paso robles, ca chicago, il toronto, can taiwan stockholm. swe methods plastics processors utilize...
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Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stockholm. SWE
Methods Plastics Processors Utilize to Improve Plant Floor
Productivity & Efficiency
Glenn Nowak - Vice PresidentDaniele Fresca – Director of Marketing
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Founded in 1988 to Provide “Smart” Management Systems for Plastic Processors
Introduced ERP-based RealTime Machine Monitoring in 1993 Automate inventory transactions, monitor cycle
times, accurately report scrap & down time Released Windows/Oracle based ERP in
1996 Continuous development on same platform
based on customer requirements Over 500 Customers with 1,000+ Locations
Managing & Monitoring >15,000 Machines
Who is IQMS?
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
The Best Manufacturers Understand Money is Made on the Shop Floor
Lean Manufacturing Strives to Eliminate or Reduce Non-value Added Activities & Their Associated Costs
Productivity & Efficiency Basics
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Link ERP System to Shop Floor & Warehouse Systems Tie product demand to manufacturing &
shipping Provide more timely information on
production & inventory levels Yield a view across the entire enterprise Provide accurate production costs tied to
selling price for product profitability Present metrics to measure productivity
Plant Floor Productivity & Efficiency
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Automate as Much as Possible Eliminate Human Error & Cost Increase Timeliness of Data Transfer Save Time in Data Entry Increase Data Accuracy by Eliminating Entry
Errors
Plant Floor Productivity & Efficiency
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Get Timely & Accurate Data to All Users Real time data vs. batch data transfer
Provide Visibility to Data with Shop Floor User Interfaces
Track Labor Costs Directly to Production Jobs Shop floor screens to log directly into jobs
Educate Employees Costs vs. profits
Plant Floor Productivity & Efficiency
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Production Monitoring Systems Accurate information gathered automatically from
production machines (parts made, scrap & down time)
Real Time vs. Batch Transfer Wireless Warehouse Management
Manage inventory from receiving through production to shipping
Hand held devices that access provide bar code scanning of all inventory transactions in real time
Forklift mounted systems that provide directed pick & put away for optimizing warehouse management
Enhancement Opportunities
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Shop Floor User Interfaces PC-based Terminals (optional touch screens)
that can access documents, enter scrap, view trend charts, etc.
Hand Held PDAs that provide mobility to users
SPC Data entry on shop floor via hand held
devices or PCs Automatic feedback to users on out of spec
inputs Trend & Control Charts from Shop Floor to
Office
Enhancement Opportunities
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Automation to PLCs Two-way communication to turn on
equipment, conveyor systems, palletizers, etc.
Palletwrapper RowHMI RTLabel
Enhancement Opportunities
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stansted, UK
Determine Whether Building Blocks Are Set Sound ERP foundation Modules or interfaces to third party systems
available Development platforms
Map Process Flows & Define Procedures Knowing the processes allows you to improve them
Identify Opportunities for Improvement & ROI Prioritize Opportunities & Select Best Options Implement Best Opportunities
Update Procedures Train, Train, Train
Reanalyze Opportunities
Implementing Process Improvements
Paso Robles, CA Chicago, IL Toronto, CAN Taiwan Stockholm. SWE
Questions?
EnterpriseIQ Single Database Software System
ProductionControl
Estimating &Quoting
Accounting & FinancialManagement
InventoryManagement
Sales & OrderManagement
Business ActivityMonitoring
Job & ProcessCosting
Planning &Scheduling
BusinessIntelligence
Customer RelationshipManagement (CRM)
Supply ChainManagement
ShippingManagement
MRP / CRP /LRP
Workflow LabelingMS Office Interfaces
Core System
PreventativeMaintenance
DocumentControl
DocumentControl
Time & Attendance
Multi-Plant/Multi-Company
(ICT)
RealTimeMachine
Monitoring
QualityProcessTracking
Payroll Workforce
EDI / XMLECommerce
Tooling &Project
Management
ProductLifecycle
Management
FixedAssets
WirelessInventory & Production
Control
Forecaster
OutsourceCentral
SPC & DataCollection
Customer & SupplierPortals
Cost of QualityCost of Quality
ProductionControl
Estimating & Quoting
Finance & Accounting
Inventory Control
Sales Orders
IQAlert
Job & ProcessCosting
Planning &Scheduling
BusinessIntelligence
CRM / SRM
Supply Chain
Shipping
MRP / CRP / LRP
WorkflowLabeling
MS OfficeInterfaces
Quality