roland sect3e
TRANSCRIPT
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3-1
3 Replacement of Main Parts
To Ensure safe Work
UNPLUG
- Rear View -
AC INLET for the
Printer Unit.
Turn off the Main Power SW, and unplug the power cable of the Printer
before performing parts replacement.
It is not possibl e to cut power of completely only by tu rning off t he secondary power
SWs.
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The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 30min. (1 Head)1. THERMISTOR CHECK
2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *7 Adj. Time : 40min.< Total Time : 70min. >
WIPER REPLACEMENT : 5min.< Total Time : 5min. >
CAP TOP REPLACEMENT : 40min. (8 pcs.) 1. CHECKING THE CAP HEIGHT *7 Adj. Time : 5min.
< Total Time : 45min. >
CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.
< Total Time : 25min. >
PUMP REPLACEMENT : 30min. (4 pcs.)1. PUMP HOURS CLEAR< Total Time : 30min. >
MAIN BOARD REPLACEMENT(Including BATTERY INSTALLATION) : 30min.
1. DIP SW SETTING2. FIRMWARE INSTALLATION3. SYSTEM PARAMETER INITIALIZE4. HEAD RANK SETTING5. SERIAL NUMBER INPUT *16. CAP & WIPER CHECK *27. CAP HEIGHT ADJUSTMENT8. SENSOR CHECK9. LIMIT & CUT DOWN POSITION INITIALIZE10. LINEAR ENCODER SETUP11. PAPER SIDE SENSOR ADJUSTMENT12. INK TYPE SETTING13. HEAD ALIGNMENT (SOFTWARE ONLY)14. CALIBRATION Adj. Time : 70min.< Total Time : 100min. >
HEAD BOARD REPLACEMENT : 25min.1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK *33. HEAD BOARD FAN CHECK Adj. Time :13min.< Total Time : 38min. >
SERVO BOARD REPLACEMENT : 25min. 1. AGING Adj. Time : 5min. < Total Time : 30min. >
BATTERY REPLACEMENT : 20min.1. BATTERY FLAG CLEAR *4 Adj. Time : 3min.< Total Time : 23min. >
AC JUNCTION BOARD REPLACEMENT: 15min< Total Time : 15min. >
SW POWER SUPPLY REPLACEMENT: 25min< Total Time : 25min. >
PANEL BOARD REPLACEMENT : 7min.1. LCD/LED//BUZ CHECK *52. KEY CHECK *6 Adj. Time : 3min.< Total Time : 10min. >
CARRIAGE BOARD REPLACEMENT : 15min.1. HEAD UP/DOWN SENSOR CHECK *32. THERMISTOR CHECK3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min.
INK TUBE REPLACEMENT : 75min. (16 pcs.)< Total Time : 75min. >
CARRIAGE BELT REPLACEMENT : 40min.1. BELT TENSION ADJUSTMENT2. CARRIAGE BELT POSITION ADJUSTMENT3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 20min.< Total Time : 60min. >
LINEAR ENCODER REPLACEMENT : 25min.1. LINEAR ENCODER SETUP Adj. Time : 3min.< Total Time : 28min. >
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].*3 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*4 It can be performed in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*5 It can be performed in the [SERVICE MENU] > [SUB MENU] > [LCD/LED/BUZ CHECK].
*6 It can be performed in the [SERVICE MENU] > [SUB MENU] > [KEY CHECK].
*7 It can be performed in the [SERVICE MENU] > [I/S MENU] >[CAP ADJUST] > [CHECK GAP].
NETWORK BOARD REPLACEMENT : 20min.1. FIRMWARE UPGRADE2. IP ADDRESS SETTING Adj. Time : 10min.< Total Time : 30min. >
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Select [PRINT MENU] > [HEAD RANK], and select the
Head No. of the HEAD that you are going to replace and
input the HEAD RANK written on the new HEAD.
Input the HEAD RANK by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
* The Head No. becomes [HEAD1], [HEAD2],[HEAD3]
from the HEAD at the left end in order.
Press the [ENTER] key to save the settings.
Make sure to input the HEAD RANK before
replacing the HEAD, because the sticker which
the HEAD RANK is written on will be hidden
after the HEAD is installed.
2
1
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
[ ]
[ ]
SERVICE MENU
PRINT MENU
PRINT MENU
HEAD RANK
HEAD RANK
HEAD 1
[ENTER]
HEAD RANK 1
701302D(1/5)
[ ]
5CY2F2F
Head Rank
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
3
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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Remove the HEAD BOARD COVER and remove the
Flexible Cables from the Head which will be replaced.
Remove the DAMPER PLATE.
DAMPER PLATE
Remove the CARRIAGE COVER.
Move the HEAD CARRIAGE slowly to the left.
CARRIAGE COVER
5
6
7
8
Be sure to turn off the MAIN POWER SW
when replacing the head. Otherwise, the head
or main board can be damaged. It is
recommended to disconnect the AC code.
Turn off the SUB POWER SW and then turn off the
MAIN POWER SW.< REAR VIEW >
MAIN POWER SW
HEAD BOARD COVER
FLEXIBLE CABLEs
Hold the HEAD with fingers when removing
the Flexible Cables.
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Do not hold the INK DAMPER too hard.
Otherwise, it will be damaged.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents ink from dropping on the HEAD
BOARD.
9Fix the HEAD BOARD COVER temporarily, and remove
the 2 INK DAMPERs from the HEAD which will be
replaced.
HEAD BOARD COVER
INK
DAMPERs
Remove the SPRING, and remove the 3 Screws fixing the
HEAD.Then, pull the HEAD towards the front and lift it up to
remove it from the CARRIAGE.
SPRING
5CY2F2F
Remove the HEAD from the HEAD ADAPTER and fix a
new HEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to the
bottom left corner of the ADAPTER.
Use the 2kgfcm torque driver (ST-056) to
tighten up the screws.
Install the HEAD to the CARRIAGE and fix the 3 Screws
temporarily. Then, fix the SPRING and tighten up the 3
Screws.
HEAD ADAPTER
HEAD
Use the 2kgfcm torque driver (ST-056 + ST-060
bit) to tighten up the screws.
SPRING
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Do not hold the INK DAMPER too hard. Otherwise, it
could be damaged.Either INK DAMPER can be
connected to either connector on the HEAD.
But, the basic way of installing is as the following.
In case of the rear side of the HEAD )
Connect the INK DAMPER which has the Ink Tube with
1 line to the front side, and 2 lines to the rear side.
In case of the front side of the HEAD)
Connect the INK DAMPER which has the Ink Tube with
3 lines to the front side, and 4 lines to the rear side.
Fix the HEAD BOARD COVER.
The cover should be fixed to prevent ink from
dropping on the HEAD BOARD when the INK
DAMPERs are fixed. It is not necessary to fix
the cover with the NYLON LIVET, because the
cover needs to be removed for the HEAD
POSITION ADJUSTMENT.
13
14
15Connect the Flexible Cables to the HEAD.
Be sure to connect the cables correctly.
HEAD BOARD COVER
Install the new INK DAMPERs to the head.
Install the new INK DAMPERs when you replace
the head.
INK
DAMPERs
Front sideRear side
FLEXIBLE CABLEs
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17
After turning on the MAIN POWER SW, press the
[CLEANING] key and select the group which is replaced
to the new HEAD.
Enter the SERVICE MODE and perform the following
adjustments.
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CHECKING CAP HEIGHT
< HOW TO CLEAR THE HEAD INFORMATION >
After THERMISTOR CHECK and HEAD ALIGNMENT,
select [SERVICE MENU] > [HEAD GROUP]. Then, select
the HEAD you replaced and press the ENTER key.
[ ]
SERVICE MENU
HISTORY MENU
HISTORY MENU
HEAD GROUP
HEAD GROUP
CLEAR H1
HEAD GROUP
CLEAR H8
HEAD GROUP
CLEAR ALL
< NOTE for f ixing the DAMPER PLATE >
When you fix the DAMPER PLATE after the above
adjustments, make sure not to press the plate down onto the
DAMPERs with force.
* Fix the screws at the bottom of the long screw hole.
DAMPER PLATE
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Remove the WIPER and fix a new one.
Make sure to fix the WIPER so that the rubber
side faces the front.
1
2
3
4
[ ]
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE WIPER
[ ]
[ ]
[ ]
[ENTER]
Select [SUB MENU] > [MAINTENANCE] > [REPLACE
WIPER] in the User's Menu, and press the [ENTER] key.
Remove the RIGHT I/S COVER when the screen shown
in the figure.
3-2 WIPER REPLACEMENT
Using a tweezer, pick the bottom portion of the WIPER
and remove it from the hook.
RIGHT I/S COVER
Clean the WIPER CARRIAGE and SCRAPER
using the Cleaning Stick if they need to be
cleaned.
WIPER CARRIAGE
SCRAPER
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MAINTENANCE
REPLACE WIPER
5
6
Press the area shown in the figure using a tweezer and
hang the WIPER on the hook.
When fixing the WIPER, make sure to hook it.
If it is not hooked, the WIPER may fall off during
use.
Fix the RIGHT I/S COVER and press the [ENTER] key.
The head carriage moves back to the standby positionand the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.
RIGHT I/S COVER
Hook
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4
1
3
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
3-3 CAP TOP REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
Move the HEAD CARRIAGE slowly to the left.
Remove the media and Media Clamps if they
are loaded.
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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6
7
8
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ ]
[ ]
CAP
CLOSE
[ ] [ ]
[ ]
Remove the INNER I/S COVER.
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key. The capping unitmoves up. Press the [ENTER] key 3 times, because the
capping unit moves up in 3 steps.
Turn off the SUB POWER SW and then turn off the
MAIN POWER SW.
Disconnect the tube (Black) of the CAP TOP from the
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP later.
Make sure to replace the CAP TOP one by one
so that the tubes are connected correctly.
JOINT TUBE
INNER I/S COVER
< REAR VIEW >
MAIN POWER SW
The tube (White) of the PUMP may be colored
by ink.
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10
12
9
11
Unhook the CAP FRAME while holding it, and remove it.
Make sure to hold the CAP FRAME when
removing the CAP FRAME. If the FRAME is
not held, the CAP TOP will jump out when the
FRAME is removed. There is a SPRING under
the CAP TOP.
Pull up the CAP TOP together with the tube.
Fix a new CAP TOP with the tube side facing the front.
Do not touch the sponge.
Make sure the tube side is facing the front
when fixing a new CAP TOP.
Fix the CAP FRAME.
CAP TOP
CAP TOP
CAP FRAME
CAP FRAME
HOOK
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[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
15
Connect the tube of the CAP TOP to the tube of the
PUMP using the JOINT TUBE.
Then, replace the other CAP TOPs in the same way.
Turn on the MAIN POWER SW and then turn on the SUB
POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
16
Either tube of the CAP TOP can be connected
to either tube of the PUMP.
Fix the INNER I/S COVER.
JOINT TUBE
INNER I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down.
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18Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key once.The CAPPING UNIT moves up one step.
Next, moving the Carriage by hand, adjust the HEAD
position by aligning the GUIDEs at both ends of the head
carriage with the GUIDEs at both ends of the capping unit.
Then, press the [ENTER] key twice to cap the HEAD.
* The CAPPING UNIT moves up in 3 steps.GUIDE GUIDE
17Move the HEAD CARRIAGE to the capping position by
hand.
19Check the CAP HEIGHT with [CHECK GAP] in reference
to [4-5 CAP HEIGHT ADJUSTMENT].
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1
2
3
4
3-4 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
Remove the RIGHT I/S COVER.
Remove the PANEL COVER.
Remove the 2 Screws 1 , and loosen the 2 Screws 2 to
remove the PANEL ASSY.
Disconnect the Flexible Cable from the PANEL BOARD.
PANEL COVER
PANEL ASSY
< REAR VIEW >
MAIN POWER SW
RIGHT I/S COVER
Screw 2
Screw 1
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5
8
Disconnect the connector of the Motor Cable.
Remove the Screws fixing the FLANGE and remove the
MOTOR together with the FLANGE.
FLANGE
Remove the 4 Screws to remove the MOTOR from the
FLANGE.
Fix the cable of a new MOTOR using CABLE TIE without
bending the cable root, and then fix the new MOTOR to
the FLANGE.
Be careful with the fixing direction of the
FLANGE.
FLANGE
CONNECTOR
CABLE TIE
Remove the SPRING.
SPRING
6
SCREW
SCREW
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9Fix the FLANGE temporarily.
FLANGE
SCREW
10
11
12
Fix the SPRING. Then, check the Motor gear meshes
with the Drive gear and tighten up the 2 screws to fix theFLANGE.
Connect the connector of the Motor Cable.
CONNECTOR
Connect the Flexible Cable to the PANEL BOARD, and
fix the PANEL ASSY.
SPRING
PANEL ASSY
Apply a proper quantity of grease (FLOIL GE-676)
between gears.
MOTOR GEAR
DRIVE GEAR
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In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
Move the HEAD CARRIAGE from left to right by hand
and check values on the LCD change as the head
moves.
13
14
15
Fix the PANEL COVER. PANEL COVER
16
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Perform the SERVO LOCK CHECK.
Turn on the MAIN POWER SW and then turn on theSUB POWER SW while pressing the Left, Right and
Down keys to enter the SERVICE MODE.
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
[ ]
[ ] [ ]
SERVICE MENU
MOTOR MENU
MOTOR MENU
SERVO LOCK
SERVO LOCKS: 3
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18
19
Press the [ENTER] key to excite the MOTOR.
Check the HEAD CARRIAGE can not moved easily by
hand.
Check the AGING.
Go back to the MOTOR MENU, and select [AGING] >[SCAN] and press the [ENTER] key. Check the machine
performs the AGING and finish it.
Set the head to [HIGH] when performing the
AGING for safety.
[ENTER]
SERVO LOCK
S: 1688
SERVO LOCK
S:* 1688
[ ]
SERVICE MENUMOTOR MENU
MOTOR MENU
AGING
AGING
SCAN
[ ]
Clear the motor working hours.
Go back the SERVICE MENU, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working
hours will be reset to 0.
[ ]
[ ]
[ ]
[ ]
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
MOTOR HOURS S
1653 hours
[ENTER]
MOTOR HOURS S
CLEAR
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Turn off the SUB POWER SW and then turn off the MAIN
POWER SW.
2
4
1
3
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
3-5 PUMP REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
< REAR VIEW >
MAIN POWER SW
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5
6
7
8Remove the PUMP and fix a new one. Then, insert 2
long tubes into the DRAIN TUBE.
Make sure to fix the 2 projections of the PUMP
into the holes of the FRAME.
Move the HEAD CARRIAGE slowly to the left.
Remove the media and Media Clamps if they
are loaded.
Remove the INNER I/S COVER.
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from the
tube (White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP later.
Make sure to replace the CAP TOP one by one
so that the tubes are connected correctly.
JOINT TUBE
The tube (White) of the PUMP may be colored
by ink.
DRAIN TUBE
PROJECTIONS
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9Connect the tube of the CAP TOP to the tube of the
PUMP using the JOINT TUBE.
10
11Move the HEAD CARRIAGE by hand to the capping
position.
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
Turn on the MAIN POWER SW. Then, turn on the SUB
POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
12
Either tube of the CAP TOP can be connected
to either tube of the PUMP.
Fix the INNER I/S COVER.
JOINT TUBE
INNER I/S COVER
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13
14Clear the pump working hours.
Go back to the SERVICE MENU and select [HISTORYMENU] > [MOTOR GROUP]. Then, select the PUMP
you replaced and clear the time.
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
[CLOSE], and press the [ENTER] key once.
The CAPPING UNIT moves up one step.
Next, moving the Carriage by hand, adjust the HEAD
position by aligning the GUIDEs at both ends of the head
carriage with the GUIDEs at both ends of the capping
unit.
Then, press the [ENTER] key twice to cap the HEAD.
* The CAPPING UNIT moves up in 3 steps.
GUIDE GUIDE
[ ]
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
PUMP TIMES A
2326times
PUMP TIMES B
2051times
PUMP TIMES A
CLEAR
PUMP TIMES B
CLEAR
[ ] [ ]
PUMP TIMES C 2051times
PUMP TIMES CCLEAR
PUMP TIMES D
2051times
PUMP TIMES D
CLEAR
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4
2
1
3-6 INK TUBE REPLACEMENT
Select [SUB MENU] > [PUMP UP], and select the group
of the target tube.
[ ]
[ ]
SERVICE MENUSUB MENU
SUB MENU
PUMP UP
PUMP UP
A B C
[ENTER]
[ ]
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Turn on the MAIN POWER SW. Then, turn on the SUB
POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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5
6
8
Turn off the SUB POWER SW and then turn off the
MAIN POWER SW.
Remove the following covers.
LEFT I/S COVER
RIGHT TOP COVER
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
FRONT RAIL COVER
REAR RAIL COVER
RIGHT TOP COVER
FRONT COVER
LEFT I/S COVER
MAIN POWER SW
7 Remove the CARRIAGE COVER.
CARRIAGE COVER
Remove the 3 Screws as shown in the figure to remove
the CARRIAGE BOARD COVER.
There is a transparent Plate in front of the
CARRIAGE BOARD COVER.
PLATE
CARRIAGE BOARD COVER
< TOP VIEW >
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11
12
Remove 2 NYLON LIVETs fixing the Protective Plate.
Then, disconnect all the Flexible Cables connected from
the CABLE VEYOR.
Remove the GUIDE PLATEs of the CABLE VEYOR and
the CABLE GUIDEs. Then, disconnect the flexiblecables from the CABLE VEYOR. GUIDE PLATE
CABLE GUIDE
10
Disconnect the INK TUBEs from the INK DAMPERs and
cover the tips of the ink tubes with tape to prevent ink
leaking.
Replace 2 tubes of the same color at once to
prevent the tubes from being connected
incorrectly.
Disconnect the INK TUBEs from the JOINTs and cover
the tips of the ink tubes with tape to prevent ink leaking.
It is not necessary to replace the tubes
connected at the other side of the JOINTs.
< TOP VIEW >
PROTECTIVE PLATENYLON LIVETs
TUBEs
< REAR VIEW >
JOINT
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Each mark of the Tube is as the following.
Rear side of the HEAD )
Front side Ink Tube: 1 line
Rear side Ink Tube : 2 lines
Front side of the HEAD)
Front side Ink Tube: 3 line
Rear side Ink Tube : 4 lines
13
14
15
16
Pull out the INK TUBEs from the CABLE VEYOR.
Insert new INK TUBEs through the CABLE VEYOR.
Make sure each INK TUBE is inserted through
the hole of the TUBE GUIDE correctly.
Connect the new INK TUBEs to the JOINTs and mark the
INK TUBEs using a permanent marker etc. to indicate
the color of the ink.
Cut the INK TUBEs at an appropriate length and mark
the INK TUBEs using a permanent marker etc. to
indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
< REAR VIEW >
< REAR VIEW >
JOINT
Rear side
Front side
K
K
C
C
M
M
Y
Y
Y
Y M
M C
CK
K
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19Fix the GUIDE PLATEs and the CABLE GUIDEs as
shown in the figure.
CABLE GUIDEs are fixed next to the TUBE GUIDEs. Fix
the rest of the CABLE GUIDEs in the same way.
Connect the FLEXIBLE CABLEs to the CARRIAGE
BOARD and fix the Protective Cover with the NYLON
LIVETs. Then, fix the CARRIAGE BOARD COVER.
17< TOP VIEW >
PROTECTIVE PLATENYLON LIVETs
Fix the CARRIAGE BOARD COVER.
There is a transparent Plate in front of the
CARRIAGE BOARD COVER.
Be careful not to forget to fix it.
PLATE
CARRIAGE BOARD COVER
< TOP VIEW >
18
GUIDE PLATE TUBE GUIDE CABLE GUIDE
< FRONT VIEW >
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Select [SUB MENU] > [INK CONTROL] > [FILL INK], and
select the group which you want to fill INK of, and pressthe [ENTER] key.
[ ]
[ ]
SERVICE MENU
SUB MENU
SUB MENU
FILL INK
FILL INK
A B C
[ENTER]
[ ]
21
20
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Turn on the MAIN POWER SW. Then, turn on the SUB
POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
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1. When the Board Cover is opened
2.When the Servo Board Stay and Main Board Stay are removed
3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
Servo Board
Head Board
NetworkBoard
MTD Board
SW Power Supply (5,24V) SW Power Supply (41V)
AC Junction Board
Power Junction Board
Main Board
Main Board Stay
Servo Board Stay
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2Remove the RIGHT I/S COVER, RIGHT TOP COVER,
and BOARD COVER.
1Turn off the MAIN POWER SW.
RIGHT TOP COVER
RIGHT I/S COVER
BOARD COVER
MAIN POWER SW
CABLE RAIL CABLE VAYOR
3Remove the CABLE RAIL with holding up the CABLE
VAYOR.
< REAR VIEW >
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1
2
3
Disconnect the Cables from the following boards and
remove them with the Stays.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Disconnect all the Cables from the SW POWER
SUPPLY(41V).
Replace with a new SW POWER SUPPLY (41V).
Connect all the Cables.
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT Connected to the [CN501]on the AC JUNCTION
BOARD
Connected to the [CN803]
on the AC JUNCTION
BOARD
MTD Board
Servo Board Main Board Head Board
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4 Set the output voltage of SW Power Supply to +41V.
1)
2)
3)
Turn on the Main Power SW.
Put the black probe into CN501-1pin (GND) and the
red probe into CN501-8pin (Vout) on the SW PowerSupply.
Rotate the volume clockwise using the screwdriver to
adjust the output voltage to + 41V+0.1.
Use the Digital multi-Meter that can measure
the direct voltage.
When the output voltage exceeds the +41.4V,
SW Power Supply does not output the voltage
by the protection circuit on it.
In this case, SW Power Supply will not output
the vo l tage by ro ta t ing the vo lume
counterclockwise. When the protection circuit
works, SW Power Supply may not output for a
while. Measure the voltage some time later
again.
MAIN POWER SW
< REAR VIEW >
CN501-8pinCN501-1pin
PROBE
VOLUME
5 Fix the following Boards.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
MTD Board
Servo Board Main Board Head Board
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2
3
SW POWER SUPPLY REPLACEMENT (5V,24V)
SW POWER SUPPLY CONNECTOR LAYOUT
Replace with a new SW POWER SUPPLY (5V,24V).
Connect all the Cables.
Disconnect all the Cables from the SW POWER
SUPPLY(5V,24V).
1Disconnect the Cables from the following boards and
remove them with the Stays.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
Connected to the [CN502]
on the AC JUNCTION
BOARD
Connected to the [CN802]
on the AC JUNCTION
BOARD
MTD Board
Servo Board Main Board Head Board
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4 Fix the following Boards.
MTD BOARD
SERVO BOARD
MAIN BOARD
HEAD BOARD
MTD Board
Servo Board Main Board Head Board
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MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
2
1
Start the Peck.
CN5
CN4
CN9
CN6
CN7
Turn on the MAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
Upward compatible from Peck3.exe.
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3
4
Perform [Get Report] and [Get Parameters], and save
them.
MAIN POWER SW
< REAR VIEW >Turn off the MAIN POWER SW and pull out the AC cord.
5
6
Remove the 2 Screws as shown in the figure.
Disconnect all the Cables from the MAIN BOARD.
SCREW
Select [Type2:AJ-1000 etc.] for communication
in [Select Port].
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7
8
MAIN POWER SW
< REAR VIEW >Remove the NETWORK BOARD, and fix it to the new
MAIN BOARD.
Replace the battery in reference to [3-8 BATTERY
REPLACEMENT].
Remove the Screws as shown in the figure, and remove
the MAIN BOARD with NETWORK BOARD.
NETWORK
BOARD
Remove the Network Board
by push ing t he pa r t
indicated by the arrows.
9
10 Fix the 2 Screws as shown in the figure.
Fix the MAIN BOARD, and connect all the Cables to the
MAIN BOARD.
SCREW
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Carry out the following adjustments and settings.
1. DIP SW SETTING
2. FIRMWARE INSTALLATION
3. CAP & WIPER CHECK *2
4. SENSOR CHECK
5. PAPER SIDE SENSOR ADJUSTMENT
After performing these operations, perform [Put Parameters] with Peck and write the parameter that was saved
before replacement to the Main Board.
11
Perform the following operations if it is not possible to transfer the parameters by Peck.
1. DIP SW SETTING 8. SENSOR CHECK
2. FIRMWARE INSTALLATION 9. LIMIT & CUT DOWN POSITION INITIALIZE
3. SYSTEM PARAMETER INITIALIZE 10. LINEAR ENCODER SETUP
4. HEAD RANK INPUT 11. PAPER SIDE SENSOR ADJUSTMENT
5. SERIAL NUMBER INPUT *1 12. INK TYPE SETTING
6. CAP & WIPER CHECK *2 13. HEAD ALIGNMENT (SOFTWARE ONLY)
7. CAP HEIGHT ADJUSTMENT 14. CALIBRATION
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
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2
1
HEAD BOARD REPLACEMENT
HEAD BOARD CONNECTOR LAYOUT
Disconnect all the Cables from the HEAD BOARD.
Remove the Screws as shown in the figure, and replace
to the new HEAD BOARD.
CN30
CN34
CN31
CN35~42
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3
4Carry out the following checks.
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK
3. HEAD BOARD FAN CHECK
Connect all the CABLEs to the HEAD BOARD.
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SERVO BOARD REPLACEMENT
1
2
SERVO BOARD CONNECTOR LAYOUT
Disconnect all the Cables from the SERVO BOARD.
Remove the Screws as shown in the figure, and replace
to the new SERVO BOARD.
CN11
CN14CN15
CN1
CN6
CN2
CN4
CN7
CN12
CN16
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Connect all the CABLEs to the SERVO BOARD.3
Carry out the following.4
1. AGING
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Remove the 2 Screws as shown in the figure.
NETWORK BOARD REPLACEMENT
1
2
3 Fix the NETWORK BOARD.
4 Carry out the following.
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
Remove the NET WORK BOARD, and replace it to the
new NETWORK BOARD.
SCREW
Remove the Network Board
by push ing t he pa r t
indicated by the arrows.
SCREW
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1Turn off the MAIN POWER SW.
3-8 BATTERY REPLACEMENT
2Remove the BOARD COVER.
CAUTION
Lithium battery will explode if it is incorrectly replaced.
Replace only with the same or equivalent type of battery recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
Do not recharge, short-circuit,
disassemble a lithium battery or put
it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
MAIN POWER SW
< REAR VIEW >
BOARD COVER
< REAR VIEW >
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[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Turn on the MAIN POWER SW.
While pressing the Right, Left, and Down keys, turn on
the sub power switch to enter the Service mode.
Select [SERVICE MODE] > [CLOCK] > [TIME] and set
the time and press the [ENTER] key to clear the battery
flag.
While pressing the battery on the MAIN BOARD
downward, incline the battery to remove it.
1
2
3
4
5
6
Replace the battery with a new one.
Make sure to fix the battery correctly.
MAIN BOARD
SOCKET
MAIN BOARD
SOCKET
[ ]
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
CLOCK
TIME
TIME
01:01:59 B
[ ] [ ]
[ ]
[ENTER]
TIME01:01:59 B
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7
8
9
10
Turn off the MAIN POWER SW.
Fix the BOARD COVER.
Select [SERVICE MODE] > [CLOCK] > [DATE] and set
the date and press the [ENTER] key.
[ ]
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
CLOCK
DATE
DATE
00/00/00
[ ] [ ]
[ ]
[ENTER]
DATE
06/09/08
MAIN POWER SW
< REAR VIEW >
BOARD COVER
< REAR VIEW >
Dispose of the battery.
CAUTION
Never charge, short-circuit, disassemble, heat, or
put into fire.
Do not mix with other metal or batteries.
Tape around the lithium battery for insulation for
disposal or preservation.
Otherwise, it may cause heat, explosion and fire.
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3-9 CARRIAGE BELT REPLACEMENT 1
1
3
2
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Remove the RIGHT I/S COVER.
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
For the following Serial No.
YU80100 ~ YU80108
YU90109 ~ 119, 123 ~ 127, 142 ~ 145
ZU80100 ~ 101
ZU90102 ~ 126
ZV00127 ~ 135
RIGHT I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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Remove the following covers.
LEFT I/S COVER
PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
LEFT COVER
4
6
LEFT I/S COVER
LEFT COVER
PANEL COVER
RIGHT TOP COVER
FRONT RAIL COVER
LEFT TOP COVER
REAR RAIL COVER
FRONT COVER
Remove the CARRIAGE COVER.CARRIAGE COVER
Turn off the SUB POWER SW and MAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
5
Remove the DAMPER PLATE.
DAMPER PLATE
7
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9 Remove all the Flexible Cables and INK DAMPERs.
10
Disconnect the CARRIAGE U/D SENSOR and PAPER
SIDE SENSOR from the CARRIAGE BOARD.
8Remove the CABLE HOLDER.
FLEXIBLE CABLEs
11
Remove the HEAD BOARD COVER.
CABLE HOLDER
INK DAMPERs
HEAD BOARD COVER
CARRIAGE U/D SENSOR
PAPER SIDE SENSOR
Hold the HEAD with fingers when removing
the Flexible Cables.
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14
Remove the 6 Screws to remove the HEAD CARRIAGE.15
Put the HEAD ADJUSTER PLATE under the HEAD
CARRIAGE.
Use the following special tool.
Tool No. : 22055611
Tool Name : PLATE,HEAD ADJUSTER HU-540
13 Set the height of the HEADs to [MIDDLE] by the
HEIGHT-ADJUSTMENTLEVER.
12Move the HEAD CARRIAGE onto the PLATEN.
PLATEN
HIGH
HEIGHT-ADJUSTMENT
LEVER
LOW
MIDDLE
HEAD ADJUSTER PLATE
SCREW
Be careful not to strike it to the HEAD.
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18
Move the BELT HOLDER 1 , 2 to the left.19
Loosen the 2 Fixingscrews as shown in the figure
located leftside of the Belt.
And loosen the Adjustment Screws.
17
16Remove the 2 Screws as shown in the figure fixing the
BELT HOLDER 1 to the HEAD CARRIAGE.
PLATEN
BELT HOLDER 1
SCREW
Remove the 2 Screws as shown in the figure fixing the
BELT HOLDER 2 to the HEAD CARRIAGE.
BELT HOLDER 2
SCREW
FIXING SCREWADJUSTMENT
SCREW
Do not scratch the encoder scale when moving
the BELT HOLDER.
It is recommended for working easily and safely
to remove the encoder/encoder scale when it is
difficult to remove and move the BELT HOLDER.
Loosen the 6 Screws to remove the CARRIAGE BELT.
BELT HOLDER 1 BELT HOLDER 2
Do not scratch the encoder scale when removing
the BELT HOLDER from the CARRIAGE.
Do not scratch the encoder scale when removing
the BELT HOLDER from the CARRIAGE.
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1.
2.
3.
20
21
Replace with a new CARRIAGE BELT.
Apply a proper quantity of grease (FLOIL G-902) between
PULLEYs.
Fix the CARRIAGE BELT to the BELT HOLDER.
When fixing a new CARRIAGE BELT, see fromthe hole on the rear of the machine to check the
BELT is not twisted.
Fix the one end of the CARRIAGE BELT at the right
side of the BELT HOLDER 1 .
BELT HOLDER 1
BELT HOLDER 2
BELT HOLDER 1
Fix the BELT HOLDER 2 .
Fix the BELT at the left side of the BELT HOLDER 2
with the Screws as shown in the figure.
Leave a space of 29 teeth between the BELT
HOLDER 1 and BELT HOLDER 2 .
When fixing the CARRIAGE BELT, make sure
the end of the BELT is at the middle of the BELT
HOLDER.
BELT HOLDER 1 BELT HOLDER 229 teeth
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22 Move the BELT HOLDER by hand to the position of the
screw hole for fixing with the carriage.
Fix the BELT HOLDER 2 to the HEAD CARRIAGE.
When fixing the CARRIAGE BELT, make sure theend of the BELT does not overlap.
OK
PLASTIC
PLATE
CARRIAGE BELT
SCREW
METALPLATE
BELT HOLDER
CARRIAGE BELT
SCREW
BELT HOLDER
CARRIAGE BELT
SCREW
BELT HOLDER
NG
PLASTIC
PLATE
METAL
PLATE
METALPLATE
PLASTIC
PLATE
PLASTIC
PLATE
PLASTIC
PLATE
PLASTIC
PLATE
PLATEN
BELT HOLDER 1
SCREW
BELT HOLDER 2
SCREW
BELT
HOLDER
2
HEAD CARRIAGE
< REAR VIEW >
Put the bottom of the
BELT HOLDER 2 to
the hole of the HEAD
CARRIAGE, and fix it.
23 Fix the BELT HOLDER 1 to the HEAD CARRIAGE.
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26
27
Fix the HEAD BOARD COVER.
25
24Fix the screws for the HEAD CARRIAGE in the order as
shown in the figure.
1
3
2
4
5
6
Connect the CARRIAGE U/D SENSOR and PAPER
SIDE SENSOR from the CARRIAGE BOARD. CARRIAGE U/D SENSOR
PAPER SIDE SENSOR
Put the connector of
the PAPER SIDE
SENSOR through the
hole of the FRAME.
< TOP VIEW >
HEAD BOARD COVER
The cover should be fixed to prevent ink from
dropping on the HEAD BOARD when the INK
DAMPERs are fixed. It is not necessary to fix
the cover with the NYLON LIVET.
Fix all the Flexible Cables and INK DAMPERs.
FLEXIBLE CABLEs
INK DAMPERs
The height of the HEADs is [MIDDLE] when fix
the HEAD CARRIAGE.
Fix the Screws at the top of the long screw
hole.
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30
28
Fix the DAMPER PLATE.29
Tighten the Adjustment Screws to have tension on the
Belt.
In this case, do not tighten the Screw too hard.
Tighten the Fixing Screws.
When you fix the DAMPER PLATE, make
sure not to press the plate down onto the
DAMPERs with force.
Fix the screws at the bottom of the long screw
hole.
Fix the CABLE HOLDER. CABLE HOLDER
DAMPER PLATE
FIXING SCREWADJUSTMENT
SCREW
31 Set the height of the HEADs to [HIGH] by the HEIGHT-ADJUSTMENT LEVER. HIGH
HEIGHT-ADJUSTMENT
LEVER
LOW
MIDDLE
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Fix the Encoder Scale and Encoder Module if you have removed them.
Carry out the following adjustments and setting.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. LINER ENCODER SETUP
(only when you remove the Encoder Scale or Encoder Module)
33
32Move the HEAD CARRIAGE to the capping position.
Remove the HEAD ADJUSTER PLATE.
HEAD ADJUSTER PLATE
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3-10 CARRIAGE BELT REPLACEMENT 2
1
3
2
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Remove the RIGHT I/S COVER.
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
For EXCEPT the fo llowing Serial No.
YU80100 ~ YU80108
YU90109 ~ 119, 123 ~ 127, 142 ~ 145
ZU80100 ~ 101
ZU90102 ~ 126
ZV00127 ~ 135
RIGHT I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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Remove the following covers.
LEFT I/S COVER
PANEL COVER
LEFT and RIGHT TOP COVERs
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
LEFT COVER
4
6
LEFT I/S COVER
LEFT COVER
PANEL COVER
RIGHT TOP COVER
FRONT RAIL COVER
LEFT TOP COVER
REAR RAIL COVER
FRONT COVER
Remove the CARRIAGE COVER.CARRIAGE COVER
Turn off the SUB POWER SW and MAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
5
Remove the DAMPER PLATE.
DAMPER PLATE
7
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10
Move the BELT HOLDER 1 , 2 to the left.11
Loosen the 2 Fixingscrews as shown in the figure
located leftside of the Belt.
And loosen the Adjustment Screws.
9
8Remove the FLEXIBLE CABLEs and INK DAMPERs
from HEAD 3.
Remove the 2 Screws as shown in the figure fixing the
BELT HOLDER 1 to the HEAD CARRIAGE.
SCREW
Remove the 2 Screws as shown in the figure fixing the
BELT HOLDER 2 to the HEAD CARRIAGE. CARRIAGE FRAME
FIXING SCREWADJUSTMENT
SCREW
Loosen the 6 Screws to remove the CARRIAGE BELT.
BELT HOLDER 1 BELT HOLDER 2
There are 2 holes on the CARRIAGE FRAME.
The 2 Screws can be removed from the
CARRIAGE FRAME.
Hold the HEAD with fingers when removing
the Flexible Cables.
Do not scratch the encoder scale when moving
the BELT HOLDER.
It is recommended for working easily and safely
to remove the encoder/encoder scale when it is
difficult to remove and move the BELT HOLDER.
Do not scratch the encoder scale when removing
the BELT HOLDER from the CARRIAGE.
Do not scratch the encoder scale when removing
the BELT HOLDER from the CARRIAGE.
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1.
2.
3.
12
13
Replace with a new CARRIAGE BELT.
Apply a proper quantity of grease (FLOIL G-902) between
PULLEYs.
Fix the CARRIAGE BELT to the BELT HOLDER.
When fixing a new CARRIAGE BELT, see fromthe hole on the rear of the machine to check the
BELT is not twisted.
Fix the one end of the CARRIAGE BELT at the right
side of the BELT HOLDER 1 .
BELT HOLDER 1
BELT HOLDER 2
BELT HOLDER 1
Fix the BELT HOLDER 2 .
Fix the BELT at the left side of the BELT HOLDER 1
with the Screws as shown in the figure.
Leave a space of 29 teeth between the BELT
HOLDER 1 and BELT HOLDER 2 .
When fixing the CARRIAGE BELT, make sure
the end of the BELT is middle of the BELT
HOLDER.
BELT HOLDER 1 BELT HOLDER 229 teeth
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14 Move the BELT HOLDER by hand to the position of the
screw hole for fixing with the carriage.
Fix the BELT HOLDER 2 to the HEAD CARRIAGE.
When fixing the CARRIAGE BELT, make sure theend of the BELT does not overlap.
OK
PLASTIC
PLATE
CARRIAGE BELT
SCREW
METALPLATE
BELT HOLDER
CARRIAGE BELT
SCREW
BELT HOLDER
CARRIAGE BELT
SCREW
BELT HOLDER
NG
PLASTIC
PLATE
METAL
PLATE
METALPLATE
PLASTIC
PLATE
PLASTIC
PLATE
PLASTIC
PLATE
PLASTIC
PLATE
SCREW
BELT
HOLDER
2
HEAD CARRIAGE
< REAR VIEW >
Put the bottom of the
BELT HOLDER 2 to
the hole of the HEAD
CARRIAGE, and fix it.
15 Fix the BELT HOLDER 1 to the HEAD CARRIAGE.
Fix the INK DAMPERs and FLEXIBLE CABLEs to the
HEAD 3.
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Fix the Encoder Scale and Encoder Module if you have removed them.
Carry out the following adjustments and setting.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. LINER ENCODER SETUP
(only when you remove the Encoder Scale or
Encoder Module)
18
16 Fix the DAMPER PLATE.
17 Tighten the Adjustment Screws to have tension on the
Belt.In this case, do not tighten the Screw too hard.
Tighten the Fixing Screws.
When you fix the DAMPER PLATE, make
sure not to press the plate down onto the
DAMPERs with force.
Fix the screws at the bottom of the long screw
hole.
DAMPER PLATE
FIXING SCREWADJUSTMENT
SCREW
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3
2
1
3-11 ENCODER SCALE REPLACEMENT
Remove the following covers.
LEFT and RIGHT I/S COVERs
RIGHT TOP COVER
FRONT RAIL COVER
REAR RAIL COVER
FRONT COVER
[MENU] key
[ ], [ ], [ ] + POWER ON
MENU
SERVICE MENU
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
REAR RAIL COVER
LEFT I/S COVER
RIGHT TOP COVER
FRONT COVER
FRONT RAIL COVER
RIGHT I/S COVER
[ ]
[ ]
SERVICE MENU
I/S MENU
I/S MENU
I/S CONTROL
I/S CONTROL
CAP
[ENTER]
CAP
OPEN
[ ]
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]
and press the [ENTER] key. The CAPPING UNIT moves
down and it allows you to move the HEAD CARRIAGE by
hand.
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Insert the ENCODER SCALE into the space between the
ENCODER PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook the
SPRING on the left end.
Make sure that the ENCODER SCALE fits in place.
Do not loosen or tighten the screws fixing the
ENCODER PLATE.
ENCODER SCALE
PLATESPRING
ENCODER PLATE
5
6
7
Remove the ENCODER SCALE by removing the PLATE
fixing the right side of the ENCODER SCALE and theSPRING on its left end.
Remove the SPRING PLATE from the ENCODER
SCALE and fix it to the new ENCODER SCALE where
there is no black dot written on it.
When fixing the PLATE, do not scratch the
ENCODER SCALE.
ENCODER SCALE
PLATESPRING
SPRING PLATEBLACK DOT
Move the HEAD CARRIAGE slowly to the left.4
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Move the HEAD CARRIAGE from left to right.
Make sure that the ENCODER SCALE does not touch
the ENCODER MODULE and also ENCODER SCALE is
covered with the ENCODER MODULE.
9Carry out the LINEAR ENCODER SETUP.
8