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Page 1: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical
Page 2: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

One Chemical Engineer’s Foray into Contemporary Energy Issues: 1) Developing

Biofuels via Catalytic, Non-Fermentation Routes and 2) New Materials for Carbon Capture

Christopher W. Jones

Georgia Institute of TechnologySchool of Chemical & Biomolecular

EngineeringSchool of Chemistry and Biochemistry

Atlanta, GA 30332

ERE and GCEP Seminar, Stanford University Palo Alto, CA

Tuesday, December 2, 2008

Page 3: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Jones Group: Materials Synthesis, Catalysis, Adsorption:

Current Group

Students:

Chris GillMariefel

ValenzuelaJeff DreseEric PingTae-Hyun BaeWei Long (Phys Chem)Michael MorrillLinda Al-HmoudWeiyin

XuPraveen BolliniRebecca Key (Org Chem)Hyung

Ju

KimMegan Lydon

(Phys Chem)Andrew Brown (Org Chem)

Research Support

NSF DOE-BES DOE-NETLACS-PRFDreyfus Foundation

ChevronExxonMobil ConocoPhillipsDowGlobal Thermostat

IPST-GTSEI-GT

Postdocs:

Krishnan Venkatasubbaiah

(Inorg

Chem)Carsten

SieversTeresita

MarzialettiDo-Young HongSunho

Choi

(Mater. Sci. Eng.)Jun HuangNguyen Tien

ThaoXunjin

Zhu (Org Chem)

Page 4: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

The Alternative Energy Portfolio: Non-Fossil Energy

-

Solar Energy and Photovoltaics–

ECE, Chem, ChBE, MSE, ME, PhysicsCenter for Organic Photonics and Electronics –

Marder, DirectorCenter of Excellence in Photovoltaic Research and Education –

Rohatgi, Director

-

Biofuels -

ChBE, Chem, ME, ISyEChevron Biofuels

Program –

Strategic Energy InstituteDOE Bioenergy

Science Center (with ORNL, Tennessee, UGA, Dartmouth, others)

-

Nuclear Energy –

ME

-

Hydrogen Energy –

ChBE, MSE, GTRI, Chem, MECenter for Innovative Fuel Cell and Battery Technology

-

Wind Energy –

ME, Physics, AE, GTRI Coastal wind farms

Alternative Energy: The Georgia Tech Portfolio:

Page 5: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Georgia Tech has a world-class program in CO2 Separations Research.The CO2 Separations Portfolio: Near Term Options

CO2

Capture from Low Concentration Sources (e.g., Flue Gas)•

New sorbent-based separation concepts (materials and contacting systems)•

Fundamental materials design and modeling •

Comprehensive systems analysis

CO2

Capture from High Concentration Sources (e.g., Natural Gas)•

Hybrid membrane and sorbent materials•

Inorganic membranes

Current Partners •

Siemens Energy (Power generation with CO2

Capture /Sequestration)•

Air Liquide

(membrane/sorbent production for gas separations)•

DOE-NETL, NSF, Dreyfus Foundation (CO2

capture)•

King Abdullah University of Science and Technology-Saudi Arabia (CO2

Capture)•

ExxonMobil, Chevron, Conoco Phillips, (CO2

Capture/Separation)

PIs: Koros, Jones, Sholl, Chance, Nair, Fedorov

CO2

Capture: The Georgia Tech Portfolio:

Page 6: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Georgia Tech has a world-class program in CO2 Separations Research.The CO2 Separations Portfolio: Non-Fossil & Longer Term Options

CO2

Capture from the Atmosphere•

Air capture, if economic, can be implemented anywhere and is not

tied to point sources.

Global Thermostat

On-Board CO2

Capture from Vehicles•

Fuel cell vehicle with on-board CO2

capture.•

Andrei Fedorov, ME

CO2

Capture: The Georgia Tech Portfolio:

Page 7: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

One Chemical Engineer’s Foray into Contemporary Energy Issues:

1)Developing Biofuels via Catalytic, Non-Fermentation Routes

and

2) New Materials for Carbon Capture

Page 8: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Energy Demand Growth Dominated by Developing Countries:

Source: ExxonMobil

Page 9: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

How the Energy Demand Will be Met:

Source: ExxonMobil

Message: Advances in windand solar energyare desperately needed, but evenwith tremendous growth, society will continue to rely on fossil energy forelectricity and fossil plus bio-energy for transportation for the next several decades.

Page 10: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Biofuels:

Energy Independence and Security Act of 2007

More than doubles annual biofuel

volumes required in five years, increasing mandates from 7.5 to 15.2 billion gallons by 2012.

Requires at least 36 billion gallons per year by 2022 (~20% of projected gasoline consumption in 2022).

Ethanol from corn: projected maximum is < 50% of this 36 billion gallon figure!

• Need new sources of biofuels! Green gasoline. Green diesel.

http://www.ecs.umass.edu/biofuels/

Page 11: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Biofuels

from a Reaction Engineering Perspective:

Current feedstock, crude oil:

-

liquid, fractionate-

hydrocarbon, CH2-

100+ years of refinery processing, capitalequipment and know-how

-

add functionality with catalysis (N, O, P, S)

Future feedstock, biomass:

-

solid feedstock-

high oxygenated, CH2

O-

transportation costs huge-

remove functionality (O)-

need new scientific and engineering advances:

1. pretreatment, liquefaction, gasification (make a fluid!)2. deoxygenation

and upgrading fluid to fuel.

Page 12: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Biofuels

from Lignocellulosic

Biomass:

Two core objectives in converting biomass into transportation fuels:

1. pretreatment, liquefaction, gasification (make a fluid!)2. deoxygenation

and upgrading fluid to fuel.

Our Feedstocks:--lignocellulosic

biomass:-

loblolly pine-

switchgrass

Page 13: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

HC

CH

OHC [CH2OH]

H3CO

O CH

CH2OH

CHOH

O CH

CH2OH

HC O

OCH3H2C

OCH

H3COO CH

CH2OH

CHOH

H3COOH OH

OCH3

C

[O C]

O

HC OCH2OH H3CO

CHOH

HCCH2OH

OH3CO

O

CHOH

CH

H3CO

HO

CH2OH

OCH3

HCO

CH2

CHHC

H2C CHO

OCH3

OH

O

CH

HOH2C CO

H

H3CO

CHOHHC O

CH2OH

H3CO OCH3

CHOH

HC

CH2OH

O

OCH3

CHOH

CH

OH

CHO

H3CO HC O

CH2OH

CH2

CH2

CH3

CH2OH

proposed structural segment of lignin

O

OO

OO

OO

HOH2C

OHHO

OO RO

RO

OH

ROOR

OH

OR

HO

HOH2C

HOH2C

OH2C

O

OROH

HOH2Cgalactoglucomannan

Hemicellulose

CelluloseLignin

galactoglucomannan1

Proposed structural segment of lignin

1Roberts, J. C., Paper Chemistry. 2nd ed. Blackie Academic: London; 1996.

2 eq. Mannose;31Glucose

1 eq. xylose;GalactoseArabinoseMannose34

×−=

+++×=

cellMono

HemiMono

m

m

O

OO

OO

OO

OOHO

HOH2C

OH

HOH2CHO

HO

OH

OH

HO

HOH2C HOH2C

OH

cellulose

Loblolly Pine and Switchgrass:

Page 14: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Conversion to Liquids:

(CelluloseHemicellulose)

CarbohydratesSoluble

monosaccharides/oligosaccharides

Degradation products

Acid hydrolysis H+

Acid hydrolysis dissolve carbohydrate part of lignocellulosic material leaving modified-lignin as solid residue.

Furans, commonly referred to asdegradation products when making ethanol,are actually our target compounds from biomass.

Page 15: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Dumesic

Conversion of Fructose to HMF:

High conversion of fructose (90%) and yield to HMF (80%)Using protic

acids in mixed aqueous/organic media.

Dumesic

et al., Science, 2006, 312, 1933

Page 16: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Zhang –

Conversion of Glucose to HMF:

High yield of HMF from glucose (~70%) using metal chloride catalysts in ionic liquids.

Zhang et al., Science, 2007, 316, 1597

Page 17: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

HC

CH

OHC [CH2OH]

H3CO

O CH

CH2OH

CHOH

O CH

CH2OH

HC O

OCH3H2C

OCH

H3COO CH

CH2OH

CHOH

H3COOH OH

OCH3

C

[O C]

O

HC OCH2OH H3CO

CHOH

HCCH2OH

OH3CO

O

CHOH

CH

H3CO

HO

CH2OH

OCH3

HCO

CH2

CHHC

H2C CHO

OCH3

OH

O

CH

HOH2C CO

H

H3CO

CHOHHC O

CH2OH

H3CO OCH3

CHOH

HC

CH2OH

O

OCH3

CHOH

CH

OH

CHO

H3CO HC O

CH2OH

CH2

CH2

CH3

CH2OH

proposed structural segment of lignin

O

OO

OO

OO

HOH2C

OHHO

OO RO

RO

OH

ROOR

OH

OR

HO

HOH2C

HOH2C

OH2C

O

OROH

HOH2Cgalactoglucomannan

Hemicellulose

CelluloseLignin

galactoglucomannan1

Proposed structural segment of lignin

O

OO

OO

OO

OOHO

HOH2C

OH

HOH2CHO

HO

OH

OH

HO

HOH2C HOH2C

OH

cellulose

Loblolly Pine and Switchgrass:

C9

C5-C6

C6

Gasoline: C5-C12, ideally branched ~C8Diesel: C12+ linear alkanes

Page 18: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Molecular Weight Enhancement:

Can we develop a simple route to green gasoline or green diesel

using entirely biomass derived feedstocks?

Goals and constraints: 1) Decrease oxygen content.2) Enhance molecular weight.3) Only biomass-derived

compounds.Suggested paths:

1. (a) Hydrogenation or (b) dehydration(a) need renewable hydrogen source, $$$$(b) can lead to coking and product loss.

2. Work with reactive compounds.

Page 19: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Molecular Weight Enhancement:

Carbon-carbon bond forming reactions:--

aldol

condensation (Dumesic

2005)--

adv: versatile, many coupling partners--

dis: no easy biomass derived partners--

Kneovenagel

condensation (Jones 2007)--

adv: easy, high-yielding reactions--

dis: limited array of coupling partners

Kneovenagel

(KN) reaction requires a ketone

or aldehyde

and an“activated methylene

compound.”

Malonic

acid is an activated methylene

compound that can be derived from biomass1:

sugars 3-hydroxypropionic acid malonic

acid

1. R. Gokarn

et al, Cargill Incorporated, Patent WO/2002/042418, 2002

Page 20: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Molecular Weight Enhancement:

KN reactions of HMF or furfural and malonic

acid:

99+% conversion99+ % yield of product

THF solventEthylenediamine

catalyst80 ˚C. 5 hours.

--

very efficient process.--

3 oxygen atomsremoved from sugar via water during furan formation, 1 during KNreaction.

Page 21: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Hydrogen from Biomass:

Aqueous phase reforming (APR) Dumesic, 2002

--

biomass-derived model compounds (glucose, sorbitol, etc.)converted to hydrogen in high yield.

First application of APR to real biomass, Jones, 2007

--

pine simultaneously hydrolyzed and converted to hydrogen incomparatively poor yields.

Many labs now working on improving practical application of APR with biomass.

Renewable hydrogen gives us, in principle, a complete, all biomass route to green gasoline!

Dumesic

et al., Nature, 2002, 418,964.Jones et al., Energy Fuels, 2007, 20, 1744.

Page 22: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Catalytic Hydrogenation:

Hydrogenation: -

catalyst (Pt, Pd, Ru

on alumina, silica, carbon)-

temperature (100-300 ˚C)-

pressure (1-100 atm)

Products identified by NMR, LC-MS, GC-MS

Partially reduced products:

Fully reduced product:2-methyl-nonane

O

m/z = 112

O

m/z = 126

O

m/z = 116

HO

OH

HO

OH

OH

O

HO

OH

OH

OH

HO

OH

OH

OH

m/z = 208 m/z = 190 m/z = 192

Page 23: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Glucose to Green Gasoline:

Glucose-Fructose

IsomerizationReactor

(CP)

DehydrationReactor

(CP)

KnoevenagelCondensation

Reactor(BP)

KnoevenagelCondensation

Reactor(BP)

Glu – 3HPA Fermentation Reactor (BP)

3HPA–Malonic

acid (MA) Oxidation Reactor

(BP)

Catalyst & THF (solvent)recycle

9kgH2

100kg glucose

56kg fructose

46kg HMF

57kg gluctose

43kg gluctose

42kg HPA

40kg MA

Hydogenation, Dehydration & Isomerization

Reactor

79kg C9 di-acid7kg H2O

48kg C9 alkane

3kg fructose 6kg H2O

1kg side prod.

1kg humins

--

only reaction processes shown.--

yields assigned based on bestliterature reports.

--

glucose derived from APR

Page 24: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Biomass Conversion to Fuels Summary:

1.

Lignocellulosic

biomass is commonly fragmented to C6 andsmaller monomeric

units (sugars, furans, etc.).

2.

For gasoline applications, we ideally desire C8 or C9 products.

3.

We introduced a conceptual process for synthesis of greengasoline from entirely biomass feedstocks:

--

HMF or Furfural from sugars--

Malonic

acid from 3-HPA (from sugars)

--

Hydrogen from APR

--

Kneovenagel

condensation catalyzed by basic catalysts followed by catalytic hydrogenation.

Page 25: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

One Chemical Engineer’s Foray into Contemporary Energy Issues:

1)Developing Biofuels via Catalytic, Non-Fermentation Routes

and

2) New Materials for Carbon Capture

Page 26: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Motivation:

Temperature data from Hadley Centre, UKCO2 data from Earth Policy Institute

The earth is warming (about 0.6 ˚C in last 100 years).

Intergovernmental Panel on Climate Change (IPCC): 90% probability that increase in CO2

concentration in the air is main culprit.

Major source of CO2

concentration increase is fossil fuel combustion.

Future increases could have catastrophic consequences… or not.

Need carbon mitigation options.

- Fossil fuels will continue to supply the bulk of electricity production for decades!

Page 27: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Post-Combustion CO2

Capture:

Current, “mature”

technology:

• aqueous amine absorption processes--

massive amounts of recirculating

amine and

water needed.--

large energy loss in heating the water in the stripping(regeneration) step.

Numerous emerging technologies:

• liquid ammonia capture• solid sorbents

NH2HO

monoethanolamine, MEA

HN

HO OHdiethanolamine, DEA

NHO OH

methyldiethanolamine, MDEA

Page 28: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Targets:

• Low cost CO2

capture technology based on adsorption processes.

• National Energy Technology Laboratory has estimated an 65-81% increase in the cost of electricity for capture with aqueous amines via absorption.

• Majority of the cost for CO2

capture and sequestration is believed to be in capture step.

• Our work targets, simple, low cost amine adsorbents forpost-combustion CO2

capture at low temperatures.

Page 29: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Literature:

Surprisingly little literature in this growing field. Less than

50 papers (forlow temperature sorbents). Literature analysis shows:

Two categories of solid amine adsorbents:

1.

Oxides or polymer supports with alkyl amine groups covalently boundto the support.

2. Oxides or polymer supports with alkyl amine groups impregnated orphysisorbed onto the support.

Advantage: can be robust to multiple temperature swing cycles.Disadvantage: tend to have low capacities.

Advantage: tend to have high capacities.Disadvantage: tend NOT to be robust to multiple temperature

swing cycles. Loss of amines.

Page 30: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Literature:

Comparisons of multiple literature studies to identify “the best”

sorbentsis very difficult:

For example, the most common adsorbent, aminopropyl-coated mesoporoussilica, has literature capacities ranging from 0.2 – 2.2 mmol CO2 / g sorbent.

Why such variability?

Different materials, but this only plays a small part +/-

10-20%.

Different conditions: wet vs. dry; CO2

partial pressure; temperature.

Different experimental methods: fixed bed vs. TGA.

Fixed bed processes:Advantage: can give good sorbent –

gas contacting.Disadvantage: can be affected by T changes due to ΔHads

.

Page 31: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our Approach: A New Material for CO2

Capture

Must be low cost: simple amine adsorbents via an easily scalable synthesis.

Characterization must simulate key points of real flue gas conditions and a real process:

temperature swing process.▪

~10% CO2

in inert, saturated with water vapor.

Must compare to best literature sorbents under exactly the same conditions.

Page 32: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Ordered Mesoporous

Silica: SBA-15

Page 33: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

NH2

HN

NH

HN

H2N NH

NH2N

H2N

n

Literature Sorbents:

1.

Aminopropyl-functionalized mesoporous

SBA-15 silica.

2.

Diamine-functionalized mesoporous

SBA-15

silica.

3.

Poly(ethyleneimine)-impregnated SBA-15 silica.akin to Song’s “molecular basket adsorbents.”

4. Tetraethylpentamine-impregnated as-synthesized SBA-15 silica.

Si

NH2

Si

NH NH2

C. Song et al., Energy Fuels 2002, 16, 1463;Micro. Meso. Mater. 2003, 62, 29; Ind. Eng. Chem. Res. 2005, 44, 8113.

Zhu et al., Adv. Funct. Mater. 2006, 16, 1717.

Page 34: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Caution: aziridineis toxic and reactive.

Our New Material:

Must be low cost: simple amine adsorbents via an easily scalable synthesis.

O

HN

N

NHN

H2NH2N

NH2

SiO2

OH OHOH

SiO2

OH O

HN

N

NHN

H2NNH2

NH2

HN

O

HN

NH2

OH

aziridine+ Toluene, Acetic acid

--

single step, simple reagent, low temperature synthesis.

--previously reported on silicon wafers: Kim, H. J. et al.,J. Colloid Interface Sci. 2000 227, 247.

--

hyperbranching

polymerization of aziridine

on/in mesoporousSBA-15 silica.

Page 35: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Raman spectroscopy:

500100015002000250030003500

cm-1

C-H stretchC-H stretches-CH2 -

group

13C CPMAS spectroscopy:

-Broad peak consistent withindistinguishable CH2

groups.

-Consistent with a hyperbranchingstructure, but does not prove this.

Contains ~ 7 mmol

N/ g sorbent silica based on elemental analysis.

Page 36: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Baseline Material -

Characterization:

PPM 68.0 64.0 60.0 56.0 52.0 48.0 44.0 40.0 36.0 32.0 28.0

N-CH2-CH2-NH2

N-CH2-CH2-NH-

N-CH2-CH2-N

-NH-CH2-CH2-NH2

-NH-CH2-CH2-NH-

NH2-CH2-CH2-NH-

-NH-CH2-CH2-N

NH2-CH2-CH2-N

1.

2.

3.

4.

5.

6.

7.

8.

Quantitative, inversely-gated 13C NMR spectroscopy

Commercial PEI,800 Da, Mw

44 : 33 : 231º

Page 37: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Quantitative, inversely-gated 13C NMR spectroscopy

HAS organic materials,840 Da, Mw

PPM 72.0 68.0 64.0 60.0 56.0 52.0 48.0 44.0 40.0 36.0 32.0 28.0 24.0

N-CH2-CH2-NH2

N-CH2-CH2-NH-

N-CH2-CH2-N

-NH-CH2-CH2-NH2

-NH-CH2-CH2-NH-

NH2-CH2-CH2-NH-

-NH-CH2-CH2-N

NH2-CH2-CH2-N

1.

2.

3.

4.

5.

6.

7.

8.

28 : 47 : 251º

Quantitative, inversely-gated 13C NMR spectroscopy

Page 38: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Sample BET SA (m2/g) BJH PD (A°) Pore Vol (cc/g)SBA-15 Calcined 802.3 65 0.71

SBA-HA 168.9 44 0.246SBA-UN 53.8 62 0.101

SBA-UCTEPA N/A N/A N/ASBA-NH2 346.4 57 0.412

SBA/PEI (750,000 MW) 27.1 N/A 0.027SBA/PEI (800 Mw) 0.2 N/A N/A

SBA-Diamine 251.6 54 0.353

Nitrogen Physisorption Results

SBA-15 calcined

802 65 0.71 SBA-15 uncalcined

54 ---

0.10SBA-15 uncalcined

TEPA ---

---

----SBA-15 NH2

346 57 0.41SBA-15 NH-CH2

CH2

-NH2

252 54 0.35SBA-15 PEI (750k MW) 27 ---

0.03SBA-15 PEI (0.8k MW) ---

---

----

SBA-15 GT-HAS 169 44 0.25

GT SBA-15-HAS:

retains much of its porosity and surface area while having a high amine loading.

Uncalcined, template-containing SBA-15 has marginal porosity and surface area.

Impregnating uncalcined

SBA-15 with TEPA gives a very low surface area material.

NH2

HN

NH

HN

H2N NH

NH2N

H2N

n

SBA channel iscompletely filled.

Page 39: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Sample BET SA (m2/g) BJH PD (A°) Pore Vol (cc/g)SBA-15 Calcined 802.3 65 0.71

SBA-HA 168.9 44 0.246SBA-UN 53.8 62 0.101

SBA-UCTEPA N/A N/A N/ASBA-NH2 346.4 57 0.412

SBA/PEI (750,000 MW) 27.1 N/A 0.027SBA/PEI (800 Mw) 0.2 N/A N/A

SBA-Diamine 251.6 54 0.353

Nitrogen Physisorption Results

SBA-15 calcined

802 65 0.71 SBA-15 uncalcined

54 ---

0.10SBA-15 uncalcined

TEPA ---

---

----SBA-15 NH2

346 57 0.41SBA-15 NH-CH2

CH2

-NH2

252 54 0.35SBA-15 PEI (750k MW) 27 ---

0.03SBA-15 PEI (0.8k MW) ---

---

----

SBA-15 GT-HAS 169 44 0.25

GT SBA-15-HAS:

retains much of its porosity and surface area while having a high amine loading.

Grafting of simple silanes on calcined SBA-15 gives large pore volumes does noteffectively use the pore space in the solid support.

SBA channel isat best lined with amine-containing organic groups.

Open porosity should help transport rates.

Hurts overall capacity.

Page 40: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Sample BET SA (m2/g) BJH PD (A°) Pore Vol (cc/g)SBA-15 Calcined 802.3 65 0.71

SBA-HA 168.9 44 0.246SBA-UN 53.8 62 0.101

SBA-UCTEPA N/A N/A N/ASBA-NH2 346.4 57 0.412

SBA/PEI (750,000 MW) 27.1 N/A 0.027SBA/PEI (800 Mw) 0.2 N/A N/A

SBA-Diamine 251.6 54 0.353

Nitrogen Physisorption Results

SBA-15 calcined 802 65 0.71 SBA-15 uncalcined 54 ---

0.10SBA-15 uncalcined TEPA ---

---

----SBA-15 NH2

346 57 0.41SBA-15 NH-CH2

CH2

-NH2

252 54 0.35SBA-15 PEI (750k MW) 27 ---

0.03SBA-15 PEI (0.8k MW) ---

---

----

SBA-15 GT-HAS 169 44 0.25

GT SBA-15-HAS:

retains much of its porosity and surface area while having a high amine loading.

Impregnating calcined SBA-15 with PEI gives a very low surface area material.

SBA channel iscompletely filled.

Page 41: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Our New Material -

Characterization:

Sample BET SA (m2/g) BJH PD (A°) Pore Vol (cc/g)SBA-15 Calcined 802.3 65 0.71

SBA-HA 168.9 44 0.246SBA-UN 53.8 62 0.101

SBA-UCTEPA N/A N/A N/ASBA-NH2 346.4 57 0.412

SBA/PEI (750,000 MW) 27.1 N/A 0.027SBA/PEI (800 Mw) 0.2 N/A N/A

SBA-Diamine 251.6 54 0.353

Nitrogen Physisorption Results

SBA-15 calcined 802 65 0.71 SBA-15 uncalcined 54 ---

0.10SBA-15 uncalcined TEPA ---

---

----SBA-15 NH2

346 57 0.41SBA-15 NH-CH2

CH2

-NH2

252 54 0.35SBA-15 PEI (750k MW) 27 ---

0.03SBA-15 PEI (0.8k MW) ---

---

----

SBA-15 GT-HAS 169 44 0.25

GT SBA-15-HAS:

retains much of its porosity and surface area while having a high amine loading.

SBA channel may bemore effectively used.

Page 42: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Sorbent dispersedin inert sand to facillitate heat transfer and alleviatepressure drop.

Use of flow meters in every runinsures adjustability of flow to mitigate ΔP through the bed.

Page 43: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Pretreat sorbent to desorb CO2

from sorbent.

Sorbent dispersedin inert sand to facillitate heat transfer and alleviatepressure drop.

Use of flow meters in every runinsures adjustability of flow to mitigate ΔP through the bed.

Page 44: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Pretreat

sorbent or desorb

CO2

from sorbent.Store sorbent under dry Ar, establish steady CO2

flow through water saturator.

Page 45: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Pretreat

sorbent or desorb

CO2

from sorbent.Store sorbent under dry Ar, establish steady CO2

flow through water saturator.Switch to flow through the bed. CO2

loss will be evident in the MS due to two factors: 1) CO2

adsorption2) CO2

dilution/backmixing

in Ar

filled sorbent bed.

Page 46: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Ar

CO2/Ar

Mass Spec.

H2O Saturator

Flow Meter

FlowMeter

Pretreat

sorbent or desorb

CO2

from sorbent.Store sorbent under dry Ar, establish steady CO2

flow through water saturator.Switch to flow through the bed. CO2

loss will be evident in the MS due to two factors: 1) CO2

adsorption2) CO2

dilution/backmixing

in Ar

filled sorbent bed.Desorb

CO2

from sorbent.

Page 47: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Rig:

0

0.2

0.4

0.6

0.8

1

0 5 10 15 20 25Time (min)

C/C

o Run 1 = 0.291 mmol CO2Run 2 = 0.282 mmol CO2Run 3 = 0.279 mmol CO2Run 4 = 0.285 mmol CO2

Average Background = 0.284 mmol CO2

Run 1 = 0.291 mmol

CO2Run 2 = 0.282 mmol

CO2Run 3 = 0.279 mmol

CO2Run 4 = 0.285 mmol

CO2

Average Background = 0.284 mmol

CO2

Breakthrough curve running only sand –

no specific adsorption, so these numbersgive CO2

“loss”

due to dilution / backmixing.

We see no evidence that such measurements are carried out routinely inmost previous literature studies.

Page 48: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Capacity Results:

Sorbent Type N loading mmol/g

Capacity mmol CO2 /g sorbent

Efficiency mmol CO2 / mmol N

Multi-cycleStability

SBA-AP covalent 1.9 0.4 0.21 Yes

SBA-diamine covalent 2.5 0.7 0.28 Yes

SBA-PEI (0.8k MW)

physisorbed 10.9 Non-

reproducibleNA No

SBA-PEI (750k MW)

physisorbed 7.4 2.0 0.27 No

SBA-TEPA physisorbed 10.9 2.74 0.26 No

GT-HAS covalent 7.0 3.11 0.44 Yes

25 ºC adsorption, 130 ºC desorption.

Si

NH2

Si

NH NH2

Page 49: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Sorbent Type N loading mmol/g

Capacity mmol CO2 /g sorbent

Efficiency mmol CO2 / mmol N

Multi-cycleStability

SBA-AP covalent 1.9 0.4 0.21 Yes

SBA-diamine covalent 2.5 0.7 0.28 Yes

SBA-PEI (0.8k MW)

physisorbed 10.9 Non- reproducible

NA No

SBA-PEI (750k MW)

physisorbed 7.4 2.0 0.27 No

SBA-TEPA physisorbed 10.9 2.74 0.26 No

GT-HAS covalent 7.0 3.11 0.44 Yes

25 ºC adsorption, 130 ºC desorption.

Adsorption Capacity Results:

Page 50: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

NH2

HN

NH

HN

H2N NH

NH2N

H2N

n

Sorbent Type N loading mmol/g

Capacity mmol CO2 /g sorbent

Efficiency mmol CO2 / mmol N

Multi-cycleStability

SBA-AP covalent 1.9 0.4 0.21 Yes

SBA-diamine covalent 2.5 0.7 0.28 Yes

SBA-PEI (0.8k MW)

physisorbed 10.9 Non- reproducible

NA No

SBA-PEI (750k MW)

physisorbed 7.4 2.0 0.27 No

SBA-TEPA physisorbed 10.9 2.74 0.26 No

GT-HAS covalent 7.0 3.11 0.44 Yes

25 ºC adsorption, 130 ºC desorption.

Adsorption Capacity Results:

Page 51: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

NH2

HN

NH

HN

H2N NH

NH2N

H2N

n

Sorbent Type N loading mmol/g

Capacity mmol CO2 /g sorbent

Efficiency mmol CO2 / mmol N

Multi-cycleStablity

SBA-AP covalent 1.9 0.4 0.21 Yes

SBA-diamine covalent 2.5 0.71 0.28 Yes

SBA-PEI (0.8k MW)

physisorbed 10.9 Non- reproducible

NA No

SBA-PEI (750k MW)

physisorbed 7.4 2.0 0.27 No

SBA-TEPA physisorbed 10.9 2.74 0.26 No

GT-HAS covalent 7.0 3.11 0.44 Yes

25 ºC adsorption, 130 ºC desorption.

0

25

50

75

100

0 1 2 3 4

Cycle #

Cap

acity

(%)

Lack of multi-cycle stability!

Visible leaching of TEPA into sand.

Adsorption Capacity Results:

Page 52: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Sorbent Type N loading mmol/g

Capacity mmol CO2 /g sorbent

Efficiency mmol CO2 / mmol N

Multi-cycleStability

SBA-AP covalent 1.9 0.4 0.21 Yes

SBA-diamine covalent 2.5 0.71 0.28 Yes

SBA-PEI (0.8k MW)

physisorbed 10.9 Non- reproducible

NA No

SBA-PEI (750k MW)

physisorbed 7.4 2.0 0.27 No

SBA-TEPA physisorbed 10.9 2.74 0.26 No

GT-HAS covalent 7.0 3.11 0.44 Yes

25 ºC adsorption, 130 ºC desorption.

Highest adsorption capacity.

Most efficient utilization of amine groups.

Multi-cycle stability.

Adsorption Capacity Results:

Page 53: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

0

0.5

1

1.5

2

2.5

3

3.5

4

0 1 2 3 4 5 6 7 8 9 10 11 12Cycle #

Cap

acity

(mm

ol C

O2/g

sor

bent

)

75 ºC adsorption, 130 ºC desorption.

O

HN

N

NHN

H2NH2N

NH2

SiO2

OH O

HN

N

NHN

H2NNH2

NH2

O

HN

NH2

OH

Toluene, Acetic acid

Multi-cycle stability.

Adsorption capacity is lower at 75 ºC,but still highest among stable sorbents.

Regeneration and Reuse:

Page 54: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Tailoring the Structure and Adsorption Properties:

0

100

200

300

400

500

600

700

800

0 2 4 6 8 10 12Amine Loading (mmol N/g)

BET Surface Area (m

2 /g)

0.0

0.2

0.4

0.6

0.8

Pore Volum

e (cc/g)

0

2

4

6

8

10

12

0.0 0.5 1.0 1.5 2.0 2.5 3.0

Aziridine:SBA‐15 Weight Ratio

Amine Loading (m

mol N/g)

0.0

0.2

0.4

0.6

0.8

1.0

Yield (m

ol loaded

/mol add

ed)•

Synthesized HAS with varied amine loadings.

Yield decreases as loading increases.

BET surface area and pore volume decrease as loading increases.

Page 55: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Tailoring the Structure and Adsorption Properties:

Capacity increases approximately linearly as a function of amine loading.

Capacity at 25°C is on average 1.1 mmol CO2

/g higher than at 75°C.

Higher amine efficiencies at lower loadings.

Higher adsorption capacities now achieved after optimization of synthesis: >5.5 mmol/g

0

0.2

0.4

0.6

0.8

1

0 2 4 6 8 10 12

Amine Loading (mmol N/g)

Amine Efficien

cy (m

ol CO2/mol N)

0

1

2

3

4

5

6

0 2 4 6 8 10 12

Amine Loading (mmol N/g)

Capacity (m

mol CO2/g)

75 C

25 C

Page 56: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Adsorption Kinetics:

• Adsorption kinetics can be tailored.• Sorption half-times are comparable tozeolites.

Page 57: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Conclusions:

New GT hyperbranched aminosilica sorbent has:

1.

Very high capacity, the highest currently known.2.

Multi-cycle stability.

3.

Simple, low cost, scalable design.4.

Tailorable adsorption properties (kinetics, capacity)

Similar materials without an application were recently reported by Linden et al.:

Rosenholm, J. M.; Penninkangas, A.; Linden, M., Chem. Commun. 2006, 3909.

Hicks, Drese, Fauth, Gray, Qi, Jones, J. Am. Chem. Soc. 2008,

130, 2902.

Hicks, Fauth, Gray, Jones, 2006, US Patent application.

Page 58: One Chemical Engineer’s Foray into - Stanford Universitygcep.stanford.edu/pdfs/ChristopherJones120208.pdf · Christopher W. Jones. Georgia Institute of Technology. School of Chemical

Current Work:

1.

Fundamental thermodynamic characterization (isotherms)

2.

Fundamental kinetic characterization (adsorption and desorption rates)

3. New process designs to minimize pressure drop and heattransfer issues.

4. Full economic systems analysis.