERROR, the Head Board couldbe defective.
4-39
Align the Carriage by hand to the Capping position whilemoving the Capping Unit with [ ] and [ ] keys.Press [ENTER] key to cap the Heads.
1
2
3
RIGHT I/S COVER
[ ] , [ ] , [ ] + POWER ON
LIMIT INITIALIZE MENU
MOVE TO CAP POS
4-6 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE (Referential Time : 3min.)
This is used to detect the relation of the Limit Sensor and the capping position. After completing the detection,the distance from the position where the Carriage comes to the most left end to the Limit Sensor will bedetected. When the Limit Position is set incorrectly, capping problem may occur.
Remove the Right I/S COVER.
Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys.
Align the guides at the both ends of theCapping Unit with the guides at the both ends ofthe Carriage.Make sure not to move the Carriage when theCapping Unit is up because the Heads could bebroken by touching the Capping Unit.
4-40
4
5
6
DETECTING..
SETTING UPCUTTERDOWN POS.
DETECTING..
INITIALIZATION COMPLETED
Carry out the LIMIT POSITION INITIALIZE by pressing[ENTER] key.When the LIMIT POSITION INITIALIZE is completed, themessage appears as shown in the figure.
Move the Head Carriage with your hand until it makes fullcontact with the Left Frame.
Carry out the MAX SCAN WIDTH by pressing [ENTER]key.After the completion of the INITIALIZE, print the servicereport. Then, check the value of the Limit Position is 7.8
+/- 2.5mm.If not, please adjust again.
4-41
1
RIGHT I/S COVER
2
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
4-7 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of media. Ifit is not adjusted, media width could not be detected correctly.
Remove the Right I/S COVER.
Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
Remove the CARRIAGE COVER.3 CARRIAGE COVER
4-42
If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the[SENSOR AUTOTEST] for checking.If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.2. Replace the REFLECTION TAPE in case of scratch.
7
[ ]
[ ]
SERVICE MENUSUB MENU
SUB MENUPAPERSIDE SENSE
PAPERSIDE SENSSENSOR AUTOTEST
SENSOR AUTOTEST 0.5V,NOISE 0
[ ENTER ]
Select [SUB MENU]>[PAPERSIDE SENSE]>[SENSORAUTOSET] and press [ENTER] key.Make sure the voltage is 0.5 to 1.0V and NOISE is 0.
If adhesion of a tape remains in the Head or the dust sticks on the reverse side of a tape when youreplace reflective tape, a sensor cannot read correctly.
Lower the SHEET LOADING LEVER.Then, select [SUB MENU]>[PAPERSIDE SENSE]>[OUTPUT LEVEL] and press [ ] key.
5
4
6
[ ]
[ ]
SERVICE MENUSUB MENU
SUB MENUPAPERSIDE SENSE
PAPERSIDE SENSOUTPUT LEVEL
OUTPUT LEVEL 0.7V
[ ]
Adjust the VR on the Carriage Board so that the[OUTPUT LEVEL] will be 0.5 to 0.7V.
4-43
1
2
3
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUCALIB.DEFAULT
CALIB.DEFAULTTEST PRINT
[ ]
4-8 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction.Calibration is done by using the PET-G in the Factory.Without proper calibration, it causes misalignment in the feed amount of media, and results in the problemssuch as White banding, banding of overlap or the dimension error of print result compared to the original data.
Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
Attach the PET-G to the machine and setup.
Select [PRINT MENU]>[CALIB.DEFAULT]>[TESTPRINT] and press [ENTER] key.
4-44
Test pattern will be printed.Calibrating amount can be calculated with the formulashown at 5 based on the printing result.
4
5
6
FORMULA
CA = CL - MLML
x 100
Scan
Feed
500mm
400mm
[ ]
[ ]
[ENTER]
SERVICE MENUPRINT MENU
PRINT MENUCALIB.DEFAULT
CALIB.DEFAULTSETTING
SETTING +0.00%>+0.15%
[ ]
Test pattern is always printed with Offset0.00%. Therefore, test pattern is not changedeven if you change the amount in the[SETTING] menu.
Calculate the amount to be calibrated with the formula asshown in the figure.
1. CA = Calibrating Amount2. CL = Commanded Length (=400mm)3. ML = Measured Length
Select [PRINT MENU]>[CALIB.DEFAULT]>[SETTING]and change the amount to be calibrated with [ ] and [ ]keys.Press [ENTER] key to save the setting.
Parameters can be entered with an incrementof 0.05%.(MAX. +2.00% ~ MIN. -2.00%)
4-45
Remove the covers as follows.
-I/S Cover (L/R) -Top Cover (L/R) -Panel Cover -Left Cover
Remove the Flexible Cable connected on thePanel Board when you remove the Panel Cover. I/S COVERs
TOP COVERs
PANEL COVER
LEFTCOVER
1
4
MAIN POWER
[ ]
[ ]
[ENTER]
SERVICE MENUI/S MENU
I/S MENUI/S CONTROL
I/S CONTROLCAP
CAPOPEN
[ ]
SUB POWER
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
4-9 BELT TENSION ADJUSTMENT (Referential Time : 10min.)
2
Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
3
Select [I/S MENU]>[I/S CONTROL]>[CAP]>[OPEN], andthen press [ENTER] key. The Capping Unit moves down,and then the Head Carriage can be moved by hand.
Turn off the Sub Power SW and Main Power SW.
4-46
108.7mm
5
6
Loosen the screws on the Pulley Stand.
7
108.7mm
<Front view>
<Top view>
ADJUSTMENT SCREW
Press the belt down perpendicularly onto the Rail Guideat the position of 108.7mm from the Rail Guide end in theIdle Pulley side.Make sure the tension is between 0.54kgf and 0.59kgf atthat time.Adjust the tension by the adjustment screw as shown inthe figure if the tension is not in the range between 0.54and 0.59kgf.
At tach the SOLENOID CUSHION (P/N.22265241) onto the top of ST-001 to make ameasurement easier.
Tighten up the screws on the Pulley Stand.
<Front view>
4-47
8
108.7mm
<Top view>Measure the belt tension again and make sure thetension is between 0.54kgf and 0.59kgf.
Go to step 6 again if the tension is not in the rangebetween 0.54kgf and 0.59kgf.
Perform [4-11BELT POSITION ADJUSTMENT] asfollows.
4-48
1
3
1.5mm
SCREWs
4-10 BELT POSITION ADJUSTMENT (Referential Time : 10min.)
Make sure to perform [4-10 BELT TENSION ADJUSTMENT] before adjusting the BELT POSITION.
Check the followings before starting the adjustment.
1. BELT TENSION ADJUSTMENT has been done.2.The Carriage is free.
Loosen the fixed screws to have a gap about 1.5mmbetween STAY, SHAFT DRIVE PULLEY and the head ofthe screw.
Remove the covers as follows.
-I/S Cover (L/R) -Top Cover (L/R) -Panel Cover -Left Cover
Remove the Flexible Cable connected on thePanel Board when you remove the Panel Cover. I/S COVERs
TOP COVERs
PANEL COVER
LEFTCOVER
2
4-49
4
The belt makes contact to the upper end.
The belt makes contact to the lower end.
ADJUSTMENTSCREW
ADJUSTMENTSCREW
NG
OKMove the Carriage over several times between the rightand left edge and check the position of the belt on theDrive Pulley.
The proper position is that the belt is located in the centerof the Drive Pulley.
Rotate the adjustment screw asCW (to the direction totighten) when the belt is in the upper position from thecenter of the Drive Pulley.Rotate the adjustment screw as CCW (to the direction toloosen) when the belt is in the lower position from thecenter of the Drive Pulley.
4-50
5
6
7
1.5mm
SCREWs
Tighten up the 2 screws as shown in the figure.
Move the Carriage over a few times between the right andleft edge and check the position of the belt on the DrivePulley again.
Fix the Panel Cover.
Make sure to connect the Flexible Cable to thePanel Board when you fix the Panel Cover.
Turn on the Main Power SW.
PANEL COVER
MAIN POWER
<Rear view>
4-51
Check the position of the belt while aging.
The proper position is that the belt is located in the centerof the Drive Pulley.Adjust again if there is no gap.
NG
OK
9
10
[ ]
[ENTER]
SERVICE MENUMOTOR MENU
MOTOR MENUAGING
AGINGSCAN
[ ]
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
8 Turn on the Sub Power SW while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.
Select [SERVICE MENU]>[MOTOR MENU]>[AGING]>[SCAN] and press [ENTER] key to start aging.
The belt makes contact to the upper end.
The belt makes contact to the lower end.
4-52
1
2
3
4-11 NETWORK BOARD INITIALIZE (Referential Time : 2min.)
Turn off the Main Power SW.
Turn on the Main power SW while pressing the button ofthe Network Board.
Release the button after green and yellow LEDs of the Network Board start flashing, and press the button againto carry out the INITIALIZE.When the INITIALIZE is completed, the yellow LED flashes regularly after LEDs flash 3 times.
NETWORK BOARD INITIALIZE is necessary when the Network Board has stopped responding. When thereis no response even if sending "PING" command or connecting from a browser, there is a possibility that thesetting of the Network Board has become incorrect. In such case, the setting can be returned to the default bycarrying out the INITIALIZE.After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer toRoland PrintServer Network Setting Guide.
MAIN POWER
<Rear view>
MAIN POWER
<Rear view>
4-53
4 Turn off the Main Power SW and then turn it on again.
The Network Board will not work properly if theMain Power SW is not turned on again.Such symptom could occur as that theNetwork Board does not accept any dataalthough it returns the IP address.
MAIN POWER
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