rinco ultrasonics – ultrasonic welding · pdf filerinco ultrasonics has been a...

RINCO ULTRASONICS – Ultrasonic welding technology

RINCO ULTRASONICS has been a specialist in the design and manu-facture of ultrasonic welding machinery and ultrasonic cutting equipmentfor more than 30 years.

Since 1997, the company, based in Romanshorn in Switzerland, has beena member of the CREST GROUP and it operates internationally employ-ing 80 people altogether worldwide. Mastering ultrasonic technologyrequires specific expertise. The relatively high proportion of employeesworking in development, at around 20%, guarantees innovative products.Apart from microprocessor-controlled generators, and both machine and hand-welding equipment, the company also supplies components tobe integrated with special purpose machines. RINCO products are used to weld plastic components and to cut food products as well assynthetic textiles.

The modular design of the systems enables them to be easily retooledand upgraded. With a wide range of frequencies and power outputs from100 to 3000 Watts, RINCO can offer a suitable system for almost anyapplication.

The Ultrasonics Specialists

Our many years of experience inconsulting on application tech-nology and developing solutions isapplied in the following sectorsamongst others:

Our custom-made tools – parti-cularly those with compositehorns for complex welding opera-tions – also allow you to make themost of our specialist knowledgeand the proverbial Swiss highquality standards, which we alsomaintain, guaranteeing the bestresults.

But even that is not enough.Because after you have made yourpurchase, our excellent customerservice then offers you a rapidand highly competent level ofsupport.

Automotive industryMedical device industryTextile processingFood processingPackaging technologyElectrical engineeringPlant and machinery constructionTelecommunications

FEM* simulation of a cutting horn

Ultrasonics is used in many different areas

* FEM: Finite element method

Welding of a textile tape Welding of plastic parts Welding of monofilament

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Can be calibrated

. Highest repeatability

. Suitable for validation


. Repeatable welding force

. Simple tool change andquick setup

. Integrated travelmeasurement




. Integrated travelmeasurement



. Modular construction



. Can be housed in soundenclosures SSK



. Contact cut-off and travelmeasurement optionallyavailable

. Differential pressuretrigger for highestaccuracy



. Contact cut-off and travelmeasurement optionallyavailable

Operating frequency20 kHzMax. force3000 NWeight115 kg

welding machines welding generators hand welding units cutting units special actuators

Dynamic 3000

compatible = the numbers listed above indicate which machines, components or generators are applicable together


Dynamic 745


Standard 3000


Standard 745


Standard 50


MP 202


MP 351

. Real time operation

. Graphic display

. Interfaces for data analysis andparameterization

. Simple adaptation tospecial purpose machines

Operating frequency35 kHz/20 kHzMax. power output900/2000/3000 WWeight16 kg

ACU

. Ideal for spot welding,riveting or beading

. Rugged constructionfor optimal soundpropagation

. Very high performance

Operating frequency20 kHz Weight1.8 kg incl. transducer

HG20-1

. Designed for theassembly into cutting railsas well as on weavingmachines

. Air cooling optionallyretrofit

. Ideal for continuouscutting

Operating frequency35 kHz Weight1.4 kg

Cutting head

. Suitable for extra largeparts

. Designed for theassembly intospecial purpose machines

. Optionally with travelmeasurement, valve blockand trigger box

. Compact construction

Operating frequency20 kHzMax. force2000 NMax. stroke300 mm

SV20-300




with frontOperating frequency20 kHzMax. force2000 NMax. stroke100/50mm

SV20-100/50

. Designed for theassembly into special purpose machines



without frontOperating frequency35 kHzMax. force745 NMax. stroke100/50 mm

SV35-100/50


. Very small and compact

. Adjustable strokelimitation

Operating frequency35 kHzMax. force450 NMax. stroke20 mm

MA35-20

. Designed for theassembly into cuttingrails as well as onweaving machines

. Air cooling optionallyretrofit

. Ideal for continuouscutting

Operating frequency35 kHz Weight3 kgincl. oscillatorMax. stroke40 mm

SV35-40

. Suitable for textilesand fabrics withminimum 50% syntheticfibre content

. Simultaneous cutting andwelding along the cuttingline

. Ideal for straight cutsand contours

Operating frequency35 kHz Weight1.6 kg incl. converter

HC35-3

. Ideal for the trimmingof post-lacquered plasticpats

. Also suitable for theassembly intomanufacturing cells

. Rugged construction

Type 5Operating frequency35 kHz Weight70 kgwithout generator

Cutting station

. Ideal for spot welding,riveting, beading orcutting with templatehorns


. Protected cable duct

Operating frequency35 kHz Weight1.2 kg incl. converter

HG35-3

. Ideal for spot welding,riveting, beading or cutting with templatehorns


. Protected cable duct

Operating frequency35 kHz Weight0.7 kg incl. transducer

HW35-3


. Very small device forergonomic working

Operating frequency70 kHz Weight250 g incl. converter

HG70-1


. Very small device forergonomic working

Operating frequency70 kHz Weight170 g incl. transducer

HW70-3

. User-friendly menunavigation

. RS232 serial interfaceenables data transfer forthe external logging of the welding data

. Simple adaptation tospecial purpose machines

Operating frequency70 kHz/35 kHz/20 kHz Max. power output100/400/600/900/1000/2000/3000 WWeight16 kg

ADG

1

2

8

9

. Easy to program

. Multirack for thesynchronous operation ofseveral modules optionallyavailable

. Separate part counter

. RLH with TIM5 controllerfor increased power

Operating frequency35 kHz/20 kHz Max. power output250/400/600/900/1500/3000 WWeight7 kg/16 kg

RL10

. Interactivelyprogrammable

. One controller for threefrequencies

. Softstart function

. SLH with TIM10 controllerfor increased power

Operating frequency70 kHz/35 kHz/20 kHz Max. power output100/400/600/900/1000/1500/2000/3000 WWeight7 kg/15 kg

SL11 16

15

14

13

21




without frontOperating frequency20 kHzMax. force2000 NMax. stroke100/50 mm

SV20-100/5025

27

28




with frontOperating frequency35 kHzMax. force745 NMax. stroke100/50 mm

SV35-100/5026

24

23

20

19

18

17

3

4

5

6

7

. Designed for theassembly into specialpurpose machines

. All controlling tasksand parameter input viaexternal controller

. Data transfer by buscompatible interfaces

. Digital error coding

Operating frequency70 kHz/35 kHz30 kHz/20 kHzMax. power output100/400/600/900/1000/2000/3000 WWeight6kg/6.5 kg

AGM12

Compatible with , , ,

, , , , , , 28272625242319

543

Compatible with , 21 Compatible with 11

Compatible with , 1110 Compatible with , , , 1211109

Compatible with , 1110

Compatible with 11

. Ideal for the trimmingof post-lacquered plasticpats

. Also suitable for theassembly into manufacturing cells

. Rugged construction

Type 3Operating frequency35 kHz Weight85 kgwithout generator

Cutting station22 Compatible with 11

Compatible with , , 121110 Compatible with , , , 1211109

Compatible with , , , 1211109





Compatible with , 1110

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Compatible with 11


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, , , , , , 28272625242322

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The Integration Specialists

Thanks to their modular design,standard products such as actua-tors and generators can also beperfectly fitted to special purposemachines. In addition, however,we also supply OEM products suchas the AGM generator, which can

be completely controlled by anindependent PLC fitted to themachine. Multiracks allow severalgenerator modules to be operatedat once, our special actuators willnever let you down, even when itcomes to the most demanding

Ultrasonic cheese cutting

Robotically guided oscillator system withcutting horn

Continuous cutting and sealingof textiles

RINCO products can be integrated with special purpose machinery andautomated lines without problem. RINCO generators and robot-controlled cutting tools are used to produce textile-clad interiors for theautomotive industry, for example, where the fabric is cut and sealedat the edge of the plastic part.

or challenging applications. As asupplier of components and con-sultants on integration, we workvery closely with internationalOEM partners and can thereforealso offer you the ideal solutionfor your automated applications.

RINCO ULTRASONICS AG

CH-8590 Romanshorn 1SwitzerlandTel. +41 71 466 41 00Fax +41 71 466 41 [email protected] A

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MP

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S.Korea

Japan

TaiwanIndia

South AfricaBrazil

Mexico

Israel

Thailand

Malaysia

AustraliaNew Zealand

Singapore

Philippines

RussiaPolandNeth.

Norway

Bel. Czech Rep.

Finland

CroatiaItaly Turkey

HungaryAus.

China

United States of America

Canada

AlgeriaMor.

Tun.

welding machines welding generators hand welding units cutting units components support

HeadquartersRINCO ULTRASONICS AGIndustriestrasse 4CH-8590 Romanshorn 1SwitzerlandTel: +41 71 466 41 00

Subsidiaries

RINCO ULTRASONICS GmbHHardstrasse 13D-75334 StraubenhardtGermanyTel: +49 7082 79 185 1

AB RINCO ULTRASONICS SVERIGEJunogatan 9SE-45117 UddevallaSwedenTel: +46 522 64 28 50

RINCO ULTRASONICS DANMARK A/SEgedalsvej 4DK-8400 EbeltoftDenmarkTel: +45 86 34 31 99

RINCO ULTRASONICS ITALIA S.r.l.Via A. De Gasperi 54I-20070 Cerro al Lambro (MI)ItalyTel: +39 02 9811 9614

RINCO ULTRASONICS (GB) LTD.Unit 1–4 Italstyle BuildingsCambridge RoadHarlow, Essex, CM20 2HEUnited KingdomTel: +44 1279 41 89 42

RINCO representatives worldwide

RINCO subsidiaries

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1 RINCO ULTRASONICS SAParc des BellevuesAvenue du Gros Chêne Bât. CF-95610 Eragny/OiseFranceTel: +33 1 34 21 94 49

RINCO ULTRASONICS (Shanghai) CO., Ltd.Building 10, No. 388, San Bang RoadChedun Industrial ParkSongjiang, Shanghai 201611ChinaTel: +86 21 5760 9533

RINCO ULTRASONICS Inc.87B Sand Pit RoadDanbury, CT 06810USATel: +1 203 744 4500

RINCO ULTRASONICS (INDIA) PRIVATE LIMITED# 3, Vedamal Avenue, First FloorChennai, 600 024IndiaTel: +91 988 469 5700

For full contact information please have a look at our website:www.rincoultrasonics.com/english/sn-europe.htm

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