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SFI chemical presentation.ppt JNG/SFI Page 1
Process Instrumentation and Analytics
Flow Instruments
Safe; reliable, low pressure drop
No routine maintenance, user friendly
High performance, 0.10 % accuracy
Single tube design; two welding points only
CIP compatible, self-draining
Corrosion resistant material
SITRANS FC MASS 2100 - Safety, reliability and quality
SFI chemical presentation.ppt JNG/SFI Page 2
Process Instrumentation and Analytics
Flow Instruments
SITRANS FC MASS 2100 sensor DI3 to DI 40
Specifications Size: DI3 (250 kg/h),
DI6 (1,000 kg/h), DI15 (5,600 kg/h), DI25 (25,000 kg/h), DI40 (52,000 kg/h)
Measuring range: 0-52,000 kg/h Version: 1-pipe system Material (wetted): 1.4435 (AISI316L)
(in contact with fluid): 2.4602 (Hastelloy C-22) Liquid pressure: 327 bar (AISI316L)
430 bar (Hastelloy C-22) Liquid temperature: -40 to + 180 °C Enclosure material: 1.4301 (AISI316) Ex-version: Eex ia IIC T3 – T6 Process connections: Flange DIN 2635, flange ANSI B 16.5
ISO 2852 Clamp, DIN 11851
SFI chemical presentation.ppt JNG/SFI Page 3
Process Instrumentation and Analytics
Flow Instruments
Uniform sensor interface enables true plug & play
Flexibility in operation & maintenance 1 sensor for all variants Converters interchangeable
SITRANS FC MASS 2100 sensor interface – one size fits all
SFI chemical presentation.ppt JNG/SFI Page 4
Process Instrumentation and Analytics
Flow Instruments
Specifications Size: DI 1.5 Measuring range: 0-65 kg/h Version: 1-pipe system Material (wetted): 1.4435 (AISI316) (in contact with fluid): 2.4602 (Hastelloy C-22) Liquid pressure: 296 bar (AISI316)
460 bar (Hastelloy C-22) Liquid temperature: -40 to + 180 °C Enclosure material: 1.4301 (AISI316) Ex-version: Eex ia IIC T3 – T6 Process connections: G1/4” NPT ANSI B1.20.2
G1/4” ISO 228-1
SITRANS FC MASS 2100 DI 1.5
SFI chemical presentation.ppt JNG/SFI Page 5
Process Instrumentation and Analytics
Flow Instruments
Company Application
Hoechst Technikum N2 , O2 , Ar, H2 , ethylene
BASF, Ludwigshafen Pharmaceuticals, paints
BOSCH Gasoline & Diesel test rigs
Solvay Gases in liquid and gas form
Dow Chemicals Chemicals
Coca Cola Dosing of additives
Merck Pharmaceuticals
SITRANS FC MASS 2100 DI 1.5 The reference for mini plants
SFI chemical presentation.ppt JNG/SFI Page 6
Process Instrumentation and Analytics
Flow Instruments
Mini plant & Research Fuel injection nozzle & engine testing in the
automotive industry Refrigerant charging for hermetic
compressors Dosing of flavourings & additives
within food & beverage Dosing of essence & fragrances in
cosmetic & detergent industry High accuracy gas measurement Dosing of paint Dosing of pills and injectors for pharmaceutical
SITRANS FC MASS 2100 DI 1.5 Typical applications
SFI chemical presentation.ppt JNG/SFI Page 7
Process Instrumentation and Analytics
Flow Instruments
Multiple in-/output functions offer maximum
process information and handling
3 Current outputs 2 Frequency/pulse outputs 2 Relay outputs 1 Digital input Patented adaptive Batch controller Serial/bus communication for
retro-fitting
Multiple in-/output functions
SFI chemical presentation.ppt JNG/SFI Page 8
Process Instrumentation and Analytics
Flow Instruments
PROFIBUS DP
HARTCAN OPEN
DEVICE NET
PROFIBUS PA
Multibus interface – matching all applications
MODBUS RTU
SFI chemical presentation.ppt JNG/SFI Page 9
Process Instrumentation and Analytics
Flow Instruments
Mass flow rate [Kg/s]
Total mass [Kg]
Density [Kg/m3]
Temperature [°C]
Volumetric flow rate [l/s]
Total volume [l]
Fraction flow [Kg/s]
% Fraction [%]
Total fraction [Kg]
Multi-parameter flow measurement
SFI chemical presentation.ppt JNG/SFI Page 10
Process Instrumentation and Analytics
Flow Instruments
The SITRANS F C MASSFLO® has been the preferred flow meter for Procter & Gamble WW since 1988.
References within the soap and detergent industry
SFI chemical presentation.ppt JNG/SFI Page 11
Process Instrumentation and Analytics
Flow Instruments
References within the soap and detergent industry
Procter & Gamble has systematically replaced weighing cells, dosing pumps and mechanical flow meters by the MASSFLO® meter gaining a competitive advantage
Recipes written directly in Kg without conversion errors High production flexibility due to a high dynamic measuring range Fast change of recipes No recalibration needed Maintenance reduced to an absolute minimum Continuously batch process possible Batch parameters and monitoring automated via multibus interface DI1.5 has increased the accuracy on dosing of additives Density is directly proportional to process quality
SFI chemical presentation.ppt JNG/SFI Page 12
Process Instrumentation and Analytics
Flow Instruments
SITRANS F M MAGFLO, MAG 1100
Specifications Size: DN 6 - 10 Connection Flangless ( sandwich design ) Liner material Ceramics
PFA Electrodes Platinum
Hastelloy C276 Liquid pressure 40 bar Liquid temperature: -20 to + 200 °C Enclosure material: 1.4301 (AISI316) Enclosure rating IP67 Ex-version: Eex [ia/ib] IIB T4 – T6
SFI chemical presentation.ppt JNG/SFI Page 13
Process Instrumentation and Analytics
Flow Instruments
SITRANS F M MAGFLO, MAG 3100
Specifications Accuracy 0.25%Size [mm] DN 25-1200Connection FlangePressure [Bar] Max. 40 BarTemperature [°C] -5 to 90 CEnclosure IP67/68Liner: Composite Elastomer Hard Rubber (Ebonite) ; Electrodes AISI 316 TiApplication Drinking Water & Waste WaterApproval: WRC approved
OMIL R 49
SFI chemical presentation.ppt JNG/SFI Page 14
Process Instrumentation and Analytics
Flow Instruments SpecificationsAccuracy 0.25%Size [mm] DN 15 – 2000Connection FlangePressure [Bar] Max. 100 BarTemperature [°C] -40 to 180 CEnclosure IP67/68Liner: Neoprene; Ebonite; EPDM; PTFE; Linatex; ..Electrodes: AISI 316Ti; Hastelloy; Titanium; Platinum…Ex-version EEx
SITRANS FM MAG3100
SFI chemical presentation.ppt JNG/SFI Page 15
Process Instrumentation and Analytics
Flow Instruments
In situ verification - optimum cost of operation
Fully automated flow meter test in 15 minutes• Signal converter test - flow simulation• Flowmeter insulation test - cross-talk test• Sensor magnetism test - boost test