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FLOATING & SUBMARINE HOSES

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Page 1: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES

Page 2: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

02 | 03

Page 3: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Offspring International ...................................................................................... 04EMSTEC .............................................................................................................. 06Hoses Product Range.......................................................................................... 08Double Carcass Floating Hose ........................................................................ 09Double Carcass Submarine Hose.................................................................... 10Double Carcass Submarine Hose (with Collars) ............................................ 11Double Carcass Catenary Hose........................................................................ 12Single Carcass Floating Hose .......................................................................... 13Single Carcass Submarine Hose...................................................................... 14

Single Carcass Submarine Hose (with Collars) .............................................. 15Single Carcass Catenary Hose ........................................................................ 16Storage and Handling.................................................................................... 17Ancillary Items.................................................................................................. 18Oiltech Surge Protector .................................................................................... 20Oiltech Winker Light ........................................................................................ 21EMSTEC Leak Detection System........................................................................ 22

Contents

Page 4: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

Offspring InternationalOffspring International Limited (OIL) is a leading supplier of single point mooring systems, marine andsubmarine offloading hoses, surge protection systems and navigational moorings.

Based in Dudley near Birmingham, UK, and with a subsidiary office in Laguna Hills, California, OIL is a dedicated team of mooring professionals, bringing over 100 years experience in offshore mooring systems. OIL is an active member of the Oil CompaniesInternational Marine Forum (OCIMF) where it has contributed to Single Point Mooring(SPM) best practice.

OIL supplies a range of SPM and tandem offtake mooring systems following the OCIMF 2007 "Recommendations for Equipment Employed in the Bow Mooring of Conventional Tankers at Single Point Moorings", including single or dual hawser configuration, single leg-type mooring hawser and grommet-type mooring hawsermanufactured and supplied in strict accordance with the OCIMF 2000 Guidelines for the Purchasing and Testing of SPM Hawsers.

Integrated SPM supplyOIL offers a complete service for Single Point Mooring systems, from design and supplyof the entire offtake system, to replacement of mooring hawsers, hoses and associatedhardware. Our approach is based on experience of providing SPM systems across theglobe; we take a systematic approach to assessing the offshore environment, hawserand hose design, testing, and installation conditions.

All OIL SPM systems and products offer outstanding operational performance, reliability and safety, and include chafe chains, mooring hawsers, pick-up and messenger ropes, support buoys, shackles, associated fittings and load-monitoringequipment. In addition, OIL is able to supply floating, submarine and catenary hoses in accordance with GMPHOM 2009.

OIL IS A DEDICATED TEAM OF MOORING PROFESSIONALS, BRINGING OVER 100 YEARS’ EXPERIENCE IN OFFSHORE

MOORING LINES AND SYSTEMS.

04 | 05

Page 5: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

OIL is also the exclusive worldwide agent for Lankhorst Ropes Offshore Division (part of the WireCo WorldGroup), and the international agent for EMSTEC GmbH floating and submarine offloading hoses.

Oiltech - Operation Enhancing TechnologyOiltech is a brand of Offspring International offering technology systems to enhanceloading and offloading operations. The Oiltech surge protector provides remote andcontinuous monitoring of loading hose pressure. Once pressure exceeds a pre-setthreshold, the Oiltech system will automatically shut down loading operations preventing damage to hoses, buoy, pipeline end manifold (PLEM) and pipeline.

Navigational MooringsOffspring International has supplied navigation buoy moorings for over 20 years. It offers the complete mooring assembly, comprising: sinkers, shackles, swivels,

bridles and pendant chain. Mooring Buoys are available in several designs: inflatable,rotationally moulded, PU elastomer coated foam filled, modular and steel.

Offspring International - Strength and DepthOIL has a worldwide customer base together with a comprehensive international network of agents. For all your Single Point Mooring requirements, OIL has the experience and know-how to design, supply and install offshore mooring and offloading systems that are fully optimised and compliant with industry standards and best working practice.

OIL values long-term, customer relationships and so a commitment to excellence incustomer service is one of our key strengths. We go beyond the normal pre-sales technical advice and project management expected when delivering SPM systems on-time and within budget. Our service also includes post-installation reviews andthrough-life support.

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Page 6: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

06 | 07

EMSTEC Established in 1998, EMSTEC supplies a wide range of components to the offshore oil industry as well as the dredging industry and ship builders.The company provides a range of high quality, high performance elastomer reinforced, smooth bore, oil suction and discharge hoses, extensively used at offshore moorings throughout the world.

The EMSTEC product range includes: • rubber products such as rubber hoses, rubber profiles, fender systems and

moulded rubber products• piping components for the dredging industry• steel constructions like turn key modules, machines and so on• castings / forgings to clients’ specifications• oil transfer hoses in accordance to OCIMF requirements• hose handling equipment for the offshore industry• ships deck equipment like chocks, fairleaders, bollards and so on.

The EMSTEC headquarters are located in Oststeinbek, a suburb of Hamburg, Germany.

EMSTEC is engaged in the rubber business in cooperation with the China basedJiangsu Pacific Rubber Co. Ltd, as worldwide distributor and technical advisor. The factory is producing under European production - and quality - management.There are 670 employees engaged in the manufacturing of big bore rubber hoses.

Quality and OCIMFEMSTEC loading and discharge hoses fully comply with the requirements of the"OCIMF Guide to Manufacturing and Purchasing Hoses for Offshore Moorings, 5th Edition (2009)” (GMPHOM 2009 compliant).

All EMSTEC hoses are designed and manufactured under a quality system in accordance with ISO 9001, and is in compliance with Pressure Equipment Directive (PED) 97/23/EC module H (hoses carry CE marking as required).

Prototype Hose manufacture and testing witnessed and verified by DNV (Certifying Authority).

Page 7: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Page 8: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

Hoses Product RangeThe GMPHOM 2009 compliant hose range includes Single Carcass and Double Carcass hose construction for submarine, catenary and floating applications.

Single CarcassThe Single Carcass hose construction consists of three main elements:i) smooth bore elastomeric lining resistant to a variety of

hydrocarbons ii) a standard elastomer reinforced carcass with multi-layers

of high tensile textile cords and embedded steel wire helix

iii) a fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing oil and seawater penetration.

Double CarcassThe Double Carcass hoses incorporate an additional second carcass designed to contain any product escaping from the standard carcass as a result of a slow leak or sudden failure. An effective, robust and reliable, integrated leak detection and indication system is provided.

08 | 09

Page 9: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Double Carcass Floating HoseThe EMSTEC Double Carcass Floating hoses are used in high integrity surface installations such as EPS,SBM, CALM, SALM offloading in addition to FPSO, FSO Tandem offloading configurations.

Double Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

In addition to the standard hose carcass (commonlytermed ‘primary’ carcass), EMSTEC Double Carcass Floating hoses incorporate an additional second carcass designed to contain any product escaping from the standard carcass as a result of a slow leak or sudden failure. An effective, robust and reliable leak detectionand indication system is provided.

The EMSTEC Double Carcass Floating hoses designed forspecial end connection applications are utilized in highintegrity surface installations such as FPSO, FSO Tandem offloading configurations offshore Brazil. Thespecial hoses are installed at the ends of the floatinghose string, connected to the FPSO/FSO hang-off Emergency Release Coupling (ERC) and the ShuttleTanker bow loading system Hose End Valve (HEV).

The additional buoyancy within the special FPSO endhose will support the ERC on the surface of the sea, if released in an emergency. The Shuttle Tanker end hosewill support the HEV on the surface of the sea, duringhose transfer and/or emergency release.

The Double Carcass Hoses range includes:

22110 FDC - End Reinforced Half Floating (ie. First off Buoy)

22120 FDC - Controlled Buoyancy

22130 FDC - Main Line Floating

22140 FDC - Main Line Half Floating

22150 FDC - Reducing Floating

22160 FDC - Tail Floating

22170 FDC - Tanker Rail Floating

22180 FDC - FPSO - End Reinforced High Buoyancy Floating (ie. First off FPSO to support ERC)*

22190 FDC - ST End Reinforced High Buoyancy Floating (ie. Shuttle Tanker connection to support HEV)*

Page 10: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

10 | 11

Double Carcass Submarine HoseThe EMSTEC Double Carcass Submarine hoses are used in high integrity sub-sea installations such asMBM, CALM, SALM configurations (i.e. Steep ‘S’, Lazy ‘S’, Chinese Lantern).In addition to standard hose carcass (commonly termed ‘primary’ carcass), EMSTEC Double Carcass Submarine hoses incorporate an additional second carcass designed to contain any product escape from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.

Double Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Submarine Hoses range includes:

22210 SDC - End Reinforced without float collars (i.e. under Buoy)

22220 SDC - Main Line without float collars

22230 SDC - End Reinforced without float collars (i.e. off PLEM)

22240 DSC - Both Ends Reinforced without float collars

22250 DSC - Reducing Hose without float collars

22260 DSC - Tail Hose without float collars

Page 11: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

22310 SDCF - End Reinforced with float collars (i.e. under Buoy)*

22320 SDCF - Main Line with float collars

22330 SDCF - End Reinforced with float collars (i.e. off PLEM)*

22270 DSC - Tanker Rail

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Double Carcass Submarine Hose (with Collars)

The EMSTEC Double Carcass Submarine hoses are utilized in high integrity sub-sea installations such asMBM, CALM, SALM configurations (i.e. Steep ‘S’, Lazy ‘S’, Chinese Lantern).

Double Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

In addition to standard hose carcass (commonly termed ‘primary’ carcass), EMSTEC Double Carcass Submarine hoses incorporate an additional second carcass designed to contain any product escape from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.*Note: Number and distribution of float collars can be adjusted to suit client specific requirements.

The Double Carcass Submarine Hoses (with Collars) range includes:

Page 12: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

12 | 13

Double Carcass Catenary HoseThe EMSTEC Double Carcass Catenary hoses are used in high integrity floating offloading installationssuch as FPSO, FSO tandem offloading to DP Shuttle Tankers (i.e. Reel, Chute, Cantilever hang-offarrangements).In addition to the standard hose carcass (commonly termed ‘primary’ carcass), EMSTEC Double Carcass Catenary hoses incorporate an additional second carcass designed to contain any product escaping from the standard carcass as a result of a slow leak or sudden failure. Effective, robust and reliable leak detection and indication system is provided.

Double Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60% Primary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Secondary Carcass - Elastomer reinforced with multi-layers of high tensile textile cords Floatation Material (Floating Hoses only) - Closed cell foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: Primary Carcass - 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: Primary Carcass - 75 BAR, 95 BAR, 105 BAR.Secondary Carcass - 30 BAR, 38 BAR, 42 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

Leak Detection: Pressure compensated leak detection system for Floating, Submarine & Catenary applications.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Double Carcass Catenary Hoses range includes:

22410 SCDC - End Reinforced (i.e. FPSO)

22420 SCDC - Main Line

22430 SCDC - Main Line - Controlled / Neutral Buoyancy (for special applications)

22440 SCDC - End Reinforced (i.e. Shuttle Tanker)

Page 13: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Single Carcass Floating HoseThe EMSTEC Single Carcass Floating hoses are used in high integrity surface installations such asEPS, SBM, CALM, SALM offloading in addition to FPSO, FSO Tandem offloading configurations.

The EMSTEC Single Carcass Floating reinforced hoses are designed for special end connection applications are utilized in high integrity surface installations such asFPSO, FSO Tandem offloading configurations offshore Brazil.

The special hoses are installed at the ends of the floating hose string, connected to the FPSO/FSO hang-off Emergency Release Coupling (ERC) and the Shuttle Tankerbow loading system Hose End Valve (HEV). The additional buoyancy within the special FPSO end hose will support the ERC on the surface of the sea, if released in anemergency. The Shuttle Tanker end hose will support the HEV on the surface of the sea, during hose transfer and/or emergency release.

Single Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

The Single Carcass Hoses range includes:

21110 FSC - End Reinforced Half Floating

21120 FSC - Controlled Buoyancy

21130 FSC - Main Line Floating

21140 FSC - Main Line Half Floating

21150 FSC - Reducing Floating

21160 FSC - Tail Floating

21170 FSC - Tanker Rail Floating

21180 FSC - FPSO - End Reinforced High BuoyancyFloating (ie. First off FPSO to support ERC)*

21190 FSC - ST End Reinforced High Buoyancy Floating(ie. Shuttle Tanker connection to support HEV)*

Page 14: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

14 | 15

Single Carcass Submarine HoseThe EMSTEC Single Carcass Submarine hoses are used in high integrity sub-sea installations such asMBM, CALM, SALM configurations (i.e. Steep ‘S’, Lazy ‘S’, Chinese Lantern).

Single Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

21210 SSC - End Reinforced without float collars (i.e. under Buoy)

21220 SSC - Main Line without float collars

21230 SSC - End Reinforced without float collars (i.e. off PLEM)

21240 SSC - Both Ends Reinforced without float collars

21250 SSC - Reducing Hose without float collars

21260 SSC - Tail Hose without float collars

The Single Carcass Submarine Hoses range includes:

Page 15: OF31 Hoses Brochure April 2015 Layout 1 - Offspring ... International Limited (OIL) is a leading supplier of single point mooring systems, marine and submarine offloading hoses, surge

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Single Carcass Submarine Hose (with Collars)

The EMSTEC Single Carcass Submarine hoses with collars are used in high integrity sub-sea installations such as MBM, CALM, SALM configurations (i.e. Steep ‘S’, Lazy ‘S’, Chinese Lantern). The number and distribution of float collars can be adjusted to suit client specific requirements.

Single Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer.Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

21310 SSCF - End Reinforced with float collars (i.e. under Buoy)

21320 SSCF - Main Line with float collars

21330 SSCF - End Reinforced with float collars (i.e. off PLEM)

21270 SSC - Tanker Rail

The Single Carcass Submarine Hoses (with collars) range includes:

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16 | 17

Single Carcass Catenary HoseThe EMSTEC Single Carcass Catenary hoses are used in high integrity floating offloading installationssuch as FPSO, FSO tandem offloading to DP Shuttle Tankers (i.e. Reel, Chute, Cantilever hang-offarrangements).

Single Carcass Hose Performance Characteristics & ConstructionNominal Bore (mm): 150 (6”), 200 (8”), 250 (10”), 300 (12”), 400 (16”), 500 (20”), 600 (24”).

Standard Length: 9.1M (30’), 10.7M (35’) & 12.2M (40’) (non-standard less than 12.2M also available).

Hose Construction: Liner Tube - NBR based Rubber, resistant to hydrocarbons with aromatic content up to 60%. Main Carcass - Elastomer reinforced with multi-layers of high tensile textile cords and embedded steel wire helix. Floatation Material (Floating Hoses only) - Closed Cell Foam Outer Cover - Fibre reinforced smooth elastomer cover, resistant to ageing, abrasion, weathering, sunlight, tearing and oil and seawater penetration. (Polyurethane coating available on request).

Flanges: ANSI B16.5 Class 150 or 300 Flat Face (FF), Hot Dip Galvanised in accordance with BS729 Part 1. (Raised Face (RF) flange face available on request).

Pressure Rating: 15 BAR, 19 BAR, 21 BAR (higher pressure ratings on request).

Minimum Burst Pressure: 75 BAR, 95 BAR, 105 BAR.

Flow Velocity: Maximum of 21m/s.

Fluid Product: Crude Oil and Liquid Petroleum Products (other than liquefied petroleum gases and liquefied natural gases).

Temperature Range: Fluid Temperature from -20°C to 82°C.Ambient Temperature from -29°C to 52°C.

Minimum Bend Radius: Submarine Hose - 4 x hose Nominal Bore Diameter.Floating Hose - 6 x hose Nominal Bore Diameter.

Electrical Continuity: Electrically Continuous or Discontinuous as required.

For further information regarding hose types and applications, contact Offspring International for relevant hose data sheets.

21410 SCSC - End Reinforced (i.e. FPSO)

21420 SCSC - Main Line

21430 SCSC - Main Line - Controlled / Neutral Buoyancy (for special applications)

21440 SCSC - End Reinforced (i.e. Shuttle Tanker)

The Single Carcass Catenary Hoses range includes:

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FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Storage and HandlingEMSTEC hoses are designed to be robust under the harsh conditions of the marine environment, however, they can be damaged from improper handling on land or sea. When handling hoses adequate support is key to preventing over-bending (kinking), which can lead to damage and premature hose retirement.

LiftingThe recommended method of lifting a single hose section is to use a spreader bar and lifting straps and then set down the hose on adequate supports. The spreader bar provides a three point lift with a strap over the nipple area at each end and additional strapping, as appropriate,spaced equally between the end straps on hoses up to 12.2 metres long.

Lifting straps should be flat nylon or equivalent reinforced cloth bands, and at least 150mm wide to prevent localised damage and chafing of thehose cover. Wire ropes are completely unsuitable for use as lifting straps.

Hose StorageDuring storage, a hose may be affected by temperature, humidity, ozone, sunlight, oils, solvents, corrosive liquids and vapours, insects and rodents. Ideally hoses should be stored in cool, dark, dry areas on steel framed pallets in accordance with the OCIMF “Guide to Purchasing, Manufacturing and Testing of Loading and Discharge Hoses for Offshore Moorings”. These pallets prevent damage or distortion to hoses, whichmay occur if stored directly on the ground. Storage on pallets also facilitates examination and makes the hose markings easily accessible.

For locations where extreme temperatures apply, especially very cold locations, additional measures may be necessary such as storing the hosesin a climatically controlled warehouse.

During storage the ends of the hoses should be covered with wooden blanks with 4 x 15mm diameter holes in the centre secured with heavy duty electrical ties, to allow for air circulation and to prevent internal attack by rodents. Nuts and bolts are not recommended as they can becomecorroded and seized and, therefore, difficult to remove after periods of long term storage.

Hose lengths should always be laid out straight, with wide supports on level ground. Such supports will provide easy access for the insertion ofhose lifting slings under and around the hose.

The hose lengths are marked with serial number, month and year of manufacture. These details are vulcanised into the hose outer cover and alsowelded onto the flange rims offset by 180°. They should be carefully recorded to ensure that the oldest hose is issued first and that a rotationalsystem of deployment is employed.

After being used a hose should be drained and flushed out with water and then returned to a suitable storage environment.

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Ancillary Items

Hose Pick-up and Hang-off ChainsUsed to lift and secure the Floating Hose oil transfer system in place, the Hose Pick-Up and Hang-Off chain can be configured to accommodate both standard andproject specific loading hose sizes. The galvanised chains are resistant to seawatercorrosion.

Hose FloatsManufactured from polyethylene foam covered with a seamless polyurethane elastomer skin, the hose floats are resistant to impact, abrasion, UV degradation andchemical attack - making them extremely durable in service. Designed for ease ofdeployment and installation, the floats can be customised for both surface and subsea applications.

Spool PiecesSpool Pieces are manufactured from galvanised steel and suitable for Class 150 ANSI,Class 300 ANSI, and other flange types. Comprising two WNF Flanges, the spoolpieces are supplied with or without lifting lugs.

Camlock CouplingsThe Camlock Coupling flanges are designed to enable automatic location of the hoseflange within the cam blocks, enabling a quick swift and hazard-free connection anddisconnection. It is suitable for Class 150 ANSI flanges, Class 300 ANSI, DIN and otherflange types.

Existing flange or pipe arrangements can be used with the Camlock Coupling. TheCamlock Coupling is constructed from nickel-plated and painted carbon steel orstainless steel; other materials are available to special order. The flange’s ‘O’ ring faceseal provides a leak resistant connection and is available in a range of elastomericrubber materials dependent on the product in transfer.

Locking, tightening and releasing the coupling is simplicity itself - a round steel bar, or optional locking wrench, is all that’s needed. The Camlock Couplings includeoptional cam guards, lifting lugs and special paint finishes.

Butterfly ValvesRubber Lined, Type ITS (Wafer Type) Butterfly Valves are available for Class 150 ANSI, Class 300 ANSI, DIN and other flange types. These can be supplied in a range of sizesto suit specific project requirements, together with elastomeric rubber seals resistantto the product in transfer.

Blind FlangesBlind Flanges in aluminium and galvanised steel to protect the hose when not in service, can be supplied. Designed for Class 150 ANSI, although Class 300 ANSI, DINand many other flange types, the flanges prevent seawater entering the hose.

Hose Repair Kit Inevitably hoses will incur some damage during service. Major damage, such as kinking, broken helix wires collapsed linings, for example, should be cause for immediate retirement of the hose. However, minor damage to the outer cover can be successfully repaired, often with the hose in-situ on the hose reel, using a varietyof hose repair techniques.

The hose repair kit used to repair areas of minor outer cover damage includes:• Belzona 2311 SR Elastomer• Belzona 2911 / 2921 GP Conditioner• Belzona 9111 Cleaner / Degreaser• Belzona 9341 Reinforcing Tape• Steel Wire Brush• Belzona Mixing Spatula• Small Disposable Working Surface• Small Short-bristle Brush.

Offspring International supplies a range of ancillary items enabling the safe installation and operationof offloading hoses.

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Unexpected pressure surges during moored buoy loading operations can pose a significant risk to crew, the environment and loading hoses and pipelines. The Surge Protector from single point mooring technology company, Oiltech, is designed to protect export terminal hoses, pipeline and buoy from the effects of pressure surges.

Single Carcass Hose Performance Characteristics & ConstructionUntil now, surge protection has either been monitored on board the single point moored (SPM) buoy, or even worse at the shore pumping station. By the time the Surge event is detected and the shore pump’s stopped, it’s often too late to prevent damage to subsea hoses and pipeline. The Oiltech Surge Protector (patent pending) offers a smarter and more sensitive way of detecting and automatically responding to pressure surges.

The Oiltech Surge Protector comprises a portable, self-contained Manifold Pressure Monitoring System (MPMS) deployed to the tanker, and linked remotely via VHF / UHF, to a terminal-based control station connected to the pumping station. Attached to the tanker hose’s camlocks, the pressure sensor unit monitors hose pressure, continuously sending pressure data to the control station.

If the hose line pressure increases above a pre-set threshold, this is detected by the control station, which automatically shuts down the terminal transfer pumps.

As the Oiltech Surge Protector is portable and deployed at the ship’s manifold, the unit is ideally suited for use at CBM or MBM systems as well as at SPM terminals to provide ahigher degree of safety for all loading operations.

Oiltech Surge Protection system offers:• Fast response - detection of overpressure to shutdown - less than 2 seconds• Pressure monitoring at the hose manifolds provides a wider dynamic range and fast detection• Encrypted data transmission telemetry via VHF / UHF radio depending on local conditions for continuous pressure monitoring and ESD (Emergency Shut Down) initiation • Standalone MPMS unit or can be readily integrated into buoy monitoring system.

CONTROLUNIT &SCREEN

ENCRYPTED DATATRANSMISSION

PLEM

HOSES

HANDHELD CONTROLLER FORMOORING MASTER

SPM

MANIFOLDWITH SURGEPROTECTION

UNIT

PIPELINE

Oiltech Surge Protector

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Oiltech Winker Light

FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

Marine floating hoses form a critical part of many oil and gas installations. However, collisions withmarine craft are a major danger to these hoses. Brightly coloured marine hoses attract attention during daylight hours but at night they can be invisible to the naked eye.

Single Carcass Hose Performance Characteristics & ConstructionOiltech’s state-of-the-art LED Floating Hose Lights at intervals along the length of the hose provide a flashing warning light alerting vessels of the floating hose. Mounted on top of the composite body, the hose light is fully submersible and the internal solar power generator provides 3nm output for up to 5 years maintenance free operation. The composite body, with stainless steel cage and fasteners, is also maintenance free. The Oiltech hose light is easy to install, as there are no heavy steel parts other than themounting bracket that is bolted to the flange during hose assembly.

Specification:Light• 3nm (5.5km) LED IALA Lantern - white or yellow• Solar charging of internal battery for continuous 5 year operation - subject to insolation levels• Automatic daytime charge / night operation• LED life - > 100,000 hours• IP68 - capable of prolonged immersion• Selectable flash patterns• Temperature range -30°C to 50°C• UV stabilised Polycarbonate lens.

Construction• Standard body height - 450mm• Body material - composite• Cage and fasteners - 316 stainless steel• Mounting bracket - Galvanised steel 20mm thick, sized to suit specific hose flanges.

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EMSTEC Double Carcass Hose Leak Detection System

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In accordance with the OCIMF Guide to Manufacturing and Purchasing Hoses for Offshore Moorings,(GMPHOM) 5th ed, 2009, all EMSTEC double carcass hoses include a leak detection system allowingthe operator to determine when there has been a leak from the primary carcass of a double carcasshose.

Single Carcass Hose Performance Characteristics & ConstructionThe EMSTEC leak detection system is a pressure compensated, stainless steel visual leak detection indicator located at each end of the hose section. The system is seawater resistant, functional at low pressure, maintenance-free and proven to be very reliable.

EMSTEC can also provide double carcass hoses with their patented remote monitoring system, allowing the operator to be alerted to a hose failure both locally and remotely.

This system incorporates a detection device at each hose end connected by a pressurized line, helically wound along the hose length and embedded within the hose outer coverso as to become integral to the hose. Each detection device is connected to its corresponding hose end. The monitoring unit on the hose flange is connected via a jumper hose to an alarm box / bleed unit. This unit provides a pressurized supply of luminous fluid to the detection device / indicator line.

If a monitoring unit is activated it will discharge luminous fluid at 5 bar, providing visual warning of a hose failure. In addition, a pressure switch within the alarm box will activate an audible / visual alarm and send a signal to initiate a cargo pump shutdown.

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FLOATING & SUBMARINE HOSES • WWW.OFFSPRINGINTERNATIONAL.COM

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For more information on Offspring International Single Point Mooring and Offloading Systemscall +44 (0)1384 453880email: [email protected] visit www.offspringinternational.com

Unit 8, Castle Court 2Castlegate WayDudley, West Midlands DY1 4RH. UKSwitchboard: +44 (0)1384 453880Fax: +44 (0)1384 453888

26941 Cabot Road Suite 105Laguna HillsCA 92653 USASwitchboard: +1 949 916 8282Fax: +1 949 916 8383

2015/REV4

[email protected]

www.offspringinternational.comURS is a member of Registrar of Standards (Holdings) Ltd.

UN

ITED

REG

ISTRAR OF SYS

TE

MS

• ISO 90 01 •

®

FLOATING & SUBMARINE HOSES