process instrumentation and analytics flow instruments sfi chemical presentation.ppt jng/sfi page 1 ...

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SFI chemical presentation.ppt JNG/SFI Page 1 Process Instrumentation and Analytics Flow Instruments Safe; reliable, low pressure drop No routine maintenance, user friendly High performance, 0.10 % accuracy Single tube design; two welding points only CIP compatible, self-draining Corrosion resistant material SITRANS FC MASS 2100 - Safety, reliability and quality

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SFI chemical presentation.ppt JNG/SFI Page 1

Process Instrumentation and Analytics

Flow Instruments

Safe; reliable, low pressure drop

No routine maintenance, user friendly

High performance, 0.10 % accuracy

Single tube design; two welding points only

CIP compatible, self-draining

Corrosion resistant material

SITRANS FC MASS 2100 - Safety, reliability and quality

SFI chemical presentation.ppt JNG/SFI Page 2

Process Instrumentation and Analytics

Flow Instruments

SITRANS FC MASS 2100 sensor DI3 to DI 40

Specifications Size: DI3 (250 kg/h),

DI6 (1,000 kg/h), DI15 (5,600 kg/h), DI25 (25,000 kg/h), DI40 (52,000 kg/h)

Measuring range: 0-52,000 kg/h Version: 1-pipe system Material (wetted): 1.4435 (AISI316L)

(in contact with fluid): 2.4602 (Hastelloy C-22) Liquid pressure: 327 bar (AISI316L)

430 bar (Hastelloy C-22) Liquid temperature: -40 to + 180 °C Enclosure material: 1.4301 (AISI316) Ex-version: Eex ia IIC T3 – T6 Process connections: Flange DIN 2635, flange ANSI B 16.5

ISO 2852 Clamp, DIN 11851

SFI chemical presentation.ppt JNG/SFI Page 3

Process Instrumentation and Analytics

Flow Instruments

Uniform sensor interface enables true plug & play

Flexibility in operation & maintenance 1 sensor for all variants Converters interchangeable

SITRANS FC MASS 2100 sensor interface – one size fits all

SFI chemical presentation.ppt JNG/SFI Page 4

Process Instrumentation and Analytics

Flow Instruments

Specifications Size: DI 1.5 Measuring range: 0-65 kg/h Version: 1-pipe system Material (wetted): 1.4435 (AISI316) (in contact with fluid): 2.4602 (Hastelloy C-22) Liquid pressure: 296 bar (AISI316)

460 bar (Hastelloy C-22) Liquid temperature: -40 to + 180 °C Enclosure material: 1.4301 (AISI316) Ex-version: Eex ia IIC T3 – T6 Process connections: G1/4” NPT ANSI B1.20.2

G1/4” ISO 228-1

SITRANS FC MASS 2100 DI 1.5

SFI chemical presentation.ppt JNG/SFI Page 5

Process Instrumentation and Analytics

Flow Instruments

Company Application

Hoechst Technikum N2 , O2 , Ar, H2 , ethylene

BASF, Ludwigshafen Pharmaceuticals, paints

BOSCH Gasoline & Diesel test rigs

Solvay Gases in liquid and gas form

Dow Chemicals Chemicals

Coca Cola Dosing of additives

Merck Pharmaceuticals

SITRANS FC MASS 2100 DI 1.5 The reference for mini plants

SFI chemical presentation.ppt JNG/SFI Page 6

Process Instrumentation and Analytics

Flow Instruments

Mini plant & Research Fuel injection nozzle & engine testing in the

automotive industry Refrigerant charging for hermetic

compressors Dosing of flavourings & additives

within food & beverage Dosing of essence & fragrances in

cosmetic & detergent industry High accuracy gas measurement Dosing of paint Dosing of pills and injectors for pharmaceutical

SITRANS FC MASS 2100 DI 1.5 Typical applications

SFI chemical presentation.ppt JNG/SFI Page 7

Process Instrumentation and Analytics

Flow Instruments

Multiple in-/output functions offer maximum

process information and handling

3 Current outputs 2 Frequency/pulse outputs 2 Relay outputs 1 Digital input Patented adaptive Batch controller Serial/bus communication for

retro-fitting

Multiple in-/output functions

SFI chemical presentation.ppt JNG/SFI Page 8

Process Instrumentation and Analytics

Flow Instruments

PROFIBUS DP

HARTCAN OPEN

DEVICE NET

PROFIBUS PA

Multibus interface – matching all applications

MODBUS RTU

SFI chemical presentation.ppt JNG/SFI Page 9

Process Instrumentation and Analytics

Flow Instruments

Mass flow rate [Kg/s]

Total mass [Kg]

Density [Kg/m3]

Temperature [°C]

Volumetric flow rate [l/s]

Total volume [l]

Fraction flow [Kg/s]

% Fraction [%]

Total fraction [Kg]

Multi-parameter flow measurement

SFI chemical presentation.ppt JNG/SFI Page 10

Process Instrumentation and Analytics

Flow Instruments

The SITRANS F C MASSFLO® has been the preferred flow meter for Procter & Gamble WW since 1988.

References within the soap and detergent industry

SFI chemical presentation.ppt JNG/SFI Page 11

Process Instrumentation and Analytics

Flow Instruments

References within the soap and detergent industry

Procter & Gamble has systematically replaced weighing cells, dosing pumps and mechanical flow meters by the MASSFLO® meter gaining a competitive advantage

Recipes written directly in Kg without conversion errors High production flexibility due to a high dynamic measuring range Fast change of recipes No recalibration needed Maintenance reduced to an absolute minimum Continuously batch process possible Batch parameters and monitoring automated via multibus interface DI1.5 has increased the accuracy on dosing of additives Density is directly proportional to process quality

SFI chemical presentation.ppt JNG/SFI Page 12

Process Instrumentation and Analytics

Flow Instruments

SITRANS F M MAGFLO, MAG 1100

Specifications Size: DN 6 - 10 Connection Flangless ( sandwich design ) Liner material Ceramics

PFA Electrodes Platinum

Hastelloy C276 Liquid pressure 40 bar Liquid temperature: -20 to + 200 °C Enclosure material: 1.4301 (AISI316) Enclosure rating IP67 Ex-version: Eex [ia/ib] IIB T4 – T6

SFI chemical presentation.ppt JNG/SFI Page 13

Process Instrumentation and Analytics

Flow Instruments

SITRANS F M MAGFLO, MAG 3100

Specifications Accuracy 0.25%Size [mm] DN 25-1200Connection FlangePressure [Bar] Max. 40 BarTemperature [°C] -5 to 90 CEnclosure IP67/68Liner: Composite Elastomer Hard Rubber (Ebonite) ; Electrodes AISI 316 TiApplication Drinking Water & Waste WaterApproval: WRC approved

OMIL R 49

SFI chemical presentation.ppt JNG/SFI Page 14

Process Instrumentation and Analytics

Flow Instruments SpecificationsAccuracy 0.25%Size [mm] DN 15 – 2000Connection FlangePressure [Bar] Max. 100 BarTemperature [°C] -40 to 180 CEnclosure IP67/68Liner: Neoprene; Ebonite; EPDM; PTFE; Linatex; ..Electrodes: AISI 316Ti; Hastelloy; Titanium; Platinum…Ex-version EEx

SITRANS FM MAG3100

SFI chemical presentation.ppt JNG/SFI Page 15

Process Instrumentation and Analytics

Flow Instruments

In situ verification - optimum cost of operation

Fully automated flow meter test in 15 minutes• Signal converter test - flow simulation• Flowmeter insulation test - cross-talk test• Sensor magnetism test - boost test