hfc 3000 ii series electric handheld nutrunner · evolution continues high performance and flexible...
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Hand Held Nutrunner TOOL Series
HFC 3000 II SERIES
ELECTRICHANDHELDNUTRUNNER
EVOLUTIONCONTINUESHigh Performance and Flexible Hand Held NUTRUNNER SYSTEM.Compact and high durability resolver-based Servo Motor on a proven hardware platform.
JTorque (Angle Monitor) or Angle (Torque Monitor) Control Fastening. JTorque Rate, Time and Total Rundown Revolution Monitoring. JBuilt In Gyro Sensor for Ergonomic / Safety (Pistol Type Tool) Operation. JSenses Grip Swing Motion. JBuilt-In Simple Sequence Function. (Batch Count, Multiple Parameter.)
J64 Parameter Sets (Selectable). JField bus connection. CC-Link, DeviceNet, Ethernet I/P, Profibus and
others. (Optional). JPC based user console (software) connection via Ethernet. JSingle phase power with wide voltage range: 100VAC-240VAC.
(Auto sensing) JLarge, bright 6,3,3 digit (7segment) LED (2 rows) Display located on front panel with easy to operate cursor function (dedicated buttons). JBuilt-in PLC Function – Directly Control External I/O
JMotor Fatures: Improved dust-proof, oil proof and reduced sized permanent magnet motor. JPre-amplifier : Embedded high-accuracy amplification of torque transducer signal and Tool -ID system. J Improved handle design with twist reverse selection and cable connection JAll tools include torque transducer for high accuracy fastening.
J In-process inspection of the fastening cycle by monitoring torque, angle, torque rate and time. JVisual (LED) and audio confirmation of fastening. JStore up to 10,0000 cycles of fastening data, 100 curve data and 500 abnormal history automatically. JStore 1.8 million (8MB CF) fastening resultant data on Compact Flash memory card. (optional module)
HFC 3000 II SERIES
QUALITY
TOOL
CONTROLLER
FASTENING
Tools
Automatic start by pushing Tool down on fastener. High speed seating damper. (Optional) No torque reaction using a telescopic torque tube. Horizontal or Vertical use.
Tool ModelMax.
Torque[N-m]
Max. Speed[rpm]
Length
[mm]
Weight
[kg]
OutputDriveSize
[mm]
HFT-030M80-DP-H 30 980 288 1.8 9.5(3/8)
Tool ModelMax.
Torque[N-m]
Max. Speed[rpm]
Length
[mm]
Weight
[kg]
OutputDriveSize
[mm]
HFT-015M50-P1 15 1190 218 1.1 9.5(3/8)
HFT-030M120-P1-H 30 1500 279 2.00 9.5(3/8)
HFT-035M80-P1 35 778 242 1.37 9.5(3/8)
HFT-060M80-P1-X 60 461 275 1.5 9.5(3/8)
HFT-200M120-P1 200 216 311 3.6 19(6/8)
Pistol Grip Tool
60Nm Pistol Grip Tool Grip swingable mechanism.
30Nm Pistol Grip Tool High speed seating at full speed “H” Option.
Ergonomic design.High speed, Light weight Tool with built-in motion (Gyro) sensor for safety.
Straight Tool (Push to Start)
For limited space applications.Tool Model
Max.Torque[N-m]
Max. Speed[rpm]
Length
[mm]
Weight
[kg]
OutputDriveSize
[mm]
HFT-015M50-A1-20 15 1,215 370.5 1.6 9.5(3/8)
HFT-025M80-A1-20 25 1,070 390.5 1.7 9.5(3/8)
HFT-040M80-A1-20 40 648 415.5 1.9 9.5(3/8)
HFT-060M80-A-20 60 446 415.5 1.95 12.7(1/2)
HFT-080M120-A-20 80 557 459.8 3.0 12.7(5/8)
HFT-130M120-A-20 130 316 484.8 3.3 12.7(1/2)
HFT-200M120-A-20 200 206 512.3 3.7 15.9(5/8)
HFT-300M120-A-20 300 144 586 6.2 19.0(3/4)
Tool ModelMax.
Torque[N-m]
Max. Speed[rpm]
Length
[mm]
Weight
[kg]
OutputDriveSize
[mm]
HFT-010M50-S1-20 10 1800 332.5 1.3 9.5(3/8)
HFT-015M80-S1-20 15 1600 352.5 1.4 9.5(3/8)
HFT-025M80-S-20 25 1000 352.5 1.43 9.5(3/8)
HFT-040M80-S-20 40 694 352.5 1.43 9.5(3/8)
HFT-055M120-S-20 55 861 404.5 2.40 12.7(1/2)
HFT-090M120-S-20 90 488 417.5 2.70 12.7(1/2)
HFT-130M120-S-20 130.0 318 417.5 2.70 12.7(1/2)
Straight ToolFor semi/automatic fixtured & handheld applications.(Requires telescopic torque tube or mountingplate mounting)
Angle Tool
NOTE: End of part number “-20P” designates Pin Detent
Controller
OK (ACCEPT)Lights when the fastening result is within all programmed limits.
TOTAL OK (ACCEPT)Lights when the number of fastening accepts set in the batch program are achieved.
TORQUELights when torque values are selected to be displayed.
6 digit 7 segment LEDPreset data, result, other data display.
SETButton for setting program changes. (When not using software).
Work select, Data set cursor button.
3 digit 7 segment LEDWork Number (parameter ) display.
NG (REJECT)Lights when the fastening result is outside of programmed limits.
POWERMain power switch
RSTButton for resetting controller.
PRGButton for selecting Run or Program mode.
CALButton for manual calibration check.
3 digit 7 segment LEDCycle count / Data number display.
ANGLELights when angle values are selected to be displayed.
Controller type ............................HFC-BO24ADrivable Motor type ....................M50, M80, M120Input Power Voltage ...................100~240 VAC Single phaseInput Power Frequency ..............50 / 60 Hz
FrontPanel
Tool CableHighly durable cable is used for all models
Cable Type Part # Length[m]
Main Cable C15-F7-M05 5
Main Cable C15-F7-M10 10
Main Cable C15-F7-M15 15
Extension Cable C15-EF7-M2 2
Extension Cable C15-EF7-M5 5
Right Angle Adapter FEB-1651 N/A*Maximum cable lenght is 15m.
RS232C-3ID data inut.
RS232C-1Fastening result data Output.Utilized for connection to a PLCprinter, personal computer , etc.
TOOL cable connecter
T/A monitorMonitor output for Torque, Angle pulse, current, speed.
Electrical Leakage Breaker/ Ground Fault detector.Tool, Cable, Controller groundleakage sensing for safe operation.I = OnO = Off
Primer power-supplyinput connection.Input for 100 240 VAC single-phase50/60Hz. +/- 10%AUTO SWITCHING
DATA REPORT ETHERNETOptional Ethernet port for reporting data in spe-cial protocols.(FECNET, QDAS, TOOLSNET, etc)
CF CARDFastening result, and curve data can be stored.(Optional)
ETHERNETEthernet port for connecting the HFC3000Userconsole software PC.
TB1Discrete I/O (Inputs / Outputs) connection.
FIELDBUS ConnectionCC-Link, DeviceNet, Ethernet I/P, Profibus or others can be added as option.
Series Name Servo Size
BottomView
HFC3000II Controller model typeHFC - B024A - N - I 0 - N - N
Option 1: FieldbusN No Fieldbus
CC CC-LinkV2
DN DeviceNet
PB PROFIBUS -DPV1
PI PROFINET I/O
EI EthernNet I/P
FB Fieldbus Base Plate Only
Option 2: Terminal
IO With Terminal
Option 3: CF CardN No CF Card H/W
CF With CF Card H/W
Option 4: Data Report EthernetN No Data Report Ethernet
EN With Data Report Ethernet
Software
User Console Software
J Parameter edit and save. J Data Monitor, Stored data (10,000 Cycles)
and curve (100 Cycles) can be uploaded. J Fastening curve can be displayed and
automatically saved. J Reject and abnormal report file can be
created separately.
Setup and Monitor
Operation / Function
High Functionality Reduces Process Error. J Sequence Function
Multiple Step Fastening can be controlled Internally.
7 bolts total accepted
Parameter 15.0 Nm Pre rundown 7 bolts
Parameter 220.0 Nm Final rundown 7 bolts
Stage # Work # Cycles1 Par 1 72 Par 2 7
Up to 8 Stageswith 99 Cycles
7 boltRun
10 boltRun
Switching multiple parameters.10 bolts with different torque
10 Nm 5 bolts Parameter 1
5 bolts accepted
15 Nm 5 bolts Parameter 2
5 bolts accepted
Total Accept Output
HFC 3000 II SERIES
PLC Function J Reduces Cost by eliminating the need for a separate PLC/Enclosure J Easy to Control External I/O (Lamps, Switches, Relays, etc.)
TIP: Directly controlling error proofing systems, display lamps, switches, conveyor systems, etc. (13 inputs and 12 outputs)
Bottom view of controller I/O terminal
Built-inPLCladderfunction
（500steps）
Conveyorsystem,etc.
PLCI/O I/O
I/O
Accessories
Carbon Fiber Torque Tube
Reduces Torque Reaction / Improves ergonomics of manual fastening.
J Compact .......... Built-in balancer design. J Flexible ............ Smooth Telescoping to all directions. J No Reaction .... Dampens torque reaction and vibration. J Lineup .............. 60Nm and 200Nm model available.
30Nm Push to start type toolTorque Tube can be used for vertical or horizontal application.
60Nm Pistol Type
130Nm Angle Type
HFC 3000 II SERIES
Max Max Hanging Part Number Torque Stroke Weight Weight (N-m) (mm) (kg) (kg)
TTR060-4100-02 60 1000 0.5-2.0 5.5
TTR060-4100-04 60 1000 2.0-4.0 5.5
TTR060-4100-06 60 1000 4.0-6.0 5.5
TTR060-4100-05 200 1000 3.0-5.0 6.0
TTR060-4100-07 200 1000 5.0-7.0 6.0
HFC 3000 II SERIESVertical Fastening/Anti-Rotate Unit
1
2
65
4
3
# PART NUMBER TYPE TARGET TORQUE TUBE
1 16H-18001 Stroke length TTR060-4100-02 740mm type TTR060-4100-04 TTR060-4100-06
1 16H-18033 Stroke length TTR060-4100-02 1000mm type TTR060-4100-04 TTR060-4100-06
2 16H-18014 Angle Tool (40ø) HFT-015M50-A1-20 HFT-025M80-A1-20 HFT-040M80-A1-20 HFT-060M80-A-20
2 16H-18039 Angle Tool (47ø) HFT-080M120-A-20 HFT-130M120-A-20 HFT-200M120-A-20
3 16H-18035 Pistol Tool (32.5ø) HFT-015M50-P1
3 16H-18036 Pistol Tool (35ø) HFT-030M80-P1D HFT-035M80-P1
3 16H-18029 Pistol Tool (43ø) HFT-030M120-P-H
3 16H-18037 Pistol Tool (60ø) HFT-060M80-P1-X
4 16H-18026 Push Start Tool (34.4ø) HFT-030M80-DP-H
5 Consult FEC Straight Tool HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 HFT-040M80-S-20
5 16H-18027 Straight Tool HFT-055M80-S-20
5 Consult FEC Straight Tool HFT-055M120-S-20
6 16H-17041 Trolley bracket Fits all TTR060 & TTR200 (for Daiken: 3-4 Wheel Trolley)
Accessories
Accessories
Tools can be modified as required using multiple accessories.
HFC 3000 II SERIES
Tool Hanger
Tool Hanger (Rotation Type)
TARGET TOOL NUMBER NUMBER
HFT-015M50-A1-20 HFT-025M80-A1-20 FMD-8101-1HFT-040M80-A1-20 HFT-060M80-A-20 (HFT-080M80-A-20) (HFT-130M80-A-20) FMD-8101-2 (HFT-200M80-A-20) HFT-080M120-A-20 HFT-130M120-A-20 HFA-TF12 HFT-200M120-A-20 HFT-300M120-A-20 HFA-TF13
HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 FMD-8101-1 HFT-040M80-S1-20 (HFT-055M80-S-20) FMD-8101-2(HFT-080M80-S-20) HFT-055M120-S-20 HFT-090M120-S-20 HFA-TF12 HFT-130M120-S-20
HFT-015M50-P1 (HFT-030M80-P1D) HFA-TF08 HFT-035M80-P1 (HFT-035M80-P1-X) 16H-13001-L+A(HFT-060M80-P1) (HFT-030M120-P-H) HFA-TF08 HFT-200M120-P1
(HFT-030M120-TP-H) HFA-TF08(HFT-030M80-DP-H) -
AN
GL
EST
RA
IGH
TP
IST
OL
PT
S
ANGLE STRAIGHT
TARGET TOOL NUMBER PART NUMBER
HFT-015M50-A1-20 HFT-025M80-A1-20 HFT-040M80-A1-20 HFA-TF10HFT-060M80-A-20 (HFT-080M80-A-20) (HFT-130M80-A-20) (HFT-200M80-A-20) HFT-080M120-A-20 HFT-130M120-A-20 Consult FECHFT-200M120-A-20 HFT-300M120-A-20
TARGET TOOL NUMBER PART NUMBER
HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 HFA-TF10 HFT-040M80-S1-20 (HFT-055M80-S-20) (HFT-080M80-S-20) HFT-055M120-S-20 HFT-090M120-S-20 Consult FEC HFT-130M120-S-20
Angle/Straight Tools
Pistol Grip / Push-to-Start Tools
Angle Tools
Straight Tools
Tool Hanger End Grip
Tool Mounting Plate
Tool Hanger Arm
Target Tool Number Part Number
HFT-015M50-A1-20 HFT-025M80-A1-20 HFT-040M80-A1-20 HFT-060M80-A-20 (HFT-080M80-A-20) HFA-TF06(HFT-130M80-A-20) HFA-TF07(HFT-200M80-A-20) HFT-080M120-A-20 HFT-130M120-A-20 HFT-200M120-A-20 HFT-300M120-A-20
HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 HFT-040M80-S1-20 HFA-TF06(HFT-055M80-S-20) HFA-TF07(HFT-080M80-S-20) HFT-055M120-S-20 HFT-090M120-S-20 HFT-130M120-S-20
Target Tool Number Part Number
HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 HFA-RP01HFT-040M80-S1-20
(HFT-055M80-S-20) HFA-RP02(HFT-080M80-S-20)
HFT-055M120-S-20 HFT-090M120-S-20 HFA-RP03HFT-130M120-S-20
HFT-015M50-P1 (HFT-030M80-P1D) HFT-035M80-P1 (HFT-035M80-P1-X) Not Available(HFT-060M80-P1) (HFT-030M120-P-H)
HFT-200M120-P1 *HFA-RP04
Angle/Straight Tools
Straight Hanger Angled Hanger
Pistol Grip/Push-to-Start
Straight (*included with all tools)
Pistol Grip (*included with 200 Nm tool only)
AN
GL
E
AN
GL
EST
RA
IGH
T
STR
AIG
HT
PIS
TO
L
STR
AIG
HT
PIS
TO
L
Target Tool Number Part Number
HFT-015M50-A1-20 HFT-025M80-A1-20 FMD-8120-1 HFT-040M80-A1-20
HFT-060M80-A-20 (HFT-080M80-A-20) FMD-8120-2(HFT-130M80-A-20) (HFT-200M80-A-20)
HFT-080M120-A-20 HFT-130M120-A-20 Consult FECHFT-200M120-A-20 HFT-300M120-A-20
HFT-010M50-S1-20 HFT-015M80-S1-20 FMD-8120-1HFT-025M80-S1-20 HFT-040M80-S1-20
(HFT-055M80-S-20) FMD-8120-2(HFT-080M80-S-20)
HFT-055M120-S-20 HFT-090M120-S-20 Consult FEC HFT-130M120-S-20
HFT-015M50-P1 (HFT-030M80-P1D) HFT-035M80-P1 (HFT-035M80-P1-X) HFA-TF09(HFT-060M80-P1) (HFT-030M120-P-H) HFT-200M120-P1
(HFT-030M120-TP-H) HFA-TF09(HFT-030M80-DP-H) -P
TS
* Either hanger type can be used on any tool
Accessories
Socket Rotation Safety Cover
Auxiliary Handle (for Splined tools)Target Tool Number Part Number
HFT-010M50-S1-20 HFT-015M80-S1-20 HFA-HA01HFT-025M80-S1-20 HFT-040M80-S1-20
(HFT-055M80-S-20) (HFT-080M80-S-20) HFT-055M120-S-20 Consult FECHFT-090M120-S-20 HFT-130M120-S-20
Target Tool Number Part Number
HFT-015M50-P1 HFA-HA02
(HFT-030M80-P1D) HFT-035M80-P1 HFA-HA03(HFT-035M80-P1-X)
Target Tool Number Part Number
HFT-015M50-A1-20 Z-8145AHFT-025M80-A1-20
HFT-040M80-A1-20 Consult FECHFT-060M80-A-20
(HFT-080M80-A-20) Z-8135D
(HFT-130M80-A-20) Z-8143B
(HFT-200M80-A-20) HFT-080M120-A-20 Consult FECHFT-130M120-A-20
HFT-200M120-A-20 16H-18021HFT-300M120-A-20 -
HFT-010M50-S1-20 HFT-015M80-S1-20 Consult FECHFT-025M80-S1-20
HFT-040M80-S1-20 16H-18020
(HFT-055M80-S-20) (HFT-080M80-S-20) HFT-055M120-S-20 Consult FECHFT-090M120-S-20 HFT-130M120-S-20
Target Tool Number Part Number
HFT-015M50-P1 Consult FEC
(HFT-030M80-P1D) HFT-035M80-P1 Z-8143A(HFT-035M80-P1-X)
(HFT-060M80-P1) Consult FEC
(HFT-030M120-P-H) PIJC32-60(MISUMI)
HFT-200M120-P1 Consult FEC
(HFT-030M120-TP-H) PIJC32-60(MISUMI)
(HFT-030M80-DP-H) Consult FEC
Pistol Grip
Straight
STR
AIG
HT
PIS
TO
L
AN
GL
EST
RA
IGH
T
PIS
TO
LP
TS
Pistol Grip
Pistol Grip
Angle
Straight
Straight (push-to-start)
Accessories
Controller Power CablePart Number Destination Plug type Power Voltage Length[m] Remarks
- Japan/USA A 100VAC 5 Included
E0440152A Europe SE 200VAC 5 Option
Tool 90-Degree Connector AdapterTarget Tool Number Part Number
HFT-015M50-A1-20 HFT-025M80-A1-20 HFT-040M80-A1-20 HFT-060M80-A-20 (HFT-080M80-A-20) (HFT-130M80-A-20) (HFT-200M80-A-20) HFT-080M120-A-20 HFT-130M120-A-20 HFT-200M120-A-20 HFT-300M120-A-20
HFT-010M50-S1-20 HFT-015M80-S1-20 HFT-025M80-S1-20 HFT-040M80-S1-20 (HFT-055M80-S-20) (HFT-080M80-S-20) HFT-055M120-S-20 HFT-090M120-S-20 HFT-130M120-S-20
HFT-015M50-P1 (HFT-030M80-P1D) HFT-035M80-P1 (HFT-035M80-P1-X) (HFT-060M80-P1) (HFT-030M120-P-H) HFT-200M120-P1
(HFT-030M120-TP-H) (HFT-030M80-DP-H)
FEB-1651(For all tools)
AN
GL
EST
RA
IGH
TP
IST
OL
PT
S
E0440152A Included
Compact Flash Memory Card(For Controllers x/CF Option)
Part Number Item
16G Memory capacity: 16GB
32G Memory capacity: 32GB
Accessories
Special attachment head
Tubenet head Hold & Drive
Special gear heads, tubenet heads, crowsfoot, hold & drive heads can be designed to the
desired application.
I/O Conversion CablePart Number Item
E0431124C Conversion cable
16H-17052 bracket
Fusion to HFC3000 I/O Conversion Cable
Controller Mounting Options
Part Number Target Controller Number
16H-16017 HFC-B024A
Part Number Target Controller Number
16H-18018 HFC-B024A
Angle Mounting Bracket
Side Mounting Bracket
Accessories
applications
Special attachmentsTubenut heads, Crowsfeet and Hold and Drive attachments are available to fit your hard-to-reach or special applications.
Flexible telescoping torque tubes provide balanced, compact structures to absorb reaction torque and vibration throughout the fastening cycle. The telescoping design allows easy movement in all directions.
Manually operated assembly cells can be custom designed and built to meet your specific assembly and application requirements.
Mobile assembly carts are designed with the ability to move where needed in the assembly process,and can provide a backup or accomodate production overflow.
tools with torque tubes small assembly cell mobile assembly carts
The key to the excellent reputation we’ve earned with our extended customer base is the expertise of our engineering and manufacturing staff in the design and production of our assembly systems. Additionally, the service-oriented nature of our operation ensures support from initial equipment concept through installation and beyond.
FEC’s constantly evolving and expanding product line currently offers:51341 Celeste, Shelby Township, MI. 48315Tel: (586) 580-2622 | Fax: (586) 580-2620
E-mail: [email protected]
FOR MORE INFORMATION SCANHERE WITH YOUR SMARTPHONE
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fixtured nutrunner handheld nutrunner ELECTRIC SERVO PRESS assembly systems