pwr pt science bridge gap materials

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    The Final Test

    Before the opening ceremony in 1859, theVictoria Bridge underwent a safety test.

    The test consisted of an 18 platform cart train filledto capacity with rocks crossed the bridge. The

    train and load weighed about 1 ton/foot.

    The two locomotives hired to pull the train across

    were insufficient and a third was required.

    In spite, of all this weight, the deflection (bending)

    of the bridge was a little over 1 inch and returned

    to normal as the load was removed.

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    The Victoria BridgeA quick overview of the Tubular design

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    Situation

    The Victoria Bridge was a technological

    marvel, yet the engineers in chargeknew less about materials than we do

    today.

    Justify which material you would have

    chosen for the project.

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    What to consider?

    What should one consider before

    selecting the construction materials?

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    What to consider?

    What are the stresses/external forces thematerial will undergo? (Constraints)

    How do we want the material to react to suchstresses? (Deformation)

    How will the material react? (Material

    properties)

    Will the material last a long time?(Degradation)

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    Constraints

    What external forces are at play?

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    Constraints

    A constraint is the effect external forces

    have on a material/object/system.

    Examples of constraints:

    Pulling an elastic band

    Squishing a sponge

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    Types of Constraints

    There are 5 main types of constraints

    Compression

    Tension Torsion

    Deflection

    Shearing

    Using the definitions soon to be provided, can you give a

    common everyday example for each of these constraints?

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    Types of constraints

    Compression:

    When a material is subjected to forces that

    tend to crush it

    Tension

    When a material is subjected to forces that

    tend to stretch it

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    Types of Constraints

    Which constraints would a bridge most likely

    be subjected? Explain your reasoning.

    5 Constraint reminder:

    Compression

    Tension

    Torsion

    Shearing

    Deflection

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    Deformation

    Ways that materials react to the

    constraint

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    Deformations

    A material deformation is the change in

    shape of a material based on the constraints

    that are applied.

    There are three main types of deformations

    Elastic

    Plastic Fracture

    Using the definition soon to be provided, can you give a

    common everyday example for each of these

    deformations?

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    Types of material deformation

    Elastic:

    When the constraint leads to a temporarychange in the shape or dimensions of thematerial.

    When the constraint is removed, thematerial returns to its original form.

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    Types of material deformation

    Plastic:

    The constraint leads to a permanent

    change in the shape or dimensions of the

    material.

    Even when the constraint is removed, the

    material remains deformed

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    Types of Material Deformation

    Fracture:

    The constraint is so intense that it breaksthe material

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    Types of Deformations

    What are some of the deformations that

    a bridge is likely to undergo?

    Explain your reasoning.

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    Properties

    Characteristics that will help

    determine how a given materialwill react to a constraint.

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    Properties

    The reaction of a material to constraints depends onits mechanical properties.

    Types of Mechanical Properties: Hardness

    Elasticity

    Resilience

    Ductility

    Malleability

    Stiffness

    Which properties do you believe were considered inthe selection of the building material for the Victoria

    Bridge?

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    Definition of mechanical properties

    Hardness

    Ability to resist indentation

    Elasticity:

    Ability to return to their original shape

    Resilience:

    Ability to resist shocks

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    Ductility:

    Ability to be stretched without breaking

    Malleability:

    Ability to be flattened or bent withoutbreaking

    Stiffness:

    Ability to retain their shape when subjectedto many constraints

    Definition of mechanical properties

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    A material can also undergo chemical

    changes, such as rusting and corrosion.

    What kind of properties should a bridge

    possess?

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    Other properties

    Resistance to corrosion:

    Ability to resist the effects of corrosivesubstances which cause the formation of rust,

    for example.

    Electrical conductivity:

    Ability to carry an electric current

    Thermal conductivity:

    Ability to transmit heat

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    Degradation

    How will a material age?

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    Degradation

    The degradation of a materials is the

    decline in some of its properties due to

    its environment or time

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    Degradation of the Victoria Bridge

    In 1897 the Victoria bridge was

    renovated

    To accommodate the increase in thedemand of transportation

    To repair the degradation of the bridges

    superstructure. The piers only required

    minor changes.

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    Common materials used in the

    1800s

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    Wood

    Wood is a ligneous (fibrous) material whosebark has been removed.

    The mechanical properties differ dependingon the type of wood

    Two types of wood Hardwood (deciduous trees)

    More resistant to wear and harder than softwood

    Softwood (coniferous trees)

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    Wood (general properties)

    Hardness, elasticity, resilience

    Low thermal conductivity

    Easily shaped and assembled Light weight

    Would these properties be useful duringthe construction of a bridge?

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    Wood degradation

    Due to its organic nature, fungus,

    insects and micro-organisms can infest

    the wood.

    By varnishing, painting or treating the

    wood, we can extend its lifetime.

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    Metals

    Metals are not usually used in their pure

    form, but are combined with other

    substances to improve their properties.

    This mixture is called an alloy

    (homogeneous mixture of two or more

    metals)

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    Metals (properties)

    The properties vary on the metal used

    Out of the list provided to you, which metal or alloywould you consider in the construction of the

    Victoria Bridge. Justify your answer.

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    Please keep in mind

    The Victoria bridge is a Tubular Bridge

    It is 6 592 feet in length

    The superstructure alone weighed 9044 tons. That is 8 204 578.79 kg

    Due to the use of the steam engine, temperatures

    inside the tube could reach up to 125 F That is 52 Celsius

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    Metals Description Properties Cost *

    Aluminum White Malleability 2.508$/kg

    Soft Lightness

    Abundant in nature Resists corrosion

    Very good electrical

    conductor

    Iron Silver in color Ductility 0.21$/kg

    Can rust in the

    presence of Oxygen

    Malleability

    Nickel Grey Hardness 1.43$/kg

    Malleability

    Resists Corrosion

    Tin Silvery white Ductility 16.214$/kg

    Malleability

    Relatively low melting point

    (239C)

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    Alloys Description Properties Cost*

    Cast iron (iron

    and carbonmixture)

    Made of more than 2%

    carbon

    Hardness 0.18$/kg

    Steel (iron and

    carbon

    mixture)

    Made of less than 1.5%

    carbon

    Hardness 0.52$/kg

    Resilience

    Malleability

    Brass (copper

    and steel)

    Mixture of copper and steel

    Color varies according to

    mixture

    Ductility 2.37$/kg

    Malleability

    Resists Corrosion

    Excellent electrical

    conductivity