pm 212 e vs fuellmaschinen

7/29/2019 PM 212 E vs Fuellmaschinen

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Information

HAVERValve-bag

Filling Machines

HAVER& BOECKER



2

HAVER valve-bag filling machines

HAVER valve-bag filling machines for all bulk materials

CONTENTS

Optimum concepts,analysis, testsPage 3

Vertical impeller fillingsystemPage 4

Horizontal impellerfilling systemPage 6

Air entrainment systemPage 7

System componentsPage 10

Bag chair variantsPage 12

Weigher electronicsPage 13

Ultrasonic bagclosing systemsPage 14

Automatic bag applicatorsPage 16

INTEGRA and miniseal®

Page 17



3

HAVER optimum concepts, analyses, tests

Test machine for empty bagsLaboratory for product analysis

Filling trials and product analysisin HAVER & BOECKER test laboratories

Highly developed techno-logy and continuousimprovements in fillingsystems are amongHAVER & BOECKER’s

greatest specialties.

HAVER has optimumsolutions for:• every loose,

bulk product property

• every commercially

available valve-bag typeand dimensions

• all customer require-ments, tailored to fulfillocal requirements

Successful and completesystem solutions arebased on HAVER &

BOECKER’s analyticalapproach and its broad-based expertise and expe-rience from:

• continuous researchand development

• its own in-companylaboratories

• its own, self-developedtest methods

• detailed sampling for determining physicalproduct properties

• exact air permeabilitytests on empty bagsusing precisioninstruments

• economically soundconcepts



4

HAVER filling system with vertical impeller

Fully automatic HAVER valve-bag filling machine with valve closing and automatic bag applicator



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HAVER vertical filling impeller

HAVER valve-bag fillingmachines using the verticalimpeller filling system is ahighly successful technolo-gy for filling loose, pow-der-type, bulk material intovalve-bags according to thegross weight system.

The advantages

• production rate of up to350 bags / hour per filling spout

• precise weighing duringthe filling process

• high compaction levels

• low aeration amountduring filling produceshigh density packaging

• minimal spillage

• rapid emptying of thepacking silo and fillingmachine via a second

(optional) impeller outlet• easy accessibility for

effective maintenanceand cleaning

• modern drive systemdesign and optimallydesigned wear-partsassure maximum plantoperation time

• maximum adaptation todifferent productproperties and bagsizes through optionalvariabilityCross-sectional view of a HAVER valve-bag filling machine with the vertical impeller filling system and

automatic, vertical bag discharge



6

HAVER valve-bag filling machine with horizontal impeller filling system

HAVER horizontal impeller

HAVER valve-bag filling machinewith the horizontal impeller filling system

Cross-sectional view of a HAVER valve-bag machinefilling with the horizontal impeller filling system

Through continuousdevelopment, HAVER’s

horizontal impeller fil-ling machine is designedto pack highly flow-resi-stant, powder-type, loosematerials that are proneto clogging.

Features

• especially adaptable todifferent materials andmaterial flow characte-ristics

• large material inletcross section

• high filling speeds

• continuous materialfeeding (no clogging,no bridging)

• high filling speedswhile maintaining tightweight tolerances



The air entrainment machineaccording to the gross weightfilling system is used for fillingfree flowing materials as well astechnically difficult powder-typeand granular products.The pressure chamber aerationconcept provides optimum productflow with minimal air consumpti-on.Aeration rates depend on theproduct characteristics and areindividually adjustable.Thanks to continuous suctionduring filling, high filling rateswith minimum internal bagpressure are assured.

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Air entrainment packing machine for manual operation

HAVER air entrainment system - variant I

Pressure chamber with inclined bottom

Opened pressure chamber allows easy and rapid cleaning



The universal air entrain-ment system has gainedwide acceptance for fillingfine to granular productsinto valve-bags. The idealarea of application is thepacking of products thatconsist of a mixture of fineand coarse particles.

Inline filling machines areavailable for manual or fully automatic operationand for integration into exi-sting packing plants withup to four filling spouts.

Advantages

• gentle product handling

• material components donot become separatedduring the packing pro-cess

• production rates of up to400 bags / hour per filling

spout• high weight precision

• fully aerated pressurechamber

8

HAVER air entrainment system - variant II

HAVER valve-bag filling machine using the air entrainment system

outfitted with an automatic vertical bag dischargerCone valve

(opened / closed)



9

Pressure chamberwith maintenance door

Maintenance dooron the filling hopper

Cross-sectional view of a HAVER valve-bag filling machine using the air entrainment system

• homogeneous product/ air mixture

• dust minimization

• automatic cleaningprogram

• trouble-free filling of paper, PE and PPvalve-bags

• operator friendlydesign

• easy accessibility for

maintenance and ser-vice

• entire system requiresminimal maintenance

Universal applicationfor filling many pro-ducts types, which varyin particle size anddensity, where the air entrainment amountscan be optimallyadjusted independent of each other and where

the air pressure can becentrally regulated.

As an option, thisadjustment process maybe automated via thesort-selection of theHAVER weigher electronics.

Pressure chamber with viewing windowand fill level indicator



Cross-sectional view of the HAVER vertical impeller filling system

10

HAVER system components

Various HAVER filling spout designs

Ring gap aeration

• reduces wall frictioninside the fillingchannel using minimalaeration, without air reaching the core of theproduct flow

• this leads to a clean fil-ling process under ahigh filling pressure thatyields a high densitypacking

• switching on and off theaeration as a function of the filling speed

Bag sensors

• for detecting the positi-on of the valve-bag onthe filling spout beforefilling begins

• for reliable, fully auto-matic operation

• sensors operating inde-

pendently of each other according to varioustechnical principlesassure maximum availa-bility of the HAVER

packing plants

Filling spout

• individual designs thatmatch specific equip-ment layouts, productrequirements and bagspecifications



11

Fine flow opening adjustment

Pinch valve

Slide valve

Filling shut-off valves

Exact flow rate dosing andshort reaction times inchangeovers to coarse flowor to fine flow and closingthe filling channel requireespecially reliable compo-nents.

HAVER fulfils these requi-rements down to the detail:

• under the most extremeconditions, independentof the product type or filling system, pinchvalves have proventhemselves for complete-ly closing the fillingchannel

• special slide valves mini-mize wall friction

through their compactsize, and are available instandard or in wear-resistant designs

• depending on the materi-al type, the fine flowcross-section of thefilling channel may beregulated manually, or motorized with a three-position pneumaticcylinder



12

HAVER bag chair variants

Bag chairs for manual removal, manually height adjustable

For machines with the manualremoval of filled bag, the bag chair may be adjusted to suit the lengthof the bag using just a few motionsof the hand.

Bag chairs for automatic, vertical bag discharge - manual-ly adjustable

When only one bag size is used or when bag changeovers are seldom,then the tip-chair for automaticdischarge may be height-adjustedusing standard tools.

Bag chair for automatic verticalbag discharge, motorized, stepless height adjustment viabag-type pre-selection

For different bag lengths and fre-quent sort changes, the automaticbag chair height adjustment(through a gear reduction motor and spindle) is recommended.Adjustment is done simply by asort-selection key during productor bag changeovers.



13

HAVER weigher electronics

…and documentation

Online process monitoring...

Machine functions• bag breakage detection• regulated filling vessel

aeration• rapid discharge• bag chair height adjust-

ment• bag discharge control

Additional features• separate IP 65 opera-

ting terminal• contrast graphic display

with soft keys for weight, text and status

• durable film keypadfor dialog operationin selectable langua-ges

• memory for 99 sorts• weight correction via

check weigher is pos-sible, but not neces-sary

• network capable viaEthernet

• serial interfacesRS 232, RS 485

The PTB certificate aswell as domestic approvaland OIML certificate areavailable.

The DPS 4.1 data proces-sing system can be hoo-ked up to the MEC III.Details are available in theother brochures.

Every spout is equippedwith the MEC III electronicweigher controller, whichnot only controls the weig-her functions, but the fillingmachine as well.

Weigher functions• automatic taring and

zero-setting• dosing time regulation• dynamic cut-off point

determination• tolerance evaluation• coarse flow• fine flow

Process data evaluation

MEC III operator terminal



The optimized bag closingsystem using the HAVER

ultrasonic process pre-vents unwanted materialleakage from the bagvalve, assures cleanly fil-led bags and subsequentlyimproves storage andhandling of filled bags.

After filling, the valve-bag is moved away in thestanding position. Theultrasonic closing headthen pneumatically swi-vels downward and weldsthe plastic or plastic coa-ted paper valve shut.

14

HAVER ultrasonic bag closing system

HAVER valve-bag filling machinewith ultrasonic closing unit

Ultrasonic valve-bag closing unit Cleanliness - the result of tightly closedbag valves

Special advantages

• secure closure, evenwhen the valves areaffected by the materialinside

• self-cleaning effect of the weld zone by theultrasonic system

• short cycle times - highhourly production rates

• parallelogram transfer

system for moving thefilled bag away fromthe filling spout

• all standard valve sizescan be closed

• heating occurs only inthe weld zone

• valve position sensorsfor activating the ultra-sonic generator

• reliable, low maintenan-ce technology

A securely closed valve



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Bag filling position Bag closing position



The COMPACT automatic,linear bag applicator byHAVER is a flexible andsimple solution for fillingmachines with one or twofilling spouts.

The advantages

• speeds of up to 700 bagsper hour

• compact design

• low maintenance drivesystem

• simple and quick chan-geover to other bagtypes or sizes

• integrated bundle maga-zine cart with a storagecapacity of up to 300bags

• as needed, other emptybag magazine designsmay be used

The HAVER linear bagapplicator was especiallydesigned for multiplespout, inline packingmachines.

Special features

• speeds of up to 1500bags per hour

• the HAVER valve-bagapplicator system ismodularly integrated

• long machine operationtimes, economical in all

application areas• universally applicable

with respect to bagmaterial and empty bagdelivery condition

• highly reliable processsteps and rationalizedcontrol systems

For further details, see our separate system brochures.

16

HAVER automatic bag applicators

The HAVER COMPACT automatic bag applicator

The HAVER FRONT LINE automatic bag applicator



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HAVER INTEGRA

The HAVER-“Plug and Pack“ conceptINTEGRA and miniseal®

HAVER miniseal®

HAVER minseal®

With the development of the HAVER miniseal®, anew trend in filling smallpackages has emerged.For the first time it ispossible to fill powder-like material in valve-bags with a volume of 2 to 3 liters. When com-pared to conventionalpackaging these valve-bags, the smallest world-wide, make for an impres-sive product presentationon the market. In additionthe bag is equipped with acarrying handle and pou-rer opening, making it anespecially consumer friendly product.

Filling machine, bag clo-sure, bag applicator - acomplete system inside adust-proof enclosure - acompact, turnkey pro-

duction system!

HAVER INTEGRAThe INTEGRA is a com-plete, fully assembled fil-ling system for loose,bulk materials inside adust-proof enclosure con-sisting of the followingcomponents:

• filling machine

• valve closing system

• bag applicator

• control system

• operating terminal

• discharge conveyor

It’s a complete, factory-assembled, turnkey unitthat is quickly installedon site and put into ope-ration. Only the productfeeding system andpower supply need to beprovided on site.

Additional INTEGRA

and miniseal® system

features:• compactness = mini-

mum space require-ments

• enclosure (reducednoise and dust emissi-ons)

• higher operationalreliability

• easy installation andassembly, easy to repo-sition or to readjust if necessary

• highest possible flexibi-lity, quick changeoversfor other material typesand bag formats

• large maintenancedoors allow easy acces-sibility to all compo-nents

• window panels made of scratch-resistant safetyglass that allow vie-wing

• operator terminal

• operator instructions indialog (text display)



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Suspended transport Transport using a forklift

All doors for accessing theHAVER INTEGRA system areequipped with safety switches toeliminate an inadvertent entryduring operation.

Large area windows made of scratch-resistant, anti-static safetyglass allow the machine operator to view all functional areas whilereducing noise emissions.

The control cabinet is integratedinto the support frame via telesco-ping tracks, making it easy to pullout from the support frame for maintenance purposes.

If hazardous materials are to befilled, then it is highly recommen-

dable to include a de-dustingsystem with the INTEGRA to gene-rate a negative pressure from outsi-de to inside to achieve dust-freefilling.


HAVER INTEGRA placed at its operational site



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Opened maintenance door

Air entrainment system Vertical impeller filling systemHorizontal impeller filling system

Spillage cart under the filling impeller

The valve-bag, in itsvarious shape formatsand for different produc-ts, is a highly flexiblepackaging system thatallows loose, bulk mate-rials to be packed econo-mically. And due tosound valve-closing tech-nology and virtual elimi-nation of spillage, awhole new range of applications has resulted.

New techniques for air escape from bags nowallow practically airtightbags to be filled. Thebest filling system isdetermined by conside-ring the properties of theproduct to be filled, thedesign of the bag andespecially its air permea-bility characteristics.



HAVER& BOECKERP.O. Box 3320 • D-59282 OELDE, Germany • Phone: +49-2522-300 • Telefax: +49-2522-304 03

E-mail: [email protected] • Internet: http://www.haverboecker.com

Affiliated Company USA: HAVER FILLING SYSTEMS, INC.Phone: +1-770760-1130 • Telefax: +1-770 760-1181

E-mail: [email protected] • Internet: http://www.haverusa.comAffiliated Company Brazil: HAVER & BOECKER Latinoamericana Màqs. Ltda.

Phone: +55-19-3879-9100 • Telefax: +55-19-3879-1410E-mail: [email protected] • Internet: http://www.haverbrasil.com.br

Affiliated Company France: HAVER FRANCE S A R L

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T h e m a c h i n e s a n d p l a n t s s h o w n i n t h i s l e a f l e t a s w e l l a s t h e s t a t e d t e c h n i c a l p a r a m e t e r s a r e e x a m p l e s o f c u s t o m e r - s p e c i f i c t e c h n i c a l s o l u t i o n s . T h e r e f o r e t h

e y a r e s u b j e c t t o m o d i f i c a t i o n s .

HAVER ROTOSEAL®-PACKER

HAVER Form-Fill-Seal DELTA automatic machines

HAVER sand processing plant

HAVER semi-bulk filling station

Innovation and Qualityfor the 21st Century

HAVER& BOECKER

pm 212 e vs fuellmaschinen

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