rexroth control cylinders – three performance levels for dynamics and precision

6
Ideal Efficiency for any Field of Application Rexroth Control Cylinders – Three Performance Levels for Dynamics and Precision Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics

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Page 1: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Ideal Efficiency for any Field of Application

Rexroth Control Cylinders –Three Performance Levels for Dynamics and Precision

Industrial Hydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr, GermanyPhone: +49(0)93 52/18-3551Fax: +49(0)93 52/[email protected]

Printed in GermanyRE 09382/08.02

Material and component testing machinesProduction facilitiesClosed-loop controlled series machines

Motion simulatorsFoundry and rolling mill technologyTest benches

Page 2: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Bearing

Operating pressure

Seals

Friction

Absorption of transverse forces

Max. frequency

Max. velocity

Position transducer

Type of connection

Sliding bearing

280 bar

Pressure-loaded

Pressure-dependent, transverse force-dependent

Restricted

5 Hz

0.5 m/s

Magnetostrictive

Subplate

Hydrostatic plain gap storage bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-dependent

Restricted

50 Hz

2 m/s

LVDT or magnetostrictive

Integrated control block

Hydrostatic pocket bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-independent

High absorption of transverse forces

Limited by servo-valve

5 m/s

LVDT or magnetostrictive

Subplate or control block

Increasing performance

Pressure profile Pressure profile Pressure profile

Industrial Cylinders High-Performance Cylinders Servo-Cylinders Performance ranges

Comparison of friction

Manufacturers of plant and machin-ery expect high power density, highestdynamics and precision of ControlCylinders – whether in test benches,motion simulators, material or com-ponent testing machines or in seriesmachines that involve sophisticatedclosed-loop controls.

Whether Industrial Cylinders as abasis, High-Performance Cylinderswith extended performance or Servo-Cylinders for demanding applica-tions – Control Cylinders by Rexrothmeet the most stringent requirementsat all performance levels:

· High or extremely low pistonvelocities

· High frequencies· Highest repeatability with integrated

contactlessly position measuringsytems

· Low-friction and virtually stick-slip-free operation

· Absorption of transverse forces onthe piston rod

· High dynamics and system stiff-ness due to the direct attachmentof control valves

Amplitude ±1,000 mm ±100 mm ±10 mm ±1 mm

10

1

0,1

0.01

0.001

1,000 g

100 g

10 g

1 g

Frequency

Velo

city

m/s

Acc

eler

atio

n

Fric

tion

(N)

Dis

plac

emen

t (m

m)

0.1 1 10 100 1000

IndustrialCylinders

High-PerformanceCylinders

Servo-Cylinders

280 bar system pres-sure

70 bar system pres-sure

Industrial CylinderPiston rod diameter 45 mmBore 63 mmWorking stroke 250 mm

Servo-Cylinders

Pressure-indepen-dent, low-friction

Cylinder movement

1,200

1,000

800

600

400

200

0

-200

-400

-600

-800

-1,000

-1,200

120

100

80

60

40

20

0

-20

-40

-60

-80

-100

-120

High-Performance Cylinders

Three Performance Levelsfor Dynamics and Precision

IndustrialHydraulics

Electric Drives and Controls

LinearMotion andAssemblyTechnologies

Pneumatics

ServiceAutomation

Mobile Hydraulics

The Drive & Control Company.Bosch Rexroth AG offers a uniqueand comprehensive range of productsand services across technologiesfrom a single source in its six fieldsof technology and service areas.

Intelligent hydraulics in new dimensionsAt Rexroth you can select from theworlds’ largest standard productrange in the field of hydraulics, appli-cation-specific and customized spe-cial system solutions of high quality.With advanced micro-electronicsRexroth has made hydraulics evenmore powerful. Benefit from our ap-plication specialists’ expertise –from engineering to the hand-over ofturnkey systems. Thanks to the useof hydraulic drive and control tech-nology from Rexroth you will be morecompetitive than ever.

Rely on service acrosstechnologies.Rexroth integrates all services for theentire product spectrum in the fieldof factory and industrial automationinto a single organization: from imme-diate support, spare parts service, fieldand repair service, retrofit/modern-ization through to training.

Page 3: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Bearing

Operating pressure

Seals

Friction

Absorption of transverse forces

Max. frequency

Max. velocity

Position transducer

Type of connection

Sliding bearing

280 bar

Pressure-loaded

Pressure-dependent, transverse force-dependent

Restricted

5 Hz

0.5 m/s

Magnetostrictive

Subplate

Hydrostatic plain gap storage bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-dependent

Restricted

50 Hz

2 m/s

LVDT or magnetostrictive

Integrated control block

Hydrostatic pocket bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-independent

High absorption of transverse forces

Limited by servo-valve

5 m/s

LVDT or magnetostrictive

Subplate or control block

Increasing performance

Pressure profile Pressure profile Pressure profile

Industrial Cylinders High-Performance Cylinders Servo-Cylinders Performance ranges

Comparison of friction

Manufacturers of plant and machin-ery expect high power density, highestdynamics and precision of ControlCylinders – whether in test benches,motion simulators, material or com-ponent testing machines or in seriesmachines that involve sophisticatedclosed-loop controls.

Whether Industrial Cylinders as abasis, High-Performance Cylinderswith extended performance or Servo-Cylinders for demanding applica-tions – Control Cylinders by Rexrothmeet the most stringent requirementsat all performance levels:

· High or extremely low pistonvelocities

· High frequencies· Highest repeatability with integrated

contactlessly position measuringsytems

· Low-friction and virtually stick-slip-free operation

· Absorption of transverse forces onthe piston rod

· High dynamics and system stiff-ness due to the direct attachmentof control valves

Amplitude ±1,000 mm ±100 mm ±10 mm ±1 mm

10

1

0,1

0.01

0.001

1,000 g

100 g

10 g

1 g

Frequency

Velo

city

m/s

Acc

eler

atio

n

Fric

tion

(N)

Dis

plac

emen

t (m

m)

0.1 1 10 100 1000

IndustrialCylinders

High-PerformanceCylinders

Servo-Cylinders

280 bar system pres-sure

70 bar system pres-sure

Industrial CylinderPiston rod diameter 45 mmBore 63 mmWorking stroke 250 mm

Servo-Cylinders

Pressure-indepen-dent, low-friction

Cylinder movement

1,200

1,000

800

600

400

200

0

-200

-400

-600

-800

-1,000

-1,200

120

100

80

60

40

20

0

-20

-40

-60

-80

-100

-120

High-Performance Cylinders

Three Performance Levelsfor Dynamics and Precision

IndustrialHydraulics

Electric Drives and Controls

LinearMotion andAssemblyTechnologies

Pneumatics

ServiceAutomation

Mobile Hydraulics

The Drive & Control Company.Bosch Rexroth AG offers a uniqueand comprehensive range of productsand services across technologiesfrom a single source in its six fieldsof technology and service areas.

Intelligent hydraulics in new dimensionsAt Rexroth you can select from theworlds’ largest standard productrange in the field of hydraulics, appli-cation-specific and customized spe-cial system solutions of high quality.With advanced micro-electronicsRexroth has made hydraulics evenmore powerful. Benefit from our ap-plication specialists’ expertise –from engineering to the hand-over ofturnkey systems. Thanks to the useof hydraulic drive and control tech-nology from Rexroth you will be morecompetitive than ever.

Rely on service acrosstechnologies.Rexroth integrates all services for theentire product spectrum in the fieldof factory and industrial automationinto a single organization: from imme-diate support, spare parts service, fieldand repair service, retrofit/modern-ization through to training.

Page 4: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Bearing

Operating pressure

Seals

Friction

Absorption of transverse forces

Max. frequency

Max. velocity

Position transducer

Type of connection

Sliding bearing

280 bar

Pressure-loaded

Pressure-dependent, transverse force-dependent

Restricted

5 Hz

0.5 m/s

Magnetostrictive

Subplate

Hydrostatic plain gap storage bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-dependent

Restricted

50 Hz

2 m/s

LVDT or magnetostrictive

Integrated control block

Hydrostatic pocket bearing

280 bar

Pressure-relieved

Pressure-independent, transverse force-independent

High absorption of transverse forces

Limited by servo-valve

5 m/s

LVDT or magnetostrictive

Subplate or control block

Increasing performance

Pressure profile Pressure profile Pressure profile

Industrial Cylinders High-Performance Cylinders Servo-Cylinders Performance ranges

Comparison of friction

Manufacturers of plant and machin-ery expect high power density, highestdynamics and precision of ControlCylinders – whether in test benches,motion simulators, material or com-ponent testing machines or in seriesmachines that involve sophisticatedclosed-loop controls.

Whether Industrial Cylinders as abasis, High-Performance Cylinderswith extended performance or Servo-Cylinders for demanding applica-tions – Control Cylinders by Rexrothmeet the most stringent requirementsat all performance levels:

· High or extremely low pistonvelocities

· High frequencies· Highest repeatability with integrated

contactlessly position measuringsytems

· Low-friction and virtually stick-slip-free operation

· Absorption of transverse forces onthe piston rod

· High dynamics and system stiff-ness due to the direct attachmentof control valves

Amplitude ±1,000 mm ±100 mm ±10 mm ±1 mm

10

1

0,1

0.01

0.001

1,000 g

100 g

10 g

1 g

Frequency

Velo

city

m/s

Acc

eler

atio

n

Fric

tion

(N)

Dis

plac

emen

t (m

m)

0.1 1 10 100 1000

IndustrialCylinders

High-PerformanceCylinders

Servo-Cylinders

280 bar system pres-sure

70 bar system pres-sure

Industrial CylinderPiston rod diameter 45 mmBore 63 mmWorking stroke 250 mm

Servo-Cylinders

Pressure-indepen-dent, low-friction

Cylinder movement

1,200

1,000

800

600

400

200

0

-200

-400

-600

-800

-1,000

-1,200

120

100

80

60

40

20

0

-20

-40

-60

-80

-100

-120

High-Performance Cylinders

Three Performance Levelsfor Dynamics and Precision

IndustrialHydraulics

Electric Drives and Controls

LinearMotion andAssemblyTechnologies

Pneumatics

ServiceAutomation

Mobile Hydraulics

The Drive & Control Company.Bosch Rexroth AG offers a uniqueand comprehensive range of productsand services across technologiesfrom a single source in its six fieldsof technology and service areas.

Intelligent hydraulics in new dimensionsAt Rexroth you can select from theworlds’ largest standard productrange in the field of hydraulics, appli-cation-specific and customized spe-cial system solutions of high quality.With advanced micro-electronicsRexroth has made hydraulics evenmore powerful. Benefit from our ap-plication specialists’ expertise –from engineering to the hand-over ofturnkey systems. Thanks to the useof hydraulic drive and control tech-nology from Rexroth you will be morecompetitive than ever.

Rely on service acrosstechnologies.Rexroth integrates all services for theentire product spectrum in the fieldof factory and industrial automationinto a single organization: from imme-diate support, spare parts service, fieldand repair service, retrofit/modern-ization through to training.

Page 5: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Ideal Efficiency for any Field of Application

Rexroth Control Cylinders –Three Performance Levels for Dynamics and Precision

Industrial Hydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr, GermanyPhone: +49(0)93 52/18-3551Fax: +49(0)93 52/[email protected]

Printed in GermanyRE 09382/08.02

Material and component testing machinesProduction facilitiesClosed-loop controlled series machines

Motion simulatorsFoundry and rolling mill technologyTest benches

Page 6: Rexroth Control Cylinders – Three Performance Levels for  Dynamics and Precision

Ideal Efficiency for any Field of Application

Rexroth Control Cylinders –Three Performance Levels for Dynamics and Precision

Industrial Hydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr, GermanyPhone: +49(0)93 52/18-3551Fax: +49(0)93 52/[email protected]

Printed in GermanyRE 09382/08.02

Material and component testing machinesProduction facilitiesClosed-loop controlled series machines

Motion simulatorsFoundry and rolling mill technologyTest benches