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OPERATION & MAINTENANCE MANUAL CUSTOMER :: M/S. LARSEN & TURBO LTD. P.O.NO. :: LTP:DB:FUEL OIL PUMP:001 DT. 16.01.12 W.O. NO. :: 111386 PUMP MODEL :: W4.1ZK-56 PUMP Sr. NO. :: UT PUMPS & SYSTEMS PVT. LTD. 14/7 MATHURA ROAD , FARIDABAD-121003 (HARYANA), INDIA PH- NO. 91-129-4045831,3299731,4046882 FAX: 91-129-2275877

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  • OPERATION

    &

    MAINTENANCE

    MANUAL

    CUSTOMER :: M/S. LARSEN & TURBO LTD.

    P.O.NO. :: LTP:DB:FUEL OIL PUMP:001 DT. 16.01.12

    W.O. NO. :: 111386

    PUMP MODEL :: W4.1ZK-56

    PUMP Sr. NO. ::

    UT PUMPS & SYSTEMS PVT. LTD.

    14/7 MATHURA ROAD , FARIDABAD-121003 (HARYANA), INDIA

    PH- NO. 91-129-4045831,3299731,4046882 FAX: 91-129-2275877

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • UT PUMPS & SYSTEMS (P) LTD.

  • 1 OF 2UT PUMPS & SYSTEMS PVT. LTD.

  • PAGE 2 OF 2 UT PUPMS & SYSTEMS PVT. LTD.

  • UT PUMPS & SYSTEMS PVT. LTD. 14/7 Mathura Road, FARIDABAD - 121 003

    PARTS LIST

    TWIN SCREW PUMP MODEL W4.1ZK-56

    DOC NO.: CS-111386/01 SHEET : _1_ Of _3_

    CUSTOMER :- M/S. LARSEN & TURBO LTD. PROJECT: ITEM DESC. : LDO UNLOADING PUMP

    PART NO DESCRIPTION QTY./SET MATL. SPECIFICATION, SIZE REMARKS

    1. PUMP CASING 1 CI Gr,FG-260 IS:210

    5. BEARING CASING 1 CI Gr,FG-260 IS:210 6. BEARING CASING 1 CI Gr,FG-260 IS:210 9. BEARING COVER 1 CI Gr,FG-260 IS:210 16. HEATING COVER 1 CI Gr,FG-260 IS:210 19. GEAR CASING 1 CI Gr,FG-260 IS:210 30. DRIVE SHAFT 1 AISI-431 31. DRIVEN SHAFT 1 AISI-431

    32. /33 SCREW SET 1 AISI-431 34. GROOVED NUT 4 AISI-431 36. TENSION BUSH 2 C-45 37. TENSION WASHER 1 C-45 38. SPACER BUSH 2 C-45 40. SPACER BUSH 1 C-45 41. ADJUSTING RING 1 C-45 42. ADJUSTING RING 1 C-45 43. ADJUSTING RING 1 C-45

    44. GROOVED NUT 1 AISI-410 47. LOCK WASHER 1 SPRING STEEL 50. RADIAL BALL BEARING 1 3206 C4

    51. RADIAL BALL BEARING 1 3206 C4 52. RADIAL ROLLER BEARING 1 NJ 306 C3 53. RADIAL ROLLER BEARING 1 NJ 306 C3 54. GEAR WHEEL 1 SAE 8620/EN353 CASE

    HARDENED & GROUND

    55. GEAR WHEEL 1 SAE 8620/EN353 CASE HARDENED & GROUND

    56. RADIAL SHAFT SEAL RING 2 NBR 57. RADIAL SHAFT SEAL RING 2 NBR 58. RADIAL SHAFT SEAL RING 1 NBR 59. CIRCLIP FOR BORE 1 SPRING STEEL 60. CIRCLIP FOR BORE 1 SPRING STEEL 65. SPACER BUSH 1 C-45 68. O-RING 4 NBR

    76. H.S.H.C SCREW 4 Gr. 8.8 77. SPRING WASHER 4 SPRING STEEL 78. WASHER 4 SPRING STEEL 80. KEY FOR SCREW 4 C-45 81. GRUB SCREW 4 Gr. 8.8

    82. STUDS 12 EN8 83. HEX. NUTS 12 Gr. 8 84. WASHER 12 SPRING STEEL

    REMARKS:

  • UT PUMPS & SYSTEMS PVT. LTD. 14/7 Mathura Road, FARIDABAD - 121 003

    PARTS LIST

    TWIN SCREW PUMP MODEL W4.1ZK-56

    DOC NO.: CS-111386/01 SHEET : _2_ Of _3_

    CUSTOMER :- M/S. LARSEN & TURBO LTD. PROJECT: ITEM DESC. : LDO UNLOADING PUMP

    PART NO DESCRIPTION QTY./SET MATL. SPECIFICATION, SIZE REMARKS

    91. H.S.H.C SCREW 4 Gr. 8.8 93. H.S.H.C SCREW 4 Gr. 8.8 98. TAPER PIN 4 C-45 99. HEX NUT 4 Gr. 8 100. WASHER 4 SPRING STEEL 107. HEX. BOLT 2 Gr. 8.8 108. SPRING RING 2 SPRING STEEL 109. H.S.H.C SCREW 1 Gr. 8.8 110. SPRING RING 1 SPRING STEEL 111. KEY FOR GEAR WHEEL 2 Gr. 8.8 112. KEY FOR COUPLING 1 Gr. 8.8 120. STUD BOLT 8 EN8 121. HEXAGON NUT 8 Gr. 8 122. WASHER 8 SPRING STEEL 123. STUD BOLT 4 EN8 124. HEX NUT 4 Gr. 8 125. WASHER 4 SPRING STEEL 126. STUD BOLT 8 EN8 127. HEXAGON NUT 8 Gr. 8 128. WASHER 8 SPRING STEEL 129. H.S.H.C SCREW 4 Gr. 8.8 134. SCREW PLUG 1 EN8 135. JOINT RING 1 COPPER 137. SCREW PLUG 1 EN8 138. JOINT RING 1 COPPER 143. SCREW PLUG 2 EN8 144. JOINT RING 2 COPPER 152. SCREWED PLUG 1 EN8 153. JOINT RING 1 COPPER 154. SCREWED PLUG 1 EN8 155. JOINT RING 1 COPPER 160. OIL LEVEL SIGHT GLASS 1 - 161. AIR RELEASE FILTER 1 EN8 162. IDENT. PLATE 1 ALUMINIUM 163 SELF TAPPING SCREW 4 M.S 164. D.O.R INDICATOR 1 ALUMINIUM 165. SELF TAPPING SCREW 2 M.S 166. GREASE NIPPLE 2 -

    200. GASKET 2 PTFE 202. GASKET 1 PTFE 203. GASKET 1 PTFE 204. GASKET 1 PTFE

    270. MECHANICAL SEAL 4 SiC Vs C

  • UT PUMPS & SYSTEMS PVT. LTD. 14/7 Mathura Road, FARIDABAD - 121 003

    PARTS LIST

    TWIN SCREW PUMP MODEL W4.1ZK-56

    DOC NO.: CS-111386/01 SHEET : _3_ Of _3_

    CUSTOMER :- M/S. LARSEN & TURBO LTD. PROJECT: ITEM DESC. : LDO UNLOADING PUMP

    PART NO DESCRIPTION QTY./SET MATL. SPECIFICATION, SIZE REMARKS

    300. VALVE CASING 1 AISI-304 301. VALVE COVER 1 C-45 304. CONICAL VALVE 1 AISI-304 305. VALVE SPRING PLATE 1 C-45

    307. VALVE SPINDLE 1 AISI-304 310. VALVE SPRING 1 SPRING STEEL

    313. SUPPORT RING 1 EN8 316. H.S.H.C SCREW 4 Gr. 8.8 318. TAPER GROOVED PIN 2 SPRING STEEL 325. SCREW PLUG 1 EN8 326. JOINT RING 1 COPPER 327. SCREW PLUG 1 EN8 328. JOINT RING 1 COPPER

    331. GASKET 1 PTFE 342. O-RING 1 NBR

    343. O-RING 1 NBR

    REMARKS:


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