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RFID at Metro Group Group 10 Marco P – David G – Mujtaba Khalil – Anurag Bajpai

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Page 1: RFID at Metro Group

RFID at Metro Group

Group 10Marco P – David G – Mujtaba Khalil – Anurag Bajpai

Page 2: RFID at Metro Group

About Metro AGGermany’s biggest retailer

€56.4 billion sales in 20062,300 locations in 30 countries250,000 employees6 independent “Retail Formats”

Cash & Carry

Wholesale

RealHypermarkets

ExtraSupermarkets

Media Markt and SaturnConsumer Electronics

PraktikerBuilding Materials

Galeria Keufhof

Department Stores

Page 3: RFID at Metro Group

Why RFIDAutomatic Identification

More efficient Reduce errors in data entry Save labor time

Electronic Product Code More information

Precisely identify individual items

Page 4: RFID at Metro Group

RFID Benefits in Retail Supply Chain

Reduce shrink in supply chainImprove Plano-gram (promotion compliance)Improve on shelf availabilityIncreased productivity and labor efficiency

Page 5: RFID at Metro Group

Current ProcessPlace

Cases on Pallets

Shrink-wrap pallet

with barcode

Move pallet to storage

area

Store pallet

Scan & pick pallet,

take to shipping

area

Assemble pallet for

truckloadsStore Pallet

Scan Barcode on

Pallet

Load Truck ship to

Metro DC

Manufacturer

Page 6: RFID at Metro Group

What Can RFID Improve

Place Cases on Pallets

Shrink-wrap pallet

with barcode

Move pallet to storage

area

Store pallet

Scan & pick pallet,

take to shipping

area

Assemble pallet for

truckloadsStore Pallet

Scan Barcode on

Pallet

Load Truck ship to

Metro DC

Manufacturer

Page 7: RFID at Metro Group

Improved Process

Place Cases on Pallets

Shrink-wrap

pallet with barcode

Move pallet to storage

area

Store pallet

Assemble pallet for

truckloads

Store Pallet

Load Truck ship to Metro

DC

Manufacturer

Page 8: RFID at Metro Group

Current Process

Unload From Truck

Scan Barcode

Count cases on Pallet and inspect paper

work

Forklift Driver Scan on Pallet

Transfer Pallet to storage

Scan Storage Barcode to

verify Location

Store Pallet

Receiving and Storing Pallets on DC

Page 9: RFID at Metro Group

What Can RFID Improve

Unload From Truck

Scan Barcode

Count cases on Pallet and inspect paper

work

Forklift Driver Scan on Pallet

Transfer Pallet to storage

Scan Storage Barcode to

verify LocationStore Pallet

Receiving and Storing Pallets on DC

Page 10: RFID at Metro Group

Improved Process

Unload From Truck

Count cases on Pallet and inspect paper

work

Forklift Driver Scan on Pallet

Transfer Pallet to storage

Store Pallet

Receiving and Storing Pallets on DC

Page 11: RFID at Metro Group

Current Process

Scan barcode on pallet

Transfer pallet to

picking area

Scanning Pallet

Assemble mixed pallets

for store

Move mixed pallet to SA

Shrink-Wrap and put the

barcode

Sample Mixed pallets and check for accuracy

Scan Barcode

Load to Metro Store

Picking and Shipping Pallets to Store

Page 12: RFID at Metro Group

What Can RFID Improve

Scan barcode on pallet

Transfer pallet to

picking area

Scanning Pallet

Assemble mixed pallets

for store

Move mixed pallet to SA

Shrink-Wrap and put the

barcode

Sample Mixed pallets and check for accuracy

Scan Barcode

Load to Metro Store

Picking and Shipping Pallets to Store

Page 13: RFID at Metro Group

Improved Process

Transfer pallet to

picking area

Assemble mixed pallets

for store

Move mixed pallet to SA

Shrink-Wrap and put the

barcode

Sample Mixed pallets and check for accuracy

Load to Metro Store

Picking and Shipping Pallets to Store

Page 14: RFID at Metro Group

Pallet vs Case

An average pallet arriving at an Extra store : 70 cases

Page 15: RFID at Metro Group

Financial Benefit – Pallet Tagging

Specific Change €-cent/Pallet

Manufacturer

Truck loading at manufacturer 20

Auto scanning at warehouse 5

Process Change 25

Total benefit 50

Retailer Auto scanning in receiving and storing pallets

11.2

Auto scanning in order assembly 2.8

Truck loading for shipments 1.7

Total benefit 15.7

Page 16: RFID at Metro Group

Financial Benefit – Case Tagging

Specific Change €-cent/Case

Manufacturer

Increase profit from better on-shelf status

7

Total benefit 7

Retailer Eliminate case counting in receiving goods

0.3

Labor reduction in picking mixed pallets 1.7

Eliminate sample checks of mixed pallets

0.3

Reduce inventory counts 0.1

Reduce mispicked cases 1.5

Increase profit from better on-shelf status

5

Total benefit 8.9

Page 17: RFID at Metro Group

Growth on Sales

2005 2006 2007 2008 2009 -

20000.000

40000.000

60000.000

80000.000

100000.000

120000.000

140000.000

84614.000 93075.000

102382.000 112621.000

123883.000

Pallet Case

(in 1,000 EUR)

Page 18: RFID at Metro Group

Savings

(in 1,000 EUR)

2005 2006 2007 2008 2009.000

10000.000

20000.000

30000.000

40000.000

50000.000

60000.000

70000.000

2357.000 2593.000 2852.000 3137.000 3451.000

39934.000 43927.000

48320.000 53152.000

58468.000

Pallet Case

Page 19: RFID at Metro Group

Cash Flow

(in 1,000 EUR)

1 2 3 4 5.000

10000.000

20000.000

30000.000

40000.000

50000.000

60000.000

70000.000

40515.00044517.000

48919.00053761.000

59087.000

2937.000 3182.000 3450.000 3746.000 4071.000

Case Pallet

Page 20: RFID at Metro Group

ROI - IRR

Pallet Case0

100200300400500600700800900

1000

70

995

59

827

ROI IRR

Page 21: RFID at Metro Group

NPV

Pallet

Case

- 100000000.000 200000000.000

8544247.000

182114706.0

00

NPV

Page 22: RFID at Metro Group

Thank You