rishi savaliya, mitch reid, kelsey barrera. define the problem time management survey ...
TRANSCRIPT
HANG TIGHTRishi Savaliya, Mitch Reid, Kelsey Barrera
AGENDA
Define the Problem Time Management Survey Brainstorming Research Donation Letters Existing Solutions Group Solutions Selecting an Approach First Prototype Second Prototype
Third Prototype Test Procedures Test Results and
Evaluation Refinements
DEFINE THE PROBLEM
Problem Statlement
According to the US Department of Transportation’s National Highway Traffic Safety Administration (NHTSA), approximately 57 million people in the United States rode a bicycle in the year 2002. The first bicycle that used a chain was invented in 1885. This resulted in the problem of bicycle chains falling off the gears. In a class of 27 students, 20 agree that bicycle chains falling is a problem that occurs very often and should be solved.
DEFINE THE PROBLEM
Statement of Purpose
Create a product that will prevent the chain from falling off the gear of a
bicycle.
GANTT CHART
SURVEY
Survey population: 145
Goals of conducting our survey Target Market Information Multiple causes of falling bicycle chains Problem Justification Product Pricing
SURVEY DATA – TARGET MARKET INFORMATION
Age groups: 14 and under 15 to 25
Ride bikes on average of 1 to 5 times weekly
SURVEY DATA – CAUSES FOR FAULTY CHAINS
15%
38%
4%
19%
24%
1%
Why Do You Ride Your Bicycle
No Answer Leisure/Hobby
Competition Transportation
Exercise Other
SURVEY DATA – PROBLEM JUSTIFICATION
88%
12%
Have You or Someone You Know Experienced Chain Prob-
lems?
Yes No
69%
20%
3%3%
6%
How Often Has This Problem Occurred?
1 to 2 Times a Year
1 to 2 Times a Month
1 to 2 Times a Week
More Often Than That
No Answer
13%
18%
55%
3%4% 7%
What Was Done To Fix Prob-lem?
Nothing
Take To Bicycle Shop
Fixed By Self
Disposed Of Bicycle
Other
No Answer
SURVEY DATA – PRODUCT PRICING
37%
26%
28%
10%
How Much Would You Pay For A Solution?
$0.01 - $3.99
$4.00 - $7.99
$8.00 - $11.00
More Than $11.00
BRAINSTORMING
Determine what specifically causes chains to fall off
Create possible designs No restraints All ideas welcome
Build off of team member’s ideas for best preliminary design
RESEARCH
Why do bike chains fall off? Decreased tension makes chain loose Misalignment of chain and sprocket
Does not mean that bike can not be used
DONATION LETTER
Explained reason for writing Asked bike manufacturers to donate
bikes Schwinn Mongoose/Pacific Cycle Trek Bicycle Raleigh America Inc. Cannondale Bicycle Corp.
Benefits to companies for contributions
EXISTING SOLUTIONS
Drive-shaft driven bicycle Eliminates chain
Patent 5078416
EXISTING SOLUTIONS
Chain catcher for bicycles Does not prevent chain from falling
Patent 5184984
EXISTING SOLUTIONS
Motorized bike with gear and chain coverPatent 6591929
GROUP SOLUTIONS
Design 1
GROUP SOLUTIONS
Design 2
GROUP SOLUTIONS
Design 3
GROUP SOLUTIONS
Design 4
CRITERIA AND CONSTRAINTS
Easy to use Aesthetics Functionality Material Cost Feasibility Adaptability
SELECT AN APPROACH
Constraint Weight Design 1 Design 2 Design 3 Design 4
Ease of Use 5 1 5 2 5
Aesthetics 2 1 5 3 4
Functionality 5 2 4 4 4
Material 3 1 1 2 3
Cost 4 1 1 2 3
Feasibility 3 1 1 4 3
Adaptability 4 1 1 1 5
Total - 31 69 66 103
DEVELOP A DESIGN PROPOSAL
Created a build process
Completed material and cost analysis
Created technical drawings for concept
FIRST PROTOTYPE
Foam
FIRST PROTOTYPE – PROBLEMS
Too large for bike Wheels on prototype don’t align Not a good material Very hard to construct Arms too far from base
NEW DESIGN
Design 5
DESIGN MATRIX
Constraint Weight Design 1 Design 2 Design 3 Design 4 Design 5
Ease of Use 5 1 5 2 5 5
Aesthetics 2 1 5 3 4 5
Functionality 5 2 4 4 4 5
Material 3 1 1 2 3 4
Cost 4 1 1 2 3 4
Feasibility 3 1 1 4 3 5
Adaptability 4 1 1 1 5 5
Total - 31 69 66 103 123
MATERIAL SELECTION MATRIX
Specification Wood Plastic Steel Cardboard Foam Aluminum
Durability 3 4 5 2 1 5
Cost 5 3 1 5 5 1
Machinability 5 5 2 5 5 2
Availability 5 5 3 5 4 3
Aesthetics 4 5 5 1 1 5
Total 22 22 16 18 16 16
SECOND PROTOTYPE
Wood
BILL OF MATERIALS – SECOND PROTOTYPE
Item Quantity Specifications Price
Wood 1 2" X 4" X 2' $ 1.98 Screws with
Bolts 2 packs of 3 1/4" 20 $ 1.49 per pack
Rubber Bands A ball of themMultiple sizes and strengths Already Owned
Total - - $ 4.90
TEST PROCEDURES
Chain Alignment Chain must stay aligned with prototype
wheels Drop Test
See effect of various riding terrains on prototype
Durability Test Chain stays aligned for a given period of
time Rider Interference
Prototype cannot prevent rider from pedaling properly
TEST RESULT AND EVALUATION
Wooden prototype passed all tests
SECOND PROTOTYPE – PROBLEMS
Lots of broken parts
Very close to wheel
Very close to pedal
REFINEMENTS
Redo dimensions Arm Wheel Base
Create new piece Attachment Piece
New Material ABS Plastic
THIRD PROTOTYPE
ABS Plastic
THIRD PROTOTYPE
Prototype with bike
BILL OF MATERIALS – THIRD PROTOTYPE
Item Quantity Specifications PriceScrews and
Bolts 2 packs of 3 1/4" 20 $1.49 per pack
Rubber Bands A ball of themMultiple sizes and strengths Pre-owned
Plastic ABS Plastic
Total - -
TEST RESULT AND EVALUATION
Duration test completed Passed
Chain alignment test completed Passed
Other tests still to be determined
THIRD PROTOTYPE – PROBLEM
Plastic is layered Easier to break
REFINEMENTS
New material Steel Aluminum
New elastic Design is still the same
FINAL PRODUCT
SUMMARY
QUESTIONS?
THANK YOU