powerpoint presentation - hussmann...9. remove safenet iii controller and harness wiring from...

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INSTRUCTION-RETROFIT RTN GSVM P/N 3048410_B April 2018 RTN400 CONTROLLER RETROFIT REPLACEMENT FOR SAFENET III CONTROLLERS GSVM4060 GSVM4072 GSVM5272 GSVM4060D 1 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

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Page 1: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

INSTRUCTION-RETROFIT RTN GSVM

P/N 3048410_B

April 2018

RTN400CONTROLLER

RETROFIT

REPLACEMENT FOR SAFENET IIICONTROLLERS

GSVM4060GSVM4072GSVM5272GSVM4060D

1 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 2: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

3025276-Support Controller

3023552-Control Display KDE

3023553-Cable Controller 3023537-Control RTN400

0519002-Harness Electrical Box 3025272-Plastic Spacer 1900677-Hex Head 5/16” Screw

3023554-Sensor NTC Green 3031571-Sensor NTC Orange

GSVM4060/4072/52723047273-RTN Parameters Sheet

GSVM4060D3047384-RTN Parameters Sheet

INSTALLATION TOOL LIST• Phillips-head screw driver• Hex-head 5/16” screw driver• Wire cutters• Silicone sealant• Cable ties

PARTS REQUIRED FOR RETROFIT

2 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 3: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

The RTN400 is pre-programmed for thisapplication. However, we recommend verifying theprogram by confirming the correct set-point. Thesetpoint verification procedure is on pages 7 & 8.

1. Disconnect all power to the case !!!

2. Remove front grille and Safenet III display.

3. Insert the Controller Display into the new grille. Connect Cable Controller toControl Display.

Note: The Controller Display RTN400 will not fit in the existing grille. A new grille is provided with the retrofit kit.

3 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 4: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

4. Replace Black Safenet air sensor with Green RTN sensor.

5. Replace Yellow Safenet defrost sensor with Orange RTN sensor.

Air SensorOld Sensor-BlackNew Sensor-Green

Defrost SensorOld Sensor-YellowNew Sensor-Orange

Air Sensor

Defrost SensorNote: The existing sensors are NOTcompatible with the RTN400 and must bereplaced with the sensors provided in theretrofit kit.

DO NOT SPLICE SENSOR WIRES !!

4 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 5: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

6. Install Plastic Spacers onto Support Controller.

7. Secure Control RTN400 to Plastic Spacers

8. Use the Hex Head 5/16” Screw to secure the assembly inside the control box

5 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 6: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

9. Remove Safenet III controller and harness wiring from control boxNote: Make sure to remove the controller’s harness wires from the terminal board.

Terminal board

Compressor relay

Remove existing Safenetcontroller along harness wiring

Power supply

10. Install wires to controller and terminal board as shown below:

TO COMPRESSOR RELAY TERMINAL #0

BLACK

BLACK

WHITE

Support ControllerController RTN400

6 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 7: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

11. Connect Sensors wires to controller as shown below. Connect Cable Controllerto controller RTN400.

Sensor connectionsOrange: #21 Black wire & #20 White wireGreen: #19 Black wire & #18 White wire

#0

12. Verify Black wire to Terminal Board #6is connected to evap fan motor.

13. Disconnect this wire from Terminal Board #6and connect again to RTN400 controller #9.

7 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 8: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

The new controller is preprogrammed and should not require adjustments. You are now ready to start the unit and verify the set-points.• Apply power to the unit (Fans should start immediately and compressor should start in a few seconds).• Confirm the setpoint by following “Step 1”. For GSVM4060/4072/5272, the preprogrammed setpoint

is 24°F. For GSVM4060D setpoint is 16°F.• Go to “Step 2” and verify the sensor probes are reading correctly.• Proceed to page 9 to complete the start-up process.

1)

2)

To see Parameters info please refer to document:

P/N 3047273 - GSVM4060/4072/5272P/N 3047384 - GSVM4060D

8 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 9: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

9 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 10: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

RTN-400 LED Indicator Lights

10 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 11: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

WARNINGUNPLUG THE EQUIPMENT BEFORE TOMAKE ANY REPARATION TO AVOIDANY DAMAGE

ADVERTENCIA:DESCONECTAR EL EQUIPO ANTES DEHACER CUALQUIER REPARACIÓN, PARAEVITAR ALGUN DAÑO.

ELECTRIC SPECSMODEL GSVM4060VOLTAGE 115 VFRECUENCY 60 HZ

0523611_D

BK

BK

EVAP. FANS

ELEC

-TRO

N

BK

BKBK

3-S-

226

W

1

2

7

8 COMPRESSOR

RELAY

BL

BK

W

W

BK

W

W

3

4

5

6

9

10

11

12

23

24

25

26

W

C

1 2

STARTCAPACITOR

RUNCAPACITOR

POTENTIALRELAY

BKY

POWER SWITCH

BK

W

W

GRN

115 V60HZ1PH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

UPPER LIGHT

SHELF LIGHT

OPTIONAL KIT

R

R

CAP ENDS

R

R

CAP ENDS

R

R

CAP ENDS

BLR

R

CAP ENDS

BL

BL

BL

BL

BL

BL

BL

R

BL

UPPER LED

SHELF LED

LIGHT SWITCH

POWER SUPPLY

BK

BKW

OPTIONAL LED LIGHT KITS

FANCOND.

COMPRESSOR

PROTECTOR

S3 S1

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

W

BK

W

BK

NEMA5-20P

01

26

48

SHELF LIGHT

SHELF LIGHT

SHELF LED

SHELF LED

CONDENSATE PAN HEATER

NEMA5-15P

OUT3

OUT2

OUT1

OUT4

RS-485

MODULE

RTN400 SM

OUT2 OUT3 OUT1 OUT4LIN

E

1 2 3 4 5 6 7 8 9 10 11 12 13 14

18192021222324252627282930313233

GNDD

GNDD

OC

12V

TTL

OPTIONAL

SENSOR TEMPDEFROSTORANGE

12VD

GNDKEYB

15 cm.MAX.

NEU

TRO

NEU

TRO

PB1PB2

SENSOR TEMPAIR

GREEN

BKW

Wiring Diagram GSVM4060

11 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 12: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

WARNINGUNPLUG THE EQUIPMENT BEFORE TOMAKE ANYREPARATION TO AVOID ANY DAMAGE

ADVERTENCIA:DESCONECTAR EL EQUIPO ANTES DEHACER CUALQUIER REPARACIÓN, PARAEVITAR ALGUN DAÑO.

ELECTRIC SPECSMODEL GSVM4072VOLTAGE 115 VFRECUENCY 60 HZ

0523613_D

BK

BK

EVAP. FANS

ELEC

-TRO

N

BK

BKBK

3-S-

226

W

1

2

7

8

COMPRESSORRELAY

BK

BKW

W

BK

W

OPTIONALCONDENSATE PAN HEATERW

3

4

5

6

9

10

11

12

23

24

25

26

W

C

1 2

STARTCAPACITOR

RUNCAPACITOR

POTENTIALRELAY

BKY

POWER SWITCH

BK

W

W

GRN

115 V60HZ1PH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

UPPER LIGHT

SHELF LIGHT

R

R

CAP ENDS

R

R

CAP ENDS

R

R

CAP ENDS

BLR

R

CAP ENDS

BL

BL

BL

BL

BL

BL

BL

R

BL

UPPER LED

SHELF LED

LIGHT SWITCH

POWER SUPPLY

BK

BKW

FANCOND.

COMPRESSOR

PROTECTOR

S3 S1

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

W

BK

W

BK

R

BL BALLASTBK

BK

OPTIONAL SHELF LIGHT LIGHT SWITCH

LIGHT SWITCH

NEMA5-20P

01

26

48

SHELF LIGHT

SHELF LIGHT

SHELF LIGHT

OPTIONAL LED LIGHT KITS

SHELF LED

R

R

CAP ENDS BL

BL

SHELF LED

SHELF LED

NEMA5-15P

OUT3

OUT2

OUT1

OUT4

RS-485

MODULE

RTN400 SM

OUT2 OUT3 OUT1 OUT4LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14

18192021222324252627282930313233

GNDD

GND

D

OC12V

TTL

OPTIONAL

SENSOR TEMPDEFROSTORANGE

12V

D

GNDKEYB

15 cm.MAX.

NEU

TRO

NEU

TRO

PB1PB2

SENSOR TEMPAIR

GREEN

BKW

BKBK

Wiring Diagram GSVM4072

12 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 13: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

WARNINGUNPLUG THE EQUIPMENT BEFORE TOMAKE ANYREPARATION TO AVOID ANY DAMAGE

ADVERTENCIA:DESCONECTAR EL EQUIPO ANTES DEHACER CUALQUIER REPARACIÓN, PARAEVITAR ALGUN DAÑO.

ELECTRIC SPECSMODEL GSVM5272VOLTAGE 115 VFRECUENCY 60 HZ

0523614_C

BK

BK

EVAP. FANS

ELEC

-TRO

N

BK

BKBK

3-S-

226

W

1

2

7

8 COMPRESSOR

RELAY

BK

W

W

BK

W

W

3

4

5

6

9

10

11

12

23

24

25

26

W

C

1 2

STARTCAPACITOR

RUNCAPACITOR

POTENTIALRELAY

BKY

POWER SWITCH

BK

W

W

GRN

115 V60HZ1PH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

R

BL BALLAST

LIGHT SWITCH

BK

FANCOND.

COMPRESSOR

PROTECTOR

S3 S1

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

W

BK

W

R

BL BALLASTBK

BK

OPTIONAL SHELF LIGHTLIGHT SWITCH

LIGHT SWITCH

C

1 2FANCOND.

01

26

48

R

R

CAP ENDS

R

R

CAP ENDS

R

R

CAP ENDS

BLR

R

CAP ENDS

BL

BL

BL

BL

BL

BL

BL

R

BL

UPPER LED

SHELF LED

LIGHT SWITCH

POWER SUPPLY

BKW

OPTIONAL LED LIGHT KITS

SHELF LED

R

R

CAP ENDS BL

BL

SHELF LED

SHELF LED

OPTIONALCONDENSATE PAN HEATER

NEMA5-15P

UPPER LIGHT

SHELF LIGHT

SHELF LIGHT

SHELF LIGHT

SHELF LIGHTOUT3

OUT2

OUT1

OUT4

RS-485

MODULE

RTN400 SM

OUT2 OUT3 OUT1 OUT4LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14

18192021222324252627282930313233

GNDD

GNDD

OC12V

TTL

OPTIONAL

SENSOR TEMPDEFROSTORANGE

12V

D

GNDKEYB

15 cm.MAX.

NEU

TRO

NEU

TRO

PB1PB2

SENSOR TEMPAIR

GREEN

BKWBK

Wiring Diagram GSVM5272

13 U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com

Page 14: PowerPoint Presentation - Hussmann...9. Remove Safenet III controller and harness wiring from control box Note: Make sure to remove the controller’s harness wires from the terminal

To obtain warranty information or other support, contact your

Hussmann representative. Please include the model and serial number of the product.

Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012