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Page 1: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating
Page 2: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating
Page 3: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

0

Operation concepts

Core Value

Assist The Customers In Achieving Goals And Creating Values.

Enterprise Spirit

Learning Innovation Surpassing.

Nine Elements of Customer Satisfaction

Deliver on time.

Supply products that work.

Provide quality service.

Price consistent with quality.

Honor commitments.

Respond with appropriate urgency.

Work with you to resolve problems.

Prevent surprises.

Make it easy to do business with us.

The Company provides comprehensive solutions of drilling rigs and high quality products for customers all over the world

strictly in accordance with standards to assist them in realizing their goals and creating value.

Page 4: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

CONTENTS

Complete Set of Drilling Rig

Characteristics of Electrical Driven Drilling Rigs Model & Parameters of DC Motor Driven Drilling Rigs Model & Parameters of AC Variable Frequency Motor Driven Drilling Rig Scope of Electrical Driven Drilling Rigs Characteristics of Mechan-Electric Drilling Rigs Model & Parameters of Mechan-Electric Drilling Rigs Scope of Mechan-Electric Drilling Rigs Characteristics of Mechanical Driven Drilling Rigs Basic Parameters of Mechanical Driven Drilling Rigs Scope of Mechanical Driven Drilling Rigs

P02 P03 P04 P05 P06 P07 P07 P08 P09 P09

Drilling Rig Components

Crown Blocks Traveling Blocks Hooks Hook Block Assembly Swivels Rotary Tables Drawworks Eddy Current Brakes Mud Pumps Compound Transmission Unit Masts Substructures

P17 P18 P19 P20 P21 P22 P23 P26 P27 P30 P31 P33

Offshore Engineering Construction

P34

Sales and Service Directory

For More Information About any LSPE Products or Services,

Contact our Sales Locations.

Page 5: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs for land, offshore, shallow & desert conditions, and rig components as per customers’ requirements. Meanwhile we also upgrade and modify rigs in accordance with customers’ demands to meet requirements of drilling and workover services.

COMPLETE SET OF DRILLING RIG

Page 6: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Characteristics of Electrical Driven Drilling Rigs

Electrical Driven Drilling Rigs

▋ Basic parameters of drilling rig are in accordance with

GB/T23505-2009 Petroleum Drilling and Workover Rigs

●Stepless speed regulation of drawworks, rotary table, and

mud pump is realized as a result of adopting AC-SCR-DC

control system and power compensation technology in DC

motor driven rigs, thus a better drilling performance can be

acquired.

▋Hoisting speed, rotational speed of rotary table, and strokes

of mud pump can be adjusted as per needs owing to adopting

advanced VFD full digital control technology in AC variable

frequency motor driven rigs, thus drilling efficiency has been

improved.

▋A kind of integral rising slingshot substructure (height 7.5m,

9m, 10.5m) is used. The equipment on the drill floor and mast

can be installed at ground level and integrally raised to the

designated position with power of drawworks or hydraulic

wire-line winch.

▋ The hydraulic disc brake is used as main brake of the

drawworks. The braking torque is large and it is reliable to

brake. The brake handle is located in the driller’s cabin to

greatly reduce the intensity of driller’s labor.

▋ The rotary table is run by an INDEP drive and the chain

box has two gears. They are placed under the drill floor, on

which there is a large operation area.

▋ Either eddy current brake or Eaton Brake can be

considered as auxiliary brake of drawworks. A smooth,

labor-saving, easy control tripping operations is ensured.

The service life of brake rims (disc) and brake blocks is

efficiently prolonged. The drum is grooved and the wire line

is orderly wound round it. The collision avoidance systems

(over-spool, weight, and digital display) are available to

increase in the safety of drilling operations.

▋ The drawworks is provided with an automatic driller.

▋ Main components/parts are designed and made to API

Spec for ease of participating in international bids of drilling

rigs.

Page 7: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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DC Motor Driven Drilling Rigs

Model & Parameters of DC motor driven drilling rigs

Model ZJ40/2250D ZJ50/3150D ZJ70/4500D ZJ80/5850D ZJ90/6750D

Nominal depth range (114mm DP)

m 2500-4000 3500-5000 4500-7000 5000-8000 6000-9000

Max hook load rating kN 2250 3150 4500 5850 6750

Max number of lines for traveling block 10 12 12 14 14

Dia. of wire line mm (in) 32 (1 1/4) 35 (1 3/8) 38 (1 1/2) 42 (1 5/8) 45 (1 3/4)

Sheave O.D. of traveling block mm (in) 1120 (44) 1270 (50) 1524 (60) 1524 (60) 1524 (60)

I.D. of swivel stem mm (in) 75 (3) 75 (3) 75 (3) 101.6 (4) 101.6 (4)

Rated power of drawworks kW (hp) 735 (1000) 1100 (1500) 1470 (2000) 2210 (3000) 2210 (3000)

Transmission of drawworks 4 4 4 4 4

Dia. of rotary table opening mm (in) 520.7

(20 1/2)

698.5

(27 1/2)

698.5

(27 1/2)

952.5

(37 1/2)

952.5

( 37 1/2)

952.5

(37 1/2)

952.5

(37 1/2)

1257.3

(49 1/2)

Rotary speeds 2 2 2 2 2

Power of a mud pump kW (hp) 956

(1300)

956

(1300)

1176

(1600)

1176

(1600) 1176(1600)

1176(160

0)

1620(22

00)

Working height of mast m (ft) 43

(142) 45 (147) 45 (147) 46 (151) 48 (157)

Height of drill floor m

(ft) 7.5 (25)

7.5

(25) 9 (30) 9 (30) 10.5 (35) 10.5 (35) 12 (40)

Clear height under rotary table beam

m (ft)

6.26

(20.5)

7.62

(25)

8.92

(29.3)

7.42

(24.5) 8.92 (29.2)

9

(29.5)

10

(33)

Notes D-Driven with D.C. motor;

Electrical Driven Drilling Rigs

Page 8: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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AC Variable-frequency Motor Driven Drilling Rigs

Model & Parameters of AC variable-frequency motor driven drilling rigs

Model ZJ40/2250DB ZJ50/3150DB ZJ70/4500DB ZJ80/5850DB ZJ90/6750DB

Nominal depth range (114mm

DP) m 2500-4000 3500-5000 4500-7000 5000-8000 6000-9000

Max hook load rating

kN 2250 3150 4500 5850 6750

Max number of lines for

traveling block 10 12 12 14 14

Dia. of wire line

mm (in) 32 (1

1/4) 35 (1

3/8) 38 (1

1/2) 42 (1

5/8) 45 (1

3/4)

Sheave O.D. of traveling

block mm (in) 1120 (44) 1270 (50) 1524 (60) 1524 (60) 1524 (60)

I.D. of swivel stem

mm (in) 75 (3) 75 (3) 75 (3) 101.6 (4) 75 (3)

Rated power of drawworks

kW (hp) 735 (1000) 1100 (1500) 1470 (2000) 2210 (3000) 2210 (3000)

Transmission of drawworks Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation

Dia. of opening

mm (in)

520.7

(201/2)

698.5

(271/2)

698.5

(271/2)

952.5

(371/2)

952.5 ( 371/2) 952.5 ( 37

1/2)

952.5

(371/2)

1257.3

(491/2)

Rotary speeds Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation Stepless speed

regulation

Power of a mud pump

kW (hp) 956 (1300) 956 (1300)

1176

(1600) 1176 (1600) 1176 (1600)

1180

(1600)

1620

(2200)

Working height of mast

m (ft) 43 (142) 45 (147) 45 (147) 46 (151) 48 (157)

Height of drill floor

m (ft) 7.5 (25) 7.5 (25) 9 (30)

9

(30)

10.5

(35) 10.5 (35) 12 (40)

Clear height under rotary

table beam m (ft) 6.26 (20.5)

7.62

(25)

8.92

(29.3)

7.42

(24.5)

8.92

(29.2) 9 (29.5)

10

(33)

Notes DB-Driven with A.C. motor with frequency converter.

Electrical Driven Drilling Rigs

Page 9: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Scope of Electrical Driven Drilling Rigs

Model ZJ40/2250D

(DB) ZJ50/3150D (DB)

ZJ70/4500D (DB)

ZJ80/5850D (DB) ZJ90/6750D(DB)

Type Description

Type Type Type Type Type

Crown block TC225-7 TC315-7 TC450-10 TC675 TC675

Traveling block YC225 YC315 YC450-2 YC585 YC675

Hook DG225 DG315 DG450 DG675 DG675

Swivel (With spinner) SL225-2 SL450-5 SL450-5 SL675 SL675

Rotary table ZP275-2 ZP375 ZP375 ZP375H ZP375H(ZP495)

Drawworks JC40D (DB) JC50D (DB) JC70D (DB) JC80D (DB) JC90D (DB)

Mud pump 3NB1300C(F-13

00) 3NB1600(F-160

0) 3NB1600(F-1600

) F-1600H F-1600H

Mast JJ225/43-K2 JJ315/45-K JJ450/45-K7 JJ585/46-K JJ675/48-K

Substructure DZ225/7.5-S DZ315/9-S DZ450/10.5 DZ585/10.5-X DZ675/12-X

Notes D-Driven with D.C. motor; DB-Driven with A.C. motor with frequency converter.

Electrical Driven Drilling Rigs

Page 10: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Model & Parameters of Mechan-Electric Drilling Rigs-1

Model ZJ40/2250LDB ZJ50/3150LDB ZJ70/4500LDB

Nominal depth range (114mm DP) m

2500-4000 3500-5000 4500-7000

Max. hook load kN 2250 3150 4500

Max number of lines for traveling block 10 12 12

Dia. of wire line mm (in) 32 (11/4) 35 (1

3/8) 38 (1

1/2)

Sheave O.D. of traveling block mm (in) 1120(44) 1270 (50) 1524(60)

I.D. of swivel stem mm (in) 75 (3) 75 (3) 75 (3)

Rated power of drawworks kW (hp) 735(1000) 1100(1500) 1470(2000)

Transmission of drawworks 4 (6) 4 (6) 6

Dia. of rotary table opening mm (in) 698.5 (271/2) 952.5 (37

1/2) 952.5 ( 37

1/2)

Rotary speeds Stepless speed

regulation Stepless speed regulation

Stepless speed regulation

Power of a mud pump kW (hp) 956 (1300) 1176 (1600) 1176 (1600)

Number of diesel engines 3 3 4

Number of integral chain boxes 1 1 1

Working height of mast m (ft) 43 (142) 45 (147 ) 45 (147 )

Height of drill Floor m (ft) 6 (20) 7.5 (25) 9 (30)

Clear height under rotary table beam m (ft)

4.76 (15.6) 6.26 (20.5) 7.7 (25.3)

Notes L—Chain Compound Transmission DB—Rotary table is driven by VFD

Characteristics of Mechan-Electric Drilling Rigs

Mechan-Electric Drilling Rigs

▋Power of drilling rig comes from 2000 or 3000 series diesel engine and fluid coupling reducer

casing (or gear reducer).

▋ The drawworks and the mud pumps are mechanically driven. The rotary table is

independently driven by AC frequency motor or DC motor.

▋ Easy installation and better sealing as a result of taking an integral chain box or V-belt

compound transmission unit.

▋ The drawworks is equipped with the grooved drum and shifting a gear for it is carried out by

air cylinders. The hydraulic disc brake is regarded as main brake and the eddy current brake as

auxiliary brake.

▋An emergency motor is available for drawworks. Prior to starting the diesel engine, the mast

is raised in advance. If there is something wrong with master clutch and power can not be sent

to the drawworks, it will be used to lift the drilling tool so as to reduce accidents occurred in well,

realizing safety drilling operations.

▋The rotary table can accomplish stepless speed regulation with 0~210r/min. AC or DC is

supplied by an auxiliary generator set.

▋The substructure is of integrate, one step risen type (or swing-lift type). It is installed at ground

level and raised/lowered with the mast (or independently raised/lowered).

▋The mechanical parts of rig are in accordance with API Spec.

Page 11: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Model & Parameters of Mechan-Electric Drilling Rigs-2

Model ZJ40/2250JDB ZJ50/3150JDB

Nominal depth range (114mm DP) m

2500-4000 3500-5000

Max. hook load kN 2250 3150

Max number of lines for traveling block 10 12

Dia. of wire line mm (in) 32 (11/4) 35 (1

3/8)

Sheave O.D. of traveling block mm (in) 1120(44) 1270 (50)

I.D. of swivel stem mm (in) 75 (3) 75 (3)

Rated power of drawworks kW (hp) 735 (1000) 1100 (1500)

Transmission of drawworks 4(6) 4(6)

Dia. of rotary table opening mm (in) 520.7(201/2) 698.5(27

1/2) 952.5 (37

1/2)

Rotary speeds Stepless speed regulation Stepless speed regulation

Power of each mud pump kW (hp) 956(1300) 1176 (1600)

Number of diesel engines 3 3

Available height of mast m (ft) 43 (142) 45 (147)

Height of drill floor m (ft) 7.5(25) 7.5 (25)/9(29.5)

Clear height under rotary table beam m (ft) 6.26(20.5) 6.26 (20.5)/7.52(24.6)

Compound mode E-belt or narrow V-belt Compound

Transmission

E-belt or narrow V-belt Compound

Transmission

Notes J—E-belt or narrow V-belt Compound Transmission DB — Rotary table is driven

by VFD

Scope of Mechan-Electric Drilling Rigs

Model ZJ40/2250 LDB (JDB) ZJ50/3150 LDB (JDB) ZJ70/4500LDB

Type/Weight

Description

Type Type Type

Crown block TC225 TC315-10 TC450-11

Traveling block YC225 YC315 YC450

Hook DG225 DG315 DG450

Swivel(With spinner) SL225-3 SL450-5 SL450-5

Rotary table ZP275 ZP375 ZP375

Drawworks JC40 JC50 JC70

Mud pump 3NB1300C 3NB1600

3NB1300C 3NB1600

Mast JJ225/43-K JJ315/45-KZJ

JJ315/45-KZJ-2 JJ450/45-K8

Substructure DZ225/6-XD DZ315/9-S5

DZ315/7.5-S6

DZ450/9-XD2

DZ450/10.5-X

Notes L—Chain Compound Transmission J —E-belt or narrow V-belt Compound Transmission. DB —

Rotary table is driven by VFD.

Mechan-Electric Drilling Rigs

Page 12: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

8

Characteristics of Mechanical Driven Drilling Rigs

Mechanical Driven Drilling Rigs

▋ The drilling rig is driven by diesel engines, hydraulic

coupling & chain compound box or diesel engines, reducers &

narrow V-belt, which provides smooth mechanical power to

the drawworks. A number of hoisting speeds and rotary

speeds are available.

▋The drawworks is installed at ground level. Power is

transmitted through bevel gear and universal shaft to the

equipment on the drill floor. It is reliable in driving and easy in

assembly/disassembly.

▋The drawworks (40 and 50 model) utilize air clutch for

shifting gears, which are suitable for remote control.

▋Either band brake or hydraulic disc brake can be

considered as main brake of drawworks and either an eddy

current brake or EATON brake as auxiliary brake.

▋ The chain driven rig is driven by the integral enclosed

compound chain box (or narrow V-belt) and coupling. During

any rig moves, it is unnecessary to dismantle the chains (or

narrow V-belt) for fast installation.

▋ The mast is of open-front type without guy line. It is

integrally raised and installed at ground level.

▋ The substructure is of a box-on-box type. It is simple in

structure and easy to install. It is applicable for mounting

B.O.P installations. The rotary table and the transmission unit

are flush with the rig floor. The drill floor is flat and the

operational area is large

Page 13: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

9

Basic Parameters of Mechanical Driven Drilling Rigs

Model ZJ20/1350L(J) ZJ30/1700L(

J) ZJ40/2250L(J) ZJ50/3150L(J) ZJ70/4500L

Nominal depth range (114mm DP)

m 1200-2000 1600-3000 2500-4000 3500-5000 4500-7000

Max. hook load kN 1350 1700 2250 3150 4500

Max number of lines for traveling block 8 10 10 12 12

Dia. of wire line

mm(in) 29(1

1/8) 32(1

1/4) 32(1

1/4) 35(1

3/8) 38(1

1/2)

Sheave O.D. of traveling block

mm 915 915 1120 1270 1524

I. D. of swivel stem mm 64 64 75 75 75

Rated power of drawworks kW 400 550 735 1100 1470

Transmission of drawworks 3 forward

1 reverse

3 forward

1 reverse

4

forward

2

reverse

6

forward

2

reverse

4

forward

2

reverse

6

forward

2

reverse

6 forward

2 reverse

Dia. of rotary table opening mm(in) 445(171/2) 520.7(20

1/2) 698.5(27

1/2) 952.5(37

1/2) 952.5(37

1/2)

Rotary speed 3 forward

1 reverse

3 forward

1 reverse

4

forward

2

reverse

6

forward

2

reverse

4

forward

2

reverse

6

forward

2

reverse

6 forward

2 reverse

Power of a mud pump kW(hp) 735(1000) 735(1000) 956(1300) 1176(1600) 1176(1600)

Number of transmission unit 2 2 3 3 4

Working height of mast m 31.5 31.5 43 45 45

Height of drill Floor m 4.5 4.5 6 7.5 9

Clear height of rotary beam m 3.54 3.44 4.76 6.26 7.7

Notes L- Chain Compound Transmission J- Narrow V-belt Compound Transmission

Scope of Mechanical Driven Drilling Rigs

Model ZJ20/1350L (J) ZJ30/1700L (J) ZJ40/2250L (J) ZJ50/3150L (J) ZJ70/4500L

Type/Weight Description

Type Type Type Type Type

Crown block TC135 TC170 TC225-9 TC315-7 TC450-11

Traveling block YC225 YC315 YC450-2

Hook YG135 YG170 DG225 DG315 DG450

Swivel(With spinner) SL135 SL225-3 SL225-3 SL450-5 SL450-5

Rotary table ZP175 ZP205 ZP275-2 ZP375 ZP375

Drawworks JC20 JC30 JC40 JC50 JC70

Catworks MJC370 MJC370 MJC370

Mud pump 3NB1000C 3NB1000C 3NB1300C 3NB1300C 3NB1600

Compound transmission unit BC520-324 BC520-324 BC732-828 BC732-828 BC742-828

Mast JJ135/31.5-K JJ170/31.5-K JJ225/43-K JJ315/44.5-K JJ450/45-K5

Substructure DZ135 DZ170 DZ225/6-XD DZ315/7.5-XD DZ450/9-XD

Mechanical Driven Drilling Rigs

Page 14: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

10

Introduction to ZJ50/3150D(DB) Drilling Rig

Basic parameters of ZJ50/3150D (DB) electrical driven rig

are in compliance with GB/T23505-2009 Petroleum

Drilling and Workover Rigs and international standards.

The major components are in accordance with API Spec.

and meet the requirements of drilling technology. The rig

is safe and reliable.

Features are as follows:

▋Stepless speed regulation of drawworks, rotary table,

and mud pump is realized because of adopting SCR

(VFD) full digital electrical control system in the rig, thus

obtaining a better drilling performance.

▋Modular design is applied for ease of handling and

transportation.

▋The wire rope for the mast and substructure is reeved

only once. The swing-lift substructure is continuously

raised with power of the drawworks. The equipment on

the drill floor is

raised together with the substructure in one step.

▋The rotary table is run by an independent drive. The

table and its drive are INDEP modules

for ease of assembly/disassembly and transportation.

▋The drawworks is grooved. The collision avoidance

systems (over-spool, weight, and digital display) are

available.

▋VARCO or Beishi Top drive is available. Iron

Roughneck and man-rider winch are also available.

Page 15: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

11

Introduction to ZJ70/4500D(DB) Drilling Rig

Basic parameters of ZJ70/4500D (DB) electrical driven rig are in

compliance with international general requirements of 2000HP rig. The

major components are in accordance with API Spec. and meet the

requirements of drilling technology. The rig is safe and reliable.

Features are as follows:

▋Stepless speed regulation of drawworks, rotary table, and mud pump

is realized because of adopting SCR (VFD) full digital electrical control

system in the rig, thus obtaining a better drilling performance.

▋Modular design is applied for ease of handling and transportation

▋The wire rope for the mast and substructure is reeved only once. The

swing-lift substructure is continuously raised with power of the

drawworks. The equipment on the drill floor is raised together with the

substructure in one step.

▋The rotary table is run by an independent drive. The table and its drive

are INDEP modules

for ease of assembly/disassembly and transportation.

▋The drawworks is grooved. The collision avoidance systems

(over-spool, weight, and digital display) are available.

▋VARCO or Beishi Top drive is available. Iron Roughneck and

man-rider winch are also available.

Page 16: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

12

Introduction to ZJ80/5850D Drilling Rig

ZJ80/5850D DC motor driven ultra-deep rig is specially designed for

Tarim Kuqa Area and meet the requirements of casing with larger

diameter, bigger tonnage and of high-pressure drilling. Self-innovating

technology is applied for the rig. The key components are home made.

Features are as follows:

▋Advanced mains supply and power compensation technology is

adopted in the rig, thus acquiring higher power factor and

power-saving/environment protection.

▋High-pressure mud circulating system is available. The working

pressure of swivel, mud pump, and drilling fluid manifold is 7500PSI

(52MP).

▋The drawworks is designed as per 3000HP to have larger hoisting

speeds and higher efficiency.

▋The hydraulic disc brake is regarded as main brake of drawworks and

DS80 eddy current brake as auxiliary brake. An auto feed driller with

motor is available.

▋ZP375H rotary table with large torque is available. The rotary table

and its drive are modularly designed for ease of

assembly/disassembly and moving.

▋The wire line for mast and substructure is reeved only once. The

substructure is of swing-lift type and raised continuously with power of

drawworks. The equipment on the drill floor is raised to position

together with the substructure.

▋The rig is modularly designed for ease of lifting and moving.

Page 17: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Introduction to ZJ90/6750D Drilling Rig

ZJ90/6750D DC motor driven ultra-deep rig is designed according to

maximum static load of 6750kN, 5 1/2” DP, and depth range of 9000m.

Self-innovating technology is applied for the rig. The key components

are home made.

Features are as follows:

▋Advanced mains supply and power compensation technology is

adopted in the rig, thus acquiring higher power factor and

power-saving/environment protection.

▋High-pressure mud circulating system is available. The working

pressure of swivel, mud pump, and drilling fluid manifold is 7500PSI

(52MP).

▋The drawworks is designed as per 3000HP to have larger hoisting

speeds and higher efficiency.

▋The drawworks is installed at ground level. The hydraulic disc brake is

regarded as main brake and DS90 eddy current brake as auxiliary brake.

An auto feed driller with motor is available.

▋ZP375H rotary table with large torque is available and run through

two-gear gear reducer.

▋The mast and substructure adopts a new swing-lift type and is raised

through A-frame with power of drawworks. The equipment on the drill

floor is raised to position together with the substructure.

▋The rig is modularly designed for ease of lifting and moving.

Page 18: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Introduction to ZJ50/3150JD Drilling Rig

▋ZJ50/3150JD rig is of mechan-electric driven one. The drawworks

and the mud pump are mechanically driven and the rotary table

independently by DC motor.

▋Power of the rig comes from three G12V190PZL-3 diesel engines,

gear reducer casing & narrow V-belt compound and divides into three

branches: one is to run two 1300HP/1600HP mud pumps through two

universal shafts, the second is to run the drawworks through chain

box, and the third is to run one 800KVA/400V economic generator

through universal shaft.

▋Modular design is used. Three G12CV 190PZL-3 diesel engines,

reducer casing, and skid are taken as a transportation unit. Narrow

V-belt compound transmission unit and skid are considered as a

transportation unit. The dimensions meet railroad/highway

requirements.

▋The cantilever beam leg mast is installed at ground level and

integrally raised/lowered

▋The drill floor is 7.5m/9m in height, installed at ground level, and

raised/lowered together with the mast.

▋The drill floor is flat and spacious. On it there are the rotary table,

the rotary table drive, the hydraulic cathead, the hydraulic tongs, and

two 50kN air winches.

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15

Introduction to ZJ50/3150LDB Drilling Rig

▋ZJ50/3150LDB rig is of mechan-electric driven one. The drawworks and the

mud pump are mechanically driven and the rotary table independently by AC

variable frequency motor

▋Power of the rig comes from three diesel engines (electronic), which drive

each working group after compounding through the coupler, reducer casing,

and integral chain box. Two universal shafts separately drive two

1300HP/1600HP mud pumps and chain directly drives the drawworks.

Universal shaft drives an 800KVA/400V economic generator.

▋The cantilever beam leg mast is installed at ground level and integrally

raised/lowered

▋The drill floor is 7.5m/9m in height, installed at ground level, and

raised/lowered together with the mast.

▋The drill floor is flat and spacious. On it there are the rotary table, the rotary

table drive, the hydraulic cathead, the hydraulic tongs, and two 50kN air

winches.

▋This kind of rig overcomes the problems existed in electric driven rig:

expensive cost in manufacturing, restriction between the rotary table speed of

mechanical rig and the mud pump stroke, longer transmission route, etc. It is

simple in structure and flexible in arrangement. It is a kind of an economical

and practical rig.

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16

DRILLING RIG COMPONENTS

Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs for land, offshore, shallow & desert conditions, and rig components as per customers’ requirements. Meanwhile we also upgrade and modify rigs in accordance with customers’ demands to meet requirements of drilling and workover services.

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17

Design Features

Specifications of Crown Blocks

Model TC135 TC170 TC225 TC315 TC450 TC585 TC675

Max. hook load

kN 1350 1700 2250 3150 4500 5850 6750

O.D. of sheaves

mm (in) 915(36) 1005(40) 1120(44) 1270(50) 1524(60) 1524(60) 1524(60)

Number of

sheaves 5 6 6 7 7 8 8

Dia. of wire line

mm (in) 29 (11/8) 29 (11/8) 32 (11/4) 35 (13/8) 38 (11/2) 42 (15/8) 45 (13/4)

Overall dimension

(L×W×H), mm

2500×2050×192

0 2687×2150×2046 3200×3347×3640 3295×2776×2514 3068×2906×3576 4494x3881x5130 4594x3855x4411

Crown Blocks

▋The drilling line is reeved in parallel.

▋The crown frame is made of high strength steel shapes & plates. The

lug plate for top drive is provided. It is equipped with metal base plate,

handrail, and toeboard. A ladder has an opening.

▋A deviation fast-line sheave.

▋The sheave cluster is tilted to counteract traveling block’s torque. The

side plate assembly is faced with derrick man for ease of picking off &

suspending elevators.

▋The sheave grooves are intermediate frequency quenched so as to

improve surface hardness and extend service life of sheaves.

▋All sheaves have double-row conical roller bearings and each bearing

has individual lubricating channel.

▋The rope guard prevents the wire rope from running out of the sheave

grooves.

▋Equipped with rubber bumper beams.

▋Equipped with a gin pole for use in repairing the sheaves cluster.

▋Equipped with sand line sheaves and auxiliary sheaves.

▋The crown blocks conform to API Spec. 4F, 8A/8C.

Main Components

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18

Traveling Blocks

Design Features

.

Specifications of Traveling Blocks

Model YC225 YC315 YCF315 YC450 /

YC450D YC585 YC675

Max. hook load kN 2250 3150 3150 4500 5850 6750

O.D. of sheaves

mm(in) 1120 (44) 1270 (50) 1270 (50) 1524 (60) 1524 (60) 1524 (60)

Number of sheaves 5 6 6 6 7 7

Dia. of wire line mm(in) 29(1

1/8)

32(11/4)

32(11/4)

35(13/8)

35(13/8)

35(13/8)

38(11/2)

42 (15/8) 45(1

3/4)

Overall

dimension(L×W×H), mm

2294×119

0×630

2680×135

0×974 2145×1380×1635 3075×1600×800

3086x1600x95

3

3087x1600x92

0

Note: F in Model means the split type traveling block. Note: D in Model means low temperature.

▋The side plate assembly is made of thick steel plate. When

hoisting or lowering the unloaded elevators, the wire line is

always kept taut to facilitate the line spooled on the drum and

the empty hook lowered.

▋The sheave grooves are intermediate frequency quenched so

as to improve surface hardness and extended the service life.

▋Equipped with double-row conical roller bearings and each

bearing has individual lubricating channel.

▋Quenched & tempered alloy steel shaft with lubrication hole of

each bearing.

▋Heavy duty wire line guard.

▋The travelling blocks conform to API Spec. 8A/8C.

Main Components

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19

Hooks

Design Features

Specifications of Hooks

Model DG225 DG315 DG450 450D DG675

Max. hook load kN 2250 3150 4500 6750

Major-hook opening mm (in) 190(7 1/2) 220(8 5/8) 220(8 5/8) 240(9 7/16)

Diameter of Major-hook mm (in)

160(61/4) 180 (7) 180 (7) 228 (9)

Spring travel mm (in)

180 (7) 200 (8) 200 (8) 220 (8 7/10)

Overall dimension (L×W×H), mm 2545×720×750 2953×890×880 2950×890×880 3600×1110×1020

Note: D in Model means low temperature.

▋The body, the bail, and the bail support are cast with

special alloy steel.

▋Equipped with a hydraulic snubber assembly to protect

drill pipe joints when making up/breaking out

connections.

▋At the hook there is a reliable safety device.

▋It is provided with a braking device to lock up & lock out

the body.

▋The primary-load-carrying parts of hook are subject to

NDE test.

▋The hooks conform to API Spec. 8A / 8C.

Main Components

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20

Specifications of Hook/Block Assembly

Model YG135 YG170 YG315 YG450

Max. hook load kN 1350 1700 3150 4500

O.D.of sheaves mm (in) 915 (36) 915 (36) 1270 (50) 1524 (60)

Number of sheaves 4 5 6 6

Dia. of wire line mm (in) 26(1) /29 (11/8) 29 (11/8)/ 32 (11/4) 32 (1 3/8)/35 (1 3/8) 35 (13/8) /38 (1 1/2)

Major-hook opening mm (in) 165(6 1/2) 180(7) 220(8 5/8) 220(8 5/8)

Major-hook dia mm (in) 140(5 1/2) 150(6) 180(7) 180(7)

Minor-hook dia mm (in) 90(3 1/2) 90(3 1/2) 120(4 3/4) 120(4 3/4)

Overall dimension (L×W×H), mm 3195×960

×616 3294×960×630 4322×1350×784 4887×1600×880

Hook Block Assembly

Design Features

▋Joining the travelling block and the hook together reduces overall length

to satisfy the requirements of a top drive.

▋The shafts of travelling block are forged with alloy steel and provided

with a lubrication hole of bearing for one sheave.

▋The grooves of sheave are intermediate frequency quenched so as to

improve the surface hardness and prolong the service life.

▋The sheaves are equipped with double-row conic roller bearings. Each

bearing has its own lubrication channel.

▋There is a reliable safety device at the hook.

▋The primary-load-carrying parts of hook are subject to NDE test.

▋The hook block assembly conforms to API Spec. 8A /8C.

Main Components

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21

Swivel

Specifications of Swivels

Model SL135 SL225 SL450 /SL450D SL450H SL675

Max. Static load rating kN 1350 2250 4500 6750

Max. Speed r/min 300 300 300 300

Max. Working pressure MPa(psi) 35 (5000) 35 (5000) 35 (5000) 52 (7500) 52 (7500)

Clearance between bail and gooseneck

mm(in) 495 (19 1/2) 540 (21 1/4) 549 (21 5/8) 600 (23 3/5) 640 (25 1/5)

Dia. of stem mm(in) 64 (2 1/2) 75 (3) 75 (3) 101.6 (4)

Coupling thread

API

To stem

4 1/2″

REG LH

6 5/8″

REG LH

7 5/8″

REG LH

7 5/8″

REG LH

8 5/8″

REG LH

API

To Kelly

6 5/8″

REG LH

6 5/8″

REG LH

6 5/8″

REG LH

6 5/8″

REG LH

6 5/8″

REG LH

Overall dimension(L×W×H), mm 2505×758

×840

2880×925

×1026

3015×1096

×1035

3208×1096

×1035

3685×1404

×1265

The above-mentioned swivels have spinners (dual-purpose ) and no spinners.

D in Model means low temperature.

H in Model means high pressure.

Design Features

▋With standard bails and double pin alloy steel sub.

▋The wash pipe and the packing assembly are cartridge type

and can be replaced on the floor without disconnecting the

rotary hose and/or gooseneck.

▋The gooseneck is provided with an outlet for wire line logging.

▋With standard gooseneck joints. Threads are in compliance

with API Std 5B.

▋The swivels conform to API Spec. 8A/8C.

Main Components

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22

Rotary Tables

Specifications of Rotary Tables

Model ZP175 ZP205 ZP275 ZP375 ZP375H ZP375D ZP495

Dia. of opening mm (in) 444.5 (17 1/2)

520.7 (20 1/2)

698.5 (27 1/2)

952.5 (37 1/2) 1257.3 (49 1/2)

Table axis to center inner row sprocket teeth, mm(in) 1118 (44)

1353

(531/4)

1353

(531/4) 1353 (531/4) 1651(65)

Max. Static load kN 2250 3150 4500 5850 7250 5850 9000

Max. Working torque nM 13729 22555 27459 32362 45000 32362 64000

Max. Speed r/min 300 350 250 300 300

Gear ratio 3.58 3.22 3.67 3.56 3.62 3.56 3.913

Overall dimension (L×W×H), mm 1935×1280

×585

2292×1475

×668

2392×1670

×685 2468×1810×718

3015×2254

×819

Weight kg 3888 6182 6163 8026 6700 12105

Note: D in Model means low temperature.

Note: H in Model means large torque.

Design Features

▋The pinion and the gear are made of alloy steel.

▋The split type master bushing is made from a steel casting.

Two transmission types (Kelly and pin) are available.

▋Pin transmission type is suitable for API standard square

Kelly or hexagonal Kelly roller bushing. Long and short slips

are applicable.

▋With API casing bushings and special sling

▋Effective lubrication and reliable seals

▋The rotary tables conform to API Spec. 7K.

Main Components

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23

Basic Parameters of Mechanical Driven Drawworks

Model JC40 JC50 JC70

Nominal depth range m

Ф114mm DP 2500-4000 3500-5000 4500-7000

Ф127mm DP 2000-3200 2800-4500 4000-6000

Rated input power kW (hp) 735 (1000) 1100 (1500) 1470 (2000)

Max. Pull of fast line kN 275 340 485

Dia. of wire line mm (in) 32 (1 1/4 ) 35 (1 3/8 ) 38 (1 1/2)

Band brake mm (in)

Drum(Dia× Length)

640 ×1237

(25 1/4 ×48 3/4)

685×1245

(27 ×49 )

770×1439

(30 ×56 5/8 )

Brake rim (Dia× width) mm (in) 1168×265

(46 ×10 1/2 )

1270×267

(50 ×10 1/2 )

1370×267

(54 ×10 1/2 )

Disc brake mm (in)

Drum(Dia× Length)

640×1139

(25 1/4 ×44 7/8 )

685×1138

(27 ×44 7/8)

770×1361

(30×53 5/8)

Brake disc (Dia× Width) mm (in) 1500×76 (59 ×3) 1600×76 (63 ×3 ) 1600×76 (63 ×3 )

Auxiliary brake DS40 DS50 DS70

Overall dimension (L×W×H) mm 6450×2560×2482 7000×2955×2780 7930×3194×2930

Design Features of Mechanical Driven Drawworks

Design Features

▋Bearings are rolling ones and shafts are made of alloy steel.

▋Chains with high accuracy and high strength are pressure

lubricated.

▋On the drum there is a spiral groove. The low-speed & high-speed

ends of drum shaft are equipped with a ventilating air clutch.

▋The contours of the sprocket teeth are intermediate frequency

quenched. All clutches of shifting gears are of involute spline type.

▋Drawworks transmission: 4(F) and 2 (R) or 6 (F) and 2 (R).

Gear-shifting mode: air

▋Either band brake or disc brake is regarded as main brake and

either eddy current brake or Eaton brake (water or air cooled) is

regarded as auxiliary brake

▋Equipped with auto feed driller or emergency motor

Main Components

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24

Basic Parameters of DC Motor Driven Drawworks

Model JC40D JC50D JC70D JC80D JC90D

Nominal depth

range m

Ф114mm

DP 2500-4000 3500-5000 4500-7000 - -

Ф127mm

DP 2000-3200 2800-4500 4000-6000 5000-8000 6000-9000

Rated input power kW (hp) 735 (1000 ) 1100 (1500 ) 1470

(2000 ) 2210(3000) 2210 (3000 )

Number × Rated Power of motors kW 2 ×580 2 ×800 2 ×800 3x800 3 ×800

Rated speed of motor r/min 880/970 970 970 970 970

Dia. of wire line mm (in) 32 (1 1/4) 35 (1 3/8 ) 38 (1 1/2) 42 (1 5/8) 45 (1 3/4)

Max. Pull of fast line kN 275 340 485 553 640

Drum (Dia × Length)

mm (in) Band brake

640×1235 (25 1/4

×48 1/2 )

685×1245

(27 ×49 )

685×1245

(27 ×49 )

770×1439

(30 ×56 5/8) - -

Brake rim (Dia× Width)

mm (in) 1168×265 (46×10 1/2)

1270×267

(50×10 1/2)

1270×267

(50×10 1/2)

1370×267

(54 ×10 1/2 ) - --

Drum (Dia× Length) mm

(in) Disc brake

640×1139 (25 1/4 ×44 7/8 )

685×1138

(27 ×44 7/8 )

685×1245

(49)

770×1361

(30 ×53 5/8)

914x1656

(36 ×65 1/4)

914×1556

(36 ×61 1/4)

Brake rim (Dia× Width)

mm (in) 1500×40 (59 ×1 1/2 )

1600×76 (63

×3 ) 1600×76 (63 ×3 )

1600×76 (63

×3)

1730x76

(68x3)

1730×76 (68

×3 )

Sandline reel (Dia× Length)

mm (in) 356×1245 (14 ×49 ) 356×1245 (14×49 )

356×1245

(14 ×49 ) - -

Capacity of sandline reel (Ф14.5 wire

line) m (ft) 4000 (13120 ) 5000 (16400 )

6400

(21000 ) - -

Auxiliary brake DS40 DS50 DS70 DS80 DS90

Overall dimension (L×W×H)

mm 6600×3716×2990 6800×4537×2998

7670×4585

×3197

7670x5755

x2800

8670×5755

×2800

Design Features of DC Motor Driven Drawworks

Design Features

▋Bearings are roller ones and shafts are made of alloy steel.

▋On the drum there is a spiral groove. The low-speed &

high-speed ends of drum shaft are equipped with a

ventilating air clutch.

▋The hydraulic disc brake is regarded as main brake. The disc

brake is water or air cooled.

▋Either eddy current brake or Eaton break (air & water cooled)

is considered as an auxiliary brake.

▋Drawworks transmission: 4(F) and 4 (R).

Gear-shifting mode: air

▋Chain drive structure.

▋Chains are pressure lubricated and bearings are greased.

▋Integral or split construction

▋An auto feed driller with motor is available.

Main Components

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25

Specifications of VFD Single Shaft Drawworks

Model JC40DB JC50DB JC70DB JC90DB

Nominal l depth range m

Ф114mm DP 2500-4000 3500-5000 4500-7000 6000-9000

Ф127mm DP 2000-3200 2800-4500 4000-6000 5000-8000

Rated input power kW (hp) 735(1000) 1100(1500) 1470(2000) 2210(3000)

Number × Rated Power of motors kW 1 ×720 2 ×720/2x600 2 ×800 2 ×1200

Rated speed of motors r/min 600 600(661) 741 500

Dia. of wire line mm (in) 32 (1 1/4 ) 35 (1 3/8 ) 38 (1 1/2 ) 45 (1 3/4 )

Max. Pull of fast line kN 275 340 485 640

Drum (Dia× Length) mm (in) 640×1139 (25 1/4 ×44 7/8 )

685×1245 (27 ×49 )

770×1439 30 ×56 5/8

914×1556

(36×61 1/4)

Brake rim (Dia× width) mm (in) 1500×76 (59 ×3 )

1500×76 (59×3)

1600×76 (59 3/4 x3)

1730×76

(68 ×3)

Power of Motor for Auto Driller kW (hp) 37(50) 45(60) 45(60) 2×45(2×60)

Transmission Mode one-reduction single-pinion

one-reduction double-pinion drive two-reduction double-gearbox drive

two-stage (2 gears)

double gear box. two-stage (2 gears)

double gear box.

Auxiliary brake Motor dynamic braking Motor dynamic braking Motor dynamic

braking Motor dynamic

braking

Overall dimension (L×W×H) mm 4230×3000 ×2630

4360×3205 ×2825

7600x3378x2795 9300×3300

×3100

Design Features of AC Variable Frequency Motor Driven Drawworks

Design Features

▋The drawworks is of single-shaft type and the drum is

grooved.

▋Two-stage gear reducer. Gear-shifting: manual or auto

▋The gear is pressure lubricated.

▋Bearings are roller ones and shafts are made of alloy

steel.

▋The hydraulic disc brake is considered as main brake.

The disc brake is water or air cooled.

▋The motor dynamic braking is considered as auxiliary

brake.

▋Auto feed driller is available.

Main Components

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26

Specifications of Eddy Current Brakes

Model DS40 DS50 DS70 DS80 DS90

Rated stop torque kN. m(Lb.-Ft.) 44(32600) 60.76

(45000) 107.8(79500) 130(95940) 145(107010)

Applicable depth range m 2500-4000 3500-5000 4500-7000 5000-8000 6000-9000

Max. Exciting power KW 9 12 23.5 25 30

Exciting coil (H Class) 4 4 4 4 4

Amount of cooling water L/min (gpm) 190(50) 285(75) 560(148) 700(184) 800(211)

Max. Temperature of inlet water ℃ 42 42 42 42 42

Max. Temperature of outlet water ℃ 72 72 72 78 78

Design Features of Eddy Current Brakes

Design Features

DS water-cooled eddy current brakes are suitable for auxiliary

brake requirement of drawworks for rigs with depth range of

4000~9000m (4 1/2" drill pipe).

▋The rotor and the stator are made of high quality magnetic

materials and subjected to heat treatment. There is a gap

between rotor and magnetic pole so no wear occurs during

operation.

▋Coils are made of single polyimide wire wrapped with glass fibre

and are dip coating of vacuum pressure in twice. The insulation

level is Class F or H.

▋The cooling water is supplied by a circulating water pump to

ensure that the heat generated by the brake can be dissipated

even under maximum load.

▋Rotor shafts are supported on double-row radial spherical roller

bearings.

▋To connect with the drum shaft by means of involute spline tooth

clutch.

Main Components

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27

F Series Mud Pump Specifications

型 号 F-1000 F-1300 F-1600/F-1600L F-1600H

Max. Input power HP(KW) 1000(735) 1300(956) 1600(1176) 1600(1176)

Rated pump speed, SPM 140 120 120 120

Max. fluid cylinder liner bore in.(mm) 6-3/4"(170) 7〃(177.8) 7〃(177.8) 7〃(177.8)

Stroke in.(mm) 10"(254) 12〃(304.8) 12〃(304.8) 12〃(304.8)

Hydrostatic test pressure of standard fluid

cylinders psi (kg/cm2) 7500(527) 7500 (527) 7500 (527) 11250(775)

Ratio of gears 4.32 4.324 4.30/4.324 3.81/3.89

Suction connection, ASA-150 lb. R. J. flange

in. 12" 12〃 12〃 12"

Discharge connection cross w/API-5000-lb. R. J.

flange in. 5" 5〃 5〃 4"

Valve pot, API number API 6# API 7# API 7# API 7#

Weight-complete, less sheave

lbs.(kg) 33,810(15318) 46,820 (21,238) 46,820 (21,238) 60,357(27345)

Note: L in Model indicates split type cylinder and H high pressure.

Main Components

Design Features of F Series Mud Pump

Design Features

█ F-series triplex mud pump’s advanced structure

and smooth operation will meet the requirements

of middle-deep well drilling operations.

█ Long stroke and reliable service: it can be run at

the lower strokes per minute to extend the

expandable parts life of fluid end.

█ Better lubrication as a result of taking two kinds of

lubrication mode: force and splash lubrication.

█ The suction valves can be interchangeable with

the discharge valves. The main parts between

three cylinders and fluid ends can be

interchangeable and completely interchangeable

with those of F-series pump of NOV.

█ The durable fluid end has greatly improved the

performance of triplex mud pump. In addition, its

unique design is easy of quick inspection and

maintenance.

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28

P Series Mud Pump Specifications

Model 8-P-80 9-P-100 10-P-130 12-P-160 14-P-220

A: Height floor to center of Front inlet suction in. (mm) 103/4(273) 131/4(337) 131/4(337) 161/2(419) 197/8(505)

B: Height, floor to center of discharge in. (mm)

351/4(895) 381/4(972) 391/4(997) 451/4(1149) 491/4(1251)

C: Overall length over skids in.(mm)

1615/8(4105) 1761/4(4477) 1865/8(4740) 209(5309) 2181/4(5544)

D: Width over frame in. (mm)

629/16(1589) 671/8(1705) 713/8(1813) 755/8(1997) 91(2311)

E: Width over pinion shaft in.(mm)

937/8(2384) 1011/4(2572) 1071/4(2724) 1133/4(2889) 1253/4(3194)

F: Height, floor to top of gear case in.(mm)

60(1524) 64(1626) 67(1702) 75(1905) 841/4(2139)

G: Height over fluid cylinders in.(mm)

517/8(1318) 547/8(1394) 557/8(1419) 6215/16(1599) 691/8(1756)

Max. input horsepower HP (kw)

800(597) 1000(746) 1300(969) 1600(1193) 2200(1640)

Rated pump speed, spm 160 150 140 120 105

Max. fluid cylinder liner bore in.(mm) 61/4(158.8) 63/4(171.5) 63/4(171.5) 71/4(184.2) 9(228.6)

Stroke in.(mm) 81/2(215.9) 91/4(235) 10(254) 12(304.8) 14(355.6)

Hydrostatic test pressure of standard fluid cylinders psi

(kg/cm2) 10,000(703) 10,000(703) 10,000(703) 10,000(703) 11,250(791)

Ratio of gears 2.463 2.658 2.853 3.439 3.969

Suction connection, ASA-150 lb. R. J. flange in. 8 8 8 10 10

Discharge connection cross w/API-5000-lb. R. J. flange in. 4 5 5 6 6

Valve pot, API number MOD.6 MOD.6 MOD.6 MOD.7 MOD.8

Weight-complete, less sheave

lbs.(kg)

26,970

(12,235)

33,200

(15,060)

42,550

(19,300)

54,700

(24,810)

82,000

(37,195)

Design Features of P Series Mud Pumps

Design Features

For P series mud pump, it is compact in structure and light in

weight. It occupies small area and has high efficiency. Various

pump units can be available as required.

P series mud pump ensures smooth operation of pump. It can

meet the customer special requirements in shallow and

medium-deep drilling operations.

Five models for P series mud pump are available. The input

power is from 800HP (597kW) to 2200HP (1640kW).

Durable fluid end has greatly improved the performance of triplex

mud pump. In addition, this independent design is ease of quick

inspection and maintenance.

Main Components

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3NB Series Mud Pump Specifications

Model 3NB500C 3NB1000C 3NB1300C 3NB1600

Power kW(PS) 368 (500) 735 (1000) 956 (1300) 1176 (1600)

Strokes per minutes pm 95 110 120 120

Stroke mm 254 305 305 305

Gear ratio 3.82 3.833 3.81 3.81

Speed of driving shaft r/min 363 423 457 457

Max. working pressure MPa 30 35 35 35

Max .dia of liner mm 160 170 180 190

Dia. of suction pipe mm 254 305 305 305

Dia. of discharge pipe mm 100 100 100 100

Overall dimension(L×W×H) mm 4220×2640

×2430

5170×2809

×2530

5010×1942

×1918 4450×2850×2077

Weight kg 15940 21450 23000 29700

Design Features of 3NB Series Mud Pumps

Design Features

▋The power end: The housing is of welded steel-plate

construction. It is stress-relieved after welding. The drive gears

are involute type gears which allow smooth operation, high

efficiency and long life. The crankshaft is a hollow one-piece

steel casting. The power end is splash-lubricated.-

▋The fluid end: The suction and the discharge flanges conform

to ASA and API specifications.

▋The piston rod is connected with an intermediate rod by means

of clamps to realize quick assembly & disassembly.

▋The valve seat bores have a bottom shoulders. The pistons

and liners are lubricated and cooled by an independently

spraying pump to have a longer service life.

▋Versatility in expendables

Main Components

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Basic Parameters of Compound Transmission Unit

Model BC632-ZV16 BC632-ZV20 BC732-828 BC742-828

Applicable depth range (Ф114mm DP) m 2500-4000 3500-5000 3500-5000 4500-7000

Diesel engine

Model G12V190PZL-3 G12V190PZL-3 G12V190PZL-3 G12V190PZL-3

Power kW 810 810 810 810

Speed r/min 1300 1300 1300 1300

Input clutch model LT600 /125 LT600 /125 LT700 /135 LT700 /135

Number of transmission groups 3 3 3 4

Number of matching mud pumps 2 2 2 2

Compound chain or belt model 4×4ZV25J-6350 5×4ZV25J-8500 13/4″,8 排 13/4″,8 排

Design Features of Compound Transmission Unit

Design Features

▋There are three kinds of transmission modes:

●Diesel engine and gear reducer.

●Diesel engine and hydraulic torque converter.

●Diesel engine, coupler, and reducer casing.

▋The transmission groups are connected with each other by means of belts or chains. Two kinds of belts (common triangle belt and

narrow V-belt) are available. Narrow V-belt compound unit is integrally installed. The belt may not be dismantled when moving the

unit. Chain compound unit is integrally welded. The chain may not be dismantled when moving the unit.

▋The main bearings are double-row radial roller bearing with larger load-carrying abilities and self-adjusting characteristics. The idle

bearings are ball roller and cylindrical roller ones.

▋The air radial clutches are applied. There are two kinds of clutches (conventional and ventilating type) with great capability of torque

transmission for ease of installation and maintenance.

Main Components

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Basic Parameters of Masts-Open Face

Model JJ135/31.5-K JJ225/43-K JJ315/45-K JJ450/45-K JJ585/46-K JJ675/48-K

Max. static load rating kN 1350 2250 3150 4500 5850 6750

Working height m (ft) 31.5 (104) 43 (141) 45 (147) 45 (147) 46(151) 48 (157)

Top span (Front × Side ) m (ft) 1.7×1.7

(5.6×5.6)

2×2

(6.6×6.6)

2.1×2.05

(6.9×6.6)

2.1×2.05

(6.9×6.6)

2.3x2.5

(7.5x8.2)

2.4×2.6

(7.9×8.5)

Bottom span m (ft) 6 (20) 8 (26) 8 (26) 9 (30) 10(33) 10 (33)

Height of monkey board m (ft)

17.5 (57.4)

16.5 (54.1)

26.5 (87) 26.5 (87) 26.5 (87) 26.5(87) 26.5 (87)

25.5 (83.7) 25.5 (83.7) 25.5 (83.7) 25.5(83.7) 25.5 (83.7)

24.5 (80.4) 24.5 (80.4) 24.5 (80.4) 24.5(80.4) 24.5 (80.4)

Capacity of monkey board m (ft) 2000 (6560) 4000

(13120) 5000 (16400) 7000 (22960) 8000(26246) 9200 (301840)

Wind

load

capacity

Expected (no stand, no hook

load) m/s 38.6(75) 38.6(75) 38.6(75) 38.6(75) 38.6(75) 38.6(75)

Unexpected (full stand, no hook

load) m/s

30.7(60) 30.7(60) 30.7(60) 30.7(60) 30.7(60) 30.7(60)

Operation, Raising & lowering

(m/s)

16.5(32) 16.5(32) 16.5(32) 16.5(32) 16.5(32) 16.5(32)

Design Features of Masts-Open Face Masts

Design Features

▋Open-face masts.

▋Raising mode: integral and bootstrap.

▋Masts are installed at ground level and divide into sections.

Sections are connected with each other by means of double pins to

ensure connections integrity.

▋Mast stems are of beam structure for easy of

assembly/disassembly and transportation.

▋Two hydraulic cylinders (Left & Right) are provided to be used as

snubber when raising masts and as primary push-pull force when

lowering masts.

▋Masts’ space and height meet the need of installing top drive.

▋Masts conform to API spec. 4F.

Main Components

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Basic Parameters of Bootstrap Masts

Model JJ315/47-KZJ JJ450/47-K JJ315/45-KZJ1 JJ315/45-KZJ

Max static load rating kN 3150 4500 3150 3150

Working height m (ft) 46.6(153') 46.75

(153'-4 1/2") 45(147') 45(147')

Top span(Front x Side) m (in) 2.3x2.3

(7'-7"x7'-7")

2388x2667

(7'-10"x

8'-9")

2.1x2.05

(6'-11"x6'-

8 3/4")

2.1x2.05

(6'-11"x

6'-8 3/4")

Bottom Span m (ft) 7.5(24'-7") 8.85(29'-

1/2") 9.11(29'-11") 6.5(21'-4")

Height of monkey board m (ft)

26.5(87)

25.5(83.7)

24.5(80.4)

26.2(86') 26.5(87) 26.5(87)

26.5(87') 25.5 (83.7) 25.5(83.7)

24.5(80.4) 24.5(80.4)

Capacity of monkey board m (ft) 4500

(14764)

6400

(21000)

5000

(16404)

5000

(16404)

Wind

load capacity

Expected (no stand, no hook load) m/s 47.8(93) 47.8(93) 172 (93) 172 (93)

Unexpected (full stand, no hook load) m/s 36(70) 36(70) 130 (70) 130 (70)

Raising & lowering mast (m/s) m/s 24.7(48) 24.7(48) 30(16) 30(16)

Description & Code Offshore bootstrap mast Offshore bootstrap mast Land bootstrap mast Land bootstrap mast

Design Features of Bootstrap Masts

Design Features

▋Masts are equipped with self-elevating raising device and

integrally raised & lowered in sections with power of drawworks

and hydraulic wireline winch. They are applicable for offshore

drilling platform or limited areas.

▋Masts consist of the bottom, middle, and top sections and are of

open face type. The bottom sections are seated on the drill floor

or the sub base of substructures.

▋Masts’ leg has alignment mechanism and jack.

▋Sections are connected with each other by means of pins for

easy quicker installation and handling.

▋Masts are installed and raised in the following sequences:

bottom---top & crown block---middle.

▋Masts’ space and height meet the need of installing top drive.

▋Masts conform to API spec. 4F.

Main Components

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Basic Parameters of Substructures

Model DZ225/6-XD DZ225/7.5-S DZ315/7.5-XD DZ315/9-S DZ450/9-XD DZ450/10.5-S DZ585/10.5-X DZ675/12-S

Height of drill floor m (ft)

6 (20) 7.5 (25) 7.5 (25) 9 (30) 9 (30) 10.5 (35) 10.5(35) 12 (40)

Clear height under rotary table

beam m (ft)

4.77

(15.65)

6.26

(20.54)

6.26

(20.54)

7.62

(25)

7.73

(25.4)

8.92

(29.3)

9

(29.5)

10

(33)

Rotary table beam load rating kN 2250 2250 3150 3150 4500 4500 5850 6750

Stand load rating kN 1150 1150 1600 1600 2200 2200 2880 3240

Max. static hook load kN 2250 2250 3150 3150 4500 4500 5850 6750

Bottom span of mast m(ft) 8 (26.3) 8 (26.3) 9 (30) 8 (26.3) 9 (30) 9 (30) 10(33) 10 (33)

Design Features of Substructures

Design Features

▋Four kinds of substructures: box-on-box, integrate and one step risen, two-step raising & swing-lift.

▋The box-on-box structure: The front platform is suitable for installing standard BOP and the rear platform for installing heavy main drawworks and transmission groups.

▋Integrate and one step risen: It is raised in place with the mast. The mast, the drill floor, and equipment on the drill floor are installed at ground level and raised/lowered with power of drawworks.

▋The two-step structure: The equipment on the drill floor can be installed at ground level. The mast is raised when the drill floor is in the lower position. Then the floor and entire mast are raised together. The drill floor is equipped with two hydraulic cylinders, which serve the function of snubbing while raising the floor and push-back while lowering the floor.

▋The swing-lift structure: The rope for the mast and the substructure is reeved only once. They are raised integrally with power of drawworks. The mast, the drill floor, and the equipment on the drill floor are all installed at ground level.

▋The substructures conform to API Spec 4F.

Main Components

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Offshore Engineering Construction Projects

Lanzhou LS Petroleum Equipment Engineering Company provides complete set of drilling rigs for land, offshore, shallow & desert conditions, and rig components as per customers’ requirements. Meanwhile we also upgrade and modify rigs in accordance with customers’ demands to meet requirements of drilling and workover services.

Page 39: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Since 1988, LSPE Company (former LS) has successively undertaken &

constructed 14 drilling/workover rig projects for the South China Sea area

and provided complete sets of drilling rigs & oil/gas/water treatment

skid-mounted equipment. Design and quality of projects win high praise

from owners.

Offshore engineering projects include project management, concept

design, general layout, loading analysis and calculation for structure & mast

by computer, detail design for steel construction, piping and electric,

procurement for equipment and materials, supply for drilling rigs, package

fabrication and equipment installation, onshore test and pre-commissioning,

offshore installation, hook-up and commissioning.

Offshore Engineering Construction Projects

Modular Panyu 4-2/5-1 Rig Modular Luda 5-2 Rig Offshore Xijiang 23-1 Rig Modular Lufeng 13-2 Rig

Page 40: Operation concepts - Rangers Internationalrangers-international.com/pdf/LS Group-Drilling.pdf · Operation concepts Core Value Assist The Customers In Achieving Goals And Creating

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Rangers International Co., Ltd.

Sun Life Plaza West Tower

144-4 Ave. SW. Suite 1800

Calgary, Alberta, T2P 3N4, Canada

Tel: +1.403.532.9995, +1.587.969.5598

Fax: +1.403.716.3637

www.Rangers-international.com