product manual section 10 - kestrel...

Kestrel Aluminium Systems Limited

Product Manual Section 10Thermal Framing System

Manual Version 23.0.1

© Kestrel Aluminium Systems Thermal Framing System

Section 10 Contents

Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and

specifications without prior notice.

10.01.00

Sheet 1 01.11.14

Section 10.01 – Product Specification 10.01.01 sheet 1 Product specification

10.01.01 sheet 2 Product specification – Therm software images

10.01.01 sheet 3 Product specification – Therm software images

Section 10.02 – Section ID 10.02.01 sheet 1 Section ID – KAS721 and KAS722

10.02.02 sheet 1 Section ID – KAS723, KAS724 and KAS726

10.02.03 sheet 1 Section ID – KAS725, KAS727, KAS728 and KAS729

10.02.04 sheet 1 Section properties

Section 10.03 – Typical details 10.03.01 sheet 1 Mullion

10.03.02 sheet 1 Jamb

10.03.03 sheet 1 Cills – KAS725

10.03.03 sheet 2 Cills – KAS621/624 and KAS621/625

10.03.03 sheet 3 Cills – KAS622/629

10.03.04 sheet 1 Transom

10.03.05 sheet 1 Head with KAS723

10.03.06 sheet 1 Head with KAS721

10.03.07 sheet 1 Double mullion (movement joint)

10.03.08 sheet 1 Corner post

10.03.08 sheet 2 Corner post

10.03.09 sheet 1 Door header bar

10.03.09 sheet 2 Door header bar – Part elevation

10.03.10 sheet 1 Door jamb – Locking stile with KAS724



10.03.11 sheet 1 Door jamb – Hinge stile with KAS724



10.03.12 sheet 1 Door thresholds

10.03.13 sheet 1 Vent inserts – 60mm casement window shown

10.03.14 sheet 1 Vent inserts – 60mm casement window shown

10.03.15 sheet 1 Glazing options

New manual pages – New profiles 10.03.08 sheet 3 KAS719 90° Corner post – New section

10.03.16 sheet 1 KAS718 Auto Header Transom – New section

10.03.16 sheet 2 KAS718 Part glazed

10.03.16 sheet 3 KAS718 with KAS722

10.03.16 sheet 4 KAS718 with GEZE EC Drive shown as example (a3)

10.03.17 sheet 1 KAS717 Heavy Duty Mullion & section properties

THERMAL FRAMING SYSTEM

The Thermal Framing System is for use on commercial and retail buildings, schools and public buildings where low cost and high thermal performance is required. The system can be used in conjunction with the commercial entrance doors and window inserts as required. The thermal break is provided by 36mm wide polyamide strips PA 66 GF25

Materials:Aluminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN 12020-2

Finishes:

Mill finish

Etched and anodised to BS 3987: 1991 (01.06.2007) - Silver AA25 or colours on request.

Polyester Powder coat paint to BS EN 12206-1:2004. See separate list for standard colour range available.

Construction:Aluminium profiles are square cut mechanically jointed and secured using stainless steel screws driven into extruded screw splines. All joints should be sealed against water penetration.

Glass, Glazing and Infil Panels:The double glaze framework can accommodate 28 and 32mm thick double glazing units. The system will also accommodate solid infil panels to customers own specification and supply.The thermal performance of the IGU or panel (Ug) should be matched along with the performance of the frame work (Uf) to achieve an overall u-value as required.All glass panels should be secured in framework with glazing gaskets extruded from TPE. Glazing to be carried out in strict accordance with BS 6262 and BS 6206 with particular attention being taken to risk areas, which would require safety glass.

Installation and Fixing:The fixing of all framework is by generic frame fixing screws through the glazing pocket supported by the fixing bridge KAS729. It is not recommended that fixing holes are pre-drilled, as site conditions may affect their position. The fixing bridge will also help to eliminate local frame distortion. All fixing screws must be stainless steel or cadmium plated finish.

0.0331 W/mK 0.0326 W/mK

0.0356 W/mK 0.0323 W/mK 0.0349 W/mK Edge U-value (W/mK)

Therm version (5.2.14) & modelled in accordance with BS EN ISO 10077-2:2003

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.

2.69 W/m2K Head Transom

KESTRELALUMINIUM SYSTEMS

Thermal performance

Mullion Jamb

Cill Transom Transom

Mullion Frame element

2.77 W/m2K

2.68 W/m2K 2.62 W/m2K

2.77 W/m2K Frame U-value (W/m2K) Uf

01.01.10

10.01.01Sheet 1

28mm IGU

Panel = 1.0309 W/m2K

IGU = 1.1 W/m2K Ug Warm edge spacer bar (4/20/4)

g

Thermal Framing System - Product SpecificationKestrel Aluminium Systems© Thermal Framing System


Thermal Performance – Therm Software images




10.01.01

Sheet 2 01.11.14

Thermal Framing System - Typical Transom detail – Therm Version 5.2.14

Uframe = 2.62 W/m2K ψedge = 0.0356 W/mK

The image above shows a typical transom arrangement with a 28mm IGU (insulating glass unit) with a temperature range of 0°C externally (the left hand side) and 20°C internally (the right hand side). The colour legend shows the temperature fluctuations across the construction, the red shading giving a nominal internal temperature of 15.5°C. By direct comparison to standard non thermal GFT framing the internal temperature would be approximately 6.4°C.

Therm image – NON thermal GFT DG Transom KAS48 and KAS44 bead


Thermal Performance – Therm Software images




10.01.01

Sheet 3 01.11.14

Thermal Framing System - Typical Mullion detail – Therm Version 5.2.14

U-frame = 2.77 W/m2K ψ-edge = 0.0349 W/mK

Thermal Framing System - Typical cill detail – Therm Version 5.2.14

U-frame = 2.68 W/m2K ψ-edge = 0.0331 W/mK

The low frame and edge U-value figures and high internal frame temperatures provide for excellent thermal performance when combined with a correctly specified IGU or non vision panel, and greatly reduced condensation risk to the internal frame parts. Overall U-values should be calculated in accordance with CAB Guide for assessment of the thermal performance of Aluminium curtain wall framing. Appendix A. Assessment of thermal properties of the façade.

39

Scale 1.1

Sheet 1

10.02.01ALUMINIUM SYSTEMSKESTREL Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and specifications without prior notice.

KAS722 - 1/2 Mullion (corner section)

01.01.10

62102

KAS721 - Mullion box

Deep24.6

10262

KAS722

Shallow

Deep

1624

.6

55

38

KAS721

Thermal Framing System

Section IDKestrel Aluminium Systems©


KESTRELALUMINIUM SYSTEMS 01.01.10Sheet 1

10.02.02

KAS724 - Door head and door jamb adapter

Scale 1.1

101.562

62102

KAS726 - Transom bead

KAS723 - Transom box

KAS72422

.5

38KAS723

KAS726

55

Shallow 16

Deep 24.6

Kestrel Aluminium Systems© Thermal Framing System

Section ID

40.5

ALUMINIUM SYSTEMSKESTREL Due to our policy of continued improvement Kestrel


10.02.03Sheet 1 01.01.11

KAS729

KAS729 - Fixing bridge (Black PVC)

12

15.5

Scale 1.1

109.5

27.95

KAS727 - Mullion or Transom plate

KAS727

102.75

23

8

KAS725 - Stub cill

KAS725

18

23

Kestrel Aluminium Systems©

Section IDThermal Framing System

KAS728

KAS728 - Aluminium Pocket filler

41.75

12.3


Section Properties


10.02.0401.01.10Sheet 1



Scale n/a

KAS727

KAS724

KAS723

Profile

KAS721

KAS722

y

x

y

x

1.1140102mm 0.793

74.47

48.56

79.17

102mm

102mm

102mm

13.88

9.52

15.52

0.6694

16.79

3.53

13.24

84.82

Ixx(cm4)

102mm

Type

16.63

Zxx(cm3)

20.65

Zyy(cm3)

Iyy(cm4)

6.59

6.52

5.60

2.73

0.405

x

x

yy

x

x

y y

x

x

y y

x

x

y y

62

10

28mm glazingKAS471 & KAS476 gaskets

10mm edge cover


Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 01.01.10Sheet 1

10.03.01

** Do not connect frames so two shallow pockets oppose each other.

Always configure framing to have a deep and shallow pocket opposite or at jambs - two deep pockets opposing.

Scale 1.1

10.03.01A

KAS727

No 10

Fixed Glazing

28

Typical Elevation

10.03.01A

55

**

No 10

KAS721

A10.03.01


Typical Details - MullionThermal Framing System

10

62

�13

KAS727 (mill finish)

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

�8

01.01.10

10.03.02Sheet 1

Fixing hole

Scale 1.1

Clearance hole

A10.03.02

No 10

Clearance hole

55

KAS729

Fixing shims as necessaryFixing hole

KAS721

Typical ElevationFixed Glazing

A10.03.02




**

KAS729 - Fixing bridge (Black PVC)


Typical Details - Jamb

5518

10.03.03KESTRELALUMINIUM SYSTEMS


Drain

KAS725

Cill end plate KAS229-725

KAS488-150 FIXING LUG

No 10

KAS723No 10

(mill)KAS727

Sheet 1 01.01.10

Scale 1.1

102

10 KAS726

No 10

28

A10.03.03

Outside

10.03.03

Fixed Glazing Typical Elevation

A


Typical Details - Cill © Kestrel Aluminium Systems

See drawing 11.03.01_1

KA

S729

55

No 10


KESTRELALUMINIUM SYSTEMS 01.01.10

10.03.03Sheet 2

18

181

7

KAS625

4

Scale 1.1

KAS621

KAS723

No 10

KAS727(mill)

No 10

4

18

156

7

102

KAS726

A10.03.03

KAS624 KAS621

55

KAS723

No 10(mill)

No 10

KAS727

KAS726

10.03.03A

No 10


102

Typical Details - Alternative cillsThermal Framing System



KA

S729

KA

S729



10.03.03Sheet 3 01.11.14

Scale 1.1

4

18

152

55

KAS723

No 10

KAS726

10.03.03A

(mill)

No 10

KAS727

No 10

Typical Details - Alternative cills

102


New door cill KAS622

KA

S72

9

55

KAS723

No 10

KAS726

10.03.03A

(mill)

No 10

KAS727

No 10

102K

AS

729

KAS 229 PB 131 (Black end caps)KAS229 PW 131 (White end caps)

177

KAS 229 PB 131 (Black end caps)KAS229 PW 131 (White end caps)

New door cill KAS629 4

18

55

10


10.03.0401.01.10

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Sheet 1

Scale 1.1

No 10

KAS723

No 10

KAS727


Outside

10

102

KAS726

No 10

A10.03.04

28

A10.03.04

10.03.04A


Typical Details - Transom

102

28



10.03.05A

Sheet 1

10.03.0501.01.10

Scale 1.1

102

KAS72610

No 10

KAS723Outside


A10.03.05


55

No 10

No 10

(mill)KAS727


Typical Details - Head with KAS723

KA

S729


KESTREL

102

28

10.03.06A

01.01.10Sheet 1

10.03.06Scale 1.1

55

102

10

KAS721

No 10 No 10

No 10

(mill)KAS727

Outside

No 10

(mill)KAS727


10.03.06A

Typical Details - Head with KAS721Kestrel Aluminium Systems© Thermal Framing System

10



10.03.07Sheet 1 01.01.10


10mm edge cover22

38.1

A

KAS383a 38mm x 3.2mm flat cover trim pre-fixed one side with No8 csk screws top and bottom

Bed cover trims in sealant when fixing and when installing

Scale 1.1

10.03.01

3.2

No 8

No 10

50100

28

39

No 8

No 10

KAS722


A10.03.07


Typical Details - Double mullion (movement joint)Thermal Framing System

99

141


KESTREL 10.03.08Sheet 1 01.01.10

3.2

No 8

Scale 1.1

3.2mm pressed trim

Curved trim optional

Insulate corner

Fixed Glazing

Corner brackets (100mm) pre-fixed one side only - ditto KAS307

39

KAS722

No 8

No 10

KAS307

Typical Elevation

A10.03.08

No 10

KAS722

1010


10mm edge cover

28

10.03.08A

Typical Details - Corner postKestrel Aluminium Systems© Thermal Framing System

No 8

No 8


KESTREL 10.03.08Sheet 2 01.05.10

Scale 1.1

Insulate corner

Fixed Glazing

39

KAS722

No 8

No 10

KAS307

Typical Elevation

A10.03.08

No 10

KAS722

10


10mm edge cover

28

10.03.08A

Typical Details - Corner postKestrel Aluminium Systems© Thermal Framing System

No 8

No 8

KAS76

62

Cut back corner of KAS76 as shown to create corner trim

Seal here

102

100

125

125


KESTREL 10.03.08Sheet 3 01.01.10

Scale 1.1

Fixed Glazing

KAS727

No 10

Typical Elevation

A10.03.08 No 10

KAS727

10


10mm edge cover

28

10.03.08A

Typical Details - Corner post - KAS719Kestrel Aluminium Systems© Thermal Framing System

KAS719KAS727

KAS727

23

5517


10.03.09Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Sheet 1 01.02.10

102

28

Scale 1.1

KAS32

24.6

22.5

50

See

10.0

3.09

she

et 2KAS93

Doo

r jam

b st

ops

here

KAS12

62

KAS24

between main mullionsFanlight adapter runs

KAS724

1.5

No 10 No 10

10 KAS726

Outside

KAS726


Typical Details - Door header bar

KA

S724

- D

oor j

amb

- See

10.

03.1

0 sh

eet 1

KAS721/727 - mullion section



10.03.09Sheet 2 01.02.10

Dotted line denotes separate goal post door frame - Can be installed and fixed independently of main framing

Scale 1.1

Doo

r rai

l

55

Typical Details - Door header bar - Part elevation

KAS723

KAS726


M6

KAS93 header bar (fixed to KAS724 jamb)

Door stile

KAS724 - Adapter section (fixed to mullion)

KAS726 bead


55

KAS29

100

102


KESTREL

28

17 KAS32

Sheet 1 01.02.10

Scale 1.1

10.03.10

Typical Details - Door Jamb (Locking stile)

KA

S729

79

55

KAS724

No 10KAS727

KAS721


No 10


1.5

KAS494.31

KAS508

KAS504

55

10.03.10Scale 1.1

Sheet 2



17

28

102

100

KAS32

KAS29

01.02.10

NON thermal doorjamb shown asalternative

55

81.5

KA

S729

KAS5KAS40 KAS45

KAS727No 10 No 10

KAS721


Typical Details - Door Jamb (Locking stile)Kestrel Aluminium Systems©

KAS494.31

KAS504

KAS508

55

KAS29

100

102


KESTREL

28

17 KAS32

Sheet 3 01.01.11

Scale 1.1

10.03.10

Typical Details - Door Jamb (Locking stile)

55

No 10KAS727

KAS721


No 10


KAS728

KAS504

5

KAS727

KAS728 aluminium pcket infill

55

28


KESTRELSheet 1 01.02.10

Scale 1.1

10.03.11

No 10

KAS727

KAS721

KA

S729

No 10

97

70

KAS96

No 10

KAS724

22.5

KAS27

17 KAS32


Typical Details - Door Jamb (hinge stile)

1.5

KAS494.31

KAS494.45

55

28


Aluminium Systems reserve the right to alter details and specifications without prior notice. Sheet 2 01.02.10

Scale 1.1

10.03.11

No 10

KAS721

KAS727Outside

No 10KA

S729

97

70

KAS40

No 10NON thermal doorjamb shown asalternative

KAS45

KAS5

KAS96

25

KAS67

KAS3217

KAS 67 Flat face safety stile - Use with face fitted hardware. Open out single action doors only.

Typical Details - Door Jamb (hinge stile)Kestrel Aluminium Systems© Thermal Framing System

1.5

KAS494.45

No 8

55

28


Aluminium Systems reserve the right to alter details and specifications without prior notice. Sheet 3 01.01.11

Scale 1.1

10.03.11

No 10

KAS721

KAS727Outside

No 10

97

70

KAS728

KAS96

KAS67

KAS3217

KAS 67 Flat face safety stile - Use with face fitted hardware. Open out single action doors only.

Typical Details - Door Jamb (hinge stile)Kestrel Aluminium Systems© Thermal Framing System

KAS494.45

No 8

KAS728 aluminium pcket infill

See 11.03.01_1 for preparation detailsKAS725 to run continuously under door threshold and frame mullions

ALUMINIUM SYSTEMSKESTREL

23

Outside


Scale 1.1

10.03.12

30.5

12.5

No 10KAS725

KAS18

102

102

KAS724

KAS724

Threshold with no subcill

12.5

No 10

KAS19


Typical Details - Door thresholdThermal Framing System


10

144.5

74.5



55

1.5A

10.03.13

Outside

KAS727

No 10

10.03.1301.01.10Sheet 1

Scale 1.1

New 60mm polyamide open out casement window shown

55

KAS729

No 10

KAS721


10.03.13A


Typical Details - Vent insertsThermal Framing System

KAS494.45

144.

5

74.5

55

10.03.14ALUMINIUM SYSTEMSKESTREL Due to our policy of continued improvement Kestrel


KAS727 KAS727

10

10.03.14A

10

No 10

No 10

KAS721

KA

S729

1.5

01.01.10Sheet 1

Scale 1.1

In line PTO handle

New 60mm polyamide open out

28Typical Elevation

Outside

Fixed Glazing casement window shown

10.03.14A


Typical Details - Vent inserts© Kestrel Aluminium Systems

KA

S494

.45

55


KESTREL01.01.10Sheet 1

10.03.15Scale 1.1

24

38

Transom

5

KAS723

KAS726

9

24mm glazingKAS471 & new 9.00mm wedge gasket

10mm edge cover

See Euroseal AW709 part numberKAS727

38

38

Transom

28

5

KAS723

KAS726 28mm glazingKAS471 & KAS476 gaskets

10mm edge cover555

KAS727

32

Transom

3

KAS723

KAS726

55


10mm edge cover3

KAS727


Typical Details - Glazing optionsThermal Framing System

150

125.

4

Sheet 1

Scale 1.1

10.03.16

KAS718 Auto Header Bar

Section Properties:

Ixx = 325.8353 cm4Zxx = 52.5626 cm3

Iyy = 570.2246 cm4Zyy = 72.7327 cm3


62

101.5


Inte

rnal

fixi

ng z

one

Ext

erna

l fac

e

01.01.14


Line of vertical mullions


KAS718

KAS726

External bead

KAS718

125.

4

150

62

101.5


Inte

rnal

fixi

ng z

one


10.03.16Scale 1.1

Sheet 2 01.01.14

KAS728

Ext

erna

l fac

e

KAS718


KAS726

External bead



KAS718

125.

4

189


102

KAS722 added to increase transom depth if necessary


KAS722

KAS728

Inte

rnal

fixi

ng z

one

39

Scale 1.1

10.03.16Sheet 3 01.01.14

Ext

erna

l fac

e


KAS718



KAS726

External bead

KAS718

KAS631

20

28

7

23.5

7

4

85

65

14


© Kestrel Aluminium Systems


Vertical section through door head and closure rail.Thermal Framing System

10.03.16Scale 1:1

Sheet 4

KAS762

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

KAS726

KAS718

KA

S28

2

KA

S46

7

01.11.14

KAS728

10


10mm edge cover



10.03.17



Scale 1.1

10.03.01A

KAS727

No 10

Fixed Glazing

28

Typical Elevation

10.03.01A

55

**

No 10

KAS717


Typical Details - Mullion KAS717Thermal Framing System

62

152

Section PropertiesKAS717 (excludes KAS727).

Ixx = 436.6198 cm4Iyy = 65.2100 cm4Zxx = 54.8907 cm3Zyy = 22.8248 cm3

product manual section 10 - kestrel...

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