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Battery Nutrunner DA2 & DA2docu Torque range from 130 to 8000 Nm Made in Germany |EN| Technical data, metric

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Page 1: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Battery Nutrunner DA2 & DA2docu

Torque range from 130 to 8 000 Nm

Made in Germany

|EN| Technical data, metric

Page 2: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Battery nutrunner DA2 4-gear high-speed performer

Mobile bolting has been clearly redefined at new

levels. With the new DA2 battery tool Plarad is

introducing into the market place a successor of

the previously brilliant predecessor tool the DA1.

A decisive step forward has been achieved with

the newest gearbox technology which enables

simpler handling, reduced weight and size.

Mobile cordless bolting is now safer due to the

additional automatic locking of the motor and

gearbox. Versions of the tool are available up

to a maximum output of 8 000 Nm. Optional

Diagnostic Setting Software (DSS) with power

step lock and tool diagnostics enables the tool

to be optimally set up for your specific bolting

application.

Two 5.2 Ah HighPower batteries are part of the

standard package and therefore enable a large

number of bolt tightenings.

Page 3: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

At a glanceThe battery nutrunner DA2 has a newly developed gearbox; it has been equipped with additional improved features in comparison to the predecessor DA1.

High performance gearbox with a slim design

Gear selector, single steps

Brushless motor

Ergonomic handling

Active battery charge indication

SafetyCell Technology

Automatic locking

Safe storage in the transport case More comfort with the trolley function (optional)

Scope of supply:l All models from DA2-05 up to DA2-48 are delivered with two 5.2 Ah HighPower batteries*, quick charger and LED battery torch in a sturdy transport case.

l The DA2-80 is provided with suspen- sion, three 5.2 Ah lithium-ion batteries* and the transport case as standard.

The advantages:l optimised handlingl even lighter and more compact than its predecessorl patented automatic lockingl integrated free rotation functionl active two-steps battery charge indicationl 7 sizes up to 8 000 Nml optional: Diagnostic Setting Software (DSS) with torque setting lock and tool diagnostics

*As an alternative we do also offer larger capacity 6.0 Ah lithium-ion batteries. However regarding the method of shipping, please be aware that both battery models are subjected to the international regulations relating to the movement of dangerous goods.

Page 4: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Battery nutrunner DA2docu Safe documentation of bolting data

Constantly growing demands to production

processes as regards digitalisation, technical

networking and transparency require new

developments in the field of bolting systems.

Plarad’s new battery nutrunner DA2docu is

setting new standards in achieving high quality

targets.

The possibility of recording and storing/docu-

menting up to 6 000 bolted joints via wireless

transmission directly from the tool to a PC

meets the future needs and trends of industrial

production processes.

docu

Page 5: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Extended functions at a glance

The advantages:

l full documentation of bolted joints via Data-Transfer-Software (DTS)

l Recognition of the selected gear and the direction of rotation

l GPS-data acquisition

l Tool diagnosis and evaluation

l Delivery with calibration certificate

Seamless bolting documentation of all bolting data and – if required - transfer of the data to a PC. Independently of a WLAN network self sufficient data transfer via ISM band (Industri-al, Scientific and Medical) ensures trouble free connection, regardless if a WLAN network is avail-able or not.

With the aid of the GPS module, it is possible to see where each individual bolting took place. This offers a high grade of security and transparency since faulty bolted joints can be located directly.

Via the specially developed Data Transfer Soft-ware (DTS) all saved bolting data is evaluated. The number of bolted joints, the date and time of the bolting, the direction of rotation, the torque setting, the result of the bolting process as well as the GPS data is documented. The data can be saved in xlsx or pdf format.

Again all DA2docu developments have been made in close cooperation with our partner Fein.

Fast, direct data transfer and user-friendly software

Interface of the DTS The software is supplied on a USB stick. The software is executable from the USB stick. The ISM receiver is also included in the scope of delivery.

Page 6: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Standard reaction arms

B

C

A

Battery capacity

* Please note: The amount of bolt tightenings have been achieved via testing; the actual amount achievable will be proportional to the bolted joint being already pre-tightened or loose and the actual charge of the battery. Values have been achieved with a fully charged 6.0 Ah battery.

DIN 3121

A

B

Ø D

Ø C

E

F

Models

Repeat accuracy: ≤ 4%, dependent on the bolted joint. Regardless of the torque, the repeat accuracy depends on the individual bolted joint and therefore has to be determined for the specific bolting application.1 Attention – please observe: The 4th gear (highest speed gear) is not suited for controlled torque tightening. 2 Weight without reaction arm and incl. battery pack.

Technical Data

Type Number of tightenings*

Size of bolt Torque (Nm)

DA2-05 748 M 24x95 420

DA2-10 385 M 27x95 670

DA2-20 220 M 27x95 1 400

DA2-30 110 M 36x95 2 100

DA2-36 104 M 36x95 2 300

DA2-48 88 M 52x95 3 600

DA2-80 29 M 72x300 7 900

Type Torque range (Nm)

RPM G 1

RPM G 2

RPM G 3

RPM G 4

A (mm)

B (mm)

Ø C (mm)

Ø D (mm)

E (mm)

F (mm)

= Drive

Weight 2

(kg)

DA2-05 130 - 550 8,4 16,6 37,0 71,61 365 245 68,5 72 144,5 60,5 ¾" 5,35

DA2-10 180 - 1 000 5,3 10,8 24,5 48,01 365 245 68,5 72 144,5 60,5 ¾" 5,35

DA2-20 220 - 2 000 3,0 5,6 12,7 24,6 405 245 80 72 140 61,5 1" 6,85

DA2-30 330 - 3 000 2,3 4,6 10,3 20,9 405 245 80 72 140 61,5 1" 6,85

DA2-36 380 - 3 600 1,8 3,3 7,8 15,3 405 245 80 72 140 61,5 1" 6,85

DA2-48 500 - 4 800 1,4 2,9 6,4 12,9 437 245 86 72 168 83,5 1½“ 8,50

DA2-80 900 - 8 000 0,7 1,3 2,9 5,7 522 245 101 72 301 106 1½" 13,50

Type A (mm)

B (mm)

C (mm)

Weight(kg)

DA2-05 150 80 90 1,46

DA2-10 150 80 90 1,46

DA2-20 150 100 90 1,85

DA2-30 190 100 90 2,14

DA2-36 190 100 90 2,14

DA2-48 210 130 90 3,48

DA2-80 250 165 140 5,30

Page 7: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Diagnostic device DSS

With the Diagnostic Setting Software (DSS) the operator can lock individual power settings, which enables tightening at a defined torque. Furthermore the diagnostic information can be used for the preventative maintenance of the tool.

Range of accessories

Various accessories (e.g.: inserts, inverters, weldable rings, sockets, reaction arms or tooling fixtures) are

available in standard and also bespoke customer designs.

Optional accessories

Mobile measuring unit TC1

The TC1 measures the applied torque and the subsequent bolting process directly on site. The system works wirelessly during the bolting process and can easily be mounted to the torque tool.

Typ Measuring range min. - max.

Compatible

withNm ft-lbs

TC1 – 11 110 - 1 100 81 - 811 DA2-05, -10 DA2docu-05, -10

TC1 – 41 410 - 4 100 302 - 3 024 DA2-20, -30, -36 DA2docu-20, -30, -36

TC1 – 55 550 - 5 500 406 - 4 056 DA2-48 DA2docu-48

Page 8: PLARAD - Battery nutrunner DA2 & DA2docu · 2020-03-23 · The possibility of recording and storing/docu-menting up to 6000 bolted joints via wireless transmission directly from the

Reproduction and copying of this brochure, in whole or in part, is permissible only with express written permission. Subject to Amendment. We take no responsibility for printing errors or inaccurate information. | Version: 2020/03/16 | pA 73726

… a successful connection!

Maschinenfabrik Wagner GmbH & Co. KGBirrenbachshöhe 17 | 53804 Much | Germany

Tel. national: (02245) 62-0Fax national: (02245) 62-22Phone international: +49 (0)2245 62-10Fax international: +49 (0)2245 62-22E-mail: [email protected]

www.plarad.de