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A PRESANTATION ON INDUSTRIAL TRAINING AT NEW HOLLAND FIAT INDIA PVT. LTD, GREATER NOIDA Submitted to :- Submitted by:- Mr. Sulabh Nalwaya Rahul Bhati Lecturer Of Mechanical Engineering B. Tech 7 th sem. Department Mechanical Engineering JIET, JAIPUR D ecem ber2009 C N H Zedelgem

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A PRESANTATION ONINDUSTRIAL TRAINING AT NEW HOLLAND FIAT INDIA PVT. LTD, GREATER NOIDA Submitted to :- Submitted by:- Mr. Sulabh Nalwaya Rahul Bhati Lecturer Of Mechanical Engineering B. Tech 7th sem.Department Mechanical Engineering JIET, JAIPUR

CONTENTS

ABOUT : NEW HOLLAND FIAT INDIAPRODUCTS OF NEW HOLLANDDEPARTMENTS AT NHFI PLANTPROJECTPACKING IMPROVEMENT TEAMPACKAGING IMPROVEMENT

ABOUT : NEW HOLLAND FIAT INDIA

The history of New Holland dates back to October 1872 with the humble beginning of the New Holland Machine Works in a one person Farm-Equipment Repair shop. New Holland has been associated with agricultural mechanization in India since the early 1950s. At that time its tractors were being imported into India.In the year 1969, a joint venture was established to manufacture tractors under the Ford brand name in India.1996-New Holland Fiat India established.1997-Ground Breaking Ceremony of the Plant at Greater Noida.

PRODUCTS OF NHFI GREATER NOIDA PLANTNew Holland 5630 tractor launched.New Holland 3230 Tractor launched.New Holland 3030 Tractor launched.New Holland 3630 TX Tractor launched.New Holland 5630 TX Tractor launched.New Holland 3030MU, 3600-2, 6500, 3032, 3510, 4010, 4510 models launched. New Holland 3730 Super, TD-90D launched.New Holland 3630Turbo Super, 5500Turbo Super, 6500 Turbo Super, 7500 Turbo Super model launched.New Holland Power Shutter Tractor to be launched.

DEPARTMENTS AT NHFI PLANT

Design and EngineeringFinance and AccountsHuman ResourceInformation SystemManufacturingPurchaseSupply Chain - Logistics

PROJECT ENTITLED PACKAGING IMPROVEMENT THROUGH LOGISTICS

PACKAGING IMPROVEMENT

Packaging : Material used for Containing , protecting and presenting goods during delivery process from producer to consumer.Logistics : Logistics means having the right thing, at the right place, at the right time.

PACKING IMPROVEMENT TEAM

BUYER TEAMQUALITY TEAMLOGISTICS TEAM

DAILY ROUTINE ISSUES Risk during unloading, Movement and storage of non standard pack parts.Transport utilization.Major quality concerns in parts.Manpower utilization for unloading, movement & storage.Poor Handling.Poor House Keeping.Heavy Scrap Management.Different storage methods for same parts family.

IMPORTANCE AND BENEFITS OF PACKING IMPROVEMENTAs discussed we are facing different issues through supplier provided non standard packing, can be reduced through standard packing implementation.Standard unloading time (part family based).Supplier satisfaction improvement. Low safety concerns.Reduced quality concerns.Improved storage technique, Material handling & housekeeping.

Packaging EvolutionFor selecting any Packaging we must analyse 3W and 1HWhy do we need Packaging?What is required in Packaging?Where we need Packaging?How do we design Packaging? And keep it simple.

Why do we need Packaging?PROTECTION : Physical Protection from vibration , compression , temperature etc.BARRIER PROTECTION: From Dust, Water.CONTAINMENT : Grouping of parts together for efficiency.SECURITY : Reduce security risk of shipment.CONVENIENCE : In handing , distribution , opening , reclosing , use , reusing.

What is Required in Packaging?Quantity/Pack : Quantity per pack is desired. Ideally Air Space shouldnt be allowed.Weight : Weight of Part or Packaging Being transported need to be either 15 kg foe hand hold or 1000 kg max for equipment held.Material Used : Wastage reduction & Weather impact on material should be considered for designing.Standardization :Each supply must come in the same standardized , agreed packing.Stack ability :Design must be such as it can be stack one over another during transportation.

Where we need Packaging?We need packaging for :-UnloadingAvoiding damagesWarehousing , Handling and House keepingInternal movementLine feeding

BINS & PALLETS

We are using many types of Bins & pallets to keep material safe.

Plastic Bin And Corrugated Box

Packed Material

Packaging Material Example : For more than 200KmPart Number : 84179929 Part Name : ABC

Primary packing Secondary packing Final packing

Packaging Material Example : Within 200KmPart Number : 11075470 Part Name : Circlips

Primary packing Secondary packing Final packing

REFERENCE

NHFI PORTALRakesh Gupta (Supply Chain Logistics)

Thank You !!