pathum report (2)

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i Preface This report is based on my industrial training in Jetwing Hotel Lighthouse Galle during the period from 04 th of January 2016 to 24 th of March 2016. The first chapter of the report contains an introduction to training organization. The history of the Hotel, organizational structure of Jetwing Hotel Lighthouse Galle, vision and mission, usefulness to our society and the strengths and weaknesses of the Hotel are mentioned there. My technical training experiences are described in the second chapter. I have mentioned the theories and practical things I learnt during the period of twelve weeks. My attempt was to combine the theories we learnt with the practical experiences we had during our training. In the third chapter I have mentioned the management experiences I gained. There were lot of important things to be extracted from hotel regarding management. I have mentioned good management practices that are used by Jetwing Hotel Lighthouse Galle. In the fourth chapter I have summarized my training experiences, I have mentioned the issues we had and I have mentioned my suggestions to improve training session. I have concluded my report with a description about the importance of this training and how it would be beneficial for my future. Maitipe P.C EG/2012/1992 Department of Mechanical and Manufacturing Engineering, University of Ruhuna.

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Page 1: pathum report (2)

i

Preface

This report is based on my industrial training in Jetwing Hotel Lighthouse Galle during the

period from 04th of January 2016 to 24th of March 2016. The first chapter of the report

contains an introduction to training organization. The history of the Hotel, organizational

structure of Jetwing Hotel Lighthouse Galle, vision and mission, usefulness to our society

and the strengths and weaknesses of the Hotel are mentioned there.

My technical training experiences are described in the second chapter. I have mentioned the

theories and practical things I learnt during the period of twelve weeks. My attempt was to

combine the theories we learnt with the practical experiences we had during our training.

In the third chapter I have mentioned the management experiences I gained. There were lot

of important things to be extracted from hotel regarding management. I have mentioned

good management practices that are used by Jetwing Hotel Lighthouse Galle.

In the fourth chapter I have summarized my training experiences, I have mentioned the issues

we had and I have mentioned my suggestions to improve training session. I have concluded

my report with a description about the importance of this training and how it would be

beneficial for my future.

Maitipe P.C

EG/2012/1992

Department of Mechanical and Manufacturing Engineering,

University of Ruhuna.

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Acknowledgement

I got the opportunity to get training experience through the industrial training programme

conducted by the university. It was a great pleasure for me since I had the chance to use my

theoretical knowledge that I have obtained from the university, in to practice. I worked as a

trainee at Jetwing Hotel Lighthouse Galle and that helped me a lot to develop my practical

knowledge in mechanical field.

I would like to express my special appreciation a thanks to Engineering Education Centre of

University of Ruhuna and NAITA for allowing and directing for the training.

I would like to express deepest appreciation to Dr. Sumith Baduge who was former head of

the Mechanical and Manufacturing department.

I would especially like to thank Mr. Sunil samarakon who welcomed us to Jetwing Hotel

LightHouse Galle and directed us to different sections by giving relevant training sessions.

A special thanks to all the staff members of Jetwing Hotel LightHouse Galle headquarter,

Engineering Department, HR Department, IT Department, Account Department, Front

Department, Kitchen Department, House Keeping Department, F&B Department. I would

like to thank engineer and assistant engineer of Jetwing Hotel Lighthouse Galle for sharing

their knowledge and helping us to improve our talents.

A special thanks to my family and my friends who helped me a lot to make my training

period a success.

Maitipe P.C

EG/2012/1992

Department of Mechanical and Manufacturing Engineering,

University of Ruhuna.

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Contents CHAPTER 1 .....................................................................................................................................1

1 Introduction to Jetwing Hotels ....................................................................................................1

1.1 History of Jetwing hotel ........................................................................................................1

1.2 Vision ...................................................................................................................................2

1.3 Mission ................................................................................................................................2

1.4 Organizational structure .......................................................................................................2

1.5 Head Quarters ......................................................................................................................3

1.6 Regional Sector ....................................................................................................................4

1.7 Strengths ..............................................................................................................................4

1.7.1 Reputation.....................................................................................................................4

1.7.2 Facilities of Jetwing LightHouse Galle .............................................................................5

1.7.3 Responsibility towards Society .......................................................................................6

1.7.4 International Relationships ............................................................................................6

1.8 Awards .................................................................................................................................6

CHAPTER 2 ................................................................................................................................... 11

2 TRAINNING EXPERIENCE – TECHNICAL....................................................................................... 11

2.1 Introduction to Jetwing Hotel Premises .............................................................................. 11

2.2 All Departments in the Hotel .............................................................................................. 11

2.2.1 Engineering Department .............................................................................................. 11

2.3 Introduction of industrial Boilers ........................................................................................ 12

2.3.1 Fire Tube Boiler ........................................................................................................... 12

2.3.2 Water Tube Boiler ....................................................................................................... 12

2.3.3 Biomass-Fired Boiler .................................................................................................... 12

2.4 Heat and Energy Losses in a Boiler ...................................................................................... 13

2.5 Increase Energy Efficiency .................................................................................................. 13

2.6 Boilers in Jetwing LightHouse Hotel .................................................................................... 14

2.6.1 Introduction ................................................................................................................ 14

2.6.2 Biomass-Fired Boiler in Jetwing LightHouse Hotel ........................................................ 14

2.7.1 Vapor Compression Refrigerators ................................................................................ 17

2.7.2 Main Part of Chiller ...................................................................................................... 18

2.7.3 Operation of Vapour Compression Refrigerators ......................................................... 19

2.7.4 Air Handling Unit (AHU) ............................................................................................... 21

2.7.5 Fan Coil Units (FCU) ..................................................................................................... 23

2.7.6 Split and Window type air condition units .................................................................... 25

2.7.7 Cool room and Freezer ................................................................................................ 26

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2.7.8 Cooling Towers ............................................................................................................ 27

2.8 Sewerage Treatment Plant Details ...................................................................................... 29

2.8.1 Primary treatment ....................................................................................................... 30

2.8.2 Secondary Treatment .................................................................................................. 30

2.8.4 For the proper operation of sewerage treatment plant ................................................ 32

2.9 Calarifier ............................................................................................................................ 33

2.10 Pressure Vessel ................................................................................................................ 33

2.11 Fire detection and protection system ............................................................................... 35

2.11.1 Fire ............................................................................................................................ 35

2.11.2 Fire classification ....................................................................................................... 35

2.11.3 Fire detection system ................................................................................................ 35

2.11.4 Fire Protection System ............................................................................................... 37

2.111.5 Action Need to Be Taken in a Fire ............................................................................ 40

2.12 Consumption of Electricity in the Hotel............................................................................. 42

CHAPTER 3 ................................................................................................................................... 44

3 TRAINNING EXPERIENCES – MANAGEMENT .............................................................................. 44

3.1 Management Structure of Jetwing LightHouse Hotel Galle ................................................. 44

3.2 Safety and Security ............................................................................................................. 45

3.3 5S System ........................................................................................................................... 46

CHAPTER 4 ................................................................................................................................... 48

4 SUMMARY AND CONCLUSION ................................................................................................... 48

4.1 Summary ............................................................................................................................ 48

4.2 Conclusions ........................................................................................................................ 49

REFERENCES ............................................................................................................................. 50

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Figure 1.1: Organizational Structure of Jetwing LightHouse ...........................................................3

Figure 1.2: Structure of Regional Sector .........................................................................................4

Figure 1.3: Noticed for 2015 World Luxury Hotel Award............................................................. 10

Figure 2.1: Biomass-fired boiler in Jetwing LightHouse Hotel ...................................................... 14

Figure 2.2: Gauge Glass ............................................................................................................... 15

Figure 2.3: Wire Brushes ............................................................................................................. 17

Figure 2.4 : Vapor Compression Refrigerator (chiller) .................................................................. 18

Figure 2.5: Refrigeration Cycle .................................................................................................... 20

Figure 2.6: Air Handling Unit ...................................................................................................... 21

Figure 2.7: Internal Process of an AHU ........................................................................................ 22

Figure 2.8: Fan Coil Unit ............................................................................................................ 23

Figure 2.9: Split type air condition ............................................................................................... 25

Figure 2.10: Part of Cool room and Freezer .................................................................................. 26

Figure 2.11: Cooling Tower ......................................................................................................... 28

Figure 2.12: Sewerage treatment plant in Jetwing hotel ................................................................ 29

Figure 2.13: Calarifier .................................................................................................................. 33

Figure 2.14: Pressure Vessels ....................................................................................................... 34

Figure 2.15: Conventional system ................................................................................................ 36

Figure 2.16 : Types of Extinguishers ............................................................................................ 39

Figure 3.1: preventive maintenance list for Era beach ................................................................... 46

Figure 3.2: Fire assembly point of LightHouse hotel .................................................................... 47

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CHAPTER 1

1 Introduction to Jetwing Hotels

1.1 History of Jetwing hotel

Both at home and around the world today, Jetwing is one of the leading names in the tourism

sector in Sri Lanka. Resorts of untold beauty and experiences that one treasures for life have

become their Marque and they are indeed proud of the achievements they gathered and the

loyalty and the love they have earned from their happy clientele across the globe.

The year 1971 marks the initiative taken by an individual who took a bold step,

taking great risk to venture into an unknown territory of business; not only to him, but to the

whole country. he would not have through, the company he pioneered then, would grow into

a leading brand of hospitality and tourism, not only in sri Lankan, but respected

internationally.

He is a pioneer not only to his own company but to the tourism industry of the

country as well. The visionary is Herbert cooray and the brand he created was Jetwing. His

initiative then, was to later emerge as a brand synonymous with legendary service.

His unamassuming character is an enrichment of high moral values. He enshrined

human qualities such as integrity, humility, sincerity, that are nurtured into characterizing

his organization. He continues to believe in less of fanfare but in reality.

His thought flourished and the Blue oceanic Beach Hotel project commenced

construction in 1973 at Ethukale ,Negombo.12 out of the 40 approved rooms were

completed and the partly built hotel commenced commercial operations in January 1974

,with a record 100% occupancy ,through with minimum facilities and know-how. A few

tourist seasons to follow saw the complexion of the hotel. there was no looking back, he

stayed committed to Sri Lanka’s tourism and kept on reinvesting his earning to at more and

more hotels to the company’s portfolio that was a dire need of the industry.

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After heading a family business of building construction through N.J. cooray

builders (pvt) Ltd, He foresaw success with locations he chose. He had intuition to select the

right architect for each of his projects successfully.

1981 saw the birth of a travel arm that mate the company, A fully-fledged tourism

organization, offering all services needed in international and local travel. Once again this

was an unfamiliar area. Through with reluctance, but with continuous persuasion from

Ruwan Samarasingha and Dieter Feld it was a gamble he took that paid off in making a

company that was to become Jetwing Travels (pvt) Ltd. The year 1991 saw Jetwing Hotels

Ltd,

partnering with the Srilankan conglomerate Heyleys Group, in the field of hospitality, going

into joint investments and management of resorts.

The founder envisions that Jetwing will remain committed to Srilanka’s tourism.

Responsible and eco-friendly tourism that benefits communities it operates within and

outside Srilanka will be pursued allways.

1.2 Vision

To be world class everything we do

1.3 Mission

To be a family of people and companies committed to provide legendary and

innovative service with high stake holder satisfaction

1.4 Organizational structure

Jetwing LightHouse Galle organization structure is headed by General Manager and

Department managers of Engineering Department, Account Department, Front Department,

Kitchen Department, House Keeping Department, F&B Department and HR Department.

Under them there is Assistant managers and next layers of the structure consists with other

positions. This makes up the Top Management of the hotel.

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Figure 1.1: Organizational Structure of Jetwing LightHouse

1.5 Head Quarters

Jetwing headquarters is located in Colombo and it acts as the controller of whole

Jetwing group. There are number of regional offices located all over the country, yet

headquarters controls all the functions.

Jetwing group has companies.

Jetwing Hotels

Jetwing Travels

Jetwing Eco

Jetwing Holidays

Jetwing Events

Jetwing Air

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1.6 Regional Sector

Jetwing has reached all over the country. It has customers in everywhere. Jetwing keeps its

customer relationships via several services. 22 distinctive properties spread around the

country from Galle, Yala, Negombo and Nuwara Eliya.

1.7 Strengths

1.7.1 Reputation

Jetwing group has gained the reputation over the tourism industry. It has satisfied with

customers by providing a reliable service. It has gained the reputation from local customers

and also foreigners. It has gained reputation of other countries by providing good facilities

and by winning awards.

Figure 1.2: Structure of Regional Sector

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1.7.2 Facilities of Jetwing LightHouse Galle

Jetwing LightHouse Galle provides number of facilities to its customers. It also takes

necessary steps to have a good place in whole country and also in the world among other

tourism sectors.

General

Room Services

Restaurant

Bar/Lounge

Non-smoking Rooms

Poolside Bar

Activities

Swimming pool

Tour Desk

Massage/Beauty Centre

Garden

Beach Soccer & Volleyball

Child pool

Pool Outdoor

Services

Business centre

Concierge

Elevator/Lift

24-Hour Reception

Babysitting/Child Services

Safe Deposit Box

Meeting Rooms

Laundry Service

Luggage Storage

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Internet

Wireless internet on site

Parking

Valet parking is offered at the hotel.

1.7.3 Responsibility towards Society

The Jetwing group acts as a responsible organization towards society by organizing various

valuable programmes for customers, tourists and chides. It provides benefits to its employees

by giving training programmes and bonus. And also it is responsible towards environment.

It follows environmental friendly programmes to reduce the damage caused to the

environment by their behaviours.

1.7.4 International Relationships

Jetwing hotels connect Sri Lanka with the whole world which leads to improve relationships

between other nations. The profit and awards gained by Jetwing has grabbed the attention of

other nations. Jetwing group improve international relationships by sharing new services

with each other.

1.8 Awards

Jetwing group has won many awards for its great performance and the service done for the

hotel and tourism industry.

2000

Commendation Award at the Green Globe Achievement Awards for Sustainability

in Green Tourism.

2005

Jetwing Lighthouse wins the PATA Gold award in the Education and Training

category for their project ‘A taxi service through the community’. In addition, most

of the properties received the HACCP certification.

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Jetwing Hunas Falls awarded second place for the 5S productivity award given to

those within the Central Province

2006

Jetwing Hunas Falls awarded second place again for Companies in the Large Scale

Service Sector within the Central Province.

Jetwing Ayurveda Pavilions voted as Sri Lanka’s Leading Resort in the World Travel

Awards.

Jetwing Lighthouse voted as Sri Lanka’s Leading Spa Resort

Jetwing Vil Uyana wins the PATA (Pacific Asia Travel Association) Grand Award

in the Education and Training category for the Jetwing Youth Development Project.

2007

Jetwing Ayurveda Pavilions was voted as Sri Lanka’s Leading Resort in the World

Travel Awards.

They were also voted as Sri Lanka’s Leading Spa Resort in 2007.

Jetwing Vil Uyana wins the PATA Grand Award in the Education and Training

category for their Youth Development Project, We Dreamed a Dream.

Jetwing Vil Uyana walks away with two awards in the Transport, Travel & Tourism

category at the Chillies. They won both a Finalist award and a Silver award in this

category. They went on to win the Bronze award in the Print Campaign Category for

Service.

Jetwing Vil Uyana wins a Finalist and Silver award in the Transport, Travel &

Tourism category at the Chilies, along with a Bronze award in the Print Campaign

Category for Service.

2009

Jetwing awarded the PATA Gold Award in the Corporate Environment Programme

for the Jetwing Eternal Earth Project, based in Jetwing Hunas Falls, Kandy. The

winning entry was titled “Together we can make it – the Jetwing Eternal Earth

Project”

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2010

Jetwing awarded the Gold Award for Large Scale Hotel for Jetwing Beach, as well

as a Merit Award for Jetwing Lighthouse and a Bronze Award for Jetwing Hunas

Falls at the Sri Lanka Sustainable Energy Awards Presentation, presented by the Sri

Lanka Sustainable Energy Authority.

Jetwing bags three World Travel Awards, for Sri Lanka’s Leading Business Hotel –

Jetwing Lighthouse, Sri Lanka’s Leading Spa Resort- the Spa at Jetwing Lighthouse

and Sri Lanka’s Leading Resort – Jetwing Ayurveda Pavilions, based on votes

received.

2011

Jetwing awarded the Gold Award for Medium Scale Hotel for Jetwing Sea, as well

as Merit Awards for Jetwing Beach and Jetwing Hunas Falls, at the Sri Lanka

National Energy Efficiency Awards 2011.

Jetwing Sea Wins Gold Award for Medium Scale Hotel at the Sri Lankan National

Energy Efficiency Awards 2011.

Jetwing Vil Uyana voted Sri Lanka’s Leading Boutique Hotel at the World Travel

Awards.

2012

February

Jetwing Sea wins a PATA Gold Award for the entry “Jetwing Sea – A Greener

Vision” in the category of Environment – Corporate Environmental Programme.

May

TripAdvisor awards 8 Certificates of Excellence to Jetwing Beach, Jetwing

Lighthouse, Jetwing Vil Uyana, Jetwing Warwick Gardens; Jetwing Sea, Jetwing

Blue, Jetwing Ayurveda Pavilions and the Galle Heritage Villa by Jetwing

August

Jetwing Blue wins Bronze Award (Large Hotel category), Jetwing Sea, Jetwing Vil

Uyana and Jetwing St. Andrew’s wins Awards of Merit (Medium Scale Hotel

category) at the Sri Lanka National Energy Efficiency Awards 2012

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October

Jetwing Vil Uyana wins HICAP 2012 Award for Sustainable Project Design Jetwing

Lighthouse, Jetwing Vil Uyana, Jetwing Blue and Jetwing Ayurveda

Pavilions wins (respectively) Sri Lanka’s Leading Spa Resort, Sri Lanka’s Leading

Boutique Hotel, Sri Lanka’s Leading Resort, and Sri Lanka’s Leading Wellness

Resort Awards at the World Travel Awards 2012

November

Jetwing St. Andrew’s, Jetwing Sea, Jetwing Ayurveda Pavilions, Jetwing Blue,

Jetwing Lighthouse, Jetwing Vil Uyana win Championships and Certificates of Merit

at the EU SWITCH-ASIA Greening Hotels Awards 2012

2013

February

Jetwing Vil Uyana wins three TripAdvisor Travelers’ Choice Awards under the Top

20 Luxury Hotels in Sri Lanka, Top 25 Small Hotels in Sri Lanka, and Top 25 Hotels

for Service in Sri Lanka and is the highest rated hotel for Sri Lanka on the Kiwi

Collection

April

Jetwing Blue, Jetwing St. Andrew’s, Jetwing Ayurveda Pavilions, Jetwing

Lighthouse, Jetwing Sea and Jetwing Vil Uyana join Jetwing Beach, which was

certified in 2011 as being up to ISO 14001 standards

May

Jetwing Blue, Jetwing Beach, Jetwing Vil Uyana, Jetwing Ayurveda Pavilions,

Jetwing Sea, Jetwing Lighthouse, and Jetwing St. Andrew’s awarded Travelife Gold

Awards

June

Jetwing Ayurveda Pavilions, Jetwing Beach, Jetwing Blue, Jetwing Lagoon, Jetwing

Sea, Haridra Resort & Spa by Jetwing, Era Beach by Jetwing, Jetwing Lighthouse,

Jetwing Warwick Gardens, and Jetwing Vil Uyana win TripAdvisor Certificates of

Excellence

Jetwing Vil Uyana becomes the only Sri Lankan resort to be listed in National

Geographic Traveler’s World’s Best Ecolodges 2013

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December

Jetwing Sea wins Bronze Flame in the Large Scale Hotel Sector category at the Sri

Lanka National Energy Efficiency Awards

2015

Jetwing yala has been nominated for world luxury hotel

Figure 1.3: Noticed for 2015 World Luxury Hotel Award

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CHAPTER 2

2 TRAINNING EXPERIENCE – TECHNICAL

2.1 Introduction to Jetwing Hotel Premises

Engineer was introduced all staff members in each department and got some idea about all

machines and their operations during first week

2.2 All Departments in the Hotel

1. Engineering Department

2. HR Department

3. Account Department

4. House Keeping Department

5. Kitchen Department

6. Front Department

2.2.1 Engineering Department

There are lot of responsibilities and duties to do for an engineering department in the hotel.

All machines are repaired and serviced which is in the hotel, readings were taken daily by

large size of machines and if there is any change those are checked, if there is any new

contraction those are done and also the new methods of power saving and waste recycling

were introduced to reduced economical expenses. The support of the engineering department

is needed for every department to do all tasks of them.

All Machines Instruments Instolled in the Engineering Department

1. Biomass boiler

2. Vapor compression chiller

3. Conventional chillers

4. Laundry machine

5. Heat pump

6. Hot water tank

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7. Generators

8. Private automatic branch exchange (PABX)

2.3 Introduction of industrial Boilers

Industrial boiler is a device used to create steam by applying heat energy to water. It is used

wherever a source of steam is required. Industrial boilers are commonly used to make

process steam, provide heating and cooling, and generate electricity. There are two general

types of boilers. They are

Fire tube boiler

Water tube boiler

Also boilers are classified as

High pressure boiler

Steam boiler

Hot water boiler

2.3.1 Fire Tube Boiler

A fire tube boiler is a type of boiler in which hot gases from a fire passes through one or

more tubes running through a sealed container of water. The heat of the gases is transferred

through the walls of the tubes by thermal conduction, heating the water and ultimately

creating steam.

2.3.2 Water Tube Boiler

A water tube boiler is a type of boiler in which water circulates in tubes heated externally by

the fire. Fuel is burned inside the furnace, creating hot gas which heat water in the steam-

generating tubes.

2.3.3 Biomass-Fired Boiler

Biomass is the biodegradable products, wastes and residues of biological origin from

agriculture such as vegetable and animal substances, forestry and related industries as well

as the biodegradable fraction from industrial and municipal wastes. Industrial boilers can

use biomass fuels as an alternative to fossil fuels such as natural gas, coal and fuel oil. The

developments of more efficient biomass fired boilers will produce environmental, energy

security and economic benefits while reducing the cost of fuel supplies and boiler

maintenance for industry.

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2.4 Heat and Energy Losses in a Boiler

Flue gas losses: These heat losses are due to the temperature of the flue gases and are

a function of excess air as well as the flue and combustion air temperature

Feed water: Low feed water quality leads to increased blowdown rate, and other

losses along the distribution system due to scale build-up

Radiation losses: This is the radiant heat loss from the boiler casing

Blowdown losses: Heated water is periodically discharged from boilers to control

concentration of suspended solids and prevent sludge formation

2.5 Increase Energy Efficiency

Boiler combustion management: This aims to minimize excess air in combustion as

the hotter oxygen and nitrogen that escapes from the flue, the more energy is lost.

Oxygen concentration of the flue gas is analyzed and can then be controlled and

adjusted. Flue gas temperature is also a good indicator of boiler efficiency. By

measuring flue temperature and comparing its changes against steam load, ambient

temperature, and oxygen content, boiler efficiency can be monitored. Flue gas

temperature should be kept as low as possible to increase energy efficiency

Pre-treatment of feed water: Treatment of feed water involves the removal of

impurities that can cause sludge build-up in the boiler and scale build-up along the

distribution system. Clarification and filtration of feed water remove suspended

material, while demineralization removes dissolved impurities

Boiler casing insulation: To minimize heat loss through radiant heat loss from the

boiler casing, proper insulation techniques and the maintenance of insulation layers

are required. Insulation must be ensured to be free from contamination by water or

other liquids which can affect its ability to retain heat

Blowdown heat recovery: Blowdown water contains significant energy that can be

recovered. Two main methods are used. Flash steam is created when blowdown

occurs and if the blowdown stream is directed to a flash steam vessel, the flash steam

can be recovered for low-pressure steam applications. Blowdown water from either

the blowdown stream or the liquid drain of the flash steam vessel could also be used

to pre-heat feed water using a heat exchanger

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2.6 Boilers in Jetwing LightHouse Hotel

2.6.1 Introduction

There were two boilers in Jetwing LightHouse Hotel. One was an oil-fired boiler and the

other one was a biomass-fired boiler. The oil-fired boiler was implemented long ago and

furnace oil was the fuel source of the boiler.

2.6.2 Biomass-Fired Boiler in Jetwing LightHouse Hotel

The boiler was a two stage boiler which was combination of water tubes and fire

tubes. The fuel was fed into the combustion chamber by a rotating screw. Hot water was

carried by a pipe from the oil-fired boiler and the pipe was connected to the feed water tank

of the biomass boiler. Then hot water was pumped to a sealed container by two water feed

pump. Fire tubes were run through that sealed container. Water tubes were circulated through

the wall of the combustion chamber and were connected to the sealed water container. After

the combustion was taken place in the combustion chamber the heat was transferred through

the wall of the tubes by thermal conduction. Then steam was generated by heating the water

and was transferred by a pipe to the plant. Flue gas particles were collected by a system

which included a tube, a draft fan and a water tank.

Figure 2.1: Biomass-fired boiler in Jetwing LightHouse Hotel

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Operation of the Three Pass Biomass Boiler

There are two fans connected two the boiler those are known as FD (force drive) fan and ID

(ignition drive) fan. FD fan supply required oxygen to combustion chamber it is

automatically switched on when pressure of the steam is less than 6 bar and cinnamon wood

put in to the combustion chamber about two times per our it is depending on daily steam

requirement of the hotel. After about 10 second ID fan also switched on for exhaust the

burned air to atmosphere.

Safety

If pressure inside the boiler is very large (about 15 bar) it can be exploding there for

we should alert about pressure gauge readings.

If water level inside the water jacket should be maintain above to the fire tubes

otherwise fire tube can be exploding or damage. There for there are two gauge glasses

to check the water level inside the boiler.

Figure 2.2: Gauge Glass

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There are two pumps to pump feed water from feed water tank to boiler. If we maintain

those pump manually, we should pay attention to the water level otherwise water can be

approach to high level or low low level. There are four sensors connected to the water

jacket to maintain water level when pumps are automatically operated.

1. When water level maintain is decreased the pump is switched on

by a sensor.

2. Pump is switched off by a sensor when water level become

needed level.

3. When water level approach high level an alarm is switched on by

a third sensor.

4. If water level becomes low level, alarm is switched on by another

sensor and switched off FD fan.

There are two safety values top of the boiler. If steam pressure approach to 15 bar those

values are open automatically.

Maintenance

A fault boiler can be extremely dangerous, not least because of the increased risk of carbon

monoxide poisoning. It’s therefore best to get serviced monthly and weekly according to the

schedule and make sure it’s working properly or not.

Weekly

Always should check water level inside the boiler by using a gauge glass. Therefore,

accuracy of the gauge glass is a main thing for safety. So we have to checked accuracy of

the gauge glass weekly.

This task can complete in three easy steps that should only take a few minutes. First, be sure

both top and bottom gauges will seal off completely before continuing. Then, start with these

simple steps.

There are three gate valves connected to the gauge glass V1, V2 and V3. When we clean the

gauge glass weekly we should close and open those valves according to following steps.

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Monthly Maintenance

To conduct the boiler in good condition we have to do full boiler service once per month.

There are 96 fire tubs inside the boiler. Inside diameter of those tubes are reduced because

of the filling ash inside the tube. It’s reduced heat transferring ability through the tube.

Therefore, we have to clean the tubes once per month by using a wire brush having a long

handle.

And also clean all ash filled in the boiler. In that service period can’t supply steam to the

vapor absorption chiller, laundry, hot water tank. Due to that reason we have to stop laundry

machines and absorption chiller.

2.7 Air condition System in Jetwing LightHouse Galle

2.7.1 Vapor Compression Refrigerators

There are three vapor compression refrigerators. Capacity of two of them 200TR and

also and one 100TR.We have to stop vapor absorption chiller during the boiler service

period. In that service period we can use standby conventional chillers for continue the air

conditioning process. Here we use cooling water which is coming from the cooling towers

for passing through the condenser tubes.

Figure 2.3: Wire Brushes

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Vapor compression use a circulating liquid refrigerant as the medium which absorbs

and removes heat from the space to be cooled and subsequently rejects that heat elsewhere.

Figure 2.11: depicted a typical, single- stage vapor-compression system. All such systems

have four components: a compressor, a condenser, a thermal expansion value and an

evaporator. By those components remove heat from the chilled water is which is coming

from AHUs and FCUs according to the refrigerant cycle.

2.7.2 Main Part of Chiller

Condenser

Compressor

Expansion valve

Evaporator

Condenser

The condenser uses to remove the heat picked up by the refrigerant in the cooling coil

(evaporator) and condense the refrigerant vapor to a liquid. Ansell use the water cooled

condensers.

Figure 2.4 : Vapor Compression Refrigerator (chiller)

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Compressor

The compressor serves two purposes. First, it draws the refrigerant from the cooling coil and

forces it into the condenser. Next, the compressor increases the pressure of the refrigerant.

Suction by drawing the refrigerant from the cooling coil, the compressor reduces the

pressure in the cooling coil. The compressor keeps the pressure at a low level to permit the

refrigerant to boil or vaporize and absorb heat in the process. The refrigerant boils at a

relatively low temperature when the pressure on the refrigerant is reduced. Discharge the

compressor then discharges or forces the refrigerant vapor into the condenser. During the

discharge process, the compressor increases the pressure of the refrigerant and also increases

the refrigerant vapor temperature. As a result, it is easier for the condenser to do its job.

Expansion valve

The thermostatic expansion valve reduces the pressure of the refrigerant liquid and thus

cools the liquid. Refrigerant enters the valve under pressure. As the refrigerant passes

through the valve port, it enters the low-pressure area of the cooling coil.

Evaporator

The cooling coil is the only component that is common to both the air cycle and the

refrigeration cycle. The main purpose of this coil is to provide a surface over which air from

the room can flow. At the same time, the cooling coil provides a passage through which the

refrigerant flows. The combination of warm air flowing over the refrigerant causes the air to

lose heat and the refrigerant to gain heat. Actually, although the temperature of the

refrigerant does not change, the heat picked up from the air is needed to vaporize the liquid

refrigerant at the same temperature. In this sense, then, the refrigerant is heated.

By supplying a cooling coil surface to the air, the cooling coil serves as a heat transfer device.

Heat is transferred from the air to the coil surface, and then to the refrigerant in the coil. In

effect, heat is transferred from the air to the refrigerant through the coil surface.

2.7.3 Operation of Vapour Compression Refrigerators

Circulating refrigerant enters to the compressor and the thermodynamic state known as a

saturated vapour and is compressed to a higher pressure, resulting in a higher temperature as

well. The hot, compressed vapour is then in the thermodynamic state known as a superheated

vapour and it is at a temperature and pressure at which it can be condensed with either

cooling water or cooling air. Then hot vapour is routed through a condenser where it is

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cooled and condensed into a liquid by flowing through a coil or tubes with cool water or cool

air flowing across the coil or tubes. This is where the circulating refrigerant rejects heat from

the system and the rejected heat is carried away by either the water or the air.

Maintenance

Weekly maintenance

1. Check the compressor oil level. This should be visible through the sight glass with

the machine running at full load. Let the compressor operate for 3 to 4 hours before

adding any oil. Check the oil level every 30 minutes.

2. Check the oil pressure.

3. The flow of liquid refrigerant through the sight glass should be steady and without

bubbles. Bubbles are a sign of a low charge, a possible leak.

4. Check operating. Pressures. If they are higher or lower than those recorded when

the machine was put into service.

5. Record temperatures, pressures, dates et times and any other observations in the

service log

Figure 2.5: Refrigeration Cycle

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Annually Maintenance

1. Clean the chilled water piping filters.

2. Clean any corroded surfaces and repaint them.

3. Inspect the chilled water circuit for any signs of leakage. Check operation of the

water circulating pump.

2.7.4 Air Handling Unit (AHU)

Air Handling Unit is a device used to regulate and circulate air as part of a heating,

ventilating, and air conditioning system. An air handler is usually a large metal box

containing a blower, heating or cooling elements filter racks or chambers, sound attenuators,

and dampers. Conditioned air passes though the duct to the building and return to the AHU.

Sometimes AHUs discharge (supply) and admit (return) air directly to and from the space

served without duct. There are two AHU in the hotel one of them is installed in restaurant

and other one is installed in main bar. Those AHU manufactured from a square section steel

framing system with double skinned and insulated infill panelsAHU can be used to cool a

huge area more than Fan Coil Unit (FCU). There are lot people gathering in resurgent and

bar and also those have large area. Therefore to cool that area AHU is suitable than FCU.

Major Components of the AHU

Figure 2.6: Air Handling Unit

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Air flow is from the right to left in this case. Some AHU components shown are

1. Supply duct

2. Fan components (blower)

3. Vibration isolator

4. Cooling coil

5. Filter component

6. Mixed (recalculated + outside) air duct

Procedure of AHU Work

The air handling unit use blower to remove heat to from the building, force it through a heat

exchanger and distribute the conditioned air through a system of ducts back into the building.

On most systems, the blower is a squirrel cage fan that simultaneously creates a vacuum to

pull air out of the room and pressure of force it through the ducts. In the hotel they use chilled

water which is coming from vapor absorption chiller for cooling coil.

Figure 2.7: Internal Process of an AHU

Maintenance

At least every 3 months a major inspection of the fan section should be carried out as

Follow. We also could to work with technicians when they are service the AHU.

1. Removed all filters and cleaned

2. Removed and examine drive belts, checked for uneven wear in belts which could

indicate Misalignment of pulleys or possible wear to fan bearing.

3. Rotated and rock shafts of fan and motor to detect bearing play.

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4. Cleaned fan impeller, any build-up of grease and dust will affect the balance of the

fan causing stresses and decreasing the bearing life.

5. Inspected all internal and external surfaces for signs of deterioration.

6. After Inspection and replacement carry out pre-start checked and test run

2.7.5 Fan Coil Units (FCU)

There are 95 FCUs installed in the hotel. Chilled water comes to the unit coil from the vapor

absorption chiller through the isolated lines and return flow is again supply to the vapor

absorption chiller. Therefor we called it is a chilled water circulation system.

FCU is a simple device consisting of a heating or cooling coil and fan. Typically, a fan coil

is not connected to ductwork, and is used to control the temperature in the space where it is

installed, or serve multiple spaces. It is controlled either by a manual on/off switch or by

thermostat.

Figure 2.8: Fan Coil Unit

To get the required air condition separate fan coil units are installed in each room. Fan coil

units are categorized according to their capacity. There are eight major parts in a fan coil

unit. They are,

1. Chill water coil - chill water flows through this coil.

2. Blower fan – use to circulate the air through the room.

3. Casing – helps to direct the airflow through the coil.

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4. Drain plate – collect the water formed surface of the coil.

5. Gate valve – can stop the chill water flow in repair.

6. Strainer - filter the contaminants of the chill water before go through

the coil.

7. Motorized valve – on off the chill water circulation through the coil when the

required temperature has reached in the room.

8. Balance valve – control the flow rate through the coil according to the

specification of the coil. Help to maintain the hydronic balance of the chill water

system.

Operation

Two basic methods of fan coil control are available: (1) fan speed control and (2) cycling of

the water flow to the unit coil. The operation of the fan speed control can be implemented

by using a simple motor speed switch, and a thermostat unit can be used to control the cycling

of water flow. The wall-mounted thermostat unit usually includes a motor speed switch, an

on/off switch and a thermostat. The on/off switch turns the unit on and off, and the motor

speed switch controls the fan speed. The thermostat controls the water line stop valve and

usually has a dial to select an approximate temperature.

Maintenance

Monthly Maintenance

• Inspect the unit air filter. Clean or replace clogged filter element.

• Check the drain pan to be sure that it is clean and free to carry the flow of condensate

through the drain line.

Annual Maintenance

• Inspect the unit casing for corrosion. Clean or repair in order to provide unit protection.

• Inspect the fan wheel and housing for damage. Rotate the fan wheel manually ensuring that

no obstructions are blocking its movement.

• Inspect the coil fins for excessive dirt or damage. Remove dirt and straighten fins.

• Clean and tighten all electrical connections.

• Drain and treat the whole system to control pipe scaling.

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Figure 2.9: Split type air condition

2.7.6 Split and Window type air condition units

2.7.6.1 Split type air condition unit details

Split type air condition units consist of an indoor unit and a outdoor unit. Outdoor unit

consists of condenser, compressor, capillary tubes and service valves. Evaporator coil

blower fan, electronic thermostat, control panel, air filter and supply air return grill are inside

the indoor unit. These split air condition units can find in various capacities like 9000 btu/h,

12000 btu/h and 18000 btu/h. It can choose the capacity of the unit according to the cooling

load required.

In these units, rotary type and reciprocating piston type hermetic compressors are most

common. In these systems it uses capillary tubes as metering device (make high-pressure

gas to low-pressure gas). Electronic thermostats are used in these units to control the

temperature of the room.

The Advantages of Split type air condition unit,

1. Required lesser space (Outdoor unit can place anywhere)

2. Temperature can control preciously

3. Can find in various types (e.g. - wall mounted, roof suspended, etc.)

Disadvantages of this unit are,

1. Consume electrical energy than fan coil units.

2. Sometimes the indoor unit cannot control without remote controller.

3. Condenser fins of the outdoor unit can corrode due to sea breeze.

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Figure 2.10: Part of Cool room and Freezer

These units can give problems due to lack of charged gas, a block of the evaporator coil

and problem of the drain line etc. Appropriate refrigerant gas should be charged to

appropriate pressure (or current) by using service valves.

2.7.6.2 Improvement for the system

Mount the indoor unit in the most appropriate place

Outdoor unit should not install close to a wall. There should be enough space

between wall and the outdoor unit to get the required air flow to cool the condenser.

Two outdoor units should not install very close to each other.

Air filter for the indoor unit is a necessary part to prevent form dust in the evaporator

coil.

Reduce the distance between outdoor unit and indoor unit. (if the distance increases pressure

drop increases and reduce the capacity of the unit)

2.7.7 Cool room and Freezer

Cool rooms and freezers are used to preserve food like fish, meat, vegetable, dairy

and man-made foods like cakes, ice creams etc. fish and meat freezers are held in under -

180C and others cool rooms held between 2 – 6 0C.

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In freezer units defrosting is should happen in right time to prevent the ice formation of the

evaporator coil. There are three types of defrosting. They are,

1. Reversed cycle defrosting (hot gas defrosting)

2. Electrical defrosting

3. Free defrosting

Defrosting interval (normally set at 6 hours) and defrosting time (set at 30 minutes) can be

varied according to requirement. In addition, manual defrosting can done when the freezer

is operating above specific set value. There are two probes that sense the temperature of

indoor unit. And one of them, signals to stop the fans of outdoor unit when the required

temperature has reached and other is signal to begin defrosting in right time.

2.7.8 Cooling Towers

A cooling tower is equipment used to reduce the temperature of a water stream by extracting

heat from water and emitting it to the atmosphere. Cooling towers make use of evaporation

whereby some of the water is evaporated into a moving air stream and subsequently

discharged into the atmosphere. As a result, the remainder of the water is cooled down

significantly. Cooling towers are able to lower the water temperatures more than devices that

use only air to reject heat, like the radiator in a car, and are therefore more cost-effective and

energy efficient.

The cooling tower is used to cool the water came from condensers of the chillers. The water

having temperature about 300C is pumped through the cooling tower. Because of the plates

the water is flowed very slowly. By using the fan the vapour of the water is removed. Then

the temperature of the water is reduced to about 240C.

The major problem is the forming of algae in the components of the cooling tower. To

prevent this, some chemicals were added to water. But these chemicals cause to corrode the

plates. So the optimal chemical content is used & new plates replaced the plates after desired

time.

Operation

The evaporation process only takes place on the surface of a liquid and needs latent heat of

vaporization to happen. Sensible heat is drawn from the body of the water to the surface to

supply the energy needed for the latent heat. It can be seen that for a little evaporation a lot

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of sensible heat will be needed therefore the main body of the circulating water is cooled for

very little loss of water. Warm to hot water from the cooling process is pumped to the top of

the cooling tower and into the sprays where the water is broken up into droplets and

distributed over the Fill. The water droplet spreads out as it slides down Fill creating the

surface area necessary for evaporation.

The evaporation rate of the water is restricted by the amount of moisture already in the air

around it. To maintain evaporation, the moistened air must be replaced with dry air, usually

by fans blowing air through the tower.

Figure 2.11: Cooling Tower

Maintenance

Weekly Maintenance

i Check cooling water for clarity, algae and temperature.

ii Check water level of basin and the foaming condition of the cooling tower.

iii Check bleed-off valves, strainers, drains and float valves for proper operation.

iv Check operation conditions of the cooling tower fan and drive, water treatment dosing

facilities, and water pumps.

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Monthly Maintenance

i. Check cooling water for clarity, surface and ensure that the cooling water be proper

or not.

ii. Check internal surface condition of cooling towers for scale, rust, sludge, and biofilm

accumulation, in particular the water basin. They should be removed by scrubbing

and cleaning.

iii. Check sprays and distribution deck for proper water distribution

2.8 Sewerage Treatment Plant Details

Wastewater treatment is the process of removing pollutants from water previously employed

for industrial, agricultural, or municipal uses. The techniques used to remove the pollutants

present in wastewater can be broken into biological, chemical, physical, and energetic. These

different techniques are applied through the three stages of wastewater treatment. Sewerage

pits are constructed in various places of the hotel. The submersible cutter pumps in those

pits pump wastewater to the plants. Then the following processes undergo to treat the

wastewater.

Figure 2.12: Sewerage treatment plant in Jetwing hotel

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2.8.1 Primary treatment

Primary treatment removes the materials that can be easily collected from the raw

wastewater. The typical materials that are removed during primary treatment include fats,

oils, and greases, sand, gravels and rocks larger settable solids including human waste and

floating materials.

2.8.2 Secondary Treatment

Secondary treatment is designed to degrade the biological content of the sewage such as are

derived from human waste, food waste, soaps and detergent. The majority of municipal and

industrial plants treat the settled sewage liquor using aerobic biological processes. Secondary

treatment systems are classified as fixed film or suspended growth. Fixed-film treatment

process including trickling filter and rotating biological contactors where the biomass grows

on media and the sewage passes over its surface. In suspended growth systems—such as

activated sludge—the biomass is well mixed with the sewage and can be operated in a

smaller space than fixed-film systems that treat the same amount of water. However, fixed-

film systems are more able to cope with drastic changes in the amount of biological material

and can provide higher removal rates for organic material and suspended solids than

suspended growth systems.

Surface Aerated basin

Most biological oxidation processes for treating industrial wastewaters have in common the

use of oxygen (or air) and microbial action. Surface-aerated basins achieve 80 to 90%

removal of BOD with retention times of 1 to 10 days. The basins may range in depth from

1.5 to 5.0 meters and utilize motor-driven aerators floating on the surface of the wastewater.

In an aerated basin system, the aerators provide two functions. They transfer air into the

basins required by the biological oxidation reactions, and they provide the mixing required

for dispersing the air and for contacting the reactants (that is, oxygen, wastewater and

microbes).

Trickling filters

The trickling filter beds are used where the settled sewage liquor is spread onto the surface

of a deep bed made up of coke, limestone chips or specially fabricated plastic media. Such

media must have high surface areas to support the bio films that form. The liquor is

distributed through perforated rotating arms radiating from a central pivot. The distributed

liquor trickles through this bed and is collected in drains at the base. These drains also

provide a source of air which percolates up through the bed, keeping it aerobic.

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Rotating biological contactors

Rotating biological contactors (RBCs) are mechanical secondary treatment systems, which

are robust and capable of withstanding surges in organic load. The rotating disks support

the growth of bacteria and micro-organisms present in the sewage, which breakdown and

stabilize organic pollutants. Micro-organisms need both oxygen to live and food to grow.

Oxygen is obtained from the atmosphere as the disks rotate. As the micro-organisms grow,

they build up on the media until they are sloughed off due to shear forces provided by the

rotating discs in the sewage. Effluent from the RBC is then passed through final clarifiers

where the microorganisms in suspension settle as sludge. The sludge is withdrawn from

the clarifier for further treatment.

2.8.3 Tertiary treatment

Tertiary treatment provides a final stage to raise the effluent quality before it is discharged

to the receiving environment. More than one tertiary treatment process may be used at

treatment plants.

Filtration

Sand filtration removes much of the residual suspended matter. Filtration over activated

carbon removes residual toxins.

Disinfection

The purpose of disinfection in the treatment of wastewater is to substantially reduce the

number of microorganisms in the water to be discharged back into the environment. The

effectiveness of disinfection depends on the quality of the water being treated (e.g.,

cloudiness, pH, etc.), the type of disinfection being used, the disinfectant dosage and other

environmental variables. Common methods of disinfection include ozone, chlorine, or

ultraviolet light.

The sludge accumulated in a wastewater treatment process must be treated and disposed

of in a safe and effective manner. The purpose of digestion is to reduce the amount of

organic matter and the number of disease-causing microorganisms present in the solids.

The most common treatment options include anaerobic digestion, aerobic digestion, and

composting.

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Anaerobic digestion

Anaerobic digestion is a bacterial process that is carried out in the absence of oxygen. The

process can either be thermophiles digestion, in which sludge is fermented in tanks at a

temperature of 55°C, or mesophilic, at a temperature of around 36°C. Though allowing

shorter retention time (and thus smaller tanks), thermophiles digestion is more expensive

in terms of energy consumption for heating the sludge.

One major feature of anaerobic digestion is the production of biogas, which can be used in

generators for electricity production and/or in boilers for heating purposes.

Aerobic digestion

Aerobic digestion is a bacterial process occurring in the presence of oxygen. Under aerobic

conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide.

The operating costs are characteristically much greater than for anaerobic digestion

because of the energy costs needed to add oxygen to the process.

Composting

Composting is also an aerobic process that involves mixing the sludge with sources of

carbon such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digest

both the wastewater solids and the added carbon source and, in doing so, produce a large

amount of heat.

2.8.4 For the proper operation of sewerage treatment plant

Monitor the plant operation in 24 hours.

Always make sure that the grease traps are properly working.

Increase the plant capacities to handle the total amount of wastewater. (if the

wastewater is allowed to go to environment before treating it can cause health

problems)

Remove the sludge from the system in proper time.

Weekly test the color of the water in aeration tank. (it should be brownish color)

Carryout the MLSS (Mixed liquor suspended solid) test. (Test carryout for determine

the amount of sludge to be wasted)

Supply proper ventilation for the RBC plant room.

Repair the leakages of waste water lines.

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2.9 Calarifier

Hot water for the hotel produces by using steam generated by the boiler. Hot water system

consumes more than 50% of steam generate by the boiler. Calarifiers are used to produce

hot water. Calarifier shell consist of water that need to heat and steam passes through the

steam coil. When the temperature of the hot water reaches the set value, the solenoid valve

in the steam line closes and cut off the steam through the calarifier.

Figure 2.13: Calarifier

2.10 Pressure Vessel

A pressure vessel is a container designed to withstand internal or external pressure. External

pressure on a vessel can be caused by an internal vacuum or by fluid pressure between an

outer jacket and the vessel wall. A storage vessel is called tank. Several types of vessels are

available. Columns, towers, drums, reactors, heat exchangers, condensers, air coolers and

accumulators are common types of industry pressure vessels. Pressure vessels are designed

in various shapes such as cylindrical, spherical, spheroidal, boxed or lobed. Cylindrical

vessels may be vertical or horizontal. Parts of a pressure vessel are

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1. The shell.

2. Heads.

3.Supports.

Figure 2.14: Pressure Vessels

All the pressure vessels have nozzles. Those nozzles are used to pass the process fluid in

and out of the vessel. For inspection purposes man ways are located on the vessel. Every

pressure vessel has two common safety precautions safety valves and leak before burst.

Safety valves: If the inside pressure of the vessel gets larger than the design pressure of the

vessel, safety valves get automatically opened and release the excess

pressure.

Leak before burst: Inside the vessel normally high pressure can be obtained. By that pressure

the vessel can be burst even though safety valves work fine. If that happens

before it burst, leakage occurs and the pressure gets released.

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2.11 Fire detection and protection system

2.11.1 Fire

A fire occurs due to the combination of fuel, oxygen and heat. In all hotels there must be

a fire protection system as well as fire detection system to minimize the damage that can

occur due to the fire.

2.11.2 Fire classification

Class A - fire involving ordinary combustible materials. (e.g. wood, paper)

Class B - fire involving flammable materials such as petrol, diesel.

Class C - The fire generated by the electrical equipment.

Class D - Fire involving flammable material such as Na, K.

The purpose of the fire detection and protection system is to prevent personal injury and

minimize property damage. They are very effective if selected correctly, maintained

properly, and their purposes and limitations are well understood by building occupants. The

choice of systems is based on the potential of a fire, the type of fire expected, the

characteristics of the area to be protected, and the occupancy of the area.

2.11.3 Fire detection system

Fire detection systems broadly classified into two categories. They are,

1. Conventional or analogue system

2. Addressable system

2.11.3.1 Conventional system

From small shops & offices to medium sized buildings, conventional fire alarm systems are

a cost effective way to ensure you have a means of detecting & warning of a fire. Specific

number of detectors can be installed on zones, when a detector is triggered the fire alarm

control panel will indicate which zone has been triggered, giving us an indication of the area

of activation. In most hotel these kind of fire protecting systems has installed.

Conventional system can be consisting of zone control panel, detectors (smoke, heat, duct),

beam transmitter and receivers, alarm sounders, voice enhanced sounders, call points and

relays etc.

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Terofire and Rafiki sita are two manufactures of conventional systems. In Treo fire

multi zone system panels consists of 16, 24, 32, 40 and 48 detection zones. It can install 30

Maximum numbers of detectors in one zone. Detector voltage is 20V and also there are 4

alarm zones can be installed. Fire alarm system components, except for the control panel

power supply, shall operate on 24 Volts dc. Through N/O, N/C auxiliary contacts it can make

some safety action. The elevators can program to come to the ground floor when a case of a

fire by using these auxiliary contacts. And also auxiliary contacts can connect to the

magnetic door holders. Devices shall operate on 24 Volt dc power. Compatible magnetic

component shall be attached to the door. Under normal conditions, the magnets shall attract

and hold the doors open. When magnets are de-energized, they shall release the doors.

Magnets shall have a holding force of 111.2 N 25 pounds. Devices shall be UL or FM

approved. Housing for devices shall be brushed aluminum or stainless steel. Operation shall

be fail safe with no moving parts. Electromagnetic door hold-open devices shall not be

required to be held open during building power failure.

Figure 2.15: Conventional system

2.11.3.2 Addressable system

This type of fire system is state of the art & is highly intelligent. If a detector is triggered it

give a text read out of exactly where this unit is e.g. “smoke detector 17 zone 12”. The main

advantage of this system is for large buildings where a detector on a conventional zone may

take some time to find. Some examples of where addressable systems are used are hotels,

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hospitals, ware houses and colleges. Addressable system shall be microcomputer

(microprocessor or microcontroller) based with a minimum word size of eight bits and shall

provide the following features:

a. Sufficient memory to perform as specified and as shown for addressable

system.

b. Individual identity of each addressable device for the following conditions:

alarm, trouble, open, short, and appliances missing/failed remote detector -

sensitivity adjustment from the panel for smoke detectors.

c. Capability of each addressable device being individually disabled or enabled

from the panel.

d. Each SLC shall be sized to provide 40 percent addressable expansion without

hardware modifications to the panel.

2.11.4 Fire Protection System

Methods of Fire Extinguishing

Starvation – Limitation of fuel

Smothering – Limitation of oxygen

Cooling - Limitation of Temperature

Types of fire protecting systems

Sprinkler system

Standpipe system

Deluge system

Special area suppression system

Portable fire extinguishers

Sprinkler system

This system consists of a network of pipes throughout the structure with branch lines and

individual sprinkler heads. These heads have soldered (fusible) links, which soften in heat,

allowing the sprinkler valve to open and spray water in a carefully designed pattern. Activate

sprinkler head discharges 60L/min. The type and number of heads, their elevations above

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the floor and clearances below the ceiling are all important engineering considerations that

are based on the space use. Because sprinkler will activate almost immediately, whereas a

fire appliance takes an average of eight minutes, after receiving an alarm, to reach an

incident. This delay can result in substantial fire damage before the appliance arrives and a

much larger fire requiring much more water to achieve extinguishment. Sprinkler systems

have flow-sensing devices which will sound the building fire alarm when they are activated.

They also may have tamper-detection alarms that activate when valves or other components

are not in the correct position.

Sprinkler systems can be divided into several categorizes. Wet pipe system, dry pipe system,

deluge system, pre action system and foam water sprinkler system. Wet pipe sprinkler

system is the most reliable and popular system because of it simple operation. The only

operating components in this system are automatic sprinkler head and automatic alarm check

valve. All the piping in the system is filled with water under pressure. If sufficient heat is

applied to the sprinkler heads fusible link releases, allowing the water to flow from the

sprinkler.

Dry sprinkler system water is not present in the piping until the system operates. The piping

is pressurized with air, at a maintenance pressure which is relatively low compared with the

water supply pressure. To prevent the larger water supply pressure from forcing water into

the piping, the design of the dry pipe intentionally includes a larger valve clapper area

exposed to the maintenance air pressure, as compared to the water pressure. When sufficient

heat is applied to the sprinkler heat the fusible link release and because of that air pressure

in the pipe drops, the pressure difference between dry pipe valve changes and allow to water

come into the pipes.

In Deluge the sprinklers are open sprinklers. The heat sensing operating element has

removed during installation, so that all sprinklers connected to the water piping system are

open. These systems are used for special hazards where rapid fire spread is a concern. Water

is not present in the piping until the system operates. Because the sprinkler orifices are open,

the piping is at ambient air pressure. To prevent the water supply pressure from forcing water

into the piping, a deluge valve is used in the water supply connection, which is a

mechanically latched valve. It is a non-resetting valve, and stays open once tripped.

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Canvas Fire Hoses

Canvas fire hoses attached to or adjacent to fire hydrant points are installed only for use by

the Fire Brigade. They must not be used by untrained personnel as injury or excess property

damage may result. The properties of rubber line fire horses are given below.

1. Jacket: high tenacity polyester staples, polyester filament

2. Easy rolling

3. Aging resistant

4. Size: 50 mm

5. Working pressure 16 bar

6. Bursting pressure 48 bar

7. Light weight

Fire horse reels

The large fire horse reels are to be used by building occupants to fight fire, especially when

they are trapped and cannot escape to and emergency exit. The fire hoses are connected to

the mains water supply and extend for about 30 feet.

Portable fire extinguishers

Content Colour

Water Red

Dry power Blue

Foam Green

Carbon dioxide Black

BCF Green

Figure 2.16 : Types of Extinguishers

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2.111.5 Action Need to Be Taken in a Fire

Step 1: When you see smoke or fire

When you see a fire or unexplained smoke, pull the nearest fire-alarm box or ensure someone

else does. This is essential small fires can grow quickly. Call or have someone else call police

or fire brigade.

If u haven’t any training on fire extinguishing exit the building don’t fight the fire.

If you have received fire safety training

Step 2: Use your judgment

Is the fire limited in size? If you decide to extinguish it, will you have an escape route if

something goes wrong? Do you know the location of the nearest fire extinguisher?

Step 3: Is the fire controllable?

If you are confident the fire is controllable, and if you are certain of your safety, attempts to

extinguish it.

Step 4: Communicate

Tell at least one other person what you are doing beforehand. Ask them to tell the fire

department where you are.

Step 5: Get the extinguisher ready

Remove the extinguisher from its bracket. Be careful; some extinguishers are heavy. Ensure

it is rated for the type of fire. Take a position about six feet from the fire. Extend the nozzle

toward the fire.

Step 6: Actual use of the extinguisher

Use the extinguisher. All fire extinguishers share similar operating features. These can be

thought of as the P.A.S.S. technique:

•Pull out the pin that secures the release handle.

•Aim the extinguisher nozzle at the base of the fire.

•Squeeze the handle. (Do not be startled by the noise or velocity of the agent as it is

released.)

•Sweep the agent stream from side to side across the base of the fire until it is completely

out. Be alert for re-ignition. If this happens, douse the fire until the extinguisher is empty.

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Step 7: What to do if you fail

If your attempts are unsuccessful, evacuate immediately.

Responsibilities of the staff

Ensure that appropriate fire extinguishers are available in the work area.

Ensure that equipment or storage does not obstruct access to extinguishers or conceal

them or their wall-mounted location signs.

Make sure require fire extinguishers be present for welding, cutting, or other fire

hazardous work operations in the work area.

Report discharged, defective, or missing extinguishers promptly to chief engineer.

Ensure all fire extinguishers in your area of responsibility are inspected monthly.

Report extinguishers that are undercharged or have been tampered with to Facilities

Management immediately.

Short comes of the fire detection and protection systems in a hotel

There are no trained personnel for fire protecting.

Lack of knowledge about the importance of the fire protecting system.

Pumps of the wet riser system sometimes switch off.

There are some leakages in the pipe line.

Fire horses are not rolled correctly.

Fire reel horses are established in incorrect manner.

Do not investigate the system daily.

Nozzles are missing in some fire reel horses and fire horses

Dose not cares about the indication of the fire panels.

Have Install fire panels in the places that cannot accessible easily.

Fire extinguishers are expired.

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2.12 Consumption of Electricity in the Hotel

Electricity is the most used energy in a hotel. There are many systems and instruments

in the hotel uses electrical energy. They are categorized as follows,

1. Electricity for central air condition system and split AC units.

2. Electricity for lighting purposes.

3. Electricity for other equipment and systems (e.g. - kitchen equipment, cool rooms,

sewerage treatment plant, laundry equipment, water treatment plant pumps etc.)

Energy saving Methods

Energy efficient bulbs need to use in appropriate places. (e.g.- kitchen where bulbs

are switch on 24h)

The doors of cool rooms should close properly should limit the number of times

that open the door.

Install power management systems in all rooms.

Switch off the unnecessary bulbs.

Load the laundry machines properly.

Fix overhead door closers for every air condition office room.

Do not overload the refrigerators.

Monitor the performance of the chillers whether they are working in maximum

efficiency.

Operate the generators in maximum efficiency level.

Make a mechanism to switch off the wash room lights when they are not using.

Repair the broken timers for the lights.

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Diesel consumption and saving

Diesel is used for the boiler and the generator as a fuel.

Diesel saving methods

Increase the efficiency of the boiler by maintaining it well.

Generator should only run in most appropriate occasions.

Always run the generator in maximum efficiency range.

Repair the any leakages in diesel distribution lines.

Construct a mechanism to cut off the diesel when the day tank has filled

into required level.

Gas consumption and saving

L.P gas is mainly used in burners in the kitchen for food preparing purposes. There are two

ways of using gas as high pressure gas and low pressure gas.

Gas saving methods

Switch off the burners when they are not in operation.

Clean the burners to allow proper combustion.

Use gas burners with pilot line.

Produce bio gas by using garbage remove from the kitchen.

Find the possibilities of producing bio gas from waste storage tanks.

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CHAPTER 3

3 TRAINNING EXPERIENCES – MANAGEMENT During the 12-week training period we learnt about management process of Jetwing hotel,

how the hotel motivates its employees and how the safety is carried out.

3.1 Management Structure of Jetwing LightHouse Hotel Galle

The hotel is divided in to seven departments and those departments are also divided into

sections. The department will be controlled by the manager of the department and there are

other officers.

Every department has a manager to guide the team members. According to the task or the

operation employees or other officers have assigned, there are also engineering department.

There are maintenances, engineers, assistant engineers in engineering department. Technical

staff is formed as number of teams. Every section has a performance appraisal program for

the members of the teams. It helps to increase the effective working process of employees

and gives a clear understanding of the goal of the team to the member.

Meetings are arranged by GM weekly to discuss about the future plans and past week

progress. Also training sessions for employees are arranged when a new technology is to

introduced.

Jetwing introduced additional benefits to permanent employees by introducing financial

assistance scheme – educational loans, gives facilities to restructuring the Motor vehicle /

motor cycle loan facility to avail the facility to a larger number of employees. A number of

employees were sponsored to follow Executive Diploma in Business, Hotel management

Accounting conducted by jetwing in 2014. Also All employees are entitled to make use of

jetwing’s seven holiday bungalows located across the country, including the Kataragama

property, which was added to the list in 2014. While offering solutions to both job related

and personal matters, jetwing’s grievance handling and counselling process too has

contributed positively towards building a greater sense of belonging among staff.

Jetwing LightHouse carries an employee career development process to motivate its

employees. Annual Performance Appraisal done for the period from 01st January to 31st

December for all jetwing LightHouse employees. The weightage given for achievement of

targets & objectives at the end of the year during Performance Appraisal is 80% and

competency is 20%. Jetwing LightHouse management has decided to introduce a mid – year

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performance evaluation with the view to giving more weightage to achievement of targets

and objectives. Quarterly productivity and behavioural evaluation of employees on contract

basis tasks. To motivate and attract high quality staff they provide an allowance based on the

performance using this quarterly productivity and behavioural evaluation.

Jetwing LightHouse organizes training sessions to develop the skills of employees.

Motivational Lecture was arranged for all Executives by managers of each department.

Awareness on working performance and behaviours training programmes were conducted

for employees. Jetwing LightHouse introduced of Knowledge Management Activities

Jetwing Quiz 2015 - Conducted to cover all OPMCs to cover all related areas. Notably over

300 staff participated for the quiz. Top three winning teams were rewarded with air tickets

to Japan. Psychological counselling session was arranged for security staff for their mental

well-being. Over 20 staff was trained. To improve the customer service and promote Account

Management Discipline - 20 executive staff members were trained.

3.2 Safety and Security

Jetwing LightHouse highly concern about the safety of employees and equipment. All of us

at Jetwing will adhere to safety and health practise to the highest level required whilst we

give emphasis to establish international standards training required will be made available

to all associates to maintain safety and health at the highest international level. Working

towards an accident free environment can be challenging, however, the hotel has continued

to educate employees on occupational health and safety to ensure an accident free

environment, thereby improving productivity by preventing and controlling all forms of

accidents and diseases.

Health and safety is an integral part of everyday life and it is the duty of all employees to

adhere to the following best practices and safety stipulations in order to ensure their own

safety and that of others in the workplace. Employees should comply with all health and

safety guidelines and regulations as stipulated by the hotel Ensuring the correct usage

application of safety devices and protective gear as per the stipulated requirements.

The hotel continues a very powerful security system for its protection. All their hotels will

complete the Hazard Analysis Critical Control Point (HACCP) standard certification. Fire

safety and evacuation procedures and standards will be getting in place and tested regularly.

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3.3 5S System

5S system is an effective method for a hotel to reach its targets in an efficient manner.

Jetwing hotel follows 5S process which includes the following.

Sort : Keep near only what you regularly use

Straighten : Find exactly what you need to use in less than 30 seconds

Shine : Have your workplace and equipment ready for immediate use

Standardize : Everyone does each job in the same way and is challenged to improve

Sustain : Everyone does their part to foster a safe, efficient and effective workplace

My Training Experience and Management Experience

In 10th week the preventive maintenance schedule for Era Beach Hotel by Jetwing

was finished.

Figure 3.1: preventive maintenance list for Era beach

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Preventive maintenance check list was prepared for the laundry equipments.

Map was drawn to indicate fire assembly points of the hotel including new parts of

the hotel.

Figure 3.2: Fire assembly point of LightHouse hotel

Pool maintenance check list were prepared by myself and also including with

international standard of pool maintenance.

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CHAPTER 4

4 SUMMARY AND CONCLUSION

4.1 Summary

We had our 12-week training session at Jetwing LightHouse hotel Galle which is a leading

company in Sri Lankan tourism sector. First week we were visited all departments and got

the knowledge about their activities, how the extension cards are connected and how to

recognize simple faults. During next seven weeks we had our training at engineering

department where we learnt about what are the responsibilities and duties of engineering

department, operating all machines.

During my 12 weeks of training period I had the opportunity of trained in various sections

in Engineering. I was able to train in building service and Maintenance. In these sections I

was able to get knowledge on Air condition system, Bio-mass boiler and diesel boiler,

Sewage treatment plant, maintenance schedule and many more things related to mechanical

engineering and also management theories as well as dealing with people.

We had opportunity to get some idea about beach safety, how to act when fire alarm is

switched on, Duties of IT section, and account department in the hotel. We learnt to identify

colour code, Private automatic branch exchange (PABX) system, Wi-Fi system in the hotel

during time period which is in the IT section. We also had the experience about boiler

service, vapour compression chiller service during that services period we also work with

technicians. We learnt how to combine theory in to practise and how to work with different

types of employees to reach the target. We met different types of customers and employees

when we were on the field. We got a great experience on how to understand and act according

to the situation. We learnt to use tools and equipment in the industry. We worked as a team

with jetwing LightHouse Hotel Galle staff. We gave our ideas in correcting faults.

This report contains about organization, training experience. First chapter describes about

the Jetwing LightHouse Galle. Second chapter describes about the training experience in

Technical and third chapter describes the training experience on Management. Chapter four

contains the Summary and Conclusion. In these chapter two and three about special things

about training experiences, but there are so many things what I learned during my Training

programme.

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4.2 Conclusions Jetwing group is a Sri Lanka’s premier resort brand and a leading name in Sri Lank. I

appreciate the opportunity that Jetwing hotel provide for undergraduate students to improve

their talents and skills. Jetwing hotel showed me how to use theory in practice and how to

manage a team as an engineer. This experience will help me a lot in my future career.

At the university we listen to the lectures, do practical to prove theories and sit for the exams.

After this training session I understood that there is lot more to learn before becoming an

engineer. We should have knowledge on theories, should have technical skills and the most

important thing is we should have humanity. I realized the saying that an engineer is made

up of a theorist, scientist and a technician.

We all had opportunity to gain and develop our soft skills at Jetwing LightHouse Galle. We

learnt how to work with employees at different levels, how to do a work as a team, how to

achieve targets within a given time etc. We were able to gain good experience on

management skills as well. We saw how Jetwing team work corporately with employees to

reach target. We saw that hotel has been able to keep working area clean and neat by

following 5S process. They have gained efficiency in work by that.

Jetwing hotel had a well-planned training process on us such that we could cover all the

sections and take the maximum benefit of 12 weeks. Jetwing group is the company that

provide good service to tourism sector. Therefore, it was a great opportunity for us to be

there and understand the process. Finally, I conclude that the training provided by Jetwing

LightHouse Galle was excellent and I would recommend that to our younger undergraduates

also.

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REFERENCES

Documents and notes provided by Jetwing LightHouse Galle.

Refrigeration and Air conditioning written by C.P Arora

www.ft.lk [Accessed: 16-Apr-2016].

www.silkroad.lk [Accessed: 26-Apr-2016].

http://www.energyefficiencyasia.org/energyequipment/typesofboiler.html[Accessed:

26-Apr-2016].

https://www.myodesie.com/wiki/index/returnEntry/id/3061[Accessed:27-Apr-

2016].

http://www.firesystems.net/ [Accessed: 27-Apr-2016].

http://www.firesystems.net/inspections/sprinkler-systems.htm[Accessed: 27-Apr-

2016].

http://en.wikipedia.org/wiki/Sewage_treatment [Accessed: 28-Apr-2016].

http://www.euwfd.com/html/sewage_treatment.html [Accessed: 28-Apr-2016].

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LIST OF CORRECTION

No. Page No. Examiner’s comment Correction done

1 50 Accessed date is not mentioned This error was corrected