pencegahan cedera tangan

8/22/2019 Pencegahan Cedera Tangan

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Chevron 2005

Pencegahan CederaTangan

Ya Allah, berkahi lah K eluarga besar Wellwo rk

OEMS 2008


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Chevron International Exploration and Production/Chevron IndoAsia Business Unit_ Company Confidential Chevron 2005 2

Watch Out !!

Lane of Fire


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Chevron International Exploration and Production/Chevron IndoAsia Business Unit_ Company Confidential Chevron 2005

Itu benar bahwa.

Hampir semua pekerjaan harian kita di tempat kerja dandi rumah memerlukan tangan untuk menjalankan

peralatan yang lain

Karena itu

Tidak mengejutkan sebagian besar kecelakan terjadi

pada

Tangan khususnya jari


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Closed Look TRI and LTI NWW 2005 - 2008

Hand

Leg

Head

Others

18 case accidents (60%) in NWWoccurred on hand


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Ini sungguh terjadi. !

ring

Seorang sekretaris

bekerja di kantornya

Dia mengambil kabinet

dokumen dan

mengambilnya

Laci tiba-tiba tertutup

dan menjepit jari

tengahnya

Cincinya keluar

bersama dengan

jarinya!

Bisa bayangkan risiko di rig . !!


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Ini akibatnya

Harusnya bisadicegah.

Bagaimana mencegahnya?

Tingkatkan kesadaran.

Pahami bahaya titik jepit.

Lakukan JSA dan diskusisebelum melakukan pekerjaan

Selalu letakan tangan di posisi

yang benar

Saya tidak ingin ini

terjadi pada saya atau

teman kerja saya


7/38Chevron International Exploration and Production/Chevron IndoAsia Business Unit_ Company Confidential Chevron 2005 7

Or

this

.

Terbakar/cedera karena bahan kimia

Jika dia sadar, dia tidak akan menjadi seperti ini

Apakah dia sadar dengan hal ini ?


8/38Chevron International Exploration and Production/Chevron IndoAsia Business Unit_ Company Confidential Chevron 2005

Be aware where you place you r hand

Pelajaran dari kecelakaan di rig

Ini sungguh terjadi

Sadari dim ana anda meletakan tangan anda



Cedera Tangan dan Jari .

Kita kini telah mengetahui penyebab

cedera tangan dan jari

Perhatian terhadap pekerjaan sangatpenting untuk anda dan rekan kerja

anda dengan menghilangkan

perilaku dan kondisi tidak aman.

Mari lihat operasi rig untuk mengenali potensi cedera

untuk anda seperti yang terjadi di rig yang lain juga



Pinch

point !

Posisi Tangan yang salah..

PPE tidak lengkap

Pinched

Point


11/38Chevron International Exploration and Production/Chevron IndoAsia Business Unit_ Company Confidential Chevron 2005 11

Tangan pada posisi titik jepit

Posisi Tangan yang salah..

Kurang perhatian

Kurang pengetahuan

Tidak ada peringatan

Kebiasaan?


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Prinsip 5 5


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Memakai cincin sewaktu bekerja sangat berisiko celaka

Cincin bisa menyebabkan cedera atau cacat !

Jam tangan logam bisa menmbus kulit dan tulang dalam

hitungan detik !

Jam tangan logam bisa menjadi pengantar listrik dan

menyebabkan kematian

Akhirnya, jam tangan logam, kalung, cincin t idak

diperbo lehkan dipakai saat beker ja di r ig.

Bahaya Cincin


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Program Pencegahan Cedera Tangan

Selalu bahas cedera tangan dalam tail Gate and Pre job

Meetings. :jaga tangan anda!

Buat SOP dan JSA untuk mengurangi risiko cedera

tangan

Lakukan inspeksi yang berhubungan dengan pencegahan

cedera tangan (Power tong, hand tools, dll. Semua ada di

CWSI)

Tentukan titik jepit potensial yang ada di rig dan

informasikan dengan yang lain.

Pasang tanda Jaga Tangan Anda di lantai


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Program Pencegahan Cedera Tangan

Beri tanda yang jelas pada daerah titik jepit

Pelatihan tentang cedera tangan untuk semua kru

Selalu perhatikan dan ingatkan setiap orang tentang

posisi tangan

Lakukan kampanye pencegahan cedera tangan.

Kurangi hubungan langsung dengan beda berputar

dengan menggunakan sabuk

Bisakah anda tentukan program-program yang lain?


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Apa yang dilakukan untuk mengurangi risiko

1.Kita percaya bahwa semua kecelakaan dapat dicegah(Insya Allah)

2.Lakukan pre job meeting sebelum bekerja

3.Jangan terburu-buru

4.Tingkatan komunikasi yang baik di antara teman kerja

5.Komitmen untuk bekerja dengan aman

6.Pengawasan untuk setiap pekerjaan

7.Jaga kondisi sehat

8.Lakukan stand down di waktu tertentu

9.Kunjungan manjemen di akhir pekan


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Apa yang dilakukan untuk mengurangi risiko

10.Jangan jalan pintas11.Tingaktkan kemampuan/pengembangan manusia

12.Ingatkan keselamatan melalui semua radio lokal

13.Mengatur konsekuensi baik postif ataupun negatif

14.Menerapkan SWA

15.Senang/Santai

16.Ceritakan kecelakaan dan ingatkan yang lain

17.Perhatikan pegawai baru18.Pasang dan diskusikan jika laporan di lokasi

19.Perkenalkan peralatan baru untuk mengurangi risiko


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Back Up Slides


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Jika:

Derrickman mengalami luka pada jari telunjuk kirinya disaatmeluncur menggunakan kursi penyelamat sewaktu terjadi blow out

di Rig SPA-04 lokasi 5N023A tgl 5th September 2005

Anda belum pernah mendapatkan training cara menggunakan kursi

penyelamat Derrickman

Pemasangan tali peluncur tidak sesuai standard

Pengawasan atasan kurang

Maka: Kecelakaan dapat terjadi sewaktu menggunakan kursi

penyelamat, mungkin luka, cacat atau kematian.

TRI, 5 Sept 2005

S kt k T


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Then:

Ujung jari telunjuk kiri di amputasi bagian

CPI Rig #79, PT DTE, 8 Oct 2005; 03:30 hrs

Floor man sedang dalam prosesmembuka shear coupling suckerrod menggunakan rod tong dankunci pipa 24 sebagai back uptool. Sewaktu mengoperasika rodtong, tong terangkat dan kuncipipa meleset kebawah melewati

bracket back up tong danmenyebabkan jari telunjuk kirifloorman yang masih memegangkunci pipa terjepit diantara handlekunci pipa dengan rod tong

Sewaktu menggunakan Tong.Jika anda:Meletakkan tangan anda pada posisi yangsalah.Anda tidak menggunakan tool yang sesuai

Anda tidak membuat JSA sebelum pekerjaandimulaiAnda tidak memahami cara pengoperasiantong

Maka:

Tangan anda akan terjepit atau putus

LTI, 8 October 2005


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If :1. NO PREPARE JSA AND PERFORM PRE JOB MEETING

2. NO FOLLOW SOP REPLACING JAW OF POWER TONG PROPERLY

3. NO IMPLEMENT STOP WORK AUTHORITY (SWA) CONSISTENTLY

This might happens to you:

What went wrong: Floorman replacing power tong jaws when PTO inON position

Lesson Learn:Must be implemented SOP for replacing jaw ofPower tongMust be ensure to remove manila rope from handlepower tong for non back off job

An accident happened on 05-Aug-06 @ 00:30 hrs at RigSBK-02, 4P-73A, when lower with 9-7/8 rock bit, stuckat 500 ( 10 below casing shoe ), crew will rotate drillstring by using power tong to release from the stuck

point. When Floorman taking out and replacing power

tong jaws, the power tong was rotating since handle ofpower tong retracted by manila rope was attached it. Itcaused left hand of floorman was slightly pinched by

power tong. The IP ( Injury Person ) was sent to CPIMedical for Further treatment and after X-Ray found nobone fracture. The Medical officer recommended him forlight duty


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If :

This might happens to you:

SOP for closing rod BOP due to well kickis not available

Improper tool design SWA is not implemented Risk assessment is not done before job

Tour Pusher hand was burnt due to sprayed bycontaminated oil and hot water

Incident DescriptionAn accident happened on 05-Aug-06 @04:30 hrs at CPI

Hoist-77 operated by PT RUI at 6K-20A. The well

kicked (contaminated oil and hot water) when pulled

out 18th sucker rod (12 ft above working floor). Two

floor men failed to close rod BOP. Killed well by

pumping KCL-water, got rate (140 PSI). Tour pusher

and driller tried to close rod BOP (two sides), failed.

Driller decided to discontinue closing left side rod BOPdue to hot condition while Tour Pusher still continued to

close right side rod BOP. Around 5 minutes later, found

that tour pusher was sprayed by hot water on his right

hand.

Injured Person was sent to CPI hospital. Doctor

assessment found that IP had burning grade 1 and 2

(14%). No complication. He was hospitalized for

treatment.

What went wrong:

No Risk Assessment

Inadequate knowledge of Rod BOPusage

No SOP in place for filling up string

Lesson Learn:

Do not start the job if procedure is notavailable

Protecting People first

Implement SWA

IP position


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IfThis might happens to you

Improper access control implementation Unsafe Vehicle unloading place No Pre Job Meeting for Risk Assessment Not following SOP for working near power line No dedicated signalman for crane operation

Burn Palm, Finger & kneedue to electrical shock

What went wrong :

Unauthorized person working as signalman

Working near power line SOP is not well socialized andimplemented

No risk assessment and supervision before job Improper coordination and communication

Lesson Learn

All crane operation must be provided withdedicated signalman following SOP

Each job has to have PJM, and deep JSA, andUnder Supervision

Keep safe distance from high voltage powerline

Only authorized person for doing specific job

Incident description

An accident happened on 3 August 2006 @ 13:30 on 3Q-34A,IP (roustabout 1), roustabout2, and cargo swamper discussedand assessed the cargo truck to park to another place. thecargo truck moved to location close to crane position byentering from the side of location.

Operator crane order to roustabout2 to pick up and hanglifting sling on the crane hook and then operator crane swungthe crane boom to cargo truck.

IP went to cargo truck and ordered crane operator to lowerthe lifting sling and extended the crane boom (theyhaventrealized that the extended boom crane closedto energized power line ). IP hold lifting sling and gotelectrocuted from power line induction (13.8KV).

IP felt down to back side, stand up and get down from cargotruck and run to rig office and reported to WSM. WSM broughtIP to CPI medical &tool pusher to secure well and stop rig

operation. His left knee burnt grade 1-2, 1%, right hand palmand left point finger burnt grade 2-3, 1%. CPI Medicalrecommended IP to restricted light duty

Main Road

Acc. Road to CGS

RI GCARRIER

OFFICE CAMPREST CAMP

W

C

TANK

DOZER

LOG

GIN

G

UNIT

CARGOTRUCK

IP

CARGO DRIVER

FLOORMAN

CARGO SWAMPER

CRANEOPERATOR

ROUSTABOUT 2

POWERLINE

POWERLINE

WELL

87.3F t

115.3F t

38.1F t

ACCESCONTROL

GENSETAccumm

ulator


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Anda bekerja tidak sesuaidengan SOP/JSA

Anda menggunakan tool yangtidak sesuai denganperuntukannya

(membuka sambungan DPmenggunakan Power Tubing tong)

Posisi berdiri anda tidak selamat Tgl 7 Juni 2005 di Rig BN-09 lokasi Libo #23,Floorman berinisiatif

memukul sambungan DPdg martil untuk memberigetaran agar sambunganmudah di buka denganPower Tong. Tiba-tibapukulan meleset dan jari

kelingking kanan terjepit

TRI, 7 June 2005

Tangan terjepit tangkai martil - body Power Tong


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Skin, Bone, Nerve, Tendon, Blood, Beauty .

If it is all together joined by The Creation of God The

Almighty,

What will we get ?

Bio tool that is most incredible that could be imagined

.

Back Ground

HAND


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Chemical Materials

Handling chemical Caustic

Soda

Look at the can ? No cover.

Tripped hazard.

Did he understand these

hazards ? What shall he do ?

Dis he wear PPE ?


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Wearing rig during working ia potential to get finger injury:

Ring can cause injury or permanent disable !

Metal Hand watch may penetrate into the skin and bone in a

second !

Metal hand watch can be a conductor of electric shock thatmay cause fatality

Therefore, metal hand watch, neckless , ring s etc. are no t

al low ed to be wore at the r ig

Rings


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0 5 10 15 20 25 30# of Accidents

Most Root Causes : Unsafe actions

Fixing the broken tool

Improper Body Position

Improper lifting

Improper hand position

Improper usage of PPE

Incomplete tools

Broken too

No SOP

Rush/in hurry

Improper holding the tool

No Warning/reminer system

Un authorized personnel


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Jumlah Kecelakaan

0 2 4 6 8 10 12 14 16 18

Causal Factor : Human Behavior

Too many things in one task

Lack of motivation

Mental problem

Health Problem

Lack of skill

Lack of knowledge

Physiological problem

Un fit for duty

HIP M thl S i S t


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HIP Monthly Scoring System

No Deskripsi Ya

Seb

agia

n Tidak

Perbaikan yang

diperlukan

Target

perbaika

n

Score (Ya=1;

Sebagian =

0.5; Tidak

=0)

1

Bahaya cedera tangan

selalu didiskusikan pada

TGM dan PJM

2

SOP dan JSA selalu

mencakup potensi bahaya

pada tangan

3Temuan 5T dilaporkan

pada 5 Menit at risk

4Tanda peringatan "Aw as

Terjepit" dipasang di WPF

5Titik-titik jepit dicat w arna

berbeda dan mencolok

6

Pelatihan 5-5 Tong

dilakukan untuk semua

crew

7

Senantiasa saling

mengingatkan posisi

tangan

8

Pemakaian sarung tangan

ketika memegang rig selalu

dilaksanakan

9Poster contoh kecelakaan

tangan ditempel di rig

10

Sticker "Jaga Tanganmu"

dipasang di semua safety

hat

00

JumlahPersentase


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&

Thank You


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CARI Focus and Timeline

6.4MM (53%)

2.9MM (24%)

2.7MM (23%)

Focus on human capacity building partnerships in the areas ofeducation, vocational training, andmicro-enterprise, seeking

leveraged funding wherever possible, maximizing use of our Riau

assets, while spreading project funding over a two to three year period.

CapacityBuilding

Micro-Enterprise

VocationalTraining &Education

2005 2006 2007 2008 2009

Tsunami

CARI Begins

MOU USAID

Short TermTraining at

PCR

Several

PartnershipProgramsInitiated

Land IssuesSettled BeginConstruction &

Ops Planning

PolytechnicAceh Opens

All CARIProgramsEnd/self

sustained

All CARI fundsdistributed


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CARI DRB

Chris Prattini, Managing Director, IndoAsia Business Unit

Humayunbosha, CPI President Commissioner

Suwito Anggoro, President Director, CPI

Walt Maguire, Global Manager, International Upstream PGPA

Jeff Shellebarger, CPI Executive Director

Decision Executive: Peter Robertson


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Tidak memakai Hand Glovedi rig

Tidak mengenal atau tidakmemperbaiki kondisitersandung/terpeleset

Tidak melakukan MOC

Terburu-buru danmelakukan jalan pintas

TRI, 9 Juli 2005

Korban tersandung dan ujung grating plateterangkat melukai pergelangan tangan kanan

Tgl 9 Juli 2005 jam 01:00 diRig DD-05 , mud engineer PTMU berjalan dari tangki 1 ketangki 2, tiba-tiba kakinyatersandung grating plate

tempat pengambilan sampleyang tidak tertutupsempurna, dia terjatuh danujung grating plateterangkat dan melukaipergelangan tangan

kanannya.

L ft h d th b f t


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Left hand thumb fractureCPI Rig #79, PT DTE, 8 August 2005; 21:45 hrs

Tgl 8 Agustus 2005Floorman ibu jari kirinyaterjepit oleh inner ring dari

tong

LTI, 8 August 2005

Meletakkan tangan padaposisi salah

Membantu tong dengantangan

Menempatkan tong padaposisi yang tidak aman

Belum memahami SOP tong


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What to do to eliminate hand injury(Brainstorming by crews)

1.We believe that all accidents are preventable (InsyaAllah)

2.Conduct Pre Job Meeting before doing any job

3.Keep calm / do not in hurry

4.Improve good communication among workers

5.Commitment for working safely

6.Supervision for every single job

7.Keep in fit condition

8.Conduct stand down meeting any time needed

9.Introduce new equipment to reduce risk factor


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What to do to eliminate hand injury

10.Do not short cut11. Improve job skill / people development

12.Remind safety by each local radio

13. Managing consequence both positive and negative

14. Implement SWA15.Have fun / relax

16. Sharing accident and remind each other

17. Pay attention for new workers

18. Posted and discuss IF report at field

19. introduce new equipment to reduce risk factor


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pencegahan cedera tangan

Documents