rejuvenation of mature hydrocarbon assets thru application
TRANSCRIPT
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Rejuvenation of Mature Hydrocarbon
Assets thru Application of Technology and
Reservoir Management
Syed M. Tariq
Executive Vice President, Subsurface
3DOs Global Energy LLC, Houston, Texas
September 15, 2017
Jakarta, Indonesia
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Our Subsurface Experience
At 3DOs, we have expertise in revitalizing mature hydrocarbon assets in a cost effective manner:
Global network and database
Competent, qualified team (RE, PE, Geo)
High quality analytical/numerical tools
Integrated workflows
Technology
Our team can undertake evaluation of mature assets, generate opportunities, conduct technical studies and execute projects to maximize value for our clients
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Production Enhancement of Mature Assets: Let’s Get the Most Out of Existing Wells
• An effective way to increase production is by looking where oil and gas has already been found and produced. Existing wells with gaps in performance are the target of a focused and aggressive initiative to enhance production
• The objective of production enhancement is to identify and close gaps between current well output and productive potential.
• Closing the gaps between current output and productive capacity is an opportunity to quickly enhance production and improve recovery. 3DOs team has effective and proven methodology to tap into potential productivity and increase asset value
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Production Enhancement for Mature Assets
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The majority of production problems in mature fields in North America are due to reservoir and completion issues
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Reservoir Management & Surveillance The key to Field Production Optimization
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What is Reservoir Management?
• Reservoir Management is the dynamic process of
formulating and implementing a strategy for developing
and depleting a hydrocarbon reservoir. The objective is to
maximize the economic value of the reservoir.
• “Integrated” Reservoir Management means the synthesis
of geoscience, engineering and other functional data and
interpretation into a model for evaluating Reservoir
Management strategies
• Systematic Reservoir Management and Surveillance
leads to opportunities for enhanced production volumes
and recovery
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Focus: Reservoir surveillance, Wellbore utilization, Opportunity Generation, EOR, Abandonment
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Depletion Plan Evolves
W
W G
O
W
Well Design
2. Monitoring / Surveillance
Well Locations
3. Optimization / Enhancements
Infill Wells or Workovers
Facility Debottlenecking
Modifications to Production/Injection Rates
Facilities
1. Development Plan
Depletion approach (primary or secondary)
Wells and their Location
Production Facilities
4. Redevelopment / IOR/EOR Schemes
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Volume Growth by Opportunity Generation
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3DOs Opportunity Generation workflow is a process by which significant value
is created in a Mature Asset by recognizing gaps and taking appropriate action
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Case Study: Asset Optimization
• Major oil reservoir with associated gas cap; discovered 1940
– OOIP ~ 1.4 GBO (ex Asphalt); OGCGIP ~ .4 TCF
– Overall field recovery to date ~ 60%
o Up to 80% RF with 100% gravity stable gas drive/very low Sorg
• High quality fluvial Woodbine sandstones
– Dexter (main oil zone) and Lewisville (fuel gas source)
HAWKINS HAWKINS HAWKINS HAWKINS HAWKINS HAWKINS HAWKINS HAWKINS
Wood County, TX Original Fluid istribution
Gas
Oil
Water
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Double Displacement Process (DDP)
Water-Invaded Oil Column
Gas
Asphalt
Oil
Water
Shut In
Shut In
Gas
Injector
Oil Producer
DISCOVERY
CONDITIONS
1940
PROJECT
ULTIMATE
CONDITIONS
Shut In Shut In
Shut In
Gas
Injector
Gas
Injector
Oil Producer
Water
Withdrawal
Well
Oil Producer
(Ultimate
Drainage)
CURRENT
CONDITIONS
1993
CONDITIONS
– Purpose of DDP: recover oil bypassed by the original water drive mechanism via gas displacement & gravity drainage.
– Key to success of the DDP process is achieving oil column movement at a desired rate of 10 to 15 / years.
– Column movement is achieved by bailing water to provide accommodation for expanding gas cap by N2 injection.
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Hawkins DDP Performance
Hawkins Cumulative Oil Production
0
10
20
1990
1995
2000
2005
MB
O
• Dark green area provides estimate of performance without DDP
• Incremental production and reserves shown in light green.
• Incremental recovery estimate of ~20 MBO from 1990-2010 (~ 1.5% of total OOIP)
Process will continue during remaining field life
• “Pure” incremental recovery +2 to 3% (25 to 40 MBO)
Project benefit significantly greater (more than 2 times EOR increment)
30 6
40
50
60
Hawkins Oil Production
0
2
4
8
10
12
14
1990
1995
2000
2005
kb
od
Base Base
DDP
DDP
Case Study: Asset Optimization
Pressure maintenance should be evaluated to prevent gas
cap shrinkage, pressure depletion or improve recovery.
GAS INJECTION
STRONG NATURAL
WATER DRIVE
MODERATE NATURAL
WATER DRIVE
MAXIMUM FLUID
WITHDRAWALS
WATER
INJECTION
ORIGINAL GAS - OIL CONTACT
ORIGINAL OIL - WATER CONTACT
GAS - OIL
CONTACTS
STABLE
Webster Field, Texas. Water injection in WFB
supplements water drive. Eliminates pressure
difference between FBs & gas migration. Both fault blocks
produce by efficient
water drive.
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Example: Opportunity Generation
Evaluate horizontal or extended reach drilling.
Recover uneconomic reserves.
Improve profitability through lower development costs.
Extend life of field -- less gas & water production. Additional recovery due to adverse reservoir description.
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3DOs Experts have Experience in Field Optimization Globally
• Development Optimization • In-Place estimate using material balance history match
• Artificial lift design and optimization
• Surface facility design spec and optimization
• Completion performance comparisons and selection
• Field development option evaluation
• De-bottlenecking
• Tubing flow estimate and optimization
• Surveillance
• Diagnostics of problems
• Faster well and field performance prediction
• Forecasting
• Depletion method evaluation
• Forecasts for planning and budgeting
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What is “IOR” and “EOR”?
• Improved Oil Recovery (IOR) includes EOR as well as processes
such as waterflooding, artificial lift, gas cycling, infill drilling, smart
wells, completion/stimulation, etc
• Beyond primary depletion, basic reservoir management, surveillance
and opportunity generation
• Enhanced Oil Recovery processes are those that improve recovery
from injection of non-native fluids or energy deep into the reservoir
with the aim of altering the physical mechanism of recovery.
• Includes non-HC gases, enriched gases, chemicals, heat, bacteria
• Other terms : ILOR, MEOR, CEOR, XOR etc
• IOR/EOR and unconventional recovery processes.
• e.g. shale oil, heavy oil mining, tight gas
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Limitations of Primary Recovery
40
20
0 0 10 20 30 40 50 60
Recovery Efficiency, % OOIP Resv.
Pre
ssu
re, %
Ori
g.
Pre
ssu
re
• Around 1/3 to 2/3 of OOIP remains in a reservoir when production
under natural drive mechanisms reaches abandonment.
100
80 Water Influx
60
Gravity Drainage
Gas Cap Expansion
Liquid Rock Expansion
Solution Gas Drive
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Secondary Recovery: Waterflooding
• Approach: • “mimic” natural water drive – maintain
reservoir pressure and displace oil with water
• Waterflooding is regularly practiced due to low cost and wide availability of water as an injectant
• Maximum ultimate recovery is at Sorw and when Ev = 1
• Economic recovery limit is less
Oil Water
Water-Oil kr - Primary Imbibition
0.1
0
0.2
0.3
0.5
0.4
0.6
0.7
0.8
1
0.9
0 0.2 0.4 0.6 0.8 1
S w
k rw ,
k ro
1 imb krw
1 imb kro
fractional flow
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IOR : Why is Effective Waterflood
Management Important?
• Effective & Sufficient injection to maintain reservoir pressure =>
Sustain production rate
• Ineffective & Insufficient injection lead to:
– Accelerated reservoir pressure decline
– Oil shrinkage (drop of Bo)
– Increase in oil viscosity
– Increase is produced GOR
– Accelerated gas cap expansion
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Infill Drilling and Pattern Size Reduction
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Reference SPE 26117
Initial Pattern Ineffective pressure supports & Poor Areal Sweep
PSR
Pattern after Infill & PSR
New Injector
New Producer
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Injected fluids
only sweep part
of a reservoir
In swept zones,
oil is trapped as
isolated droplets
Some oil is too
viscous to flow
at economic rates
Inject low interfacial tension fluids
• Miscible or near-miscible gas
injection (CO2, N2, Hydrocarbon)
• Chemical flooding (surfactant,
alkaline)
Inject viscous fluids
• Polymer flooding
• Foam flooding
Reduce oil viscosity
• Thermal processes
(cyclic steam stimulation,
steamflood)
• Solvent processes
What Limits Oil Recovery?
Key Question: What is limiting recovery in my field?
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EOR Categories
• Miscible – CO2
– Enriched HC Gas
– N2
– Sour or Acid Gas (H2S)
• Immiscible – Gravity
Stable
Gas Injection and Water Alternating Gas (WAG) Processes
Chemically Enhanced Oil Recovery Heavy Oil Recovery
Oil Water Polymer Surfactant
• Surfactant
• Polymer
• Alkaline
• Foam
• Steam Stimulation
• Steam Flooding
• Steam Assisted
Gravity Drainage
• In-Situ Combustion
• Solvent Assisted
Recovery Processes
Gas Water Oil
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Miscible Gas Injection
• Miscible flooding is the primary light oil EOR process - targeting
improved displacement of oil
• Susceptible to poor sweep due to gravity and reservoir heterogeneity
• Potential to sweep additional reservoir zones (low perm at top of
reservoir, attic oil)
• Water-alternating-gas (WAG) is commonly used to control gas
breakthrough and reduce gas purchase costs
• Gas supply is usually the primary business driver
Tertiary Recovery
Infill and
Improved
Waterflood
Original
Waterflood
Original Waterflood
Improved WF and
Infill Drilling
Miscible CO 2
Incremental
Recovery
Time
Oil
Rate
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Means CO2 Flood Performance
Cumulative Gross Oil Production (MBO)
• Actual recovery in 2010 is beyond the scale of the original chart
Dail
y A
vera
ge P
rod
ucti
on
Ra
te (
kb
od
)
1982
1984
1987
1990
1993
1995
Cont.
WF
2010
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3DOs WorkFlow for EOR Projects Reservoir Characterization
Lab Data
Reservoir Simulation
Pilot Testing
Flood Management
Surveillance
Commercial Project Plan
• Field-wide project design and costs
• Full field or multiple segment models
• Field-wide development/depletion plan & economics
Screen Candidate Processes
• EOR process identification
• Injectant sources
• Screening economics
Evaluate Promising Processes In Depth
• Fluid and rock property data collection / lab studies
• Mechanistic / fine-scale modeling
• Screening-level development/depletion plan
Field Tests and Pilots to Resolve Uncertainties
• Objectives and design
• Data collection and interpretation
Implementation, Surveillance, and Operations Reviews / approvals
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Indonesia’s EOR Experience
• Before joining 3DOs, one of our EOR Experts had a critical roles in
several of Indonesia’s successful Chemical EOR field trials in
Sumatra
– Surfactant EOR field trial
– Surfactant-Polymer EOR field trial
– Polymer field trial
– Designed full field expansion
• Screening and technical studies
– Gas/WAG in Sumatra and ONWJ fields
– Improved waterflood in Sumatra and ONWJ fields
– Thermal Recovery in several Sumatra fields
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3DOs highly experienced team is ready to help Indonesian oil and gas operators undertake evaluation of mature assets, generate opportunities, conduct technical studies and execute projects to maximize value of mature assets thru:
Global network and database
Competent, qualified team (RE, PE, Geo)
High quality analytical/numerical tools
Integrated workflows
Technology
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Polymer Projects
Large-Scale Polymer Floods
• Daqing (China, 9 cp oil) is the only large polymer flood
with a long history
• 11% OOIP uplift
• Waterflooding causes fines mobilization
• ~20% of polymer injectors lose significant injectivity;
mitigated through fracturing or chemical treatments
• Zonal injection control used to ensure adequate
polymer injection into each zone
• Pelican Lake (Canada, 2000-4000 cp) declared
commercial by CNRL
• ~7% OOIP uplift projected
• Pilot started 2005 and commercialized in 2007
• Marmul (Oman, 80cp) polymer flood by Shell
• 27-well development
• Polymer injection capacity: 110 kBD
• Pilot tested in 1980s and 90s; commercial project
started in 2010
CRNL Pelican Lake Pilot
Daqing Polymer Flood
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Gravity-Stable Gas Injection
• Miscible or immiscible gas
• Excellent displacement & sweep
• Requires good vertical communication
(across bedding planes)
• Dip and vertical relief are key reservoir aspects
• Gas source and gravity-stable
rates are key economic drivers
• Requires active reservoir management
Crestal Gas Injection into Layered Anticline
3 Years 10 Years 20 Years 30 Years
0.25 1.0 Water Saturation
Hawkins Double-Displacement
Initial
Conditions
End of Middle of End of
WF DDP Gas Inj. GF
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How Ineffective Waterflood Impacts on
Production
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Insufficient VRR Region
D
PAKKQ
o
roo
*
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Comparison of Gas-Drive and Water-Drive
Recovery Efficiency in Typical Hawkins Sands
WATER·DRIVE RECOVERY
• 6 6 %
GAS-DRIVE RECOVERY • 86%
GAS-DISPLACEMENT ZONE
WATER-DISPLACEMENT ZONE
• Atphalt Water • Wat.r-lnvlded Oil Column