parts and accessories. installation instructions.v12.dyndns.org/bmw/bmw x5...

Parts and Accessories.Installation Instructions.

High on-board computer retrofitBMW 5 Series (E39)BMW X5 (E53)

Retrofit kit No. 65 90 0 308 455

Installation timeThe installation time is approx 1,0 -1,5 hours, but this may vary depending on the condition of the car and the equipment in it.

Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.

In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations.

Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred as a result of this will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

All the figures show LHD cars, proceed in exactly the same way on RHD cars.

Pictograms

denotes instructions that draw your attention to special features.

denotes the end of the instruction or other text.

See the EBA CD or Aftersales Portal for explanations of the pictograms.

Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales Portal.

Subject to technical modifications.

Ordering instructionsThe instrument cluster and coolant level switch are not part of the retrofit kit and must be ordered separately (see EPC for part number and further details).

For cars with an M51 engine built before 01/99, the expansion tank must be replaced (see EPC for part number and further details).

Special tools requiredNone

© BMW AG, Munich Installation instructions No. 01 29 0 308 454 Issue date: 03.2004 EN/1

Contents

Section

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. Installation and cabling diagram for M51, M52 and M54 engines . . . . . . . . . . . . . . . . . . . . . . . . 6

5. Installation and cabling diagram for M57 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6. To install and connect the connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7. To install and connect the coolant level switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

EN/2© BMW AG, Munich Installation instructions No. 01 29 0 308 454 Issue date: 03.2004

1. Parts list

Legend

A Connection cable

B Connection cable

C Joint connector

D Casing

E Insulation-piercing connector

F Instrument cluster (not supplied with the retrofit kit)

G Coolant level switch (not supplied with the retrofit kit)

H Cable tie (20x)

1

0

2

3 45

6

72040

6080

120 140160

180200240

260

100

A

B

C D F

G H

E

053 0624 Z


2. Preparations

TIS No.Conduct a brief test ---Disconnect the negative pole of the battery 12 00...

The following components must be removed first of allInstrument cluster 62 21 000Pedal trim 51 45 185Footwell trim on the right ---Glove compartment 51 16 360Engine compartment protection tray (cars with an N57 engine only) ---Coolant expansion tank (E39 cars with M51 engines built before 01/99 only) 17 11 100Electrics box cover ---Microfilter (E39 cars only) 64 31 010


3. Connection diagram

Branch/Item

Description SignalCable colour / Cross-section

Connection location in the carAbbreviation

/ Slot

A Connection cable --- --- --- ---

A1 SW 18-pin socket casing --- --- To instrument cluster F X16

A2 18-pin socket casing, natural colour

--- ---To instrument cluster F X10113

A3 BL 26-pin socket casing --- --- To instrument cluster F X10114

A4 26-pin SW plug casing --- --- To standard wiring harness X11175

A5 26-pin plug casing, natural colour

--- ---To standard wiring harness X11176

A6 Connection plug --- BR To joint connector behind the glove compartment X219

A7 Connection plug --- WS/GR/GE To joint connector behind the glove compartment I bus

A8 SW 4-pin socket casing --- --- To gong in the footwell on the driver’s side X518

B Connection cable --- --- --- ---

B1 SW 2-pin socket casing --- --- To coolant level switch X112

B2 Cable eyelet M8

---

BR Cars with M57 engine onlyTo earth post on the left-hand side of the engine compartment Cars with M51, M52 and M54 engines onlyTo earth post on the right-hand side of the engine compartment

X165

X166

B3 Connection plug--- ---

To lamp control module X10117 Pin 24

A

BA8

A5A4

A1

A2

A3A7

B3

B2

B1

A6

053 0625 Z


4. Installation and cabling diagram for M51, M52 and M54 engines

Legend

A Connection cableB Connection cableF Instrument clusterG Coolant level switch

1 Lamp control module2 Joint connector X9393 Joint connector X2194 Gong5 Earth post connection X166

2+31BG 5

4

F

A

039 0706 Z


5. Installation and cabling diagram for M57 engine

Legend

A Connection cableB Connection cableF Instrument clusterG Coolant level switch

1 Lamp control module2 Joint connector X9393 Joint connector X2194 Gong5 Earth post X165

2+31B

G

5 4

F

A

053 0626 Z


6. To install and connect the connection cable

Connect branches A1-A3 to the cables of the same colours on the instrument cluster F.

Connect branches A4 and A5 to the same coloured socket casings X11175 and X11176 on the standard wiring harness.

Route branch A8 into the driver’s footwell.

Connect branch A8 to the gong (1).

E53 only

Route branches A6 and A7 to the joint connector box (1).

Release joint connector X939 (WS/RT/GE and WS/GR/GE cables) from the joint connector box (1).

Disconnect all the WS/GR/GE cables from joint connector X939 and connect them with branch A7 to joint connector C.

Connect joint connector C to the casing D and then to the joint connector box (1).

F

A1A2

A3

053 0627 Z

X11175X11176

A4A5

053 0628 Z

A81

053 0629 Z

A7A6

D

C

1

X939

053 0630 Z


6. To install and connect the connection cable

E39 cars only

Route branches A6 and A7 to the joint connector box (1).

Release joint connector X939, WS/GR/GE cable and joint connector and X10116, WS/RT/GE cable from the joint connector box (1).

Disconnect the connection cable (2) between joint connector X939 and joint connector X10116 (no longer required).

Connect branch A7 to joint connector X939, WS/GR/GE cable.

Connect joint connector X939 to the joint connector box (1).

All cars

Release joint connector X219 from the joint connector box (1).

Connect branch A6 to joint connector X219.

If joint connector X219 is fully occupied, connect branch A6 using insulation-piercing connectors E.

X939

X101162

1A7

A6

053 0642 Z

A6

E

1

X219

053 0631 Z


7. To install and connect the coolant level switch

The expansion tank must be replaced on cars with M51 engines built before 01/99.

Connect branch B1 to the coolant level sensor G.

Install the coolant level sensor G on the expansion tank.

Cars with M57 engine only

Route branch B2 to earth post X165 in the engine compartment and secure it there.

Cars with M51, M52 and M54 engines only

Route branch B2 to earth post X166 in the engine compartment and secure it there.

Route branch B3 through the grommets (1) and (2) into the interior.

B1G

053 0632 Z

B2

H

X165

B

053 0633 Z

X166

B2

039 0705 Z

1

2

053 0634 Z

B3


7. To install and connect the coolant level switch

Route branch B3 to the lamp control module and connect is to the 54-pin SW plug X10117, Pin 24.

B3

X10117

053 0635 Z


8. Concluding work

This retrofit system requires coding.

- Connect the battery

- Code the retrofit using DISPlus or GT-1 via path Retrofit

- Conduct a brief test

- Conduct a function test

- Re-assemble the car


9. Circuit diagram

1

31 E

3

61-1

4

OELDR

15

ABS SL

7

KL 30

17

KL 15

8

58 G

13

AWL

5

FSB

X16

11

CAN_R_H

5

LSS

27

TANK 1+

12

TANK 1-

23

TANK 2+

16

TANK 2-

24

CAN_R_L

1

DFAHL

8

CAN_H

9

CAN_L

20

BBV-

25

RS

4

BBV+

19

KTEMP+

18

KTEMP-

14

AT+

22

AT-

X10

114

10

0,5 BRKL.31E

17

T2

18

T1

2

KFN

1

31

9

0,5 BR

0,35 WS GR GE

KL.31E

8

I-BUS

15

KL.30

16

KL.15

14

30H

12

KL.R

1

TXD

3

TAA

11

GONG_T3

7

K-BUS

X10

113

X11

2

X51

8X

1011

7

X16

5/X

166

X93

9

X21

7

X10

91

X10

154

X14

174

X10

154

X14

174

X10

91

0,35 WS GR

0,35 WS RT

3

T2

2

T1

0,35 BR WS

0,35 BR

24

KFN

8

0,35 BR VI

0,75 BL BR GE

0,35 GE RT

0,5 SW RT WS

0,5 BR SW WS

0,5 SW RT GE

0,5 BR SW GE

AWL

11

0,5 GE BL CAN_R-H

22

FSB

1

LSS

2

TANK 1+

3

TANK 1-

6

TANK 2+

7

TANK 2-

13

0,35 BR RT

0,5 GE SW

0,5 GE BR

0,5 WS VI

0,35 SW WS

0,35 SW RT

0,35 BR SW

CAN_R_L

20

0, 5 GE BL

K-BUS

19

DFAHL

24

CAN_H

26CAN_L

12

TXD

14

TAA

16

T3

X11

176

X11

175

4

0,35 GR VI

0,35 GE

0,5 BR VI

0,5 BR GE

0,5 BL BR

0,5 BR SW

0,35 SW GN

RS

22

0,5 VI GN KL.R

11

BBV+

12

KTEMP+

13

KTEMP-

24

AT+

25

AT-

5

30H

1

0,5 BR SW

0,35 BL

0,35 BR GN

0,35 GR SW

0,5 RT GE

0,75 GN BL

0,5 RT GE

0,75 GN BL

0,35 GR RT

31 E

2

61-1

3

OELBR

16

ABS SL

20

KL.30

21

KL.15

23

E58 G

053

0636

Z


9. Circuit diagram

Legend

Cable colours

X16 SW 18-pin plugX112 SW 2-pin plugX165 Terminal 31 cable eyeletX166 Terminal 31 cable eyeletX217 Terminal 31 joint connector contactX518 SW 4-pin plugX939 I bus joint connector contactX1091 Terminal 31 connectorX10113 WS 18-pin plugX10114 BL 26-pin plugX10117 SW 54-pin plugX10154 Terminal 30 connectorX11175 SW 26-pin plugX11176 WS 26-pin plugX14174 Terminal 15 connector

BL BlueBR BrownGE YellowGN GreenGR GreyRT RedSW BlackVI VioletWS White


parts and accessories. installation instructions.v12.dyndns.org/bmw/bmw x5...

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