qsl9-2-0017 fittings unltd. 2404-04-04 tube fitting,1/4 nptm x #4 jicm 1 5 fittings unltd....

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Cummins Southern Plains, LLC. 600 N. Watson Rd. Arlington, TX 76011 1 2 3 4 5 6 7 8 9 10 11 A B C D E F G 1 2 3 4 5 6 7 8 9 10 11 A B C D E F G REVISED PER ECO 15107 12-10-15 BES RL 02 3 3 4 4 4 4 4 4 6 6 8 8 5 1 9 1 10 1 12 2 14 1 16 2 24 1 25 1 28 1 30 1 33 2 34 1 36 1 38 1 39 1 47 1 48 1 18 1 17 2 22 1 23 1 26 1 42 1 43 1 42 1 19 1 35 1 37 1 8 4 7 1 4 1 29 1 6 2 21 1 1 OF 3 QSL9-2-0017 0.110 D Sheet: Drawing Number: Scale: Format: ASSEMBLY, ENGINE QSL9 TIER 4 FINAL QSL9 T4F Drawing Title: Weight (lbs): Engine Model: THIS DRAWING AND THE INFORMATION SHOWN THEREOF IS CONFIDENTIAL AND PROPRIETARY AND MUST NOT BE DISCLOSED, REPRODUCED, OR DISTRIBUTED WITHOUT THE WRITTEN CONSENT OF CUMMINS SOUTHERN PLAINS, LLC. ENGINEERING DEPARTMENT. TOLERANCES .X .1 .XX .06 .XXX .031 ANGULAR 2 WEIGHT 5% DIMENSIONS IN INCHES UNLESS OTHERWISE NOTED Revision Description: Date: Checked By: Drawn By: Revision: RELEASED PER ECO 14093 09-16-14 BES RL 00 REVISED PER ECO 14149 10-02-15 BES RL 01 Item: Vendor: Part Number: Description: Qty: 1 MULTI-WING 42/10-10/28/PAG/5WL /P1.00 (4).421 2.36BCD/B FAN, 42" SUCKER 1 2 SHAW DEVEL. 999-0385-0375B CONNECTOR, 3/8 SAE J2044, 90E 1 3 SHAW DEVEL. 999-0385-0375 CONNECTOR, 3/8 SAE J2044, STRAIGHT 1 4 FITTINGS UNLTD. 2404-04-04 TUBE FITTING,1/4 NPTm X #4 JICm 1 5 FITTINGS UNLTD. 4501-12-12 FITTING, #12 NPT - 3/4" TUBE, 90E 1 6 FITTINGS ULMTD 6801-10-10-NWO ELBOW, 90, 7/8-14 ORS x #10 TUBE 2 7 CECO 4932878 UNION, MALE 1 8 McMASTER-CARR 9213K17 ISOLATOR, FLEX-BOLT SANDWICH 4 9 LEECE-NEVILLE BLP3322 ALTERNATOR, 24V 1 10 C0096 ASSEMBLY, COOLING PACKAGE 1 11 LORD CB-2203-3 ISOLATOR, 2 PIECE 4 12 LORD CB-2205-2 ISOLATOR, 2 PIECE 2 13 D0007 LABEL, CAUTION 1 14 F1557 COVER, FREON COMPRESSOR 1 15 F1579 MOUNT, ENGINE, FRONT 1 16 F1602 MOUNT, ENGINE, REAR 2 17 F1607 MOUNT, RACK, INTAKE/EXHAUST 2 18 F1608 MOUNT, BELT GUARD 1 19 F1630 BRACKET, GRID HEATER, QSL9 T4i 1 20 F2038 MOUNT, RADIATOR 2 21 F2043 BRACKET, CONNECTOR SUPPORT, T4F 1 22 F2046 BRACKET, CAC TUBE SUPPORT 1 23 F2047 BRACKET, AIR CLEARNER SUPPORT 1 24 F2049 BRACKET, FUEL FILTERS 1 25 F2050 BRACKET, CORROSION RESISTANT FILTER 1 26 F2052 BRACKET, CAC TUBE SUPPORT 1 27 F2275 GUARD, ATERNATOR FAN, SMALL 1 28 FF90391 FUEL FILTER, SECONDARY (SUPPLIED W/ ENGINE) 1 29 FS90136 FUEL FILTER, PRIMARY (SUPPLIED W/ ENGINE) 1 30 G0145 GUARD, BELT ASSEMBLY 1 31 SHAW DEVEL. G0310 KIT, LINES FOR QSL9-2-0017 1 32 LORD J-2049-91 WASHER, ISOLATOR SUPPORT 8 33 LORD J-2049-93 WASHER, ISOLATOR SUPPORT 2 34 N0100 ASSEMBLY, AIR INTAKE, CURBSIDE 1 35 P0058 PANEL, GRID HEATER, 24V 1 36 QSL9-0026 QSL9 TIER 4 FINAL - 380HP 1 37 FITTINGS UNLTD 4601-10-08 FITTING, #8 ORING - 5/8" HOSE, 90E 1 38 FITTINGS UNLTD 4501-10-08 FITTING, #8 NPT - 5/8 HOSE, 90E 1 39 S0220 SKID, POWER UNIT, QSC/QSL 1 40 CECO SP9188 SPACER, FAN 2.5" 1 41 LORD SSB33-1000-2 ISOLATOR MOUNT, TWO PIECE 2 42 CLAMPS INC U400KB CLAMP,U-BOLT,4" 2 43 CLAMPS INC U500KB CLAMP,U-BOLT,5" 1 44 W0161 HARNESS, QSL9 / QSB6.7 T4F ENGINE INT., 24V 1 45 W0162 HARNESS, AFTERTREATMENT QSL9 T4F, 24V 1 46 W0176 HARNESS, ASO VALVE OVERLAY, 24VDC 1 47 WF9145 CORROSION RESISTOR (SUPPLIED W/ ENGINE) 1 48 X0116 ASSEMBLY, EXHAUST / AT, QSL9 T4F 1 49 CES XS9686 OUTLET, TURBO EXHAUST 1 NOTES: (UNLESS OTHERWISE SPECIFIED) 1. ALL AIR HANDLING, INTAKE AND CAC COMPONENTS MUST BE THOROUGHLY CLEANED PRIOR TO INSTALLATION. FAILURE TO DO SO MAY RESULT IN TURBO FAILURE. 2. CLEANLINESS STATEMENT: TOTAL CONTAMINANTS IN ALL COMPONENTS SPECIFIED IN NOTE 1 SHALL NOT EXCEED 65 MG, AND NO SINGLE PARTICLE MASS SHALL EXCEED 1.4 MG. THE EQUIVALENT TO A SPHERICALY SHAPED PARTICAL OF MILD STEEL OF 0.7MM DIAMETER. CONTAMINANTS INCLUDE BUT ARE NOT LIMITED TO DEBRIS, MACHINING BURRS, CHIPS, WELD SPLATTER, CLEANING SHOT, SAND, ETC. 3. THESE ITEMS ARE CONTAINED IN KIT G0310. CARE SHOULD BE TAKEN TO ROUTE LINES AS SHOWN, AND FOLLOW INDICATED DIMENSIONS IN ORDER TO MEET AEB REQUIREMENTS. 4. DO NOT ORDER, THESE ITEMS ARE SUPPLIED WITH ENGINE. 5. PLUMB AIR COMPRESSOR INLET TO CAC TUBE FITTING USING PARKER HOSE P/N 6621-16, OR SIMILAR. SEE SHEET 2. 6. INSTALL W0161 HARNESS CONNECTORS AS SHOWN IN DETAIL VIEW AND CONNECT W0162 HARNESSS CONNECTOR TO J5-31 CONNECTOR OF HARNESS W0161. MAINTAIN DRIP LOOP AT 31 PIN CONNECTOR, BOTH SIDES. 7. WHEN INSTALLING HARNESS, SECURE ALL RELAYS IN VERTICAL POSITION USING CABLE TIES OR P-CLIPS, TO INHIBIT WATER INTRUSION. 8. THESE ITEMS ARE SHIPPED LOOSE. WIRE ITEM 29 TO ENGINE GRID HEATER AND STARTER AFT COOLANT RETURN PLUMB TO MANIFOLD RETURN USE 5/8" SILICONE HEATER HOSE ENGINE FILL PORT PLUMB TO RADIATOR FILL PORT USE 3/4" SILICONE HEATER HEATER HOSE SEE DETAIL A SEE DETAIL D SEE DETAIL E RADIATOR VENT PLUMB TO ENGINE VENT USE L0315 RADIATOR FILL PORT PLUMB TO ENGINE FILL PORT USE 3/4" SILICONE HEATER HOSE SEE DETAIL F OEM ACCESS COOLANT PORT #16 FNPT (1-11-1/2 NPT) SCALE 0.400 DETAIL A ENGINE FUEL SUPPLY PLUMB TO FUEL FILTER OUTLET USE L0317 ENGINE FUEL RETURN OEM CONNECTION #8 SAE 45 FLARE (3/4-16 UNF-2A) AFT COOLANT SUPPLY PLUMB TO MANIFOLD USE 5/8" SILICONE HEATER HOSE REPLACE FACTORY SUPPLIED FITTING, IF REQUIRED RADIATOR VENT PLUMB TO TURBO VENT USE L0316 DEF COOLANT SUPPLY USE 5/8" SILICONE HEATER HOSE ROUTE AS SHOWN DEF COOLANT RETURN USE 5/8" SILICONE HEATER HOSE ROUTE AS SHOWN DEF SUCTION AND RETURN PART OF KIT G0310 ROUTE AS SHOWN SEE DETAIL G SCALE 0.500 DETAIL D TURBO VENT PORT PLUMB TO RADIATOR VENT USE L0316 REPLACE FACTORY SUPPLIED FITTING IS REQUIRED SCALE 0.380 DETAIL E ENGINE VENT PORT PLUMB TO RADIATOR VENT USE L0315 SCALE 0.250 DETAIL F FUEL FILTER INLET OEM CONNECTION #10 JIC (7/8-14 UNF-2B) FUEL FILTER OUTLET PLUMB TO ENGINE FUEL SUPPLY USE L0317 SCALE 0.250 DETAIL G J5-31 OF W0161 AFTERTREATMENT P1-31 OF W0162 AFTERTREATMENT J2-31 OF W0161 CUSTOME INTERFACE J3-16 OF W0161 POWER

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Cummins Southern Plains, LLC.

600 N. Watson Rd.

Arlington, TX 76011

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1 OF 3 QSL9-2-00170.110DSheet:Drawing Number:Scale:Format:

ASSEMBLY, ENGINE QSL9 TIER 4 FINALQSL9 T4FDrawing Title:Weight (lbs):Engine Model:

THIS DRAWING AND THE

INFORMATION SHOWN THEREOF IS

CONFIDENTIAL AND PROPRIETARY

AND MUST NOT BE DISCLOSED,

REPRODUCED, OR DISTRIBUTED

WITHOUT THE WRITTEN CONSENT OF

CUMMINS SOUTHERN PLAINS, LLC.

ENGINEERING DEPARTMENT.

TOLERANCES

.X .1

.XX .06

.XXX .031

ANGULAR 2

WEIGHT 5%

DIMENSIONS IN

INCHES UNLESS

OTHERWISE NOTED

Revision Description:Date:Checked By:Drawn By:Revision:

RELEASED PER ECO 1409309-16-14 BES RL 00REVISED PER ECO 1414910-02-15BESRL01

Item: Vendor: Part Number: Description: Qty:

1 MULTI-WING 42/10-10/28/PAG/5WL/P1.00 (4).421 2.36BCD/B FAN, 42" SUCKER 1

2 SHAW DEVEL. 999-0385-0375B CONNECTOR, 3/8 SAE J2044, 90E 13 SHAW DEVEL. 999-0385-0375 CONNECTOR, 3/8 SAE J2044, STRAIGHT 14 FITTINGS UNLTD. 2404-04-04 TUBE FITTING,1/4 NPTm X #4 JICm 15 FITTINGS UNLTD. 4501-12-12 FITTING, #12 NPT - 3/4" TUBE, 90E 16 FITTINGS ULMTD 6801-10-10-NWO ELBOW, 90, 7/8-14 ORS x #10 TUBE 27 CECO 4932878 UNION, MALE 18 McMASTER-CARR 9213K17 ISOLATOR, FLEX-BOLT SANDWICH 49 LEECE-NEVILLE BLP3322 ALTERNATOR, 24V 110 C0096 ASSEMBLY, COOLING PACKAGE 111 LORD CB-2203-3 ISOLATOR, 2 PIECE 412 LORD CB-2205-2 ISOLATOR, 2 PIECE 213 D0007 LABEL, CAUTION 114 F1557 COVER, FREON COMPRESSOR 115 F1579 MOUNT, ENGINE, FRONT 116 F1602 MOUNT, ENGINE, REAR 217 F1607 MOUNT, RACK, INTAKE/EXHAUST 218 F1608 MOUNT, BELT GUARD 119 F1630 BRACKET, GRID HEATER, QSL9 T4i 120 F2038 MOUNT, RADIATOR 221 F2043 BRACKET, CONNECTOR SUPPORT, T4F 122 F2046 BRACKET, CAC TUBE SUPPORT 123 F2047 BRACKET, AIR CLEARNER SUPPORT 124 F2049 BRACKET, FUEL FILTERS 125 F2050 BRACKET, CORROSION RESISTANT FILTER 126 F2052 BRACKET, CAC TUBE SUPPORT 127 F2275 GUARD, ATERNATOR FAN, SMALL 128 FF90391 FUEL FILTER, SECONDARY (SUPPLIED W/ ENGINE) 129 FS90136 FUEL FILTER, PRIMARY (SUPPLIED W/ ENGINE) 130 G0145 GUARD, BELT ASSEMBLY 131 SHAW DEVEL. G0310 KIT, LINES FOR QSL9-2-0017 132 LORD J-2049-91 WASHER, ISOLATOR SUPPORT 833 LORD J-2049-93 WASHER, ISOLATOR SUPPORT 234 N0100 ASSEMBLY, AIR INTAKE, CURBSIDE 135 P0058 PANEL, GRID HEATER, 24V 136 QSL9-0026 QSL9 TIER 4 FINAL - 380HP 137 FITTINGS UNLTD 4601-10-08 FITTING, #8 ORING - 5/8" HOSE, 90E 138 FITTINGS UNLTD 4501-10-08 FITTING, #8 NPT - 5/8 HOSE, 90E 139 S0220 SKID, POWER UNIT, QSC/QSL 140 CECO SP9188 SPACER, FAN 2.5" 141 LORD SSB33-1000-2 ISOLATOR MOUNT, TWO PIECE 242 CLAMPS INC U400KB CLAMP,U-BOLT,4" 243 CLAMPS INC U500KB CLAMP,U-BOLT,5" 144 W0161 HARNESS, QSL9 / QSB6.7 T4F ENGINE INT., 24V 145 W0162 HARNESS, AFTERTREATMENT QSL9 T4F, 24V 146 W0176 HARNESS, ASO VALVE OVERLAY, 24VDC 147 WF9145 CORROSION RESISTOR (SUPPLIED W/ ENGINE) 148 X0116 ASSEMBLY, EXHAUST / AT, QSL9 T4F 149 CES XS9686 OUTLET, TURBO EXHAUST 1

NOTES: (UNLESS OTHERWISE SPECIFIED) 1. ALL AIR HANDLING, INTAKE AND CAC COMPONENTS MUST BE THOROUGHLY CLEANED PRIOR TO INSTALLATION. FAILURE TO DO SO MAY RESULT IN TURBO FAILURE.2. CLEANLINESS STATEMENT: TOTAL CONTAMINANTS IN ALL COMPONENTS SPECIFIED IN NOTE 1 SHALL NOT EXCEED 65 MG, AND NO SINGLE PARTICLE MASS SHALL EXCEED 1.4 MG. THE EQUIVALENT TO A SPHERICALY SHAPED PARTICAL OF MILD STEEL OF 0.7MM DIAMETER. CONTAMINANTS INCLUDE BUT ARE NOT LIMITED TO DEBRIS, MACHINING BURRS, CHIPS, WELD SPLATTER, CLEANING SHOT, SAND, ETC.3. THESE ITEMS ARE CONTAINED IN KIT G0310. CARE SHOULD BE TAKEN TO ROUTE LINES AS SHOWN, AND FOLLOW INDICATED DIMENSIONS IN ORDER TO MEET AEB REQUIREMENTS.4. DO NOT ORDER, THESE ITEMS ARE SUPPLIED WITH ENGINE.5. PLUMB AIR COMPRESSOR INLET TO CAC TUBE FITTING USING PARKER HOSE P/N 6621-16, OR SIMILAR. SEE SHEET 2.6. INSTALL W0161 HARNESS CONNECTORS AS SHOWN IN DETAIL VIEW AND CONNECT W0162 HARNESSS CONNECTOR TO J5-31 CONNECTOR OF HARNESS W0161. MAINTAIN DRIP LOOP AT 31 PIN CONNECTOR, BOTH SIDES.7. WHEN INSTALLING HARNESS, SECURE ALL RELAYS IN VERTICAL POSITION USING CABLE TIES OR P-CLIPS, TO INHIBIT WATER INTRUSION.8. THESE ITEMS ARE SHIPPED LOOSE.

WIRE ITEM 29 TO ENGINEGRID HEATER AND STARTER

AFT COOLANT RETURNPLUMB TO MANIFOLD RETURNUSE 5/8" SILICONE HEATER HOSE

ENGINE FILL PORTPLUMB TO RADIATOR FILL PORTUSE 3/4" SILICONE HEATER HEATER HOSE

SEE DETAIL A

SEE DETAIL D

SEE DETAIL E

RADIATOR VENTPLUMB TO ENGINE VENT

USE L0315

RADIATOR FILL PORTPLUMB TO ENGINE FILL PORTUSE 3/4" SILICONE HEATER HOSE

SEE DETAIL F

OEM ACCESS COOLANT PORT#16 FNPT (1-11-1/2 NPT)

SCALE 0.400DETAIL A

ENGINE FUEL SUPPLYPLUMB TO FUEL FILTER OUTLET

USE L0317

ENGINE FUEL RETURNOEM CONNECTION

#8 SAE 45 FLARE(3/4-16 UNF-2A)

AFT COOLANT SUPPLYPLUMB TO MANIFOLD USE 5/8" SILICONE HEATER HOSEREPLACE FACTORYSUPPLIED FITTING,IF REQUIRED

RADIATOR VENTPLUMB TO TURBO VENTUSE L0316

DEF COOLANT SUPPLYUSE 5/8" SILICONEHEATER HOSEROUTE AS SHOWN

DEF COOLANT RETURNUSE 5/8" SILICONEHEATER HOSEROUTE AS SHOWN

DEF SUCTION AND RETURNPART OF KIT G0310ROUTE AS SHOWN

SEE DETAIL G

SCALE 0.500DETAIL D

TURBO VENT PORTPLUMB TO RADIATOR VENTUSE L0316REPLACE FACTORY SUPPLIEDFITTING IS REQUIRED

SCALE 0.380DETAIL E

ENGINE VENT PORTPLUMB TO RADIATOR VENTUSE L0315

SCALE 0.250DETAIL F

FUEL FILTER INLETOEM CONNECTION#10 JIC (7/8-14 UNF-2B)

FUEL FILTER OUTLETPLUMB TO ENGINE FUEL SUPPLYUSE L0317

SCALE 0.250DETAIL G

J5-31 OF W0161AFTERTREATMENT

P1-31 OF W0162AFTERTREATMENT

J2-31 OF W0161CUSTOME INTERFACE

J3-16 OF W0161POWER

Cummins Southern Plains, LLC.

600 N. Watson Rd.

Arlington, TX 76011

1234567891011

A

B

C

D

E

F

G

1234567891011

A

B

C

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3.37

7.25 24.00

53.00

19.15

38.28

.756 PLCS

40.00

65.25

17.50

35.00

46.19

86.1385.49

52.13

64.84

22°

14.5°

REVISED PER ECO 1510712-10-15BESRL02

3

5

114

151

202 32

8

412

21

31

11

401

2 OF 3 QSL9-2-00170.150DSheet:Drawing Number:Scale:Format:

ASSEMBLY, ENGINE QSL9 TIER 4 FINALQSL9 T4FDrawing Title:Weight (lbs):Engine Model:

THIS DRAWING AND THE

INFORMATION SHOWN THEREOF IS

CONFIDENTIAL AND PROPRIETARY

AND MUST NOT BE DISCLOSED,

REPRODUCED, OR DISTRIBUTED

WITHOUT THE WRITTEN CONSENT OF

CUMMINS SOUTHERN PLAINS, LLC.

ENGINEERING DEPARTMENT.

TOLERANCES

.X .1

.XX .06

.XXX .031

ANGULAR 2

WEIGHT 5%

DIMENSIONS IN

INCHES UNLESS

OTHERWISE NOTED

Revision Description:Date:Checked By:Drawn By:Revision:

RELEASED PER ECO 1409309-16-14 BES RL 00REVISED PER ECO 1414910-02-15BESRL01

FAN

CRANK

SEE DETAIL C

SEE DETAIL B

SEE DETAIL H

SCALE 0.300DETAIL B

DOSER MODULE COOLANT SUPPLYUSE 3/8" SILICONE HEATER HOSEROUTE AS SHOW, MIN 10 LEAD-INANGLE. MIN 0.5 METER LONG

DEF PRESSURE LINEPART OF KIT G0310ROUTE AS SHOWN, MIN 17LEAD-IN ANGLE.

DOSER MODULE COOLANT RETURN USE 3/8" SILICONE HEATER HOSE

ROUTE AS SHOWN, EXIT DOSER MODULE DOWNWARDS WITHIN 1"

MIN 0.5 METER LONG

SCALE 0.300DETAIL C

SCALE 0.300DETAIL H

Cummins Southern Plains, LLC.

600 N. Watson Rd.

Arlington, TX 76011

1234567891011

A

B

C

D

E

F

G

1234567891011

A

B

C

D

E

F

G

REVISED PER ECO 1510712-10-15BESRL02

3 OF 3 QSL9-2-00170.110DSheet:Drawing Number:Scale:Format:

ASSEMBLY, ENGINE QSL9 TIER 4 FINALQSL9 T4FDrawing Title:Weight (lbs):Engine Model:

THIS DRAWING AND THE

INFORMATION SHOWN THEREOF IS

CONFIDENTIAL AND PROPRIETARY

AND MUST NOT BE DISCLOSED,

REPRODUCED, OR DISTRIBUTED

WITHOUT THE WRITTEN CONSENT OF

CUMMINS SOUTHERN PLAINS, LLC.

ENGINEERING DEPARTMENT.

TOLERANCES

.X .1

.XX .06

.XXX .031

ANGULAR 2

WEIGHT 5%

DIMENSIONS IN

INCHES UNLESS

OTHERWISE NOTED

Revision Description:Date:Checked By:Drawn By:Revision:

RELEASED PER ECO 1409310-27-15 BES RL 00REVISED PER ECO 1414910-02-15BESRL01

ALTERNATE DEF TANKMOUNTING LOCATION

SEE DETAIL I

SEE DETAIL J

RE-POSITION THE CONNECTION HUBTO HAVE LINES ROUTED INWARDS

DETAIL ISCALE 1.000

PLUMB 5/8" SILICONE HEATER HOSETO SELENOID VALVE ON MANIFOLD BLOCK

PLUMB 5/8" SILICONE HEATER HOSETO LOWER FIITNG ON MANIFOLD BLOCK

RE-USE EXISTING DEFHEATED LINES

SCALE 0.750DETAIL J

PLUMB 5/8" SILICONE HEATER HOSETO COOLANT OUTLET ON TANK

PLUMB 5/8" SILICONE HEATER HOSETO COOLANT INLET ON TANK