relayr iot solutions - industrial performance optimization

INDUSTRIAL PERFORMANCE OPTIMIZATIONOVERVIEW OF THE RELAYR SOLUTION FOR MANUFACTURING

PERFORMANCE OPTIMIZATION SOLUTION OVERVIEW

The relayr Performance Optimization Solution creates a score that quantifies the productivity of planned production time in an industrial process. By capturing data from sensors within the industrial process equipment, the solution can benchmark and analyze the real-time performance of the overall process. Areas requiring improvement are then highlighted, allowing the associated equipment to be optimized. This allows operators to work towards a ‘perfect’ productivity score whilst continually monitoring how well the existing system is performing.

Blow MolderOPERATION STATUS

100%

92%

99%

97%STATUS

AVAILABILITY

PERFORMANCE

QUALITY

FillerOPERATION STATUS

94%

92%

96%

94%STATUS

AVAILABILITY

PERFORMANCE

QUALITY

LabelerOPERATION STATUS

94%

92%

96%

93%STATUS

AVAILABILITY

PERFORMANCE

QUALITY

PackerOPERATION STATUS

86%

74%

83%

81%STATUS

AVAILABILITY

PERFORMANCE

QUALITY

PalletiserOPERATION STATUS

100%

99%

100%

99%STATUS

AVAILABILITY

PERFORMANCE

QUALITY

Total

92,8%Total considering

all machines involvedin this process

A performance score of 100% represents perfect production: manufacturing only good parts, as fast as possible, with no down time. The score is calculated from three underlying factors: availability, performance, and quality. Each of these factors represents a different perspective of how close your manufacturing process is to perfect performance. Analytics can then be undertaken on the data to highlight areas requiring improvement, striving to perfect the manufacturing process.

PERFORMANCE OPTIMIZATIONSOLUTION ARCHITECTURE CHART

EXAMPLE OF A RELAYR PERFORMANCE OPTIMIZATION SOLUTION DASHBOARD

INDUSTRIAL PERFORMANCE OPTIMIZATION

OPTIMIZING THE PERFORMANCE WILL PAY GREATER DIVIDENDS BY ALLOWING A MANUFACTURING PLANT TO IMPROVE OPERATOR PERFORMANCE, AND LOWER OVERALL DOWNTIME

MAIN PARAMETERSWE WANT TO MEASUREWITH THE PERFORMANCEOPTIMIZATION PLATFORM:

Performance: takes into account slow cycles and small stops. A Performance score of 100% means the process is running as fast as possible.Quality: takes into account defects (including parts that need rework). A quality score of 100% means there are no defects (only good parts are being produced).Availability: takes into account unplanned and planned stops. An availability score of 100% means the process is always running during planned production time.


RELAYR PERFORMANCEOPTIMIZATION SOLUTION FORPACKAGING LINESThe relayr performance optimization solution for packaging lines will be installed in the relayr cloud and will receive data from both existing PLCs and some new sensors that will be installed at the customer’s site. The users that may use the plat-form are the production line supervisors, plant managers and C level managers.

KEY FEATURES OF THEPERFORMANCE OPTIMIZATIONPLATFORM

Customized dashboard

Graphs and charts customized by filters

Rule engine for detecting alerts

“Off the shelf” packaged product and quick installation

Flexible packaging of services

Advanced analytics methods for historic data

Real-time notification about performance and quality issues


Y

XZ

1.3

1.8

-1.8 0

5000

2500260

1160

71000:00

01:00

02:00

03:00

04:00

05:00

06:00

30db

40db

50db

60db

70db

80db

X1.8

Z1.3

Y-1.8

-40

125

43 DASHBOARD

GATEWAY DATAANALYTICS

SENSORKITS

PERFORMANCE

OPTIMIZATION

PLATFORMGENERAL ARCHITECTURE

MIDDLEWARE

PLC

PRODUCT LINE

THE FOLLOWING CHARTDESCRIBES THE PERFORMANCE OPTIMIZATION PLATFORM,INCLUDING ALL OF ITS MAINCOMPONENTS AND PROCESSES

THE INFORMATION FROM YOUR PRODUCT LINE IS STORED AND

PROCESSED ON A GATEWAY POWERED BY RELAYR VERTEX, THE

MIDDLEWARE WHICH ENABLES THE CONNECTION WITH MULTIPLE

SOURCES OF DATA BEING PUSHED TO OUR CUSTOMIZABLE

DASHBOARD


THE SENSORS WE USE TORECEIVE DATA FROM THEMANUFACTURING FACTORIES:

MEASURED PROPERTY MIN VALUE MAX VALUE UNIT

TEMPERATURE

HUMIDITY

VIBRATION

ATMOSPHERICPRESSURE

AUDIO SPECTRUM

AIR PRESSURE

-30 70 ºC

0 100 %

0 25 Mm/s

0 1.6 Bar

0 127 NaN

0 10 Bar

THIS DATA CAN BE USED TO MAKE A “SMART ANALYSIS” OF HISTORIC DATA

FROM THE PRODUCTION LINES. WE CAN DO A SMART COMPARISON OF DATA

DURING SPECIFIC TIME FRAMES, BASED ON OUR RULES ENGINE MODULE.


PERFORMANCEOPTIMIZATIONMETRICS FORMANUFACTURINGFACTORIES

Increase efficiency - The user will be able to view output related to the inventory which is used on each production line.Decrease machine downtime - The OEE should display accumulated data about downtime of a machine, production line, and/or factory. The user will be able to define thresholds and alerts.Visualize performance - The performance of the whole factory down to each indivi-dual production line will de displayed according to rules defined by the rules engine.Yield - Percentage of products which are created correctly: one of the most important parameters which are measured and tracked by the OEE platform is efficiency. That translates to how many “good” products can we produce in a specific time period.Energy cost per unit - How much we invest in energy for each unit which we produce at the production line.


IND

USTR

IAL PER

FOR

MA

NCE O

PTIMIZATIO

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relayr is a rapidly growing IoT company, providing enterpri-se middleware for the digital transformation of industries. Our goal is to enable manufacturers of all sizes to develop their own IoT solutions, from ideation to successful rollout within one business quarter.

www.relayr.io [email protected]

relayr iot solutions - industrial performance optimization

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