presentation title second line jvd.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63...
TRANSCRIPT
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JVD LineKessales
N. Amimi
1
Agenda
1. What is JVD?
2. Which advantages?
3. Applications
4. General Layout & Illustrations
5. Few numbers…
6. Current developments and next
7. Questions
What is JVD ?
The industrial line
3
JVD – Zn coating process
Principle for industrial use
Feeding pipe
Regulating valveEjector
Steel strip
Evaporator
Vacuum chamber
Melting fumace
Zn ingot
Zn liquid
Zn vapor
Zn liquid
Zn vapor
• Reactive vapor flow regulation (heating power + valve) → Coating weight regulation but also flexibility
→ Low coating, differential coating
• Application of zinc vapor allow coating of any surface → Every substrate can be coated
• Vaporisation process, no chemical reaction → Environmental friendly
4
JVD – Zn route
Ejector
Steel strip
Which advantages?
6
Climate-friendly technology
JVD technology has the lowest global warming potential
of any industrial steel coating process
0% 50% 100% 150% 200%
Relative contribution of coating step to Global Warming indicator
Hot dip coating (GI)
Electrolytic galvanization (EG)
JetskinTM
JetskinTM demonstrates significant environmental benefits
set as a
reference at
100%
7
JVD → A GREEN Technology▪ Yield of zinc coating is almost at 100%
▪ No wasted zinc → All zinc is deposited on the strip
▪ Zinc scrap from furnace (zinc oxyde) is a high value product → recycling
▪ Possibility to stop quickly the coating→ good for the consumption
▪ No chemical products for zinc deposition
8
JetskinTM
Microscope views (5000x)
EG (electrogalvanised)
Surface quality
9
JetskinTM surface has a very homogeneous aspect
JetskinTM
+ pre-phosphatation
Surface quality
10
High homogeneity of the coatingPreliminary Assessment of the coating regularity vs width
Coating mass
g/m²
11
Good precision of the coating
weigth and flexible PROCESS
example of one production coil
Applications
13
Applications (JetskinTM and
JetgalTM Products)
Interior doors
Ceiling
Cupboards, metallic furniture
Washing machine, dryers
Drums
Hinges
Automotive Market for Body structure (AHSS)
General Layout &
illustrations
15
JVD – Layout
JVD LINE CAPABILITIES• Maximum Coil Weight: 30 tons• Thickness: from 0,4 mm to 3 mm• Width: from 750 mm to 1650 mm• Maximum line speed: 180 m/min• Zinc Coating Thickness: from 0,5 µm to 10 µm• Total Line Length: 1100 m
JVD line: Chemical section
Feb. 201716
17
JVD line: Vacuum chamber
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JVD line: vacuum pumps
18
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JVD line: General Layout
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Few numbers…
21
Major industrial achievements
End of
April19
Extrapolation for 2019
22
Major industrial achievementsSomme de PoidsCalcule2 Étiquettes de colonnes
Étiquettes de lignes 2017 2018 2019 Total général
AKAA STEEL OY 62 153 215
ALFUN, A.S. 219 244 463
AM DISTRIBUTION SOLUTIONS 604 403 1.006
AM LIEGE 1.855 1.117 2.972
AMCDI S.R.L. 331 561 892
AMEREX LIMITED STEEL STOC 316 223 539
AMICA S.A. 27 41 68
ANTOLIN-PSA 63 63
ARCELOR AMDS PROC 79 79
ARCELOR FCS LUX LUXEMBOUR 66 66
ARCELOR STEEL BEL.LIEGE 42 6.137 6.179
ARCELORMITTAL AMDS PROCES 1.687 19 1.706
ARCELORMITTAL BE GROUP SS 119 368 487
ARCELORMITTAL BELGIUM SA 10.827 5.456 16.283
ARCELORMITTAL CENTRES DE 8.996 3.961 12.957
ARCELORMITTAL CLN DISTRIB 1.150 564 1.714
ARCELORMITTAL DISTRIBUTIO 23 23
ARCELORMITTAL ESP NV 563 560 1.123
ARCELORMITTAL FLAT CARBON 20 46 66
ARCELORMITTAL GONVARRI SS 338 338
ARCELORMITTAL SSC DEUTSCH 571 151 722
ARCEO ENGINEERING SA 47 47
AT2T - USINE TARGE 1.469 856 2.325
AVIS STEEL MANCHESTER 76 71 147
BAMESA RANK1 630 630
BE GROUP OY AB 69 69
BECKER STAHL-SERVICE GMBH 69 69
BEYCELIK 54 54
BEYCELIK GESTAMP KALP V O 109 159 268
BOECKER HAGEN 341 25 366
BOSCH-SIEMENS TRAUNREUT 51 51
BRANDT ALGERIE 107 107
C J UPTON 4.008 1.202 5.210
C.M.I. SRL 25 25
CHONGQING 16 16
CISATOL WOIPPY/AUTO 45 77 121
CITROEN VIGO 38 38
COMAT METAL INDUSTRIE S.A 27 27
COMAT MONTREUIL-JUIGNE 144 144
DELTA STAHL BARSINGHAUSEN 48 48
DOP POUR ESSAI INTERNE 407 407
EISEN + STAHL SERVICE CEN 1.410 1.262 2.672
EISEN MANHEIM 21 21
EMW STAHL SERVICE GMBH 6.985 6.147 13.133
EMWNEUNKIRCHEN 3.739 2.771 6.510
ESP GEEL 468 468
FAVOR AS 12 98 110
FINCO-STAL SERWIS SP. Z O 31 31
FLACHSTAHL WERL 52 20 72
FORMING AG 48 48
FOWLE & CO LTD 2.871 2.647 5.519
FOWLE ST LEONARDS 118 85 203
GALVAPRIME SA DE CV 71 71
GANS EBANGE 517 517
GEBHARDT STAHL GMBH 50 50
GEBHARDT WERL 1.053 96 1.148
GEST. LINARES - RENAULT 34 33 67
GEST. LINARES - RENAULT D 635 444 1.079
GESTAMP LINARES 10 11 22
GESTAMP NOURY S.A GRETZ 277 277
GESTAMP TOLEDO - PSA DUMM 356 73 430
HALL & PICKLES 1812 LTD T 23 208 231
HELSINGIN TUKKUMYYNTI OY 21 21
HFS HAGENER FEINBLECH 2.848 2.865 5.713
HFS HAGENER FEINBLECH SER 2.564 1.069 3.633
HOERMANN KG 8 8
HOERMANN WERNE 13 13
HOLVOET HEULE 27 71 98
HOLVOET NV 80 81 161
HTM YHTIOT OY 44 68 112
ISOCAB FRANCE PERPIGNAN 18 18
KBH AKORD HERNAS, KOMOROW 27 27
KIDELTASTAHL 459 459
KLOECKNER METALS UK OCS 23 23
KNAUF INTERFER SSC GMBH W 26 26
KONSORCJUM STALI S.A. 534 566 1.100
KOVONA SYSTEM, A.S. 112 112
LAMFER SRL 676 43 719
LAMPRE SRL 40 40
LAMPRE USMATE 134 134
LINDE OPEL ST DUMMY ENDUS 25 25
LUDWIG ELKUCH AG STAHL SE 398 398
LYTAGRA JSC 66 66
MA POLSKA S A 82 82
MA RESALE DUMMY ENDUSER 47 552 599
MA SRL 34 449 483
MAARS PARTITIONING 338 338
MAARS PARTITIONING SYSTEM 324 395 719
MALERBA DUGELET COURS LA 76 96 172
MALERBA DUGELET S.A. 477 477
MCB NEDERLAND B.V. 7.061 2.059 9.120
MCB NLD VALKENSWAARD 39 3.508 3.548
MERLONI PIANELLO DI GENGA 25 25
METAL DEPLOYE 25 25
METAL SOLUTIONS UAB 105 110 215
METAL TRADE COMAX, A.S. 254 215 469
METAL UNION CZESTOCHOWA 18 18
METAL UNION SP. Z O.O. 38 38
METALFUTS BARCHON 24 24
METALL SERVICE MENZIKEN A 24 24
NINZ S.P.A. 19 596 723 1.338
NOISEENNE D'OUTIL.ET PRES 23 23
NORSK STAL GAMLE FREDRIKS 14 14
PANASONIC ENERGY BELGIUM 24 24
PEUGEOT CITROEN AUTOMOBIL 87 23 111
PEUGEOT CITROEN AUTOMOVIL 153 225 378
PRAGMET, A.S. 48 44 92
PSA AUTOMOBILES S.A. C/O 479 1.372 1.850
PSA ST DUMMY END-USER 36 36
PUM STEEL SERVICE CENTRE 17.301 7.195 24.496
RBB-STAL S.A. 573 573
ROBA IJSSELSTEIN 21 138 159
ROBA METALS BV 1.200 1.109 2.309
ROBERT LE THILLAY 3.769 80 3.849
ROBERT S.A 3.219 27 3.246
SAEY NV 488 488
SALZGITTER MANNESMANN STA 1.184 530 1.713
SAMPLING PLATFORM ESP 146 155 301
SAMSUNG 29 29
SAMSUNG ELECTRONICS SLOVA 28 746 774
SAVAL BV 18 13 31
SCOI?T? ERIBEL 45 45
SEBDEN STEEL SOUTHERN 201 201
SHANGHAI GENERAL MOTORS 75 52 127
SMITH SCANCOIL AS VAT NO. 40 40
SMSKARLSRUHE 125 421 545
SNOP CZ AS POHORELICE 49 18 67
SNOP ETUPES STE NOISEENNE 13 13
SNOP OTHER 20 20
SOCIETE NOUVELLE WM GERAR 358 1.742 2.100
SPA BRANDT ALG?RIE 11 11
SPAETER KARLSRUHE 98 98
TARGE LA GRAND CROIX 334 527 861
TEAM INDUSTRIES 433 770 224 1.427
TESKO STEEL SP. Z O.O. 9 9
TOFAS 12 15 27
TRANSFORMADOS PANCORBO 19 19
ULAMO COATING BV 204 204
VARCOLOR QUINTO VICENTINO 22 68 90
VARCOLOR S.R.L. 45 45
VERGALLE NV 18.723 7.427 26.151
VERGALLE OUDENAARDE 27.575 7.746 35.321
VRIKO SA 30 30
WORTHINGTON ARMSTRONG VEN 58 593 651
Total général 62.337 118.866 48.823 230.026
End of
April19
Current development
and next
24
JetskinTM for pre-painting
applications
JetskinTM is particularly well suited for
pre-painting applications such as appliances
– home equipment devices conductive parts
These applications have very high
requirements in terms of
aesthetics and forming
25
Organic coating Lines of ArcelorMittal....
26
JetskinTM for Tabstocks
applications
JetskinTM is particularly well suited for
small weigth coating thanks to its very
flexible process
These applications have very high
requirements in terms of
surface quality
27
JetgalTM for exposed Automotive
Market
The advantage of JetGal is the quality of the
surface before painting thanks to its small
zinc structure
These applications have very high
requirements in terms of
surface quality
28
First campaigns of exposed products
29
JVD line:Industrial annealing + coating combined layout
Non coupled :
• Safe for the ramp up of this innovative process
• Niche products by other source coils feeding than CAL
• Run during CAL CR material production
First industrialization as a world first
• Combined with a continuous annealing line
• Specialized for AHSS grades
• Leveler in-between for flatness control of UHSS
2 working modes:
Coupled :
• Efficient, preserving surface condition
• Reduced lead time
CoilersDecoilers Degreasing
Degreasing
Post treatment
JVD
Leveler
Coiler
DecoilerCoupling – Decoupling point
HOWAQ / TWICE
Continuous Annealing
CAL - JVD
JetskinTM
Promotion tools at your disposal
• Leaflet EN (intranet/internet)
• http://www.arcelormittal.com/fce/repo/fce/Brochures/Jetskin_l
eaflet_EN.pdf
• Promotion kit for customers (intranet)
• https://industryproductdocumentcentre.myarcelormittal.com/d
occentre/prg2/countlink.pl?link=../repository/transfer/Jetskin_e
xternalpresentation_EN.pptx
• 2 Posters with physical samples
for customer events/tradeshows
(under request to Carine Bouichou)
Any Questions?
Thank you for
your attention