nw edition a2z metalworker feb mar 2014
DESCRIPTION
The A2Z Metalworker Regional Manufacturing Magazines are a business development tool for U.S. Manufacturing! The A2Z Metalworker’s focus is getting the people that need machines, tools, parts, and manufacturing services to the people that make, sell, and perform these services! The A2Z Metalworker publishes regional manufacturing news, regional announcements, and relevant regional contracts and data. Feature stories on great companies are in every issue for every region and a Buyers Guide promoting equipment and processes with business cards resides in the back of every edition. A printed version is mailed out every other month and a digital version is available on the A2Z Metalworker website at: www.a2zMetalworker.comTRANSCRIPT
Regional Manufacturing Magazine For The Northwest (WA, OR, and CA)
www.a2zmetalworker.com
Vol. 3, No. 6 Feb/Mar 2014Front Cover Story
TCI Precision Metals Los Angeles, CA Serves the Metal Working Industry With
3 Generations of Precision Made to Size Metal Blanks
www.cascadesystems.net
Welcome to Cascade Systems Technology
Proud American Electronics Manufacturer
ISO 9001:2008ITAR Registered#M21706
RoHS CompliantEngineering Processes
Cascade Systems Technology (CST) is a Hillsboro, Oregon based contract electronic manufacturing company. CST was founded in 1989 and we have been providing quality electronics manufacturing and engineering services to our customers for 20 years. We specialize in the design and manufacture of electronic assemblies for a variety of applications.
+ Prototype and QTA Capabilities with Turnkey, Kitted and Consigned Builds+ Quick Turn Prototype and Seamless Transition to Medium to High Volume+ Fine Pitch, BGAs, MLF Packages+ Lead Free Processes+ Engineering Design Services+ High Density and Double-Sided Capabilities+ In-Circuit, Flying Probe, and Functional Testing+ Supply Chain Management+ Electro-Mechanical and Sub-Assembly Builds+ High Speed SMT Lines+ Automated Conformal Coat+ OSP Process
Industries Served
Demonstrated Technology Leadership Starts with CSTOur Goal is 100% defect free products and to exceed our customers requirements.
23176 NW Bennett StreetHillsboro, OR 97124
DefenseAerospace
MedicalIndustrial
CommercialEnergy
Prototype
To learn more about Mazak’s total approach to your success, visit one of our eight North American Technology Centers or visit WWW.MAZAKUSA.COM.
MAZAK CORPORATION8025 Production Drive, Florence, KY 41042 (859) 342-1700
WWW.MAZAKUSA.COM Facebook Twitter YouTube
Committed to productivity-enhancing connectivity, Mazak supports the MTConnect open communications protocol to simplify the monitoring and management of its production systems. Currently, 36 Mazak customers are using or implementing the protocol to improve the utilization of their manufacturing equipment.
BY OFFERING THE BROADEST RANGE of innovative machine tools and automation strategies on the market, all backed by the industry’s most comprehensive support network, we can maximize your productivity and profitability like no one else can.
UNEQUALED SOLUTIONS AND SERVICES THAT BRING UNSURPASSED VALUE TO ANY MACHINING APPLICATION
MAZAK VALUE = PRODUCTIVITY + SUPPORT
A COMPACT, FULL 5-AXIS VERTICAL MACHINING CENTER offers high yields and takes up less floor space.
A TWIN-SPINDLE, MULTI-TASKING TURNING CENTER with a standard option gantry loader creates a Done-in-One® automation cell.
A VERTICAL MACHINING CENTER can achieve greater spindle utilization with a two-pallet changer.
A HORIZONTAL MACHINING CENTER can operate 24/7 when integrated with a modular, pre-engineered PALLETECH System.
OUR SPINDLE REBUILD FACILITY stocks more than 200 rebuilt spindles to minimize machine downtime.
OUR NORTH AMERICAN PARTS CENTER achieves 97% same-day delivery on all part orders.
OUR NETWORK OF REGIONAL TECHNOLOGY CENTERS can help you achieve the next level of productivity.
QUICK TURN SMART 200 TURNING CENTERTurn Parts With a Bar Feeder and Rotary Parts Accumulator for Unattended Operation
www.magnumprecisionmachines.com
MAGNUM PRECISION MACHINES, INC. MAGNUM PRECISION MACHINES, INC. MAGNUM PRECISION MACHINES, INC.
MAGNUM PRECISION MACHINES, INC.Representing the best in metal working solutions since 1984.
ISO 9001:2008ITAR Registered#M21706
RoHS CompliantEngineering Processes
www.facebook.com/a2zmetalworker
Published bi-monthly to keep precision manufac-turers abreast of news and to supply a viable sup-plier source for the industry.
Circulation: The A2Z Metalworker NW maintains a master list of over 11,500 decision makers consisting of fortune 1000 companies, small manufacturing companies, engineering firms, DOD & Scientific Lab facilities, machine shops, fab-shops, and secondary source businesses. It has an estimated pass on readership of more than 25,000 people. The majority of our readers are based in the Pacific Northwest!
Advertising Rates have remained the same since 1999, deadlines and mechanical requirements furnished on our webite at: www.a2zMetalworker.com.
All photos and copy become the property of A2Z Metalworker NW.
The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher.
The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.
CONTRIBUTORSLinda Daly Hugh Taylor
John & Ben BelzerRobert Moores
This Month’s Cover - Shop Profile, & Articles:TCI Precision Metals, Los Angeles, CA
John Lewis Machine and Delcam
Published by:A2Z Metalworker NW
PUBLISHERS/EDITORSKim Carpenter & Linda [email protected]
Mail Address: PO Box 33857Portland, OR 97292
Telephone: (480) 773-3239Website: www.A2ZMetalworker.com
www.facebook.com/A2ZMetalworkerE-mail:[email protected]
Editors Corner
A2Z METALWORKER NW • 4 • Feb/Mar 2014
Announcements/Releases ..................... 6-9Front Cover & Shop Profile .............1,22-23Business Highlight Profile .................28-30 Feature Articles ......................... 22-23,28-29Buyers Guide Equipment ....................52-56Buyers Guide Processes ......................57-61Card Gallery ........................................52-61Index Of Advertisers ...............................62Editorial .................................. Throughout
If not in a garage, start somewhere
Amazon started in a garage as an online bookstore in Bellevue, WA. All Jeff Bezos wanted to do at first was sell books and today it’s the world’s largest online retailer.
Apple, Disney, Google, Harley Davidson, Hewlett-Packard, Dell Computers, Maglite, Mattel, Hershey’s, Mary Kay Cosmetics, and the Ford Motor Company, all started with meager beginnings, a dream, and a persistent desire to build their own business. These well-known corporations all started out as home-based businesses. In fact, more than half of all U.S. businesses are based out of an owner’s home.
These companies were not over night successes. Some took many years to become the mogals they are today. Hard work, a burning desire to build something, and some luck. We’ve all heard the definition of luck; hard work meets prepardiness.
The people that start their own business, buy a business, or even carry on a family business often do so because they are passionate creators. They want to know that they have really lived. And one of the best ways to achieve that is to know that they’ve created something out of nothing, or to have something in their lives that they are completely and absolutely pas-sionate about. Often, running their own business fills that need, and gives them a real sense of achievement and of being in control of their own future.
My friend Tommy is a Vietnamese/American and immigrated to the U.S. over 25 years ago when he was just 15. He his mother and his sister were refugees and were granted entrance to the U.S. because Tommy’s Dad served in the U.S. Air Force before he passed away. After graduating high school Tommy went to De Vry University but had to drop out because he could not afford the tuition. He got 2 jobs and later enrolled into a community college to pursue his long dream of becoming a machinist. For many years he worked in various machine shops and proved himself as a hard worker and a smart machinist that could make just about anything. He was the shop foreman for many high quality shops in his city and was sought after.
My friend married young and valued the opportunity he had in the U.S. and he valued education. From early on he and his wife saved a portion of everything they both made in their jobs for their 3 children’s education. This faithful saving amounted to a healthy sum by the time their first valedictorian graduated high school and set off for college with a full paid scholarship.
All of a sudden my friend found himself with a lot of cash and he always yearned to have his own machine shop. After some prompting from his wife one day he gave notice and he quit his job. He started his business in a small garage size commercial rental with 3 used machines. After months of hard work he bought his first new machine and by that time brought on 3 of his friends that had worked with him at various other machine shops.
I visited my friend last week and when I drove up to his small shop he had the biggest smile on his face. He ushered me into his small shop and showed me a large double size door he had opened up into the adjoining building. This doubled the size of his shop. He informed me that he was buying two more brand new CNC machines and that he was looking to be ISO certified by the end of this year. The feeling in that place was electric and I’ve never seen him so happy.
It may be the exciting journey after all that gives us the biggest smile.
I deeply admire all of you and I thank you all for being a big part of our U.S. Manufacturing.
If you know of a company that deserves a story being written on them please let me know.
Thank you and may your dreams come true and your businesses do well.
Kim Carpenter
www.facebook.com/a2zmetalworker
Ryerson simplifies customer manufacturingand procurement. From one-of-a-kindcomponents to parts in productionquantities, our one-stop shopping reducesoverall costs and streamlines operations.
Lower Production CostsTrim outsourcing handling costs andinspection points. Eliminate scrap handlingcosts and inspection points. Minimize capitalexpenditures. Our ready-to-assemble partsreduce customer work-in-process inventory.
Consolidate Supplier BaseSave transportation and administrativecosts. We’re responsible for all work
performed, even for services of our extendedfabrication network. We screen and audit allof our sources.
Increase FlexibilityTest new designs and prototypes withouttying up machines or employees. We knowfabrication and materials and recommendthe best for customer applications.
Meet Demand FluctuationsEliminate bottlenecks. Avoid capacityoverloads. Eliminate capital tied up inunderutilized equipment. We help customersfocus on core competencies and meetprocessing requirements.
Carbon Steel Bar• CF1018 ROUNDS – 3/16" THRU 6"• CF1018 SQUARES – 1/4" THRU 6"• CF1018 FLATS – 1/8" X 1/2" THRU 3-1/2" X 6"• CF1045 ROUNDS – 3/4" THRU 6"• CF1144 STRESSPROOF ROUNDS – 1/2" THRU 4-1/2"• CF12L14 ROUNDS – 1/2" THRU 6"
Alloy Steel Bar• CF4140ANN ROUNDS – 3/4" THRU 4-1/2"• CF8620ANN ROUNDS – 1-1/8" THRU 4-3/4"• CF4140HT ROUNDS – 3/4" THRU 3-1/2"• HR4140ANN ROUNDS – 1-1/2" THRU 24"
Carbon Steel Tube• ERW STEEL TUBE – 1/2"OD X .049W THRU 6"0D X .188W• ORN STEEL TUBE – 1/2"SQ X .065W THRU 4"SQ X .120W• STRUCT STEEL TUBE – 1-1/2"SQ THRU 6"SQ X .250W
(INCLUDING RECTANGLES)
Stainless Steel Bar• 303, 304L, 316L, 17-4 ROUNDS – 1/8" THRU 12"• 304L, 316L PLATE CUT FLATS – 1/8" X 1/2" THRU 1/2" X 8"• 303, 304L, 316L ROLLED BAR – 1/4" X 3/4" THRU 1-1/2" X 2"• 304L, 316L ANGLES – 3/4" X 3/4" X 1/8" THRU 4" X 4" X 1/2"• 304L, 316L CHANNELS – 2" X 1" X 1/8" THRU 6" X 4" X 3/8"
Seattle: 600 SW 10th Street, Renton, WA 98057206-624-2300 Local | 800-562-9067 Toll Free
Boise: 6759 S. Supplyway, Boise, ID 83716800-452-9935 Toll Free
Portland: 6330 Basin Avenue, Portland, OR 97217503-247-2300 Local | 800-452-9935 Toll Free
Spokane: 207 N. Freya Street, Spokane, WA 99202509-535-1582 Local | 800-541-6365 Toll Free
Long Products – a sampling of what we offer
Fabrication
www.ryerson.com
Stainless Steel Tube• 304 SQUARE TUBE – 1/2"SQ X .065W
THRU 12"SQ X .500W• 304 RECTANGLE TUBE – 1/2" X 1" X .065W
THRU 12"SQ X 8" X .500W• 304 ROUND TUBE – 1/2"OD X .065W
THRU 6.0"D X .375W• AVAILABLE IN MILL FINISH AND
180 GRIT POLISHED
Aluminum Bar• 6061 EXTR & CF ROUNDS – 3/16" THRU 12"• 6061 EXTR SQUARES – 1/4" THRU 6"• 6061 EXTR RECTANGLES – 1/8" X 1/2"
THRU 4" X 8"• 6061, 6063 EXTR ANGLES, CHANNELS, BEAMS• 2024 CF ROUNDS – 3/8" THRU 4"
Tube & Pipe• 6061, 6063 EXTR SQUARE TUBE – 3/4"SQ X
.065W THRU 8"SQ X .500W• 6061, 6063 EXTR RECTANGLE TUBE –
3/4" X 1-1/2" THRU 2" X 8" X .250W• 6061 EXTR ROUND TUBE – 1/2" X .125W
THRU 8"OD X .250W• 6061 EXTR PIPE – 1/2" SCH40 THRU 8" SCH80
Carbon & Alloy PlateWe routinely stock:• Carbon from general purpose to structural, PVQ
and improved machining grades.• Alloy in construction, case hardening, PVQ,
aircraft quality and abrasion resisting grades.
Plate processing:Oxy-fuel CuttingPlasma CuttingShearing
Aluminum PlateWe routinely stock:• Heat treatable, cast tooling and cast mold plate• Standard thicknesses to 16”• Widths to 60.5”• Standard lengths of 96”, 120”, 144”, 240” and 288”• Diamond Tread plate
Plate processing:SawingBand Saw CuttingShearingCutting to Length
Stainless PlateWe routinely stock:• All standard grades• Plate up to 4” thick• Coiled plate inventory: 36, 48, 60, 72” wide• Stainless floor plate in 1/8, 3/16 and 1/4” thickness
Plate processing:Plasma CuttingSawingShearingCutting to LengthPrecision Leveling
A2Z METALWORKER NW • 6 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Announcements & ReleasesSwiftCarb’s NEW 2014 catalog is now
available!
SwiftCarb - Extreme Endmills and Carbide Cutting Tools are a perfect fit to increase your bottom line!
For hyper speed machining of steel, stainless steel, alloys and alu-minum, nothing compares to SwiftCarb endmills, RampMills and other specialty cutting tools.
Here are what some industry leaders are saying about SwiftCarb tools:
“We started running the RampMill in March 2009, we changed it out for the first time in September 2009 after six months and 7,000 components. The ability of this cutter to remove so much material so effeciently and maintain excellent tool life is Truly Amaz-ing.”
“In the past ten years, we have not seen an efficiency gain compared to the increased tool life and material removal rate we experienced with the RampMill.”
For more information on how SwiftCarb can help you in effeciency or for your new SwiftCarb Catalog copy call
800-227-9876 or go to
CATALOG SC2014
HIGH PERFORMANCE SOLID CARBIDE & INDEXABLE CUTTING TOOLS
PRODUCTIVITY PROFITS YOUR FUTURE800-227-9876
A NEW TECH CUTTING TOOLS COMPANYCNC
PROUDLY MADE IN THE USA SWIFTCARB.COM
Matsuura Usa Awards Selway Machine Tool
Distributor Of The YearSelway Machine Tool, a provider of quality machine tools and acces-sories, was recently named Distributor of the Year by Matsuura USA.
Matsuura USA President, John Schwartz, honored Bill Selway, President of Selway Machine Tool with the award at their Union City location.
“Matsuura USA is pleased to present our first Distributor of the Year award to Selway Machine Tool. Matsuura’s long-standing relation-ship with Selway Machine Tool is a testament to their commitment to Matsuura customers providing exceptional sales and service support,” Schwartz said.
Selway Machine Tool was founded in 1963 by Roy Selway. The com-pany began representing Matsuura products in 1978. Many of the Matsuura 5-axis machining centers sold by Selway Machine Tool are producing parts for the Aerospace, Medical and Semi-conductor in-dustries. The company continues to expand its operations, function-ing in the same performance driven environments as its customers, focusing on providing value added products and services.
Selway Machine Tool sold the first Matsuura Horizontal with Multi-pallet System in the U.S., and has installed thousands of Matsuura Machining Centers on the West Coast.
“We applaud Selway Machine Tool and value our partnership with them to offer premium machine tools to our customers,” Schwartz added.
For more information on Selway Machine Tool, please contact them at:
Phone: (510) 487-2525 www.selwaytool.com
For more information on Matsuura products, contact:
A2Z METALWORKER NW • 7 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Can Your Business Benefit from Infor Industrial Manufacturing for
Fabricated Metal Manufacturers?
•Infor Industrial Manufacturing for fabricated metal manufacturers:
•Is specialized for metal fabrica-tion.
•Serves the needs of over 2,000 fabricators globally.
•Supports mixed-mode manufac-turing processes
•Is built with more than 25 years of manufacturing experience.
•Speed up business
With Infor Industrial Manufacturing, you’ll lower production costs and increase revenue by being able to respond quicker to changes, make decisions faster, and get products to market sooner. Increase the speed at which you do business when you take advantage of Infor’s
integrated, end-to-end solution suite, designed specifically for the metal fabri-cation industry. With Infor In-dustrial Manu-facturing, you’ll:
• Improve production.• Better predict customer demand.• Improve inventory accuracy and reduce inventory levels.• Streamline, accelerate, and standardize business processes.• Improve on-time and complete shipments.• Improve fabrication schedule compliance.• Increase access to data for faster analysis and decision making against company goals.
.To learn more about Infor contact Sheila Berru at sheila.
Fahey Machinery Invites you to come by the facility at: 17605 SW 65th Avenue,
Lake Oswego, OR 97035
Come by today and share a nice cup of coffee and a doughnut with us while we give you a tour of our showroom full of the lat-est in new and used fabrication
machinery and fabrication tooling.
Fahey Machinery only buys the best used equipment for resale so you will get a great working machine and service that can’t be matched. Fahey’s professional service, parts, and tooling departments and are dedi-cated to keeping your equipment operating smoothly and with precision accuracy.
Contact us at any time for any of your service, new and used equip-ment list, parts, and tooling needs. We would be happy to help!
(503) 620-9031, [email protected]
The A2Z Metalworker Magazines announce our new S. California Business
Development Manager Kate Carpenter
Kate Carpenter joins the A2Z Metalworker Magazines Team. Kate will be in charge of all Southern California sales and business de-velopment.
.Kate has been the owner/operator of a mobile automotive paint-Ing company for the last 17 years. A mini-bodyshop on wheels and has built her business through top level cus-tomer service. Kate’s company specialized in exterior cosmetic refurbishing of auto-mobiles for car deal-erships, rental car agencies and private individuals.
Kate brings a vast knowledge in sales and marketing from her experience of building her own business.
Please welcome Kate when she comes by to see you and please help her understand your business model.
You can reach Kate at: [email protected]
A2Z METALWORKER NW • 8 Feb/Mar 2014 www.facebook.com/a2zmetalworker
Announcements Continued
Portland Precision Under New Management Long time employees and new owners, President Stan Pelster and Vice President Ralph Southmayd are both Oregon natives. Both started working at Portland Precision over 30 years ago, working their way up through the company from the shop floor to their current posi-tions as Co-owners.
With their backgrounds, both Stan and Ralph fully understand the importance of combining the latest in CNC machining technology, with a stable team of talented machinists. They look forward to tak-ing Portland Precision to the next level, as they plan to purchase this spring, the latest CNC Milling equipment. They also plan to expand in-house training, to meet the ever growing demand of the high tech industries they serve. The company prides themselves on providing
a good home for their employees, reflected in the fact that their em-ployees average 15 plus years each with the company. Portland Precision is one of the Pacific Northwest’s leading manufac-turers of precision CNC machined parts, prototypes and assembled components. Specializing in high quality, they maintain strict ISO 9001-2008 standards and are ITAR registered . Their inspection capabilities include their advanced Zeiss Contura G2.
Portland Precision specializes in machining a wide variety of materials including your standards like aluminum and stainless steel, as well as your exotic plastics, titanium, tungsten and many more.
Portland Precision also offer in-house engineering assistance and com-plete secondary operations, including metal finishing and assembly. Industries & applications i n c l u d e s e m i c o n -ductor, op-tical, medi-cal, marine, m i l i t a r y, electronic, aerospace, and many more. For more information con-tact Portland Precision at:
503-253-6700, www.ppmfg.com
Dia. LOC. Reach OAL1/32" .094" .279" 2"3/64" .141" .423" 2"1/16" .186" .500" 2"5/64" .234" .500" 2"3/32" .279" .625" 2"
Long Reach 4 Flute Carbide Endmills
Square- $21.50 uncoated $23.90 ALTIN
Ball- $23.90 uncoated, $25.90 ALTIN
Dia. LOC OAL Uncoated ALTIN
1/4" 1-1/2" 3" $17.90 $20.90
3/8" 1-1/2" 3" $24.90 $29.90
1/2" 1-1/2" 3" $29.90 $38.90
1/2" 1-1/2" 3-1/2" $39.90 $47.90
1-1/2" Length of Flute
Dia. LOC OAL1/32" .250" 2"3/64" .250" 1-1/2"3/64" .375" 2"1/16" .312" 2"1/16" .500" 2"5/64" .406" 2"5/64" .625" 2"3/32" .500" 2"3/32" .750" 2"
3 & 4 Flute - Ball & Square Square-$17.90 uncoated
Ball- $18.90 uncoated
Extra Length Miniature Carbide Endmills
www.facebook.com/a2zmetalworker A2Z METALWORKER NW • 9 • Feb/Mar 2014
Simultaneous Engineering At Castrol Industrial
Simultaneous engineering (SIMENG) is the collaboration of engi-neering partners, Original Equipment Manufacturers (OEMs) and
suppliers in the de-velopment of new or modified processes.
At Castrol, we have used our extensive knowledge gained from working with OEMs, machine tool builders and tooling suppliers to focus on simultane-ous engineering projects and deliver innovative and technologically advanced solutions that push the boundaries of performance within your operations.
We will develop proactive relationships with your engineering and design teams to understand your specific plant and process require-ments
We will provide research and development in support of your requirements, from new product development through to re-engi-neering processes or greater levels of standardisation
Our responsive technical support will deliver your programme objectives, from project initiation through to start of production and beyond
We will assist with the design and layout of product storage solutions to meet oil storage regulations
We can ensure operational efficiency across your product supply and logistics
Management and control of ‘in use’ applications, including our metalworking fluids and lubricants, will ensure they meet your productivity, quality and cost targets
We will deliver efficiencies in order to minimise waste discharge and disposal, which helps to meet or exceed your local environmental legislation and targets
Our dedicated OEM and engineering teams will liaise with your vendors, understand their requirements, and work with them to provide the appropriate product recommendations
We will gain product approvals through working with our customer service laboratory, the equipment vendor and your laboratory to test fluid compatibility and performance
We will provide products to the equipment vendor to ensure conformity to the process requirements prior to your sign off and subsequent equipment delivery.
For more info call: 877 641 1600, Castrol.com
DIA. EDP# CUTTER WIDTH
CUTTER DIA.
NECK DIA.
NECK LENGTH
SHANK DIA.
# OF TEETH
OAL PRICE
1/8" 76-910 .312 .125 .060 1/8 1/8 6 2" $29.9076-1055 .31276-1065 .031276-1135 .031276-1155 .062576-1159 .0938
3/8" 76-1210 .0625 .375 .200 3/8 1/2 8 2-1/2 $45.90
6 2-1/2
Solid Carbide Key Cutters
$27.90
$29.90
3/16" .187 .094 3/16 3/16
1/4" .250 .125 1/4 1/4 6 2-1/2"
H ead D ia. Width Edp # ST D . # N eck
D ia.N eck
LengthShank
D ia.# o f
T eethShank Length P rice
.0625 78-1105
.0938 78-1110
.1250 78-1115
.0312 78-1120 .250 1/4 1/2 10 $54.86
.0625 78-1130 #204 .135 STD. $42.44
.0938 78-1140 #304 .165 STD. $42.44
.1250 78-1150 #404 .190 STD. $52.79
.0312 78-1160 .280 1/4 1/2 10 $55.64
.0625 78-1170 #305 .280 1/4 $55.64
.0938 78-1180 #405 .195 STD. $43.27
.1250 78-1190 .225 1/4 $45.65
.0312 78-1228 .280 $74.50
.0625 78-1230 .280 $74.50
.0938 78-1240 .280 $71.60
.1250 78-1250 #406 .230 $57.80
.1562 78-1260 #506 .250 $59.30
.1875 78-1265 #606 .280 $59.30
.2500 78-1285 #806 .280 $59.30
2-3/4
2-3/4
Carbide Head Steel Shank Key Cutters
2-3/4
3/8
5/8
3/4
.200
1/2
1/4 1/2 10
$39.552-3/481/21/4
HEAD DIA.
HEAD WIDTH
EDP# NECK DIA.
NECK LENGTH
SHANK DIA.
# OF TEETH
SHANK LENGTH
PRICE
1/16 11003/32 11051/8 11101/16 11153/32 11201/8 11251/16 11303/32 11351/8 11401/16 11453/32 11501/8 1155
Full Radius Key Cutters
$67.00
.280 1/4 1/2
.500
6 2-3/4"
.280 1/4 1/2 6 2-3/4"
$81.00.625
2-3/4" $83.00
1.00 $125.002-3/4"81/21/4.280
.750 .280 1/4 1/2 8
www.facebook.com/a2zmetalworkerA2Z METALWORKER NW • 10 • Feb/Mar 2014
OIL MIST AND SMOKEIN YOUR SHOP?
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the Metalworking Industry
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Alloys including, 718, 625, 321, 347,
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Announcements Continued
Mazak to Showcase High-Performance, High-Value 5-Axis Machining at AeroDef
New VARIAXIS j-500 5X productively produces accurate aircraft parts in single setups
Mazak is a leading supplier to the aerospace and defense industries with hundreds of machine tool configurations to choose from and extensive process engineering expertise. At AeroDef 2014, taking place Feb. 25 – 27 in Long Beach, Calif., the company will dem-onstrate its new VARIAXIS j-500 5X vertical machining center that offers high-value simultaneous 5-axis and Multi-Tasking capabilities for productively and accurately processing aircraft parts.
Visitors to Mazak booth 639 will experience how the VARIAXIS j-500 5X provides cost-effective and efficient single-machine part processing in titanium, hard metals and aluminum via fast, powerful high-rigidity spindles as well as a high-accuracy rotary/tilt table. And through its Multi-Tasking capability, the machine further reduces production lead times, improves machining precision and lowers operating expenses.
The VARIAXIS j-500 5X comes standard equipped with a 12,000-rpm, 15-hp, CAT-40 milling spindle, with a high-speed 18,000-rpm spindle available as an option. An 18-tool magazine provides fast tool changes to keep spindles in the cut and reduce cycle times. And unlike other vertical machining centers, the VARIAXIS j-500 5X changes tools without having to return its table to the home position, thus further reducing cycle times.
An 1,181-ipm rapid traverse rate in the X, Y and Z axes further shortens non-cut times, while the machine’s high-precision rotary/tilt table provides an A-axis (tilting) rotation of -120 degrees to +30 degrees and a C-axis rotation of ±360 degrees, both in increments as small as 0.0001 degrees. Machine travels measure 13.78” x 21.65” x 20.08” for the X, Y and Z axes, respectively.
The machine’s table size is 19.69” in diameter x 15.75” and accom-modates workpiece diameters up to 19.69” and heights of 13.78”. An optional two-pallet changer provides simple automation and increased production by allowing workpieces to be loaded and un-loaded while the machine spindle works uninterrupted.
The user friendly MATRIX 2 control on the VARIAXIS j-500 5X in-corporates the latest CNC technology to optimize 5-axis machining and provide extremely fast processing speeds, excellent cornering, superior part surface finishes and reduced cycle times.
For more information on Mazak’s products and solutions, visit www.mazakusa.com or follow us on Twitter at @MazakCorp and on Facebook at http://www.facebook.com/MazakCorp.
www.facebook.com/a2zmetalworkerA2Z METALWORKER NW • 11 • Feb/Mar 2014
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World’s Largest Solar Thermal Energy Plant Opens in California
The much-anticipated Ivanpah Solar Electric Generating System just kicked into action in California’s Mojave Desert. The 3,500 acre facility is the world’s largest solar thermal energy plant, and it has the backing of some major players; Google, NRG Energy, BrightSource Energy and Bechtel have all invested in the project, which is constructed on federally-leased public land. The first of Ivanpah’s three towers is now feeding energy into the grid, and once the site is fully operational it will produce 392 megawatts — enough to power 140,000 homes while reducing carbon emissions by 400,000 tons per year.
Ivanpah is comprised of 300,000 sun-tracking mirrors (heliostats), which surround three, 459-foot towers. The sunlight concentrated from these mirrors heats up water contained within the towers to create super-heated steam which then drives turbines on the site to produce power.
The first successfully operating unit will sell power to California’s Pacific Gas and Electric, as will Unit 3 when it comes online in the coming months. Unit 2 is also set to come online shortly, and will provide power to Southern California Edison.
Construction began on the facility in 2010, and achieved it’s first “flux” in March, a crucial test which proved its readiness to begin commercial operation. Tests this past Tuesday formed Ivanpah’s “first sync” which began feeding power into the grid.
As John Upton at Grist points out, the project is not without its critics, noting that some “have questioned why a solar plant that uses water would be built in the desert — instead of one that uses photovoltaic panels,” while others have been upset by displacement of local wildlife—notably 100 endangered desert tortoises.
But the Ivanpah plant still constitutes a major milestone, both glob-ally as the world’s largest solar thermal energy plant, and locally for the significant contribution it will make towards California’s renewable energy goal of achieving 3,000 MW of solar generating capacity through public utilities and private ownership.
A2Z METALWORKER NW • 12 • Feb/Mar 2014www.facebook.com/a2zmetal-
Applied Ventures Expands Portfolio with Strategic Investments in Advanced Imag-
ing Technology Companies
Applied Ventures, LLC, the venture capital arm of Applied Materials, Inc. and a leading corporate venture firm, announced today that it has completed strategic investments in two advanced imaging detection companies: Oncoscope, Inc., a medical optical imaging technology company, and Passport Systems Inc., a provider of advanced cargo scanning systems to identify dangerous and contraband ma-terials. These investments will be used by the companies to further product development and will also provide Applied Ventures with exposure to cutting-edge and potentially disruptive technologies and related new market applications in the advanced imaging space.
“Oncoscope’s and Passport Systems’ advanced image-detection capabilities complement Applied Materials’ core expertise in in-spection and precision materials engineering,” said Eileen Tanghal, general manager of Applied Ventures. “As a strategic investment fund, we look for opportunities to accelerate and enable new markets through collaboration and open innovation.”
Oncoscope’s innovative optical screening technology is currently being developed to assist physicians in more targeted and efficient
examination of a patient’s tissue through guided biopsies. Oncoscope is seeking FDA approval to market its device for detecting precancer-ous lesions of the esophagus.
“We are pleased to be working with Applied Ventures to leverage its extensive technical and business resources as a leading technology company,” said Dr. Perry Genova, president and CEO of Onco-scope. “We believe our distinctive optical screening technology presents significant improvements to today’s existing processes with the potential to help improve cancer detection as we know it.”
Passport Systems’ proprietary automated, non-intrusive cargo screening technology uses 3-dimensional imaging detection to quickly analyze the composition of materials and accurately identify the contents of a container, including commercial items, contraband, and other materials.
“Applied Materials’ strengths in high-energy implanters and inspec-tion and cost-effective high-volume manufacturing will be instrumen-tal in helping us effectively scale our business for mass-adoption in the sea, air and land cargo inspection markets,” said Passport Systems CEO Robert Ledoux. “The strategic and financial support from Ap-plied Ventures will enable us to provide cost-effective, non-intrusive inspection solutions and to ramp up manufacturing capabilities to meet customer requirements.”
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GE ‘all in’ on aviation deal with China
At a General Electric flight simulator here, the visibility has been set at near zero to mimic thick rain and clouds. But a video console near the pilot shows a vivid picture of nearby mountains precise enough to allow a plane to take off or land despite the conditions.
The system is one of several highly valuable next-generation technologies that GE has developed — and that the company has passed along to China as part of a joint venture with the state-owned Aviation Industry Corporation of China (AVIC).
Access to the world’s second-largest economy is critical for nearly any global company. Yet this often comes at a cost: the transfer of the very technologies that leading business officials — including GE chief executive Jeffrey Immelt, who heads an Obama administration panel on U.S. jobs and competitiveness — cite as essential to the United States’ economic future. The “synthetic vision” system, for example, could be worth millions of dollars to airlines, which could significantly reduce costs from weather-related delays.
GE, like other companies, must weigh which technologies should be brought to joint ventures with China and how to protect them from being stolen or misused. These decisions face virtually any executive trying to develop a presence in the country — from the most sophisticated technology firms, which worry about software piracy, to old-line industrial equipment makers, which have seen knockoffs of their products pop up soon after making deals with Chinese partners. Under the agreement with AVIC, GE avionics will be on board a new Chinese commercial airliner that is likely to become a rival to aircraft produced by U.S.-based Boeing and Europe’s Airbus. The potential competition with Boeing, coming at a time when the United States is fighting to maintain its own manufacturing base, has stirred some American criticism.
But GE executives say they have had no second thoughts. China’s airplane market is booming, and the deal was too important to pass up, they said, even at the cost of sharing the avionics technology.
“We are all in and we don’t want it back,” said Lorraine Bolsinger, chief executive of GE Aviation Systems. She said new airplanes don’t come along that often, and that the chance to be part of developing a major new aircraft is not to be missed — even if most of the jobs will be in Shanghai or elsewhere in China.
“We don’t sell bananas,” she said in an interview here. “We can’t afford to take a decade off.”
But American business leaders wonder privately whether companies such as GE are at risk of giving up long-term strategic advantages when they agree to technology-transfer deals for shorter-term gain.GE executives maintain that is not the case. They say that they negotiated robust protections in their contract with AVIC. The 50-50 joint venture, for example, has strict limits on employing Chinese nationals who have a military or intelligence background. A board committee that monitors compliance with the joint venture agreement is effectively under GE’s control and can, in a dispute, overrule the full board, Bolsinger said.
September AZ 2011 100 pages.indd 76 8/23/11 12:46 PM
Leading The Way On A New Manufacturing Generation
All around the country there are manufacturing jobs that employers are looking to fill, but the problem stems from not enough skilled workers to fill them. So just how many jobs are open? According to Businessweek.com, there are more than 600,000 U.S. manufactur-ing jobs that remain unfilled due to a lack of trained workers. In fact, in the United States, technicians and skilled trades represent two of the top three most difficult job categories for manufacturers to fill.
With unemployment still somewhat high in this country, why aren’t people looking at manufacturing as a viable career choice? It starts with perception. I think many people have a negative view toward manufacturing: dirty jobs, tall smoke stacks and hot factories. While at one time that was true, those stereotypes are decades old, and anyone who’s been inside a manufacturing facility knows it’s an environment filled with cutting-edge technology that requires skill and training to work. But that’s part of the problem — people don’t know what it’s like because they’ve never been inside a plant. Those antiquated, negative perceptions are hampering the recruiting efforts of young people into the industry and they need to be changed.
But just how do we go about changing that perception and getting young people energized about manufacturing? I’d say let’s start engaging kids in grade school and emphasizing mathematics and sci-ence — the foundations they’ll need to pursue a career in high-tech industries such as manufacturing, packaging, engineering and others. Organizations such as JumPPstart (www.pmmi.org) and Project Lead The Way (www.pltw.org) are helping to pilot these efforts.
JumPPstart is an initiative between PMMI member companies in Milwaukee and Minneapolis that aims to connect with area high school students to promote careers in the packaging and processing industries. The goal is to engage students, parents and school admin-istrators to demonstrate career opportunities within the industry. In addition to Milwaukee and Minneapolis, the initiative will soon be taking root in Chicago.
Launched in 1997, Project Lead The Way is a non-profit organization that designs rigorous and innovative science, technology, engineering and mathematics curriculums to be taught in middle and high schools across the country.
Teachers at participating schools receive extra instruction and become certified to facilitate the curriculum. Today, more than 4,700 schools in all 50 states are offering Project Lead The Way courses. And the re-sults seem to be paying dividends as, according to its website, students completing these classes are studying engineering and technology at five to 10 times the average rate of their peers. Furthermore, on average, about 80 percent of participating high school seniors said they plan to study engineering, technology or computer sciences in college, compared to the national average of 32 percent.
A2Z METALWORKER NW • 15 • Feb/Mar 2014www.facebook.com/a2zmetalworker
This issue is front and center of the Education and Workforce Develop-ment Committee at PMMI as well. Our mission is to ensure the strength and growth of the packaging and sup-ply chain workforce. The strategies we’re implementing to accomplish this include demonstrating all the career options available within the packaging industry; giving people a way to learn the skills that packaging companies are looking for; and providing programs that can serve membership and their employment challenges.
Just as programs like Project Lead The Way target students through high school, we’ve tailored our outreach ef-forts to include partnerships with both technical schools and traditional four-year colleges. One area of study that’s gaining traction with college students looking at a career in manufacturing or packaging is mechatronics engineering. Although it’s a relatively new concept, mechatronics is a result of the changing landscape that engineers are facing in the workforce.
Mechatronics focuses on the design and production of automated equipment and combines mechanical, electrical, systems design, computer and control engineering — elements that nearly all packaging equipment contain. The ad-vantage of studying this career field is that students gain hands-on experience with engineering disciplines such as pneumatics, hydraulics, electricity and the design and manufacturing process of mechanical parts. Students studying mechatronics can test and receive a PMMI certification in several disciplines within the field, including pneumatics, electricity, fluid, power and more.
Beyond the classroom, we give students enrolled in a PMMI-related course hands on exposure to the industry by inviting them to PACK EXPO. There, they participate in events like The Amazing Packaging Race and PACK Solutions Challenge — both of which test their en-gineering knowledge while serving as a great networking opportunity.
Another program we coordinate is called How it’s Packaged, a summer tour in which a group of college students tour several PMMI-member companies in the Midwest and see the process from the inside out. I like to say we show kids how the Cheerios get inside the box — which is something they never even thought about. Since almost none of
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these kids have even been inside a packaging plant before, knowl-edge like this give them exposure in the real world of packaging.
There are many career opportunities with great chances for advancement just waiting to be filled within the packaging and manufacturing industries. But people need to have the right skills and qualifications to get them. That’s why finding skilled labor is major concern with PMMI members. The solution isn’t going to present itself overnight. We need to continue breaking down negative stereotypes about the industry and get young people ex-cited about the possibilities. Organizations like Project Lead The Way are proving to be a great resource in getting kids interested in sciences and technology, and the partnerships PMMI has with post-secondary schools will soon begin closing the skills gap. Now is the time to be involved in packaging and manufacturing — we just have to package it the right way and get the word out.
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Lockheed, Boeing to support Apache deal with Iraq
Lockheed Martin Corp. and The Boeing Co. will be among the contractors to provide $1.37 billion in services and equipment to support Apache helicopters the Pentagon plans to lease to Iraq.The Defense Security Cooperation Agency, which manages foreign military sales for the Pentagon, notified Congress of the possible sale. It would include, among other things, missile, radar and laser warning systems; pilot night vision sensors; Hellfire missiles and launchers; global positioning systems; and rocket launchers.
According to DSCA, the sale provides Iraq with “a critical capability to protect itself from terrorist and conventional threats, allowing the Iraqi Security Forces to begin training on the operation and maintenance of the six leased helicopters, in preparation of their receipt of the new-build aircraft.’’
In addition to Boeing Co. (NYSE: BA) and Lockheed, the sale would be supported by General Electric Co. and Robertson Fuel Systems LLC.
Personal elevator to board your jumbo jet patented by Kirkland company
Wealthy travelers needing an elevator ride from the ground to the main deck of their personal Boeing 747-8, can have that need met through a newly patented system from Greenpoint Technologies.The Kirkland company announced it had won a patent for the first-ever ground-to-main deck personal 747 elevator.
“The Aerolift elegantly and securely transports passengers from the ground to the aircraft’s main deck, eliminating reliance on traditional ground-based boarding and deplaning methods,” said Greenpoint President and CEO Scott Goodey in a statement. “In fact, in remote locations it can be a challenge to gain access to an airstairs that can accommodate a plane that size.”
A2Z METALWORKER NW • 17 • Feb/Mar 2014www.facebook.com/a2zmetalworker
To be sure, the elevator is only available for jumbo jets ordered by the very wealthy, some of them heads of state, who also are Greenpoint’s customers.
Greenpoint already has completed yacht-like interiors for several
Boeing 747-8s, Boeing’s largest jet. The company also creates well-appointed interiors for other jet conversions, with 737s and 787s being popular options.
The Aerolift includes the elevator carriage, a fuselage door, the lift-ing equipment and significant structural changes to the aircraft. It can carry four people or a person in a wheelchair, and an attendant.It’s also safer, and shielded from weather, if for instance a 747-8
landed to pick up clients or owners at an airport without the pro-tection of a walkway.
“From a security standpoint, the Aerolift is an enormous leap for-ward,” said Greenpoint Chief Customer Engineer Mike Weisner.
“The enclosed carriage descends directly to the tarmac reducing the occupant’s exposure from public view and allows close-quarters boarding of ground transportation.”
CONTRACTS General Atomics Aeronautical Systems Inc., Poway, Calif., has been awarded a not-to-exceed $117,286,467 undefinitized contract action (0118) for an existing firm-fixed-price contract (FA8620-10-G-3038) for the MQ-9 Accelerated Extended Range effort which will field 38 MQ-9 Extended Range aircraft. Work will be completed in Poway, Calif., and is expected to be completed by July 7, 2016. General Atomics Aeronautical Systems Inc., Poway, Calif., has been awarded a $16,595,766 delivery order (0114) for an existing contract (FA8620-10-G-3038) for Lead-off Hitter AFSOC MQ-9 Software Line which will provide MQ-9 software engineering support for the AFSOC fleet of MQ-9 unmanned aerial systems. Work will be performed in Poway, Calif., and is expected to be completed by Feb. 6, 2015.
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A2Z METALWORKER NW • 18 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Dell Will Sell MakerBot Printers to Businesses
Computer maker Dell will begin bundling MakerBot 3-D printers and scanners for business customers, a sign that demand for 3-D printers is expanding well beyond the early adopter and hobbyist stage.CNet has a report on the deal, announced Monday between Round Rock, Texas-based Dell and MakerBot, which is owned by Stratasys, based in Israel and Eden Prairie, Minn.
Dell officials said the printers and scanners would be paired with computers mar-keted to profes-sional customers such as architects and eng ineer s. Sales will begin in February, with MakerBot equipment going for between $949 and $6,499.
This isn’t the first deal Stratasys has made with a big PC maker; it ended a distribution agreement with Hewlett-Packard Co. in 2012. But that was ancient history as far as 3-D printing goes; the segment didn’t really catch fire until later.
Stratasys — which makes its own, more expensive line of 3-D print-ers — bought MakerBot in June 2013.
Also Monday, Stratasys announced a new 3-D printer that can create multi-material, multi-colored products. Wired news site has a report on that new effort, which Stratasys is testing with Trek Bicycle in Wisconsin.
Robotic Boeing supplier runs lights out, growing fast
If you’re reading this at 3 a.m., Paul Hogoboom’s Puyallup aerospace factory is running at full bore, milling Boeing aerospace parts out of blocks of aluminum and titanium.
But you’d have trouble finding your way around at P&J Machin-ing Inc., because the lights are off and nobody is around. Except for the robots, that is.
P&J may be the most robotized aerospace supplier in Western Wash-ington, with most of the work done by four robotic metal milling
A2Z METALWORKER NW • 19 • Feb/Mar 2014www.facebook.com/a2zmetalworker
systems, which run 24 hours a day, seven days a week.
Hogoboom has just added a fifth, which cost $2.5 million, and will have that running soon, he said. The company generated $24 million in revenues in 2013, and he expects a 20 percent gain this year.
What’s important about this automated factory is what it means for the future of aerospace, and in particular for the future of aerospace in Washington. With Boeing actively researching ways to shift to more automated production of its new 777X, P&J may be a harbinger of things to come.
Beaverton company to build currency-mining
supercomputers
Computer products maker CTL is teaming up with Portland cryptocur-rency startup CryptoRig to make the machines needed to create d igital cur-rencies such as Dogecoin, Litecoin and other scrypt coins.
Through the new partnership, inked last week, CTL will provide the manufactur-ing capabilities while CryptoRig builds out its brand and gains market share.
It’s all part of CTL’s effort to stay ahead of trends. The company — which for years has made PCs for schools, gov-ernment agencies and other customers
— frequently looks at movements in the market and has gotten into mobile devices and digital signs over the years.Until now, custom-built computers built by CryptoRig were made by the startup’s co-founders.
Terms of the partnership were not disclosed but CTL expects manufacturing these types of machines will be a growing business for the Beaverton-based company.
Right now, two employees are dedicated to this project and the company has a 60-machine order it is working to fill for CryptoRig, said Erik Stromquist, CTL’s executive vice president and chief operating officer.
The 60 machines on order have a retail value of roughly $180,000. The entire order is for one customer, said CryptoRig co-founder
and CEO Justin Porter.
CTL expects this opportunity to be at least a $2 million business for the company, Stromquist said.
CryptoRig was founded in April 2013 and sells the hardware used to create certain types of digital currency. It has a 1,800-square-foot facility in Vancouver, Wash., that hosts client machines and its own machines, Porter said. On its own machines the company will rent
graphics cards to customers who want to create, or mine, digital currencies but who don’t want to invest in buying an entire machine.
A2Z METALWORKER NW • 20 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
SunPower today announced a new program with Bank of America Merrill Lynch
SunPower today announced a new program with Bank of America Merrill Lynch (BofA Merrill) that will provide financing to support approximately $220 million of residential solar lease projects. The program will assist thousands of homeowners in financing solar power systems through SunPower solar leases, joining approximately 20,000 Americans currently enrolled in the program.
“The SunPower Lease program allows customers to have best-in-class, high efficiency solar on their rooftops with highly competitive terms. This, coupled with our unprecedented level of energy assurance, re-sults in more value to the homeowner and increased retained value to SunPower,” said the company’s CFO, Chuck Boynton. “More than 20,000 customers are already experiencing our lease program, and
our partnership with Bank of America Merrill Lynch will continue to grow this popular financ-ing option.”
BofA Merrill and SunPower have worked to-gether since 2009, when BofA Merrill began financing large solar projects SunPower designed and constructed for public agencies in California, including Yolo County and Mendocino Com-munity College.
“We are pleased to again team with SunPower to further the availability of renewable energy,” said Todd Karas, head of Renewable Energy Fi-nance at BofA Merrill. “With this investment in residential solar systems, we are expanding our portfolio of solar installations with SunPower beyond commercial and government entities to now include installations in individual homes. This is consistent with our firm’s overall 10-year, $50 billion environmental business initiative to help address climate change, reduce demands on natural resources and advance lower-carbon economic solutions.”
In addition to attractive terms and low monthly payments, the SunPower Lease includes one of the solar industry’s only direct-from-manufac-turer performance guarantees.
Manufacturer Donates Indus-trial-Quality Robot To Oregon
State University.
A Portland-based manufacturing company has given Oregon State University a new $30,000 industrial-quality robot that is expected to give engineering students enhanced training oppor-tunities in the emerging field of robotics.
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Ryan Carpenter, a master’s degree student in mechanical engineering at Oregon State University, operates the new robot that has been donated to OSU.
A2Z METALWORKER NW • 21 • Feb/Mar 2014www.facebook.com/a2zmetalworker
John Dillon, a vice president of ESCO Corporation, presented the robot to the university Monday. The robot is a Moto-man Education Cell, which is a miniature version of a robotic arm used by indus-trial manufacturers, including ESCO.
Dillon said there is a growing demand for graduates who know how to operate industrial robots.
“Manufacturing plants are increasingly built around robots,” he said.
According to an ESCO press release on the donation, the company manufactures highly engineered parts and replacement products used in mining, construction and oil and gas industry applications.
Dillon said that OSU has been a valuable partner to the company, both through past research partnerships and because the company has hired more than 50 OSU engineering graduates over the past 30 years.
“Our success is tied directly to the qual-ity of engineers we hire from OSU and other universities,” he said.
Sandra Wood, the dean of the college of engineering, said it is beneficial for stu-dents to learn on robots that are similar to those used in manufacturing.
She said the donation of the new robotic arm will fit into the uni-versity’s larger goal of developing a robotics center, and developing a faculty with expertise in robotics.
Wood added that there is a need for more graduates who have skills with robotics.
“There is a lot of student interest in this area,” she said.
Ryan Carpenter, who is pursuing a master’s degree in mechanical engineering, has been working on developing “grippers” for the new robot as a part of his thesis research. He also works for ESCO. He said that having experience on the robot would enable students to seamlessly transition into a job.
Precision Castparts Announces Acquisition
Precision Castparts Corp. has made yet another acquisition. The Portland-based Fortune 500 company purchased California metals recycler SOS Metals Inc.
Jay Khetani, head of investor relations for Precision Castparts, con-firmed the report and said terms of the deal would not be disclosed.SOS recycles metals such as titanium and aerospace-grade aluminum.Precision Castparts has made 11 acquisitions since April 2012, ac-cording to its most recent financial statements filed with the Securi-ties and Exchange Commission.
The largest was the December 2012 acquisition of Titanium Metals Corp. for $2.9 billion, the largest deal in Oregon in 2012.
Precision Castparts makes critical metal components for aerospace, energy and other industrial applications.
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A2Z METALWORKER NW • 22 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
TCI’s Three Generations Supporting Their Customers
With Exactly What They Want!
TCI Precision Metals, Los Angeles, CA has been built and managed by Burt, John, and Ben Belzer for 3 generations supplying “Machine Ready Blanks” to machine shops and OEMs all over the United States. The company strategically saves their customers a lot of money by basically eliminating as many as the first 5 operations of their job travelers. TCI Precision Met-als is a company that has proven experience, certified quality and dependable service providing specialty cut and ground-to-size metals and supply chain innova-tion since 1956. Years ago, after the Great Depression, Burt Belzer had the good fortune to land a job as the youngest person to work at the Belle City Malleable Iron Company in Racine, WI. Burt worked to provide traceability for the origin of every part made in the plant and grew to love metallurgy. When Burt’s Army stint was over he went back to school to obtain a busi-ness degree. After graduating and marrying his sweetheart, Gerry, they made a decision to strike out for California where eventually his cousin of-fered him a job at Pioneer Tool & Engineering as an office manager and he learned the business of melting metal and making cast aluminum tool-ing plate. Burt later became a salesman for the company and was given a territory around the LA airport and called on the job shops that supported the aircraft industry.
Early on, Burt teamed up with his friend, Ken Fritch, a tool engineer at Pioneer. They decided they would become an industrial distributor of jig and fixture hardware, calling themselves Tool Components, Inc., while also using their experi-ence from the aluminum cast plate business they came from. During this time, they created the E-Z LOK Threaded Insert, which is still very much in demand today, sold through national distribu-tion channels. They would also begin to provide their customers with precision sawed aluminum sheet and plate, giving customers exactly what they needed, with no waste – saving them time and money.
During the 60s and 70s, TCI began to understand that precision sawing wasn’t as “precision” as it needed to be. Always looking to provide what their customers asked for, they increased their services to include Duplex Milling and Blanchard and Double-Disc Grinding.
Today the Belzer’s business continues its evolu-tion in a building of 105,000 sq. ft. They remain firmly committed to their mission statement, understanding what their customers want and need and then do their very best to provide it.
John Belzer, the company’s president, was raised in the business and held the family work ethic very close to his heart. The education John obtained has helped him grow a very lean and progressive business. He began his career in the business while still in high school, working on the shop floor in many areas of the manufacturing facility. After graduating from Colorado College in 1973 with a B.A. in Economics he went to work in the family business and has been president of the company since 1988.
One of TCI Precision Metals’ core values is “to be a Quality Corporate Citizen” which includes “…
actively supporting our industry”. John was chair-man of the NTMA (National Tooling and Machin-ing Association) in 2002 and has led the national Budget and Finance Team for the last 9 years. He also served 6 years as a trustee for the LA/NTMA Training Centers of Southern California. An in-dustry advocate, Mr. Belzer also currently serves as a board member of the National Institute for Metalworking Skills (NIMS). TCI Precision Met-als has been a member of the National Tooling and Machining Association (NTMA) since 1976.
I interviewed John and asked him for his secret sauce. John said, “We are all about adding value to the customer. We look for every opportunity to save our customers time on their work. Most everyone understands material. Not many under-stand the Machine-Ready Blank and the value of taking those first 5 to 7 steps of purchasing, outside processing, and prep work out of the equation for the customer and decreasing their throughput time to allow for more capacity on their equipment.”
John explained, “If you have a router or job traveler in your shop it can have 10 to 20 or more opera-tions. We can take as many operations off that job traveler as the customer needs by providing the material with our buying power, cutting, duplex milling, grinding and/or turning the material to a
“perfect” blank 2 sides at a time and stacking as many as 5 to 10 parts at a time thus basically doing 10 to 20 cuts at a time. We also double-disc grind parts and we can group them as well saving the customer so much time that their internal capacities can increase as much as 25% with Precision Machine-Ready Blanks that are flat, square and parallel.
In this operation five Machine-Ready Blanks are being duplex milled at the same time.
Efficiently producing Blanks in volume is key to providing good customer value.
TCI’s double disk grinding operation removes surface material from both sides equally,
relieving material stress and providing close tolerance thickness.
Good Parts On Time Period!
Precision at every operation.
A2Z METALWORKER NW • 23 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Each is cleaned, deburred and typically vacuum packaged. These blanks are ready to go straight to the CNC machining center to do the really critical work.”
“I view this as the next generation raw material”, John continued. “Companies that employ Lean Manufacturing concepts such as Value Stream Mapping will eventually see the tremendous value of buying and starting on operation 70 instead of operation 10 – they’ll skip right to the operation of the manufacturing processes they specialize in. We actually provide the same thing we did 57 years ago with much closer accuracy and a whole lot faster.”
TCI Precision Metals is an ISO 9001:2008 and AS9100C certified company and their prestigious quality system brings processes to the heart of everything TCI does. The processes at TCI are meticulously monitored by their ERP system and everything runs through the facility with ex-tremely detailed documentation. This allows the TCI Customer Service Team to monitor custom-ers’ parts in real-time and move the schedules if necessary to meet customers’ always-changing demands. This didn’t happen overnight. Ben Belzer, Vice President of TCI, was responsible for implementing Epicor Vantage, the ERP soft-ware that manages virtually every process that the company does, including accounting, shop floor work flow, to the quoting and time study of every precision blank that goes through the shop. Ben graduated from the University of Illinois in 2004 with a degree Economics and Information Systems and one of his first tasks when he came to work for the company full time was to lead a team to search for, select and implement the sys-tem best suited for TCI. Ben and his team chose Epicor. He said, “I looked at about 6 different software companies’ products and Epicor was the closest fit to the way we run our company and the data we want to track and grow our business. It was the best fit for us.”
Ben basically had to learn every single depart-ment and process of the company from engineer-ing to accounting so he could fashion the new high powered ERP software to run the company effectively. This system was up and running smoothly within 90 days of selection and has helped TCI reach world-class status as a valued partner of some of the best machine shops in the US. In 2007, Ben took on the management of inside sales, later taking on engineering and production as well. Ben took the quality system as his next big challenge and basically re-
wrote all the processes and changed many to suit the way the company does business. “The quality manual was 98 pages”, Ben said. “Now it’s down to 30 pages with an additional 30 separate proce-dures to ensure our processes are repeatable. The goal is to have a fully accessible quality manual where the company team can place comments in the system to promote process improvement. We are very process oriented so that we don’t do things twice and we document what we do so that the process always runs smooth and is performed in the same way.”
Ben continued, “I recognize that to be a leader in our industry, we must stay on the cutting edge of technology, both from the manufacturing and information points of view. My goal is to have all work instructions and the schedule completely paperless to allow management to focus less on the tactical and more on the strategic goals. We’re 80% there, and hope to have full automa-tion of information within 2 years.”
Today representing the third generation of Belz-ers, Ben is working in tandem with his father John as a strategic partner to continue building the business.
Here’s what some customers say about TCI
“I’ve been working with TCI for about 5 years now and they always give me high tolerance blanks on time. If have a tight schedule they will always work with me to meet my requirements. They are like a partner to our business. I highly recom-mend using TCI for precision blanks.” –Owner of an aerospace machine shop in Phoenix, AZ.
“TCI Precision Metals has added capacity to my shop. I literally skip the first 6 operations of our job traveler and I miss all the headaches too. Working with TCI saves me money and when I need them to pull me out of a bind on precision blanks they work with me to meet my schedule. I highly recommend TCI.” – Buyer with a medi-cal and commercial job shop near Seattle, WA.
For more information on reducing material prep time, producing more
parts, faster, reducing bottlenecks, and reducing and eliminating scrap, contact TCI:
310-323-5613, or visit: http://tciprecision.com
Specialized duplex mills remove material from two sides at the same time, effeciently produc-
ing high quality square cornered Machine-Ready Blanks.
Examples of TCI Machine-Ready Blanks; each one is +/- .0005” dimensionally and as close as
.0002” flat, square, and parellel.
TCI Machine-Ready Blanks are produced in all sizes from very small to large, each to exact
customer specifications.
Each individual Machine-Ready Blank is deburred, cleaned and shrink wrapped before
being placed in a master shipper. Each job follows rigorous quality control in accordance
with TCI Precision Metals’ AS9100 and ISO9001 certifications.
A2Z METALWORKER NW • 24 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Forklifts, electric motorcycles and NYC ambulances land Drive Oregon cash
Drive Oregon, the state-backed group tasked with accelerating Oregon’s electric vehicle adoption, has awarded $85,000 in grants to three companies.
The latest round brings the three-year-old association’s award total up to $400,000, a figure that it claims has been met by more than $4 million in additional funding.
“This was our most competitive grant round yet; our board re-viewed seven proposals seeking $300,000. These three approved grants, totaling $85,000, are expected to leverage over $750,000 in matching funds immediately, while accelerating long-term job growth here in Oregon,” said Drive Oregon Executive Director Jeff Allen in a statement.
The round of grants was awarded to three parties:
• $40,000 for a partnership between Portland-based startup KersTech Vehicle Systems and Oregon forklift manufacturer NACCO Materials Handling Group to test a new electric motor in forklifts.
• $25,000 to support a new product launch by electric-motorcycle maker Brammo Inc.
• $20,000 for Portland-based Shorepower Technologies to design and build 10 electrification stations for New York City’s ambulance fleet.
Applications for Drive Oregon’s next round of grants are due by February 28. Drive Oregon is funded in part with Oregon State Lottery funds administered by Business Oregon.
www.facebook.com/a2zmetalworker A2Z METALWORKER NW • 25 • Feb/Mar 2014
A record 554 patents for Nike in 2013
Nike Inc. posted all-time highs for earnings and profits in 2013. It also quietly broke another company record: patents.
The Washington County footwear and apparel giant received 554 patents in 2013, according to U.S. Patent and Trademark Office records. That’s a new high. It received 335 in 2012 and 275 in 2011.Nike’s patent numbers have climbed each year since Mark Parker was named CEO in 2006. A former Nike shoe designer, Parker regularly trumpets the importance of innovation in public remarks and quarterly conference calls.
In July, I wrote an in-depth story for the weekly edition about Nike’s patent activity. The com-pany’s recent patents include everything from glasses that can track the flight of a golf ball to numerous shoe technologies.
At the time I wrote the story, Nike was on track for 372 patents in 2013. I circled back Monday and checked Nike’s 2013 patent activity. Need-less to say, it picked up the pace in the last half of the year.
The 554 patents Nike received last year include everything from a dance shoe to a golf bag base.
Nike isn’t the only company rushing to the patent office. Patent activity is climbing nationwide as companies race to get the rights to sell new technology.
The sporting goods industry is seen as one of the next big frontiers for patent battles because digital technology is invading everything from basketballs to golf clubs. Of course, a patent doesn’t mean
a product is headed to market. Supply chain issues, market forces and consumer demand dictate whether a patented invention will hit store shelves.
Here are six slideshows I put together in July that show various Nike patents.
• 5 Nike inventions that could change footwear manufacturing
• 5 wild Nike shoe designs
• 5 Nike inventions coaches will love
• 5 Nike inventions that will change your workout
• 18 Nike inventions that will lower your golf handicap
• 5 Nike inventions I can’t wait to try
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A2Z METALWORKER NW • 26 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Pierce County carbon composites plant may expand to meet 787 demand
Higher Boeing production, and more use of carbon composites, are spurring Pierce County-based Toray Composites (America) Inc. to take steps to expand.
The Frederickson-based Toray unit has applied for permits to add a 100,000-square-foot facility to the existing 350,000-square-foot plant, for a fifth production line.
This is largely due to demand from increasing production rates of the Boeing 787 Dreamliner, which is now at 10 monthly between Boeing’s Everett and South Carolina plants. Dreamliner production is scheduled to increase to 12 monthly by 2016, and 14 monthly by the end of the decade, according to Boeing spokesman Doug Alder.
Toray Vice President Dennis Frett hopes for permit approvals from Pierce County this month, and approval from Toray Industries Inc. in Tokyo after that.
Completion of the fifth production line would take about two years, he said, and would add about 100 people to the company’s current 500-person payroll in Washington.
“We’ll be looking at close to 600 when this expansion is done,” Frett said.
The company makes what’s called “pre-preg,” short for pre-impreg-nated. This refers to carbon fiber cloth, or tape, which has been im-pregnated with resin and a catalyst and delivered ready to be fabricated into an aircraft part or some other product.
Because the material is already impregnated with a resin and catalyst, which starts the curing process as soon as it’s made, the material is quickly frozen to stop the curing process for shipping. It’s then defrosted at the fabrication site, made into a part, and finally cured in an autoclave.
Whether or not the Fredrickson Toray plant would make pre-preg for the carbon fiber wings of Boeing’s planned 777X is unknown, start-ing with the fact Boeing has not yet determined whether Toray, or a competitor, will make the carbon fiber for the wing.
SALES ENDS 2/28/14While Supplies Last Swift Tool Co.Inc. KENT 800-562-0900 [email protected]
EVERETT 800-424-5490 [email protected] 800-700-2801 [email protected]
• Exceptional vibration dampening• Unsurpassed gripping torque increases tool life• Increase productivity by cutting more aggressively
SALEMODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 2.46 74330 $389.00 $333.43APC - 14 1/8 - 9/16 C 7.05 74312 $570.00 $488.57APC - 20 1/8 - 3/4 S 2.48 74702 $389.00 $333.43APC - 14 1/8 - 9/16 C 7.05 74312 $570.00 $488.57
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 3.07 74306 $567.00 $486.00APC - 14 1/8 - 9/16 C 6.46 74313 $665.00 $570.00APC - 20 1/8 - 3/4 A 3.07 74310 $538.00 $461.14
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 3.23 74299 $463.00 $396.86APC - 20 1/8 - 3/4 A 3.23 74329 $463.00 $396.86
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 2.78 74708 $450.00 $385.71APC - 20 1/8 - 3/4 A 3.23 74311 $450.00 $385.71
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 20 1/8 - 3/4 A 3.62 74295 $534.00 $457.71APC - 20 1/8 - 3/4 A 3.62 74221 $603.00 $516.86
CAT - 40 Taper
CAT - 50 TaperSALE
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 2.46 74330 $389.00 $333.43APC - 14 1/8 - 9/16 C 7.05 74312 $570.00 $488.57APC - 20 1/8 - 3/4 S 2.48 74702 $389.00 $333.43APC - 14 1/8 - 9/16 C 7.05 74312 $570.00 $488.57
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 3.07 74306 $567.00 $486.00APC - 14 1/8 - 9/16 C 6.46 74313 $665.00 $570.00APC - 20 1/8 - 3/4 A 3.07 74310 $538.00 $461.14
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 3.23 74299 $463.00 $396.86APC - 20 1/8 - 3/4 A 3.23 74329 $463.00 $396.86
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 14 1/8 - 9/16 S 2.78 74708 $450.00 $385.71APC - 20 1/8 - 3/4 A 3.23 74311 $450.00 $385.71
MODELCAPACITY(Inches)
TYPEGAGE
LENGTHPART
NUMBERREGULAR
PRICEAPC - 20 1/8 - 3/4 A 3.62 74295 $534.00 $457.71APC - 20 1/8 - 3/4 A 3.62 74221 $603.00 $516.86
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A2Z METALWORKER NW • 27 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Oregon Iron Works lands $400M Navy contract; ‘significant’
hiring expected
It’s been three years since Oregon Iron Works was selected by the mili-tary’s Special Operations Command to build a prototype for a stealth boat that could ferry Navy Seals and other personnel in combat.
On Monday, the Clackamas-based company found out it will be building many more.As the Oregonian reports, Oregon Iron Works has been awarded a contract to build watercraft for the U.S. Department of Defense’s Combatant Craft Medium Mark One building program.
Few details were released, but company President Corey Yraguen told the Oregonian the win would mean a “significant number” of new jobs
.The previously announced contract ceiling is $400 million, with $17.5 million awarded in the first phase. The contract, including all options, will run through December 2021.
Militarylink.com describes the new watercraft as a “utilitarian go-to-war craft,” with a primary mission of “insertion/extraction of Special Operations Forces in medium threat environments.”
Military Land Vehicle Electronics (Vetronics) Market Valued at $3.3Bn in 2014
A new research report published today has revealed that the global market for military land vehicle electronics will be worth just over $3.3Bn in 2014.
The new report the Military Land Vehicle Electronics (Vetronics) Market 2014-2024: Communications, Computing, Sensors & Re-mote Weapon Stations (RWS) provides an in-depth breakdown of the sources of growth and areas of contraction in the military land vehicle electronics market, including detailed ten-year budget forecasts for the 15 highest spending countries The report identifies the top 15 companies worldwide and details their product offerings, market share and recent contracts signed.
The lead defence analyst for the report commented: “Our research has indicated that spending on military land vehicle electronics is likely to peak in 2014, with a major contraction in market value expected to hit in 2015, as spending on US vehicles returning from Afghanistan ends. The following years will see some volatility in the market, but we nonetheless expect global spending on vetronics to see a solid upward trend over the next ten years.”
The report also contains a breakdown of the military vehicle electron-ics market into 5 key submarkets: Command, Control & Communica-tions Systems, Sensor Systems, Remote Weapon Stations, Computer, Power & Control Systems, & Vehicle Protection Systems.
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A2Z METALWORKER NW • 28 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Contracting Machining Shop Cuts Delivery Time by 60% with 5 Axis Machines and CNC
Programming Software
At Bob Lewis Machine Co., Inc. president Jeff Lewis explains: “We take on work that others will not do.” The company substantially improved its capabilities a few years ago by purchasing two five-axis CNC machines. The CNC programming software used at the time was not able to fully access the capabilities of the machines. Bob Lewis Machine Co. purchased Delcam’s FeatureCAM CNC pro-gramming software and has found that it makes it easy to program even the most complicated parts for machining on both 5- and 3-axis machines.
By taking full advantage of the 5-axis machines, the company is now able to re-duce the number of setups required to machine complex aero-space parts from 10-12 to 2. This is because both the
part and tool can be moved so that the tool can access the part from nearly any angle. “The combination of FeatureCAM and our 5-axis machines has reduced the delivery time on a typical challenging part for the aerospace industry by about 60%,” Jeff Lewis added.
Bob Lewis founded the company in 1975 in his garage in Torrance, California with a Bridgeport mill, chucker and three drill presses. He got his big break with a supplier approval from AirResearch. Over the years, the company has added more equipment and moved to larger facilities up to its current 10,000 square foot facility in Gardena, California. A comprehensive CNC programming department was added to support the growing number of CNC machining centers. Bob Lewis retired in 2001 and Jeff Lewis took over management of the company.
Move to 5-axis machining
A major milestone was the company’s purchase of two 5 axis CNC machining centers which feature a large work envelop with access to five sides of the part for complete machining in one or two setups. The company’s SNK Nis-sin Max 4101i-P40 offers a rigid 17 inch trunnion table design that provides ample swing area for machining larger parts. Its Fadal VMC 4020 is designed with flame hardened integrated box way construction, Steinmeyer ETA+ dual mounted ball screws and spindle speeds ranging from 8,000 to 10,000 RPM.
When the company took delivery on the Nissin machine, it
discovered that the CNC programming software it has been using could not generate code that worked on the machine. “I spoke to a friend in the area that owns several 5-axis machines and he strongly recommended FeatureCAM,” Jeff Lewis said. “He told me that by au-tomating many aspects of the programming process it simplifies the job and makes it go faster. He also said that FeatureCAM provides excellent technical support.”
The company now has six networked computers running Feature-CAM which are used to generate programs for all 16 of its CNC ma-chine centers. With the new software, Bob Lewis Machine program-mers can access every capability of the 5-axis machines to drill holes at angles, machine surfaces at compound angles, machine canted features, etc. The company now saves substantial amounts of time and money that was previously spent building fixtures and changing the part from one fixture to another. Relationships between differ-ent features can now be held much more closely than in the past by machining them in the same setup.
Example of new programming capabilities
Marcelo Hermosillo, Operations Manager for Bob Lewis Machine, provides a very complex part as an example of the how the com-pany’s capabilities have been expanded by the new machines and new software. The part has features oriented at many different angles including compound angles. The customer provided a STEP file with the part geometry along with a blueprint.
“I imported the geometry into FeatureCAM,” Hermosillo said. “When a STEP or other neutral file is created, it strips out the intel-ligence of the native CAD file, converting feature definitions in a meaningful jumble of geometric entities. FeatureCAM automatically reconstructed the intelligence of the original CAD file by recogniz-ing features such as holes, counterbores, bosses, chamfers, fillets, etc.” Hermosillo then reviewed the list of features identified by the software and made several changes such as merging, splitting, add-ing or deleting features. The end result was that he didn’t have to
A2Z METALWORKER NW • 29 • Feb/Mar 2014www.facebook.com/a2zmetalworker
deal with each individual surface but could program a much smaller number of features instead.
Roughing the part
Hermosillo defined the 8 inch by 8 inch by 12 inch workpiece and set up a roughing operation to quickly remove large volumes of metal from the workpiece. He used a C-axis roughing strategy in which the x, y, z and c axis are used to position the tool and work-piece for machining. He selected a 1 inch carbide insert end mill for the initial roughing pass. FeatureCAM recommended feeds and speeds for this and each subsequent operation based on its knowl-edge database. Hermosillo accepted some of these recommendations and modified others.
He invoked FeatureCAM’s rest machining capability to determine all areas of the part that could be safely machined by this tool without gouging. Rather than tracing the entire outline of the part, Feature-CAM defined the toolpath so that it rapid traversed around areas that did not require machining in order to reduce cycle time. With a 1/8 inch depth of cut and 60% stepover the initial roughing operation took about 2 hours.
For the next pass he selected a ¼ inch high speed steel square end mill and again used rest machining to identify the areas that could be safely machined by this tool among the stock that was remaining. Hermosillo used two dif-ferent sizes of ball nose end mills for semi-finishing and finishing the part and also used several drills and taps. The fourth and fifth axes of the machine were used to position the workpiece at the proper angle for machining during semi-finishing and finishing. Five sides of the workpiece, all except the one butted up to the machine table, were machined in the first setup. The sixth side of the work-piece was machined in a second setup.
Simulation ensures program accuracy
After Hermosillo had developed a program that com-pletely machined the part, he viewed each machining operation on the computer to make sure that the part was produced to specifications, looking for areas to reduce
cycle time and making sure there were no collisions. FeatureCAM originally estimated that the part would take 20 hours to machine. Hermosillo was able to reduce the machining time to about 18 hours by making several changes to the CNC program such as increasing cutting speed and depth of cut in several areas. “Using conventional three axis machining methods it would have taken two months to produce the CNC program and machine six parts as required by the order. Instead he programmed the part in four days and the company machined the six parts in another 14 days. The result was that the company was able to deliver the order to the customer in only 3 weeks.
“Our use of FeatureCAM and five-axis machining has sub-stantially increased the capabilities of our company,” Jeff Lewis said. By reducing the number of setups from 8 to 10 to 2 on the typical complex aerospace part, we dramatically reduce the amount of time required to make the part. FeatureCAM provides a major contribu-
tion by making the machines perform to their full capac-ity while also reducing programming time. We could not be happier with the service and support we are receiving from Delcam. When Marcelo had issues in dealing with a part he contacted FeatureCAM and they responded quickly and showed him a new way to tackle the problem that he had never seen before.”
For more information on Delcam and Feature-CAM’s advanced feature-based and knowledge-based technologies that enable you to program
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A2Z METALWORKER NW • 30 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Growing Number Of Large Solar Plants Com-ing Online.
The Washington Post (1/17, Bernstein) reports on the growing number of “utility-sized solar plants” coming online across the nation, noting that there are “232 under construction, in testing or granted permits, many in the Southwest and California, according to the Edison Electric Institute, which represents utilities.” However, experts say that while
“the largest plants are helping utilities meet state requirements for re-newable energy, the appetite for them may be waning.”
As solar development moves into its next phase, particularly in the East, there are likely to be “smaller projects located closer to cities.” The Post notes that the boost was set in motion by California’s renewable energy standard and a “federal investment tax credit available for renewable energy projects and later by Energy Department loan guarantees and incentives in the federal economic stimulus package.” The article says that the resulting growth in solar power in the West “is plainly visible,” with Fong Wan, senior vice president for energy procurement at Pacific Gas and Electric, saying that his utility “will provide about 11 percent of its power from solar by 2020, up from zero a decade earlier.”
GE aircraft leasing arm buying 40 Boeing 737s
Boeing Co. said GE Capital Aviation Services (GECAS), the commercial aircraft leasing and financing arm of General Electric, has ordered 40 737 airplanes worth $3.9 billion at list prices.
The order for 20 737 Max8 8s and 20 737-800s was previously attributed to an unidentified customer on Boeing’s orders and deliver-ies website.In a statement, Boeing (NYSE: BA) said GECAS has ordered 638 airplanes, which includes 737s, 747s,
757s, 767s, 777s and 787s. GECAS has taken delivery of 459 of the airplanes.
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National Industry Organization Announces Record Number of Certifications Pursued for
Metalworking Jobs
The National Institute for Metalworking Skills (NIMS), the metalwork-ing industry’s premier standards and workforce certification body, an-nounced that it awarded a record number of credentials last year to in-
dividuals seeking to enter into or advance in jobs in the industry. In 2013, NIMS issued 13,888 industry-recognized credentials, representing a 58.8% increase from 2012.
“These numbers show that manufactur-
ing employers are increasingly in need of
skilled talent, and individuals are seeking to
validate their skills and differentiate them-
selves in the hiring pool through industry-
recognized and standards-based credentials,”
said Jim Wall, Executive Director, NIMS.
“As manufacturing becomes more complex,
technology-driven and innovative, compa-
nies, workers, and students need to keep
up with evolving industry standards and
job requirements.”
More than 6,000 metalworking compa-
nies and major industry trade associations
have invested more than $7.5 million in
private funds to develop NIMS standards
and credentials that prepare and advance
the industry’s workforce, and continue to
upgrade and maintain the standards as the
industry changes.
“As a contract manufacturer of customized
parts, we market the skills and abilities of
our employees to potential customers,” said
Greg Chambers, Director of Corporate
Compliance, Oberg Industries, Inc. in
Freeport, PA. “We prefer that our current
workforce and the individuals we hire have NIMS credentials, because it
tells us-and our customers-that they can perform to industry standards
and have an edge in the highly competitive marketplace.”
NIMS has developed skills standards ranging from entry-level to master-
level that cover the breadth of metalworking operations, including
metalforming and machining. NIMS certifies individuals’ skills against
these national standards via credentials that companies can use to recruit,
hire, place, and promote individual workers. Training programs, such as
those at community and technical colleges, incorporate the credentials
as performance or completion measures of academic coursework in
metalforming or machining programs.
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“Building and accessing a high-caliber workforce is a top priority for Haas Automation, which is why we work to provide students with a relevant, high-tech and hands-on educational experience, so that they can become work-ready CNC machinists, programmers, and engineers for today’s industrial employers,” said Bob Skodzinsky, Haas Technical Education Center Network program director, Haas Automation. “Using NIMS’ standards and credentials in our programs guarantees that the students are receiving relevant and quality training, and ensures that they will be competitive the second they apply for a job in the industry.”
Other efforts that are helping to better connect individuals with the skills they need to access in-demand jobs in the metalworking industry include the Competency-Based Apprenticeship System, developed in partnership with the U.S. Department of Labor.
For more information about NIMS standards and credentials, visit https://www.nims-skills.org/web/nims/home.
About the National Institute for Metalworking Skills
The National Institute for Metalworking Skills (NIMS) was formed in 1995 by the metalworking trade associations to develop and maintain a globally competitive American workforce. NIMS sets skills standards for the industry, certifies individual skills against the standards, and accredits training programs that meet NIMS quality requirements. Visit nims-skills.org.
A2Z METALWORKER NW • 34 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Seattle startup gets $1.7M investment to build cheap
wave power system
Reverse magnetostriction has been around since the mid-1800s, but you’d be forgiven if you’ve never heard of it. You have likely heard it, though. Magne-tostriction is responsible for the buzzing sound you hear when you’re near power station transformers. Basically, it’s what happens when metal alloys like iron change shape in a changing magnetic field.
Now, a small Seattle startup has figured out a way to apply reverse magnetostric-tion to cheap iron-based metal alloys to generate electricity. The process is driven by the ener gy from ocean waves. And the devices have the added benefit of not having moving parts.
Oscilla Power, an eight-person operation with a small space on Lake Union, has spent the last four years demonstrating that its concept, which would be attached to ocean buoys, would be a cost-effective way to generate energy from waves.
“It’s been four years, but we only started with an idea. I’m pretty proud of being able to go from idea to core enabling technology in a matter of four years,” said Rahul Shendure, co-founder and CEO of Oscilla Power.
Shendure worked closely with metal-
lurgist Balky Nair to develop and test the technology, and now the company is about to deploy a demon-stration buoy at a test site on the New Hampshire coast.
In June, Oscilla will deploy its 4-meter
by 4-meter buoy in New Hampshire, which should generate about 50 watts of power – not much, but enough to demonstrate that the concept works.
“Then it will be about scaling up the systems,” Shendure said. “Our intention is to deploy a commercially relevant scale system.”
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NextGen Tops US Transportation Issues for 2014
The Federal Aviation Administration’s (FAA) implementation of the next generation air transportation system NextGen is among the top transportation management challenges for the federal 2014 fiscal year, according to a new report.
The Department of Transportation’s Office of the Inspector General (OIG), which issued the report, believes the FAA needs to address the following key challenges: identifying and addressing the under-lying causes of cost increases and schedule delays; integrating new Performance-Based Navigation (PBN) routes at the nation’s busiest airports; and further developing and implementing consolidation and modernization plans.
Global Hawk Completes First Canadian Civil Flight
Northrop Grumman’s Global Hawk Unmanned Aircraft System (UAS) performed its first flight within Canadian civil airspace, a mission to collect environmental data in the Canadian Arctic.
The flight was part of a collaborative project between Northrop Grumman and the NASA Dryden Flight Research Center. Research-ers equipped the aircraft with an Uninhabited Aerial Vehicle Synthetic Aperture Radar (UAVSAR) and a high-resolution camera to conduct ground mapping and visual observation of Arctic ice caps during a 21-hour flight.
Rockwell Collins Acquires ARINC For $1.4B
Rockwell Collins has completed its $1.4 billion acquisition of ARINC, the Cedar Rapids, Iowa-based aviation and defense electronics manu-facturer said. Annapolis, Md.-based ARINC, provider of aviation infor-mation management services, was acquired from asset management firm the Carlyle Group. Rockwell Collins originally announced the purchase as an agreement in August 2013.
The company is looking to expand its aviation electronics business more into the commercial segment, with ARINC’s ground-based navi-gational networks, and increase its in-flight entertainment offerings.
Jetblue Airways Has Launched A First
The New York-based airline is rolling the new service out on three Airbus A320s initially, with plans to expand Fly-Fi across its entire commercial fleet by 2015. During the initial “Beta period,” passen-gers can use a free, basic web browsing service called “Simply Surf ” onboard Fly-Fi equipped aircraft through June 2014, JetBlue said. A more advanced live video streaming high-bandwidth service, Fly-Fi Plus, is also offered for $9 per hour during this period.The connectivity (Ka band) and TV antennas (Ku band) are installed
A2Z METALWORKER NW • 37 • Feb/Mar 2014www.facebook.com/a2zmetalworker
under a single composite radome unit at the crown of the aircraft, while other Ka connectivity components are installed in the aircraft electronics bay and throughout the cabin.
Aerospace Sales Projected at $232B for 2014
Military spending cuts offset the increase in sales for commercial air-craft leading to a slight reduction in overall aerospace sales for 2013, however demand is expected to increase leading to an overall gain in 2014, according to the year-end forecast released by the Aerospace Industries Association (AIA).
The forecast projects a less than 1 percent drop in overall aerospace sales to $220 billion for 2013, down from $222 billion in 2012. How-ever AIA is projecting a 5 percent increase to $232 billion in 2014, with the uptick coming mostly from strong civil aircraft sales growth.
Civil aircraft sales were projected to rise 7.7 percent to $67 billion this year from 2012, according to the report, but those gains are offset by a drop in military aircraft sales, as well as declines in missile, space and other aerospace sectors.
“Significantly, a nearly $5 billion increase in civil aircraft sales was offset by a nearly four billion decrease in military aircraft sales, and a $2 billion decline in civil and defense space sales,” said Marion Blakey, president and CEO of AIA, referring to aircraft spending in 2013.
“We believe strong civil aircraft sales growth and an uptick in the space
sector will contribute to a total of roughly $232 billion in sales next year,” Blakey said.
Rockwell Collins Gets New VP, 4 Contracts at Singapore Airshow
Rockwell Collins has had a busy week so far in Singapore, announcing a new vice president for its Asia Pacific division along with several commercial and military avionics equipage contracts. On the commercial side, Singapore-based SilkAir, the regional subsid-iary of Singapore Airlines, selected the GLU-925 Multi-Mode Receiver (MMR), Automatic Detection Finder (ADF), Distance Measuring Equipment (DME), VOR short-range radio navigation system and HF/VHF radios and the new MultiScan ThreatTrack weather radar for its a fleet of 23 Next-Generation Boeing 737s. Australian carrier Qantas Airways selected a similar avionics package for its fleet of 737s, and Malaysia’s AirAsia, for a fleet of 36 new Airbus A320s. L-3 Mission Integration, a subcontractor for the Republic of Korea Navy (ROKN), selected Rockwell Collins’ Flight2 avionics system, to provide upgraded primary flight displays, flight management system and surveillance systems for ROKN’s fleet of P-3Cs. Additionally, James Walker, a former commanding officer with the Royal Australian Air Force, was appointed vice president and managing director of Rockwell Collins’ Asia Pacific division.
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Lockheed launches civil version of C-130J military transport plane
Lockheed Martin Corp launched the civil variant of its C-130J Super Hercules military transport plane, the LM-100J, saying it expected to sell about 75 of the planes to mining and energy companies, and other commercial and government customers in coming years.
Lockheed said it had asked the U.S. Federal Aviation Administration (FAA) to certify the LM-100J, which will mirror the four-engine C-130J military workhorse, but without military avionics and communica-tions equipment.
“The significance of that kickoff is that we’re expanding the capability of the C-130 enter-prise into the commercial arena. That opens up a different market to us,” said Jack Crisler, vice president of business development for Lockheed’s air mobility, special operations and maritime programs.Crisler told Reuters that Lockheed hoped to land an initial order for the new LM-100J aircraft this summer but declined to provide more details. He said the turboprop plane, aircraft would be priced in the mid-$60-million range.
Lockheed, the Pentagon’s No. 1 supplier, is looking to adjacent markets and foreign orders for its weapons to offset weaker U.S. and European defense spending.
Lockheed said it built more than 100 L-100s from 1964 to 1992, and many of those com-mercial and government customers were now starting to look for replacement aircraft.
Other plane-makers, including Brazil’s Em-braer, are also eyeing potential sales of large cargo planes.
“The LM-100J is ... a modern answer to the existing, multi-tasked L-100 airlift fleet,” George Shultz, vice president and general manager of Lockheed’s C-130 programs.
“Our customers and legacy L-100 operators tell us that the best replacement for an L-100 is an advanced version of the same aircraft.”
Crisler said the plane would give civil opera-tors the technology, reliability and capabilities of the popular C-130J Super Hercules, which can operate from short, unprepared airfields without ground support equipment, and allows quick loading and unloading of equipment at the height of a truck.
He said the plane was ideally suited for use by oil and gas operators and min-ing companies, which needed to deliver generators and other heavy equipment to austere locations around the world. The plane can also be used for aerial spray, firefighting, medical evaluations, humanitarian aid and VIP transport, Lockheed said.
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Autodesk Completes Acquisition of Delcam
Autodesk, Inc. has completed the acquisi-tion of Delcam, one of the world’s leading suppliers of advanced computer-aided manufacturing (CAM) software. Autodesk announced its intent to acquire Delcam on November 7, 2013 for £20.75 per share or approximately £172.5 million (~USD $286 Million), using non-U.S.-based cash. Delcam will operate as a wholly owned, independently operated subsidiary of Au-todesk, with no significant changes planned for Delcam’s business.
“Autodesk brings to Delcam increased financial strength, unparalleled expertise in design, and a long history of making technology accessible to broad audiences. Through sharing our technology and expertise, this transaction will transform industries and improve how the world is designed and made,” said Clive Martell, Delcam chief executive officer. “By main-taining the basic structure of Delcam’s business, Autodesk is reflecting its trust in and respect for Delcam’s solutions, leadership and organization, and we are excited to come together and further the vision, development and implementation of technology for digital manufacturing.”
Headquartered in Birmingham, UK, Del-cam’s range of design, manufacturing and inspection software provides automated CADCAM solutions for a variety of indus-tries, ranging from aerospace and automo-tive to toys and sports equipment. The company has more than 30 offices world-wide and approximately 700 employees.
“The acquisition of Delcam is an important step in Autodesk’s continued expansion into manufacturing and fabrication and beyond our roots in design. Together with Delcam we look forward to accelerating the development of a more comprehensive Digital Prototyping solution and deliver-ing a better manufacturing experience,” said Buzz Kross, senior vice president for Design, Lifecycle and Simulation products. “We welcome the Delcam employees, customers, partners and community to Autodesk.”This transaction is expected to have no impact on Autodesk’s guidance issued on November 26, 2013. Autodesk expects this transaction to be dilutive to its non-
GAAP earnings in fiscal 2015 and accretive to its non-GAAP earnings in fiscal 2016*. The company will provide more details about the im-pact of the transaction on its fourth quarter conference call, currently scheduled for February 26, 2014.
Autodesk helps people imagine, design and create a better world. Everyone-from design professionals, engineers and architects to digital artists, students and hobbyists-uses Autodesk software to un-lock their creativity and solve important challenges.
For more information visit www.autodesk.com or follow
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A2Z METALWORKER NW • 40 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
New Research Finds Solar Jobs Growing Quickly Across Surprising Mix of States
WASHINGTON, The solar industry experienced record-breaking job growth across the U.S. last year, according to The Solar Foundation (TSF), an independent 501(c)(3) research and education nonprofit. TSF today released new state-specific numbers that show major solar job gains in both traditional and burgeoning markets.
California and Arizona continued to lead the way as the top two states for solar employment, with 47,223 and 8,558 jobs, respectively. The New England region is home to over 25,000 solar jobs, representing nearly 20 percent of the total US solar workforce despite not being among the sunniest regions. Southern states now employ over 22,000 solar workers, and 18 Southern, Midwestern and Mountain states doubled their solar jobs since TSF last reported these figures. Statistics on all 50 states can be found on TSF’s interactive map, available at www.SolarStates.org.
“Our state solar jobs research this year clearly shows that solar energy can be harnessed anywhere, and that growth rates are not necessarily associated with geography, total amount of sunshine, or political party,” said Andrea Luecke, Executive Director and President of TSF.
“Sunrun added 45 percent more jobs since the beginning of 2013 and our thriving ecosystem of partners employs more than 3,000 people across the country,” said Lynn Jurich, Chief Executive Officer of Sunrun. “The home solar market continues to be the fastest growing segment of the solar industry with 50 percent growth since last year. As the industry grows, more jobs will be added to our economy, which means more
families being able to take advantage of cleaner and cheaper renewable electricity.”
HyperSolar Reaches Significant Milestone in Achieving Low Cost Solar Powered Hydrogen
Production
HyperSolar, the developer of a breakthrough technology to produce renewable hydrogen using sunlight and any source of water, today an-nounced that its artificial photosynthesis technology is now capable of producing 1.2 volt open circuit voltage for use in direct solar hydrogen production. This achievement represents another 10% increase over the previous 1.1 volt reached late last year, a significant step towards truly renewable low cost hydrogen.
“We now see a path to production of hydrogen through immersion of low cost semiconductor materials in water,” stated Tim Young. “Our approach uses only one type of inexpensive semiconducting material and reduces manufacturing complexity. Use of low cost materials with an industrial scaleable process and may even make it a viable approach for fabricating low-cost photovoltaic modules for other applications beyond water splitting.”
“With the recent announcements of Hyundai, Honda, Toyota and other major auto manufacturers to begin shipping hydrogen fuel cell cars next year, there will be increased demand in the near future for clean hydro-gen,” continued Mr. Young. “We believe our technology can address two serious drawbacks impeding major adoption of hydrogen automobiles:
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A2Z METALWORKER NW • 41 • Feb/Mar 2014www.facebook.com/a2zmetalworker
First, the lack of hydrogen production infrastructure near the point of distribution or the fueling stations is addressed by our solar hydrogen production process. Second, hydrogen is currently produced from a fossil fuel -- natural gas -- in a process that releases substantial amounts of carbon dioxide into the atmosphere.”
Solar Energy In California Picking Up Slack On Reduced Hydroelectric Production.
Reports that the drought in California “is having a dire impact” on hydro-electric production, but on the other hand “the abundance of sunshine has been ideal for solar power.” According to the chair of California Energy Consumption, Robert Weisenmiller, “we are not concerned about blackouts or outages” because “we are much less dependent on hydropower now than we were in the 1940s.
In just the last year, we’ve added more than 1,000 megawatts of solar alone.” The report points out that the Energy Information Agency has statistics showing that the average share of hydroelectric electricity in terms of California’s energy usage, at 15 percent, covers up the wide variance year to year in production. EIA data show that 1992 was “a low water year,” where “hydro accounted for just 11 percent of the state’s electricity ... while in 1995 it accounted for 28 percent.”
NASA pushes the envelope with 3-D printing
NASA’s Space Technology Mission Direc torate has launched several initiatives for 3-D printing, also known as additive manufacturing. “With additive manufacturing, we have an opportu nity to push the envelope
on how this technology might be used in zero gravity — how we might ultimately manufacture in space,” said LaNetra Tate, the advanced-manufacturing principal investigator for a program at the directorate.
Export rule changes expected on electronics, satellites
The White House this year is likely to unveil changes to rules governing exports of chemicals, electronics and satellites, a move long awaited by U.S. manufacturers eager to capitalize on foreign sales. A federal inter-agency working group already has changed rules for more than half the 21 categories of products on the U.S. munitions list and expects to release updates later this year
Rockwell Collins Acquires ARINC For $1.4B
Rockwell Collins has completed its $1.4 billion acquisition of ARINC, the Cedar Rapids, Iowa-based aviation and defense electronics manufac-turer said. Annapolis, Md.-based ARINC, provider of aviation informa-tion management services, was acquired from asset management firm the Carlyle Group. Rockwell Collins originally announced the purchase as an agreement in August 2013.
The company is looking to expand its aviation electronics business more into the commercial segment, with ARINC’s ground-based navigational networks, and increase its in-flight entertainment offerings
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A2Z METALWORKER NW • 42 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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A2Z METALWORKER NW • 43 • Feb/Mar 2014www.facebook.com/a2zmetalworker
NASA’s Student Launch Challenge Looking For
Next Generation Of Engineers
Students from several universities are taking part in a NASA event by design-ing and launching innovative rockets.
NASA said its Student Launch Chal-lenge will include 26 colleges and universities from 16 states and Puerto Rico. The event, being held May 15 – 17 at the Bonneville Salt Flats in Tooele County, Utah, is another way the space agency is gearing up the next genera-tion of engineers.
“This new engineering competition ties participating students’ work to NASA’s pursuit of new, more demanding mis-sions,” William Gerstenmaier, NASA’s associate administrator for human exploration and operations, said in a statement. “Giving these students ex-posure to building and launching model rockets to 20,000 feet allows them to recognize the challenges in pushing new limits.”
During the challenge, student teams will be asked to go through rigorous launch readiness reviews before launch-ing their rockets. NASA said the chal-lenge was inspired by the space agency’s mission to build, test and fly the new Space Launch System, which is the agency’s next flagship rocket.
Students will be required to build their vehicles with a parachute-based recovery system and provide three payloads capable of delivering data that could help shape future NASA missions. One mandatory payload for all students to equip their rockets with is a landing hazard detection system, which will include a camera and customized software to transmit real-time information about surface conditions.
Teams will be able to select the other two payload systems on the rocket from a list of options that support NASA spacecraft develop-ment strategies. Some of these payloads include studying how liquids move in microgravity and studying the environmental effects of su-personic flight on vehicle paints and coatings.
The students will be required to predict the maximum flight altitude of their vehicle based on the research needs of their payloads. Ac-cording to the rules, no rockets are allowed to fly higher than 20,000
feet. The team that comes closest to this altitude without breaching the threshold will receive the altitude award. Last year, students were asked to keep their rockets below 5,280 feet, or 1 mile.
NASA will be judging teams on a successful launch and payload development, as well as thoroughness of sup-porting documentation. The winning team will receive
a $5,000 prize, which is being offered by ATK Aerospace Group of Promontory, Utah.
Last year, students from Aerospace Club of Vanderbilt University in Nashville, TN took home the top prize for this challenge. Alabama A&M University in Huntsville took home the Altitude Award for coming the closest to the 1-mile mark without going over.
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A2Z METALWORKER NW • 44 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Boeing Pact Wins Cost Controls
Boeing Co.‘s contract deal with its largest union cements a key por-tion of its effort to aggressively control costs and avoid disruptions for one of its most important new jetliners in years.
The 51%-to-49% ratification vote on the eight-year deal late Friday reflected a deep divide within the machinists union over a contract that includes deep concessions on health-care costs and retirement benefits. In November, union members rejected 2-to-1 a contract offer that also required significant union concessions on the wage structure. Boeing dropped that wage requirement in the offer ap-proved Friday.
Approval of the contract, which will take effect in 2016, came with a promise from Boeing to assemble its planned 777X jetliner and its carbon-fiber composite wings in unionized facilities in Washington state. The deal thus ends Boeing’s na-tionwide search for a home for the 777X, which is due to start delivery in 2020.
Boeing had begun searching for alternate locations after its first contract offer was rejected in November. Twenty-two states offered 54 sites for Boeing to evaluate in hopes of winning high-value aerospace jobs.
The international union’s leaders didn’t specifically call for approval in Friday’s vote. But the local district of the International Association of Machinists and Aerospace Workers, which represents more than 32,000 workers at Boeing’s commercial unit, vehemently opposed the latest offer.
“Our members have spoken…this is the course we will take,” said Jim Bearden, administrative assistant to Tom Wroblewski, the Machinist union’s district president, who was simultaneously informing the members of the close result.
The union didn’t release an official vote tally, but Wilson Ferguson, the president of a local union branch and one of the leaders opposing the contract, said the offer was approved by a margin of “around 600” votes out of roughly 23,900 cast.
Boeing says the ultracompetitive world of selling jetliners requires it to cut the cost of developing and building the 777X. “The airplanes we are selling today are at significant relative price discounts com-pared to those in the past,” Alan May, Boeing vice president of human resources for the commercial unit, wrote in a letter to machinists ahead of the vote.
Boeing, when it built its 787 Dreamliner, largely relied on suppliers to design and assemble portions of the jet to reduce its costs for the fuel-efficient jet. But the 787 had billions of dollars in cost overruns and design and manufacturing issues, as well as a 3½-year delay in delivery.
For its 777X the company has ad-opted a different strategy. Boeing will still rely heavily on the global supply chain that builds its 777 today, but it will manufacture and design more of the jet itself.
The 777X is a continuation of the hugely profitable long-range 777 jet currently assembled at the company’s Everett, Wash., site. That jet is a central source of profits for Boeing’s commercial unit, with the largest and most popular model selling for $320 million before discounts. Rival Airbus Group EADSY -1.05% NV has taken direct aim at Boeing’s 777 market share, winning orders for its A350 jet from once stalwart Boeing customers like Japan Airlines Co. 9201.TO +0.39%
Since the 777X was officially launched in November, Boeing has won 280 orders and commitments for the jet from five customers.
A2Z METALWORKER NW • 45 • Feb/Mar 2014www.facebook.com/a2zmetalworker
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In its push to shave costs, Boeing secured $8.7 billion in tax incen-tives from Washington state, a 16-year extension of sweeteners first passed in 2003 for the Dreamliner that was set to expire in 2024. The package is the largest of its kind in U.S. history. Boeing employs more than 82,000 workers in the state, including an estimated 12,100 full-time employees building the 777.
“I don’t think you can overstate its ramifications,” said Gov. Jay In-slee of winning the 777X. He led the legislative push in November to pass the package, though he said he wished that competition between states wasn’t necessary. “It’ll be a wonderful day when all the states can agree they won’t have to compete with one another in any incentive program, but that’s not the real world right now.”
Boeing has pressed suppliers for savings as well. Its Partnering for Success program, born from the esca-lating costs for its 787, has extended across both sides of its defense and commercial units.
For example, last year Héroux-Devtek Inc. won a contract to supply landing gear for the 777 and 777X starting in 2017. The deal was a major victory for the Canadian parts supplier, which won the work over United Technologies Corp. UTX -0.28% , which had been the 777’s sole landing-gear supplier since the 1990s. Industry officials say UTC, which has been at odds with Boeing’s pursuit of supply-chain savings, wouldn’t agree to Boeing’s renegotiated deal.
“HDI was selected for this work based on their capability and their commitment to address market requirements for affordability,” said a Boeing spokesman, adding that the selection was consistent with the company’s cost-reduction initiatives. The spokesman declined to discuss specifics of the contracts with UTC. UTC didn’t respond to requests for comment.
The production of the 777X in Washington state avoids a potentially risky expansion outside the company’s traditional jetliner manu-facturing base. Analysts had warned that establishing factories with a workforce less experienced in building jets threatened the 2020
delivery date at a time when Boeing’s credibility has been strained by delays for the 787 Dreamliner. Boeing opened a new nonunion facility in 2011 to assemble some 787s in South Carolina, but that site has struggled to accelerate production. Today it delivers a small fraction of the 635 to 645 total jets the company had expected to build in 2013.
Ratification of the contract promises Boeing labor peace with its ma-chinists for a decade and follows decades of bruising relations with the unionized workers that assemble its jets.
The company also won deep concessions in 2013 in a four-year deal with its engineers and technical workers, shifting new hires to a defined contribution 401(k) but preserving the defined pension for existing employees.
The most controversial concessions in the machinists’ contract are the changes to retirement benefits. The agreement pre-serves pension accruals through October 2016, at which point Boeing would move the workforce to a defined-contribution plan. The plan would raise and cap the basic benefit pension at $95 per year of service each month, and would become
available for employees over 58, instead of 60, starting in October 2016.
Under its new 401(k)-style plan, Boeing will contribute 10% of eli-gible pay in each of the first two years of the contract, and 6% and 4% in the following two years, respectively, and 4% for the remaining years to machinists hired before the contract’s proposed ratification. Employees hired after Jan. 3 will receive 4% a year.
Boeing is also trying to keep wage growth in check, offering a cost-of-living increase and a 1% general wage increase every other year of the eight-year deal. The revised offer preserves the seniority structure that “zooms” workers to the top of their pay grade after six years with the company. The ratification will also provide the machinists an im-mediate $10,000 signing bonus, with an additional $5,000 to follow in 2020, midway through the contract.
A2Z METALWORKER NW • 46 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Tesla foreign sales outlook bumps stock to record high
Tesla Motors shares hit a record high on Monday following an an-nouncement that Model S sedans purchased in China may qualify for higher-than-expected subsidies.
I ts s tock rose 5.4 percent to $ 1 9 6 . 5 6 a f t e r China’s fi-nance min-istry con-firmed that incentives for Tesla’s car will be
higher in 2014 than initially announced. The country is trying to contain worsening air pollution, Bloomberg reported. Expectations that Tesla can post favorable sales in China and across Europe also contributed to the stock’s rise.
The electric-car maker, which will begin selling the car for about $121,000 in China next month, will see subsidies cut by 5 percent this year versus the previous 10 percent target. In 2015, subsidies for the car will be cut only 10 percent, instead of 20 percent, according to Bloomberg.
Palo Alto, Calif.-based Tesla Motors Inc., which delivered 25,000 of its cars in 2012 and 2013, is set to release fourth-quarter financials on Feb. 19. Data compiled by Bloomberg show most analysts estimate Tesla will post a profit of 18 cents per share, excluding some costs. Investors will also be looking for updates on its upcoming Model X crossover SUV.
It’s Electric! Tesla Stock Soars to All-Time High
Any doubts investors had about Tesla Motors appear to be in the rear view mirror. Company shares ended yesterday at nearly $197, a new high. Tesla staged a comeback since last autumn when a series of car fires sent its share price down sharply. CEO Leon Musk argued fires were far less likely to happen in Teslas than in conventional gas powered autos. Tesla is still a relatively small player in the auto industry with fewer than 7,000 vehicle sales last quarter. But the company’s book value of more than $22 billion reflects a very positive view Wall Street has about the its potential.
A2Z METALWORKER NW • 47 • Feb/Mar 2014www.facebook.com/a2zmetalworker
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A2Z METALWORKER NW • 48 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
From Bothell to Mars — local spaceflight industry reaches far
Steve Wilhelm
Without a 100-person General Dynamics team, working in Bothell and Moses Lake, NASA’s rover Curiosity wouldn’t be exploring the surface of Mars looking for evidence of life.
That’s because the Washington state team built the “parachute mortars” that ejected Curiosity’s 51-foot-diameter parachute into Mars’ thin atmosphere.
General Dynamics is just one of the innovative companies that are making Washington state a national leader in what’s being called the
“new space” industry: replacing NASA’s sole proprietorship with a host of private sector companies.
We found out about Washington’s General Dynamics operations after we published, on Friday, a multi-part story entitled “Taking Off,” about the fast-growing outer space industry in Washington.
General Dynamics director of business development Brian Mc-Dermott emailed us, pointing out that his company also is an outer space leader here and employs 100 people.
Here’s a link to the core story, but only subscribers can read the five sidebars about leading companies and space investors in the area.
Overall, the state’s outer space industry employs at least 1,000 people and harnesses many skills, from composites materials to electronics, many of which have been born out of Boeing and its suppliers in the region.
NASA still is the largest single entity in outer space work, and funded Curiosity and the upcoming Orion deep-space capsule, another project for which General Dynamics is developing para-chute mortars.
But the breadth of private-sector outer space activities in Washing-ton is wide. We interviewed top executives of some of the state’s most innovative companies and found out that for many of them, 2014 is the year their products will take significant steps.
Taking off: Region’s spaceflight industry ready to blast into top tier
Steve Wilhelm
Washington state has moved into the top ranks of the United States’ fast-growing spaceflight industry, as the federal government’s role shrinks and entrepreneurs rush in.
A2Z METALWORKER NW • 49 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Warn Industries has an immediate open-ing for a “Quality Engineer Level I or II”, which they hope to fill before the end of February.
To apply for this job and submit your resume go to www.warn.com. This position is also posted at the SME Portland Chapter’s website under the ‘Job Postings’ Tab at, ( http://i.sme.org/c063/Home/ ). Warn Industries currently has several other manufac-turing and engineering positions open, which can be viewed at, ( Current Career Opportunities at Warn Industries ). For information or details about this announcement, [email protected] Cell Phone #( 503 ) – 998 – 1539
With its combination of aerospace skills, software smarts and inves-tors with big imaginations and bank accounts to match, the region is becoming a leader in the space sector, competing with California, Nevada and others.
“I think it’s one of the hotbeds of commercial space development,” said James Muncy, principal for space consultancy PoliSpace, in Alexandria, Va.
Several outer-space companies in the region are hiring engineers and lofting payloads into the heavens, or will in coming months.
— Tukwila-based Andrews Space plans to launch a pair of Scout micro-satellites this year, each the size of a picnic cooler but packed with electronics.
— Sister company Spaceflight Services, which piggybacks small satellites onto others’ launches, plans to orbit four satellites in 2014 and is expanding its offices.
— Planetary Resources this year will launch its first satellite, a device that will take in-orbit “selfies” for its crowd-funding donors. The Bellevue company also is moving to a larger facility.
— Bothell-based Tethers Unlimited is building its first propulsion systems and late last year orbited a device to pull defunct satellites out of orbit.
— Blue Origin, funded by Jeff Bezos, successfully tested last year what it hopes will be a game-changing hydrogen-fueled engine, and this year may attempt a flight of its New Shepard suborbital spacecraft. The Kent-based company is hiring heavily.
— Aerojet Rocketdyne in Redmond built the guidance motors for Orbital Science’s first cargo flight to the International Space Station, which docked there Jan. 11. The company also is hiring.
Joe Landon recently relocated the Space Angels Network from California to Bellevue, where it channels money from wealthy investors into a growing list of local companies that build rockets and satellites. Here Landon is surrounded by artifacts at the Charles Simonyi Space Gallery at the Museum of Flight in Seattle.
A2Z METALWORKER NW • 50 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
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Cutting Tool SystemsInnovative Tool Sales _________ 714-780-0730Seco Tools Inc. ____________ 503-267-4805S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733
Deburring ToolsRoyal Products ____________ 631-273-1010
Drills/Cutters-MagneticInnovative Tool Sales _________ 714-780-0730Micro 100 ______________ 208-888-7310
Randy PulleyVice President & General ManagerPacific [email protected] Direct206-683-7396 Mobile425-204-2603 Fax
600 SW 10th StreetRenton, WA 98057www.ryerson.com
Michael GarverSales Manager
GOSIGER NORTHWEST21911 68TH Ave SouthKent, WA 98032T 253.826.3921C 253.508.4771E [email protected]
Exclusive provider of OKUMA
A2Z METALWORKER NW • 51 • Feb/Mar 2014www.facebook.com/a2zmetalworker
www.kdcapital.com922-1674
Micro 100 Tool Corporation
Phil Saltness Manufacturer Representative - Washington
Company Office 1410 E. Pine Avenue
Meridian, ID 83642 800-421-8065 208-888-7310 208-888-2106
Toll Free: Ph:
Fax:
www.micro100.com
Sales Office 23180 SW Price Terrace Sherwood, OR 97140 Email: [email protected] Fax: 253-220-2620 Cell: 253-797-0890
Offices:California (So. & No.) • Florida • Ohio
“Work with passion, sell with conviction, support with dedication.”
• Brass & copper tubes• Dielectric fluid• Metallics• Tooling• Graphite• EDM hole driller
• Zinc coated wire• Brass wire• Resin• Filters• Spare & wear parts• Omax parts
At EPA, one call does it all. Call 1-800-EDM-2-WIN
MIKE ELDRIDGESales Manager, North WestCORPORATE OFFICE
1400 Pioneer St.Brea, CA 92821562•694•5990562•694•6228: fax
1•800•336•29461•510•701•0738 : ce l lemail: [email protected]
aerospace Joint apprenticeship CommitteeYour key to a loyal, productive and trained workforce
JoE HautHprogram Development Manager
www.ajactraining.org
6770 E. Marginal Way S., Bldg A-106Seattle, WA 98108 Phone 206-737-8342Fax 206-764-5329
4114 B Place NW Unit 105 (253) 333-2439Auburn, WA 98001 fax (253) 804-3160www.roscoprecisionmachinery.com cell (206) 818-6813
Hans BarnesPresident
763.682.0322763.682.3122763.682.3954
Brandon AndersonPresident
DIRECT:PHONE:
FAX:MOBILE:E-MAIL:
Von Ruden Manufacturing, Inc.Fluid Power / Mechanical / Tool Products
1008 First Street NE - PO Box 699 - Buffalo, MN 55313 USA www.vonruden.com
ISO 9001:2008 Certified
Made in USA
Since 1946
Made in USADriven Tooling for the Machine Tool Industry
763.682.0322763.682.3122763.682.3954
Brandon AndersonVon Ruden Manufacturing, Inc.
DIRECT:PHONE:
FAX:MOBILE:E-MAIL:
1008 First Street NE - PO Box 699 - Buffalo, MN 55313 USA www.live-tooling.com
Made in Italy
Since 1922
Made in ItalyDriven Tooling for the Machine Tool Industry
GROUPISO 9001:2008 Certified
Seco Tools Inc. ____________ 503-267-4805S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez ________310-868-1010S.L. Fusco National City ________ 619-477-7733
Dovetail FixturesRyansDovetails.com _________ 253-876-9981
Drills/ReamersSeco Tools Inc. ____________ 503-267-4805S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez ________310-868-1010S.L. Fusco National City _________ 619-477-773
Dust Collectors, Filtration Equip.DCM Tech ______________ 800-533-5339
EDM Materials & Supplies
Desert EDM Sales __________ 480-816-6300EDM Network ____________ 480-836-1782EDM Performance __________ 800-336-2946Global EDM Supply __________ 480-836-8330
End MillsHorizon Carbide ___________ 480-335-7688Micro 100 ______________ 208-888-7310
S.L. Fusco San Leandro ________510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Swift Tool Co, Inc. ___________800-562-0900
Filiter Mist Collectors
Royal Products ____________ 631-273-1010Fixturing/Fixtures
5th Axis Fixtures ___________858-505-0432RyansDovetails.com _________ 253-876-9981
Indestructable Keyboards
Byte Box ________________888-byteboxInserts
Horizon Carbide ___________480-335-7688Seco Tools Inc. ____________503-267-4805Swift Tool Co, Inc. ___________800-562-0900
Jaws
Desert EDM Sales __________480-816-6300EDM Network ____________480-836-1782RyansDovetails.com _________ 253-876-9981
Live CentersRoyal Products ____________ 631-273-1010
Lubricants / Systems
DCM Tech _____________ 800-533-5339
Hangsterfer’s _____________316-640-2462
Hangsterfer’s _____________760-580-1357
S.L. Fusco San Leandro _______ 510-895-9000S.L. Fusco R. Dominguez _______310-868-1010S.L. Fusco National City ________619-477-7733Swift Tool Co, Inc. __________ 800-562-0900
Machine Tool Acccessories
Von Ruden Manufacturing, Inc. ___ 763-682--3122Machine Tool Cool.
Filtration
DCM Tech _____________ 800-533-5339
S.L. Fusco San Leandro _______ 510-895-9000S.L. Fusco R. Dominguez _______310-868-1010S.L. Fusco National City ________619-477-7733
Milling & Turning Products
Von Ruden Manufacturing, Inc. ___ 763-682--3122Modular Spray Systems
Swift Tool Co, Inc. __________ 800-562-0900
Optical Mouse-Silicone BasedByte Box _______________ 888-bytebox
Parts Washing EquipmentEbbco Inc _______________800-809-3901DCM Tech _____________ 800-533-5339
Precision BearingsC & M Precision Spindle, Inc._ _____503-691-0955
Saw Blades & Replacement PartsRocky Mountain Saw Blades ____ 303--761-3000Roentgen USA ____________760--900-1110SawBlade.com ___________ 800--240-2932
Solvents & Degreasing AgentsDCM Tech _____________ 800-533-5339
Solvents: Vapor degreasing Petroferm Inc. ____________317-371-8899
Solvents:Hand WipePetroferm Inc. ____________317-371-8899
Solvents: Mil PRF 680 Petroferm Inc. ____________317-371-8899
Spindles
Setco-Pope Spindles _________ 866-362-0699
A2Z METALWORKER NW • 52 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Carlos R. LugoSales Manager
NORTH WESTERN, - ,- - - '"
MAC H I ~_ E R Y -
1222 S. Weller St.Seattle, WA 98144www.nwmachinery.org
(206) 583-2333Fax (206) 583-0698Cell (206) 898-6900
LNlIMACHINERY INC.
Edward GieblewiczAccount Manager
970 Industry DriveTukwila, WA 98188
Toll Free: 1-866-437-7315Cell: (206) 300-3945Fax: (780) 437-7328
Web: www.newusedmachines.com
Micro 100 Tool Corporation
Jeff Saltness Manufacturer Representative - Oregon
Company Office 1410 E. Pine Avenue
Meridian, ID 83642 800-421-8065 208-888-7310 208-888-2106
Toll Free: Ph:
Fax:
www.micro100.com
Sales Office 23180 SW Price Terrace Sherwood, OR 97140 Email: [email protected] Office: 503-625-1578 Fax:503-715-0430 Cell: 503-330-5414
Thread MillsMicro 100 ______________ 208-888-7310
Tooling Systems
Horizon Carbide ___________ 480-335-7688Micro 100 ______________ 208-888-7310
RyansDovetails.com _________ 253-876-9981
S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Von Ruden Manufacturing, Inc. ____ 763-682--3122Western Sintering ___________ 509-375-3096
Vises & Vise Jaws
5th Axis Fixtures ___________ 858-505-0432RyansDovetails.com _________ 253-876-9981
WorkholdingInnovative Tool Sales _________ 714-780-0730
APPRENTICESHIPS & TRAINING
Aerospace & Advanced Manufacturing Apprenticeships
AJAC _________________ 206-737-8342Machining Apprenticeships
AJAC _________________ 206-737-8342Precision Metal Fabrication
Apprenticeships
AJAC _________________ 206-737-8342
Training & EducationAJAC __________________206-737-8342CAD/CAM/CAE CONSULTING AND ENGI-
NEERING SERVICES
Analysis, Design, Manufacturing
Daystrom Technologies _________ 303-619-3341Training & Technical Support
Daystrom Technologies _________ 303-619-3341DOOR SYSTEMS
Automatic Door opening Systems
Midaco Corporation ___________847-593-8420ENGINES (SPORT PLANE)
Hexatron Engineering _______801-363-8010FINANCING
La Porte & Associates __________ 503-239-4116
Quick Turn Financial __________415-608-5692
U.S. Bank Equipment __________206-948-0022GRINDING
Grinding FiltrationS.L. Fusco San Leandro _________510-895-9000S.L. Fusco R. Dominguez ________ 310-868-1010S.L. Fusco National City _________619-477-7733
Grinding Machines
Chevalier USA _____________ 562-903-1929CNC Machine Services __________425-788-4500DCM Tech _______________800-533-5339
Ellison Technologies __________ 206-669-3578Gosiger ________________ 937-586-5067
Machine Toolworks __________ 800-426-2052
North-South Machinery ________ 253-333-2439
North Western Machinery _______ 206-583-2333
Performance Machine Tools ______ 510-249-1000
Starrag Group ____________ 859-534-5201
Guard & Vacuum Pedestals For Grinders
Midaco Corporation __________847-593-8420Aircraft brake rotor
DCM Tech ______________800-533-5339
Grinders, Rotary
CNC Machine Services _________ 425-788-4500
Silicon & Quartz
DCM Tech ______________800-533-5339
Manual Lathes & Mills
Ganesh Machinery __________ 888-542-6374
Machine Toolworks __________ 800-426-2052
North Western Machinery _______ 206-583-2333
Sawing Machines
Fahey Machinery Co., Inc. _______ 503-620-9031
North Western Machinery _______ 206-583-2333
Performance Machine Tools ______ 510-249-1000
Rocky Mountain Saw Blades _____ 303-761-3000
Rosco Precision Machinery ______206-818-6813 Western Machine Center ______________
408-955-1000Saw Replacement Parts
Rocky Mountain Saw Blades ____________303-761-3000
SawBlade.com ___________ 800--240-2932Punch & Die
DCM Tech ______________800-533-5339INSPECTION EQUIP
OGP ________________480-889-9056Rosco Precision Machinery ______206-818-6813S.L. Fusco San Leandro ________510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________619-477-7733
CMM ProbesOGP ________________480-889-9056
Coordinate Measuring Mach.OGP ________________480-889-9056
Laser TrackersMetrology Instruments
OGP ________________480-889-9056Optical Comparators
OGP ________________480-889-9056Particle Inspection Mach
DCM Tech ______________800-533-5339
Division of Curran Manufacturing Corporation
200 Oser AvenueHauppauge, NY 11788U.S.A.
www.royalprod.com
Tel: 1-631-273-10101-800-645-4174
Fax: 1-631-273-10661-800-424-2082
A2Z METALWORKER NW • 53 • Feb/Mar 2014www.facebook.com/a2zmetalworker
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
UNITEDP E R F O R M A N C E M E TA LSO’NEAL HIGH PERFORMANCE METALS GROUP
888.282.3292 | www.upmet.com
14941 E. Northam Street | La Mirada, CA 90638
647159_UPM_BCs.indd 2 11/19/12 11:23 AM
www.SwiftTool.com
MATERIALAluminum
Diehl Steel ______________800-543-1566Fry Steel _______________800-423-6651Laser Cutting Services, Inc _______ 503-612-8311Ryerson Corporation _________425-204-2601TCI Precision Metals __________800-234-5613
Aluminum ExtrusionsAluminum Precision _________805-889-7569
Armor:Commercial
Service Steel _____________503-224-9500Temtco Steel _____________480-389-2883
Armor: Military Grade
Service Steel _____________503-224-9500Temtco Steel _____________480-389-2883
Brass Fry Steel _______________800-423-6651Coastal Metals ____________ 800-811-7466Ryerson Corporation _________425-204-2601Sequoia Brass & Copper _______800-362-5255
BronzeCoastal Metals ____________ 800-811-7466Sequoia Brass & Copper _______ 800-362-5255
Carbon Steel
Coastal Metals ____________ 800-811-7466Fry Steel _______________ 800-423-6651Laser Cutting Services, Inc _______ 503-612-8311Ryerson Corporation _________ 425-204-2601
Cobalt Alloys
Aerodyne Alloys ___________ 800-337-3766United Performance Metals ______888-282-3292
Copper
Ryerson Corporation _________ 425-204-2601Sequoia Brass & Copper _______ 800-362-5255
Drill Rod
Diehl Steel ______________ 800-543-1566Electrical Steels
Fry Steel _______________ 800-423-6651Garnet
GMA Garnet Group __________209-6-63-9931
Hastelloy Tube & PipeHaynes International _________ 425-422-6496
High Temperature AlloysHaynes International _________ 425-422-6496United Performance Metals _____ _888-282-3292
Laser Cut MaterialLaser Cutting Services, Inc ________503-612-8311
Material SalesHaynes International _________ 425-422-6496Coastal Metals ____________ 800-811-7466Fry Steel _______________ 800-423-6651Laser Cutting Services, Inc ________503-612-8311Temtco Steel _____________ 480-389-2883United Performance Metals _____ _888-282-3292
Metals: Bar & PlateFry Steel ________________800-423-665Ryerson Corporation _________ 425-204-2601Sequoia Brass & Copper _______ 800-362-5255United Performance Metals _____ _888-282-3292
Nickel AlloysAerodyne Alloys ___________ 800-337-3766 Fry Steel _______________ 800-423-6651Haynes International _________ 425-422-6496Marzee Inc. ______________ 602-269-5801United Performance Metals _____ _888-282-3292
Plate: Wear and StructuralRyerson Corporation _________ 425-204-2601Temtco Steel _____________ 480-389-2883United Performance Metals _____ _888-282-3292
Powder Metal (CPM)
Diehl Steel ______________800-543-1566
Precision Ground Flat Stock
Diehl Steel ______________800-543-1566
Sheet & CoilRyerson Corporation _________425-204-2601
Stainless SteelAerodyne Alloys ___________800-337-3766
Diehl Steel ______________800-543-1566
Fry Steel _______________ 800-423-665
Laser Cutting Services, Inc _______ 503-612-8311
Ryerson Corporation _________425-204-2601
TCI Precision Metals __________800-234-5613
Temtco Steel ____________ 480-389-2883
United Performance Metals ____ _888-282-3292
Titanium Rod, Bar, & Wire
Aerodyne Alloys ___________800-337-3766
Titanium Tube & Pipe
Haynes International ________ 425-422-6496
A2Z METALWORKER NW • 54 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Cell: 206-604-4928 Bellingham, WA Office: 360-318-7534 Salem, OR Office: 503-585-8741 Email: [email protected]
Ron Rankin, President4058 Hammer Drive, Unit B-101Bellingham, WA 98226
Router • Plasma • Knives • Waterjet • Laser • Cutting Solutionswww.appliedcuttingsolutions.com
Contact Us forYour Local Representative
Serving Washington, Oregon andNorthern California
(800) 543-1566FAX (513) 242-8988
P.O. BOX 17010800 ROSS AVE.CINCINNATI, OHIO [email protected]
www.diehlsteel.com
Kwik Mark Inc
www.kwikmark.com
Dot Peen Marking Systems
Phone 815 363 8268Fax 815 363 [email protected]
Kwik Mark Inc4071 Albany Street
McHenry IL 60050
For AZ, NM, and NV publication Southwest Edition
Delivering Alloy Solutions Worldwide
Patty Negoro (800)337-3766 ext. 148 [email protected]
www.aerodynealloys.com
O’Neal High-Performance Metals
Delivering Alloy Solutions Worldwide
O’Neal High-Performance Metals
For No. CA, OR, and WA publication Northwest Edition
Bill Voden (800)337‐3766 ext. 152 [email protected] www.aerodynealloys.com
Nickel Cobalt Titanium Stainless
Nickel Cobalt Titanium Stainless
A2Z METALWORKER • 90 Sept/Oct 2011
Infor VISUAL ERP:http://go.infor.com/visual/abouterpvisual/
Sheila BerruAccount Executive
Direct: 310 753 7104Email:[email protected]: infor.com
March 2014 SW.indd 90 1/24/14 4:25 PM
Tool Steel
Diehl Steel ______________ 800-543-1566
TCI Precision Metals __________ 800-234-5613
MACHINERY
Boring Mills
Starrag Group ____________ 859-534-5201
CNC & Engine Lathes
Automatics & Machinery Co., Inc ___ 303-990-6190
Chevalier USA ____________ 562-903-1929
Ellison Technologies __________ 206-669-3578
Ganesh Machinery __________ 888-542-6374
Gosiger ________________ 937-586-5067
Hallidie Mach.ine Tool Sales ______ 253-939-9020
Machine Toolworks __________ 800-426-2052
Muratec _______________ 949-466-8255
North Western Machinery _______ 206-583-2333
Performance Machine Tools ______ 510-249-1000
Rosco Precision Machinery ______ 206-818-6813
Selway Machine Tool __________503-314-3165
Selway Machine Tool _________ 425-931-1680
3 , 4, & 5 Axis CNC Mills
Automatics & Machinery Co., Inc ___ 303-990-6190
Chevalier USA _____________562-903-1929
Ellison Technologies ___________206-669-3578
Ganesh Machinery ___________888-542-6374
Gosiger _________________937-586-5067
Hallidie Mach.ine Tool Sales ______ 253-939-9020
LMI Machinery Inc. ___________866-437-7315
Machine Toolworks ___________800-426-2052
North Western Machinery _______ 206-583-2333
Performance Machine Tools _______510-249-1000
Rosco Precision Machinery _______206-818-6813
Selway Machine Tool __________ 503-314-3165
Selway Machine Tool __________425-931-1680
Starrag Group _____________859-534-5201
Tornos USA. _______________951-240-0818
CNC 3 & 5 Axis Routing Machines
ACS/MultiCamNW ___________360-318-7534
Ellison Technologies ___________206-669-3578
CNC Swiss Turn Machines
Automatics & Machinery Co., Inc ____303-990-6190
Ellison Technologies ___________206-669-3578
Ganesh Machinery ___________888-542-6374
Gosiger _________________937-586-5067
LMI Machinery Inc. ___________866-437-7315
Machine Toolworks ___________800-426-2052
North-South Machinery _________253-333-2439
North Western Machinery _______ 206-583-2333
Performance Machine Tools _______510-249-1000
Starrag Group _____________859-534-5201
Tornos USA. _______________951-240-0818
Custom Design/Build Machines
Lambie Engineering __________509-868-3100
Dot Peen Markers
Kwik Mark Inc ____________ 815-363-8268
Telesis _________________ 510-413-1771
Double Column Vertical Milling Ma-
chines
Chevalier USA _____________562-903-1929
Drill Presses
Hallidie Mach.ine Tool Sales ______ 253-939-9020
Drill Sharpeners
Hallidie Mach.ine Tool Sales ______ 253-939-9020
EDM Filtration
Desert EDM Sales __________ 480-816-6300
EDM Network ____________ 480-836-1782
EDM Machines4
Desert EDM Sales __________ 480-816-6300
EDM Network ____________ 480-836-1782
North-South Machinery ________ 253-333-2439
EDM Service
Desert EDM Sales __________ 480-816-6300
EDM Network ____________ 480-836-1782
EDM Tooling Systems
Desert EDM Sales __________ 480-816-6300
EDM Network ____________ 480-836-1782
Global EDM Supply __________480-836-8330
Gantry & Bridge Systems
Ellison Technologies __________ 206-669-3578
Horizontal Boring &
Milling Machines (CNC )
Chevalier USA ____________ 562-903-1929
Large Milling Machines
Starrag Group ____________ 859-534-5201
Parts Washing
Gosiger ________________ 937-586-5067
Slant Bed Lathes
Chevalier USA ____________ 562-903-1929
Sub Spindle Lathes
Chevalier USA ____________ 562-903-1929
Used Wire EDM Machines
Desert EDM Sales __________ 480-816-6300
EDM Network ____________ 480-836-1782
NEW MACHINERY
FABRICATION
Fahey Machinery Co., Inc. _______ 503-620-9031
Jorgensen Machine Tools _______ 800-952-0151
Band & Cut Off Saws
DW Machinery Sales _________ 425-827-6931
Innovative Tool Sales _________ 714-780-0730
Jorgenson Machine Tools _______ 801-214-7309
A2Z METALWORKER NW • 55 • Feb/Mar 2014www.facebook.com/a2zmetalworker
North Western Machinery _______ 206-583-2333
CNC Knife Cutting with Registration
ACS/MultiCamNW ___________360-318-7534
CNC Turret Punches
DW Machinery Sales __________425-827-6931
Muratec _______________ 949-466-8255
Drill Lines
Fahey Machinery Co., Inc. _______ 503-620-9031
Cold Saws/Saws
DW Machinery Sales __________425-827-6931
Fahey Machinery Co., Inc. ______ _503-620-9031
Hardware Insertion
Fahey Machinery Co., Inc. _______ 503-620-9031
Iron Workers
Fahey Machinery Co., Inc. _______ 503-620-9031
Jorgensen Machine Tools ________800-952-0151
Laser Cutting
ACS/MultiCamNW ___________360-318-7534
DW Machinery Sales __________425-827-6931
Fahey Machinery Co., Inc. _______ 503-620-9031
Laser Marking
Telesis _________________ 510-413-1771
Metal Marking Systems
Kwik Mark Inc ____________ 815-363-8268
Magnetic Drills/Cutters
Innovative Tool Sales _________ 714-780-0730Muratec _______________ 949-466-8255
Notchers
Fahey Machinery Co., Inc. _______ 503-620-9031
Pinstamp
Telesis _________________ 510-413-1771
Plasma/Gas Cutting Tools/Systems
ACS/MultiCamNW ___________360-318-7534
DW Machinery Sales __________425-827-6931
Rosco Precision Machinery ______ 206-818-6813
Plate Bending & Rolls
Fahey Machinery Co., Inc. _______ 503-620-9031
Jorgensen Machine Tools ________800-952-0151
Presses
DW Machinery Sales __________425-827-6931
Press Brakes
DW Machinery Sales _________ 425-827-6931
Fahey Machinery Co., Inc. _______ 503-620-9031
Jorgensen Machine Tools ________800-952-0151
Punches
Fahey Machinery Co., Inc. _______ 503-620-9031
Rolling Machines
Fahey Machinery Co., Inc. _______ 503-620-9031
Sanders/Finishing
DW Machinery Sales _________ 425-827-6931
Shearing Machines
Fahey Machinery Co., Inc. _______ 503-620-9031
Jorgensen Machine Tools ______ _800-952-0151
Sign & Graphic Cutting Solutions
ACS/MultiCamNW __________ 360-318-7534
Telescribe Scribe Markers
Telesis _________________510-413-1771
Tooling
Fahey Machinery Co., Inc. _______ 503-620-9031
Tube Bending
DW Machinery Sales _________ 425-827-6931
UID Marking Systems
Telesis _________________510-413-1771
Welding Equipment
Rocky Mountain Saw Blades _____ 303-761-3000
PALLET SYSTEMS
Manual & Automatic Pallet Systems
Midaco Corporation __________847-593-8420Manual Lift Off Pallet
Systems
Midaco Corporation __________847-593-8420Manual Rotory Pallet Systems
Midaco Corporation __________847-593-8420PRECISION TOOLHOLDING PRODUCTS
Tooling
Von Ruden Manufacturing, Inc. ____ 763-682--3122Tooling Systems
Von Ruden Manufacturing, Inc. ____ 763-682--3122
PROG. SYSTEMS
Factory Automation/Logistics
Muratec _______________949-466-8255
CAD/CAM Software, CAD
Automatics & Machinery Co., Inc ___ 303-990-6190
Delcam Software ___________ 877-DELCAM1
MRP Software
SigmaTEK ______________ 513-595-2022
Nesting Software
SigmaNEST _______________513-595-2022
Software, Solid Modeling
Delcam Software ____________877-DELCAM1
Shop Floor _______________ 877-611-5825PROTOTYPE MACHINERY
Hexatron Engineering _______801-363-8010
Santa Cruz Electronics _______831-479-5444
REPAIR
Bandsaw Tech _____________562--419-7675
ROBOTICS
Ellison Technologies ___________206-669-3578
LMI Machinery Inc. ___________866-437-7315
Robotic Part Loading Systems
Midaco Corporation ___________847-593-8420
ROUTERS
Rosco Precision Machinery _______ 206-818-6813
SERVICES
AS9100 Registration
ABS Quality Evaluations _________702-371-7591Great Western Registrar _________623-580-1881
Gap Analysis Training
ABS Quality Evaluations _________702-371-7591Financial Services
Intech Funding _____________800-553-9208
Quick Turn Financial __________415-608-5692
U.S. Bank Equipment __________206-948-0022
ISO Consulting/Registration
ABS Quality Evaluations _________702-371-7591Gladhill Associates ___________719-239-9830
Great Western Registrar _________623-580-1881Lean Consulting Training
ABS Quality Evaluations _________702-371-7591Gladhill Associates ___________719-239-9830Lambie Engineering __________ 509-868-3100
ISO / AS9100 Certification
ABS Quality Evaluations _________702-371-7591
BMSC_________________ 602-445-9400
Gladhill Associates ___________719-239-9830Sustaining Edge Solutions ________888-572-9642
Machine Tool Rebuilding
EDM Network _____________480-836-1782
Management Systems TrainingABS Quality Evaluations ________ 702-371-7591BMSC_________________ 602-445-9400Gladhill Associates __________ 719-239-9830Sustaining Edge Solutions _______888-572-9642
Supply Chain AssessmentsABS Quality Evaluations ________ 702-371-7591Gladhill Associates __________ 719-239-9830Sustaining Edge Solutions _______888-572-9642
SIX SIGMA TRAININGSustaining Edge Solutions _______888-572-9642
SOFTWARE CAD CAM
Machining Cimatron ________ 248-596-9700 ext. 237Delcam _____________ 877-335-2261
Mechanical DesignCimatron ________ 248-596-9700 ext. 237Delcam _____________ 877-335-2261
SPINDLES & SLIDES
Spindle Rebuilding/RepairC & M Precision Spindle, Inc._ _____ 503-691-0955GMN USA LLC_____________ 800-686-1679Setco ________________ 714-222-6523
Spindle Sales NewC & M Precision Spindle, Inc._ _____ 503-691-0955GMN USA LLC_____________ 800-686-1679Setco ________________ 714-222-6523
USED MACHINERY
EDM Network _ ___________480-836-1782Jorgensen Machine Tools _______ 800-952-0151K.D. Capital Equipt __________ 480-922-1674
Machine Tools Northwest _______206-650-8999North Western Machinery _______ 206-583-2333Performance Machine Tools ______ 510-249-1000
WATERJET CUTTINGACS/MultiCamNW __________ 360-318-7534Fahey Machinery Co., Inc. _______ 503-620-9031Flow International __________ 909-620-5707Jorgensen Machine Tools _______ 800-952-0151 Machine Toolworks __________ 800-426-2052
Waterjet AbrasivesGMA Garnet Group __________209-6-63-9931
Waterjet Replacement PartsEDM Performance __________800-336-2946
Waterjet PumpsFlow International __________ 909-620-5707
Bar Feeder RepairEdge Technologies __________562-243-4659
www.facebook.com/a2zmetalworkerA2Z METALWORKER NW • 56 • Feb/Mar 2014
Buyer’s Guide & Card Gallery Processes
Home of 5 Omax Waterjets80” x 240” Cutting EnvelopeVirtually Zero Taper AvailableFast Quoting & Turn AroundsPrototype to Production
MarZee Inc.2345 N. 34th Dr.Phoenix, AZ 85009
602-269-5801FAX 602-269-58101-877-885-1059
Innol/ative
Tool !!iales
Manufacturers Representatives
Randall J. Wilson
Industrial Products Manager
755 East Debra Lane ITSOffice, (714) 780-0730
Anaheim. CA 92805 Weld Shop: [7 I 4) 533- 1690
[email protected] Fax, [714] 780-0735
www.innovativetoolsales.com [ell, (714) 51 2-73 I 4
ASSEMBLIES
Cascade Systems Technology __ 503-640-5733
Matrix Machine _________ 480-966-4451
Prescott’s MFG _________ 719-659-0262
BENDING
Mandrel
Aeroform, Inc. ___________360-403-1919
Buyken Metal Products _____ 206-947-9122
GK Machine ___________ 503-678-5525
Howell Precision _________ 623-582-4776
Laser Cutting Services, Inc ________ 503-612-8311
BONDING
Diffusion
Matrix Machine _________ 480-966-4451
BRAZING
Precision Casting Repair _____ 801-972-2345
BROACHING
Ponderosa Ind ___ _______303-298-1801
Specialty Steel Services _____ 801-539-8252
Turning: Automatic
Matrix Machine _________ 480-966-4451
CASTING
Investment Casting-Precision
Dolphin Investment Castings___ 602-272-6747
CHEMICAL ETCHING
PMA Photometals ________ 480-773-3239
COATING
Coating Technologies ______ 623-581-2648
Controlled Thermal Tech ____ 602-272-3714
Coating: Black Oxide
Coating Technologies ______ 623-581-2648
Coating: Dry Film Lube
Coating Technologies ______ 623-581-2648
Coating: Nickel/ Teflon/Chrome
Coating Technologies ______ 623-581-2648
Coating:Zinc & Mag.Phos.
Coating Technologies ______ 623-581-2648
DIE CASTING
SMH Inc LLC ___________ 360-341-2226
TVT Die Casting _________ 800-280-2278
DIES
Tool & Dies
Micropulse West Inc. _______ 480-966-2300
Plastic Injection Molding _____ 509-531-2634
EDGING
United Performance Metals __ _888-282-3292
EDM
EDM: Dialectric Systems
/Filtration
Ebbco Inc _____________586-716-5151
EDM: Drilling Small Hole
Layke Inc. ____________ 602-272-2654
EDM Express ___________ 800-780-7075
EDM: Ram-Type (Sinking)
Micropulse West, Inc. ______ 480-966-2300
Milco Wire EDM,, Inc. ______ 714-373-0098
EDM: Wire
EDM Express ___________ 800-780-7075
Micropulse West, Inc. ______ 480-966-2300
Milco Wire EDM,, Inc. ______ 714-373-0098
Metal Products Company ____ 800-345-2069
Micropulse West, Inc. ______ 480-966-2300
Jet Processing ________ 623-869-6749x117
Plastic Injection Molding _____ 509-531-2634
ELECTRO MECHANICAL
Sub-Assembly Builds
Cascade Systems Technology __ 503-640-5733
ENGINEERING/DESIGN
Cascade Systems Technology __ 503-640-5733
GK Machine ___________ 503-678-5525
Hexatron Engineering ______ 801-363-8010
Lambie Engineering _______ 509-868-3100
Mohawk Metal _________ 541-556-6095
RWE, PLLC ____________ 425-281-3180
PLLCRWE Richard D. Widdle, PhD, PE
Mechanical Engineer / Principal
www.richardwiddle.comPO Box 1793 Duvall WA 98019
CAGE Code: 64GH7NAICS Codes: 541330, 541420
CustomMechanical
Design
AdvancedEngineeringAnalysis
The Manufacturers’ secret weapon
206.790.5464
A2Z METALWORKER NW • 57 •Feb/Mar 2014 www.facebook.com/a2zmetalworker A2Z METALWORKER NW • 57 • Feb/Mar 2014
FABRICATION
Fabrication: Sheet Metal
Aeroform, Inc. __________ 360-403-1919
Aero Tech MFG __________ 801-891-2740
Buyken Metal Products _____ 206-947-9122
Cygnet Stamping & Fab _____ 818-240-7574
GK Machine ___________ 503-678-5525
Howell Precision _________ 623-582-4776
Metalcraft Industries _______ 888-280-7080
Mohawk Metal _________ 541-556-6095
Mountain View Machine _____ 435-755-0500
QUAL-FAB, Inc. ___________206-762-2117
SMH Inc LLC ___________ 360-341-2226
Valley Machine Shop, Inc. ____ 425-207-5951
Fabrication: Custom Metal
Buyken Metal Products _____ 206-947-9122
Cygnet Stamping & Fab _____ 818-240-7574
GK Machine ___________ 503-678-5525
Group Mfg Serv _________ 480-966-3952
Howell Precision _________ 623-582-4776
Industrial Machine Svcs _____ 503-240-0878
Metalcraft Industries _______ 888-280-7080
QUAL-FAB, Inc. ___________206-762-2117
SMH Inc LLC ___________ 360-341-2226
Valley Machine Shop, Inc. ____ 425-207-5951
Weiser/Mile High Precision ___303-280-2778Wrico_______________480-892-7800
Precision Sheet Metal Fabrication:
Medium & Large
Aeroform, Inc. __________ 360-403-1919Buyken Metal Products _____ 206-947-9122
GK Machine ___________ 503-678-5525
Group Mfg Serv _________480-966-3952
Howell Precision _________ 623-582-4776
Industrial Machine Svcs _____ 503-240-0878Metalcraft Industries _______888-280-7080QUAL-FAB, Inc. __________ 206-762-2117SMH Inc LLC ___________ 360-341-2226
Solid Form Fabrication ______ 503-435-1400
Weiser/Mile High Precision ___303-280-2778
FASTENERS/HARDWARE
Self Clinch ____________ 801-746-2689
FINISHING
Arizona Finishing ________602-438-4443
Arizona Hard Chrome ______ 602-278-8671
Coating Technologies ______623-581-2648
Gold Tech Industries _______ 480-968-1930
Galvanizing: Hot Dip
TMM Precision ___________800-448-9448
Glass Bead Clean
Byington Steel Treating, Inc. ____408-727-6630
Coating Technologies _______623-581-2648
Gold Tech Industries ________480-968-1930GK Machine ____________ 503-678-5525
Liquid Painting
Aero Tech MFG ___________ 801-891-2740
MPI International _________956-631-6880
Passivation
Coating Technologies _______623-581-2648
Gold Tech Industries ________480-968-1930
Polishing
Arizona Hard Chrome _______ 602-278-8671
Powder Coating
Aero Tech MFG ___________ 801-891-2740
Sandblasting
Byington Steel Treating, Inc. ____408-727-6630
Silk Screening
Arizona Finishing _________602-438-4443
FORGINGS
Aluminum
Aluminum Precision ________ 714-227-2098
Hand Forgings
Aluminum Precision _______ 714-227-2098
Titanium
Aluminum Precision _______ 714-227-2098
GLASS/OPTICAL
Prescott’s MFG _________ 719-659-0262
GRINDING
ChemResearch __________ 602-253-4175
EDM Express ___________ 800-780-7075
Industrial Machine Svcs _____ 503-240-0878
Mountain View Machine _____435-755-0500
Ron Grob Co ___________ 970-667-5320
Superior Grinding ________ 801-487-9700
TCI Precision Metals _______ 800-234-5613
Grinding, Blanchard
Diversified Metal Services ____ 801-972-6093
Superior Grinding ________ 801-487-9700
TCI Precision Metals _______ 800-234-5613
Grinding, Centerless
Ron Grob Co ___________ 970-667-5320
Grinding, Double Disc
TCI Precision Metals _______ 800-234-5613
A2Z METALWORKER NW • 58 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Shawn Carlin [email protected]
Marjorie Langton President
J&M Machine, LLC
1703 NE 43rd Street Renton, WA 98056 Phone: 425-204-0848 Fax: 425-204-0850 Email: [email protected]
Grinding: OD
Arizona Hard Chrome ______ 602-278-8671
Precision Tech __________ 801-285-7288Ron Grob Co ___________ 970-667-5320Superior Grinding ________ 801-487-9700
Grinding: Surface
ChemResearch __________ 602-253-4175
Superior Grinding ________ 801-487-9700
TCI Precision Metals _______ 800-234-5613
Grinding: Tool & Cutter
Almar Tools, Inc. _________503-680-9716
Superior Grinding_________888-487-9701
HEAT TREATING
Byington Steel Treating______408-727-6630
Controlled Thermal Tech______602-272-3714
MET-TEK Heat Treating______503-519-9864
Phoenix Heat Treating_______602-258-7751
Cryogenics
Phoenix Heat Treating ______ 602-258-7751
Heat Treating/ISO/AS9100
Byington Steel Treating______408-727-6630
Phoenix Heat Treating_______602-258-7751
Heat Treating/Aerospace
Byington Steel Treating______408-727-6630
Phoenix Heat Treating_______602-258-7751
Large Capacity Drop Bottom Oven/
Aluminum
Byington Steel Treating______408-727-6630
MET-TEK Heat Treating_______503-519-9864
HONING
Valley Machine Shop, Inc. ____ 425-207-5951
HYDRAULIC REPAIR
Arizona Hard Chrome ______ 602-278-8671
INJECTION MOLDS
Plastic Injection Molding _____ 509-531-2634
INJECTION MOLDING
Plastic Injection Molding _____ 509-531-2634
Prescott’s MFG _________ 719-659-0262
INSTALLATION
Mohawk Metal _________ 541-556-6095
LASER CUTTING
Laser Cutting
Buyken Metal Products _____ 206-947-9122
GK Machine ___________ 503-678-5525
Howell Precision _________ 623-582-4776
Metal Products Company ____800-345-2069
Mohawk Metal _________ 541-556-6095
United Performance Metals ___888-282-3292
Wrico_______________480-892-7800
Laser Cutting: Micro
Howell Precision _________ 623-582-4776
Laser Cutting: 3D
Howell Precision _________ 623-582-4776
E-Coat
MPI International ________ 956-631-6880
EMI/RFI Shielding
IndustrialEX ___________ 303-456-6847
Laser Engraving
PMA Photometals ________ 480-773-3239
Laser Marking
PMA Photometals ________ 480-773-3239
Precision Etched Parts
PMA Photometals ________ 480-773-3239
LEVELING
United Performance Metals __ _888-282-3292
MACHINING
Alpha Precision Machining, Inc. _ 253-395-7381
Bar-S Machine, Inc. _______ 928-636-2115
Central Valley Machine _____ 435-752-0934
EDM Express ___________ 800-780-7075
Faustson _____________ 303-420-7422
GK Machine ___________ 503-678-5525
Larkin Precision Machine ____ 831-438-2700
Matrix Machine _________ 480-966-4451
Metalcraft Industries _______ 888-280-7080
Metal Products Company ____ 800-345-2069
Portland Precision Manufacturing 503-708-7212
Ron Grob Co ___________ 970-667-5320
St. Vrain _____________ 303-702-1529
SMH Inc LLC ___________ 360-341-2226
Treske Precision Machining ___ 503-625-2821
TVT Die Casting _________ 800-280-2278
Valley Machine Shop, Inc. ____ 425-207-5951
Machining: 5-Axis
St. Vrain _____________ 303-702-1529
Treske Precision Machining ___ 503-625-2821
Machining: Aerospace
Alpha Precision Machining, Inc. _ 253-395-7381
Bar-S Machine, Inc. ________928-636-2115
Larkin Precision Machine ____ 831-438-2700
Layke Inc. ____________ 602-272-2654
Portland Precision Manufacturing 503-708-7212
St. Vrain _____________ 303-702-1529
SMH Inc LLC ___________ 360-341-2226
Teton Machine __________ 208-642-9344
Treske Precision Machining ___ 503-625-2821
Doug Mielenz Sales [email protected] 541.556.6095 Toll-free 1.855.JIT.SHOP (548.7467)
Oregon Washington www.mohawkmetal.com
888-280-7080 | [email protected]
Darrin J. CaschettePresident
ISO 9001:2008
A2Z METALWORKER NW • 58 • Feb/Mar 2014
A2Z METALWORKER NW • 58 • Feb/Mar 2014 A2Z METALWORKER NW • 59 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Machining: Proto-R & D
Alpha Precision Machining, Inc. _ 253-395-7381Bar-S Machine, Inc. ________928-636-2115
Central Valley Machine _____ 435-752-0934
Industrial Machine Svcs _____ 503-240-0878IInnovative Precision ________801-334-6317Matrix Machine _________ 480-966-4451Portland Precision Manufacturing 503-708-7212Prescott’s MFG _________ 719-659-0262
Ron Grob Co ___________ 970-667-5320SMH Inc LLC ___________ 360-341-2226
Treske Precision Machining ___ 503-625-2821TVT Die Casting _________ 800-280-2278
Machining: CNC
Alpha Precision Machining, Inc. _ 253-395-7381Bar-S Machine, Inc. __ ______928-636-2115
Central Valley Machine _____ 435-752-0934
EDM Express ___________ 800-780-7075
Faustson _____________ 303-420-7422GK Machine ___________ 503-678-5525
Industrial Machine Svcs _____ 503-240-0878IInnovative Precision ________801-334-6317Larkin Precision Machine ____ 831-438-2700Layke Inc. ____________ 602-272-2654
Matrix Machine _________ 480-966-4451Metalcraft Industries _______ 888-280-7080Metal Products Company ____ 800-345-2069
Micropulse West, Inc. ______ 480-966-2300
Portland Precision Manufacturing 503-708-7212SMH Inc LLC ___________ 360-341-2226
Teton Machine __________ 208-642-9344
Treske Precision Machining ___ 503-625-2821Valley Machine Shop, Inc. ____ 425-207-5951
Machining: LargeAlpha Precision Machining, Inc. _ 253-395-7381Valley Machine Shop, Inc. ____ 425-207-5951
Machining: LaserIInnovative Precision ________801-334-6317
Machining: MedicalPortland Precision Manufacturing 503-708-7212Prescott’s MFG _________ 719-659-0262
Teton Machine __________ 208-642-9344
Machining: ProductionAlpha Precision Machining, Inc. _ 253-395-7381IInnovative Precision ________801-334-6317Larkin Precision Machine ____ 831-438-2700Portland Precision Manufacturing 503-708-7212Prescott’s MFG _________ 719-659-0262
Teton Machine __________ 208-642-9344
Machining: SwissBar-S Machine, Inc. _______ 928-636-2115
Teton Machine __________208-642-9344
Machining: TurningBar-S Machine, Inc. _______ 928-636-2115
EDM Express ___________ 800-780-7075
Faustson _____________ 303-420-7422
Industrial Machine Svcs _____ 503-240-0878Larkin Precision Machine ____ 831-438-2700Layke Inc. ____________602-272-2654Metalcraft Industries _______888-280-7080Portland Precision Manufacturing 503-708-7212SMH Inc LLC ___________ 360-341-2226
Teton Machine __________208-642-9344
Valley Machine Shop, Inc. ____ 425-207-5951
Machining: Turning LargeValley Machine Shop, Inc. ____ 425-207-5951
MANUFACTURING VALUE ADDED
Contract ManufacturingAeroform, Inc. __________ 360-403-1919Alpha Precision Machining, Inc. _ 253-395-7381G & G Custom Metal Fab ____ 503-931-7069
GK Machine ___________ 503-678-5525
Group Mfg Serv _________480-966-3952Howell Precision _________ 623-582-4776
Larkin Precision Machine ____ 831-438-2700Metalcraft Industries _______ 888-280-7080Metal Products Company ____ 800-345-2069
QUAL-FAB, Inc. __________ 206-762-2117Portland Precision Manufacturing 503-708-7212Teton Machine __________ 208-642-9344
Treske Precision Machining ___ 503-625-2821TVT Die Casting _________ 800-280-2278
Turnkey Product ServicesAero Tech MFG __________ 801-891-2740
METAL POLISHINGCommercial Polishing
Metal Polishing By Timothy ___ 503-253-5294Custom Airplane to Marine Polishing
Metal Polishing By Timothy ___ 503-253-5294Personal Collectables Polishing
Metal Polishing By Timothy ___ 503-253-5294Production Polishing
Metal Polishing By Timothy ___ 503-253-5294
METALIZINGControlled Thermal Tech ____ 602-272-3714
MOLDING: RUBBER
Molds: Plastic InjectionPlastic Injection Molding _____ 509-531-2634
SMH Inc LLC ___________ 360-341-2226
Rebecca PrenticeBusiness Manager
www.IndustrialMachineServices.com
Scott FerguSonMarketing & Sales Manager
[email protected] (503) 625.2821
treSke.coMISO 9001:2008 | AS9100C (2013) | ITAR
Custom Metal Fab503-788-5701
www.WeldMetalWorks.com
A2Z METALWORKER NW • 60 •Feb/Mar 2014 www.facebook.com/a2zmetalworker
JOURNEYMAN PRECISION TOOL, INC.
“QUALITY METAL STAMPINGS”
155 Schulz Road 541-664-6743Central Point, OR 97502 Fax [email protected] www.jptool.com
METAL STAMPING
JOURNEYMAN PRECISION
JED BROWN
MOLDS STEELAero Tech MFG __________ 801-891-2740Arizona Finishing ________602-438-4443Jet Processing _______ 623-869-6749x117Milco Wire EDM,, Inc. ______714-373-0098Plastic Injection Molding _____509-531-2634
PAINTING
Precision Industrial Painting ___602-256-0260Intricate Masking
Precision Industrial Painting ___602-256-0260
PC BOARDS
Surface Mount & Thru Hole
Cascade Systems Technology __503-640-5733
PLASTIC MACHINING
Portland Precision Manufacturing 503-708-7212
PLASTIC MOLDING
Plastic Injection Molding _____509-531-2634SMH Inc LLC ___________360-341-2226
Mold MakingPlastic Injection Molding _____509-531-2634
PLATING
ChemResearch __________ 602-253-4175EPSI _______________ 714-519-9423Foresight Finishing________480-772-0387Gold Tech ____________480-968-1930
AnodizingChemResearch __________ 602-253-4175
Bright TinForesight Finishing________ 480-772-0387
Chrome/Nickel/PalladiumEPSI ________________714-519-9423Gold Tech ____________ 480-968-1930
Copper
Gold Tech Industries _______ 480-968-1930Foresight Finishing________ 480-772-0387
Embrittlement ReliefEPSI ________________714-519-9423
Electroless Nickel
Gold Tech Industries _______ 480-968-1930Foresight Finishing________ 480-772-0387
GoldEPSI ________________714-519-9423Foresight Finishing________ 480-772-0387Gold Tech ____________ 480-968-1930
Hard ChromeArizona Hard Chrome ______ 602-278-8671
Nickel
Gold Tech Industries _______ 480-968-1930Foresight Finishing________ 480-772-0387
GTin / Zinc PlateEPSI ________________714-519-9423Gold Tech ____________ 480-968-1930
Silver PlatingEPSI _______________714-519-9423Gold Tech ___________ 480-968-1930
PLAZMA CUTTINGG & G Custom Metal Fab ___ 503-931-7069
PRECISION FORMINGAeroform, Inc. _________360-403-1919
Cygnet Stamping & Fab ______818-240-7574Pacific Tool, Inc __________ 425-882-1970QUAL-FAB, Inc. ___________206-762-2117SpringWorks Utah _________801-298-0113Wrico_______________ 480-892-7800
PRINTING
UV LED Printing
Stratavision Industries ______ 951-272-5700
PROCESSING: METAL
Acid Pickle
MPI International ________ 956-631-6880Chemical
LA Specialties ___________602-269-7612
MPI International ________ 956-631-6880Chem-Film Conversion
Precision Industrial Painting ___ 602-256-0260
Dry LubePrecision Industrial Painting ___ 602-256-0260
Plating Alodine
MPI International ________ 956-631-6880Phosphate
MPI International ________ 956-631-6880
PROTOTYPESCascade Systems Technology __ 503-640-5733
PUNCHINGCygnet Stamping & Fab ______818-240-7574
A2Z METALWORKER • 29 • Sept/Oct 2013
MICHAEL BUTLER
Sales Manager
Phone: 602-272-6747 Ext. 3335
ISO 9001, PED Directive 97/23/EC
Our company logo
Font Verdana size 9 (I dropped in this cell
because the “Precision Investment Castings”
on the logo is not very clear.
Font Verdana Size 9
MICHAEL BUTLER
Sales Manager
Phone: 602-272-6747 Ext. 3335
ISO 9001, PED Directive 97/23/EC
Precision Investment Castings Since 1972
www.dolphincasting.com
Precision Investment Castings Since 1972
www.dolphincasting.com
[email protected]: 602-272-6747 Ext. 3335
ISO 9001, PED Directive 97/23/EC
Group Manufacturing Serv ____ 480-966-3952Mohawk Metal ___________541-556-6095Pacific Tool, Inc ____________425-882-1970QUAL-FAB, Inc. ____________ 206-762-2117
RECYCLING MATERIALSAluminum, Brass, Copper, Nickel, Plastics,
Stainless Steel, Steel, TinMicro Metals Northwest ______ 503-972-4564
SANDBLASTINGByington Steel Treating, Inc. ____ 408-727-6630
SHEARINGMohawk Metal ___________541-556-6095 United Performance Metals ___ _888-282-3292
SIGNAGEMilco Wire EDM,, Inc. ________714-373-0098
SINTERINGWestern Sintering __________509-375-3096
SLITTINGUnited Performance Metals ___ _888-282-3292
SOFTWARE
MachiningDelcam _______________877-335-2261
Mechanical DesignDelcam _______________877-335-2261
SPLINESSpecialty Steel Services _______801-539-8252
SPRINGSSpringWorks Utah __________ 801-298-0113
STAMPING PRECISIONCygnet Stamping & Fab _______ 818-240-7574 JP Tool ________________541-664-6743Metal Products Company _____ 800-345-2069Metalcraft Industries ________ 888-280-7080Pacific Metal Stampings _______661-257-7656Precision Die & Stamping ______480-967-2038SpringWorks Utah __________ 801-298-0113Weiser/Mile High Prec. ______ 303-280-2778
A2Z METALWORKER NW • 61 • Feb/Mar 2014www.facebook.com/a2zmetalworker
Stamping: Aerospace
JP Tool ______________541-664-6743Pacific Metal Stampings _____661-257-7656
Stamping: Bending
JP Tool ______________541-664-6743Pacific Metal Stampings _____661-257-7656
Stamping:Design
JP Tool ______________541-664-6743Pacific Metal Stampings _____661-257-7656SpringWorks Utah ________ 801-298-0113Weiser/Mile High Prec. ____ 303-280-2778
Stamping:Flat Forming
JP Tool ______________541-664-6743Metalcraft Industries ______ 888-280-7080SpringWorks Utah ________ 801-298-0113
Stamping: Light
JP Tool ______________541-664-6743Metalcraft Industries ______ 888-280-7080Pacific Metal Stampings _____661-257-7656SpringWorks Utah ________ 801-298-0113
Stamping: Production/
Precision
Precision Die & Stamping ___ 480-967-2038Stamping: Short Run
JP Tool ______________541-664-6743Pacific Metal Stampings _____661-257-7656
SUPPLY CHAIN MANAGEMENTCascade Systems Technology __503-640-5733
SWISS SCREW MACHINING.
Ron Grob Co ___________970-667-5320TESTING
Testing: Corrosion, Product Stress, Vibration
Cascade TEK ___________888-835-9250Testing: Non-Destructive
Noranco Jet Processing _____ 623-869-6749THERMAL SPRAY
Controlled Thermal Tech ____602-272-3714TOOL & DIE DESIGN
Metal Products Company ____800-345-2069Wrico_______________480-892-7800
TOOL Cutting & GrindingPowerhaus Precision _______480-225-8845
TOOLINGIndustrial Machine Svcs _____503-240-0878JP Tool ______________ 541-664-6743Lambie Engineering _______ 509-868-3100Mountain View Machine _____435-755-0500RyansDovetails.com _______ 253-876-9981
TUBE BENDING &
CUTTING FABACygnet Stamping & Fab ____ 818-240-7574Howell Precision _________ 623-582-4776
WATERJET CUTTINGAeroform, Inc. __________ 360-403-1919Marzee Inc. ___________ 602-269-5801Milco Waterjet __________ 714-373-0098United Performance Metals __ _888-282-3292
WELDINGCustom Metal Fabrication ____ 503-788-5701Cygnet Stamping & Fab _____ 818-240-7574G & G Custom Metal Fab ____ 503-931-7069GK Machine ___________ 503-678-5525Howell Precision _________ 623-582-4776Industrial Machine Svcs _____ 503-240-0878Mountain View Machine _____435-755-0500Weiser/Mile High Prec. _____ 303-280-2778Weld Metal Works ________ 503-788-5701
Welding: Aluminum Medium & Large
G & G Custom Metal Fab ____ 503-931-7069Industrial Machine Svcs _____ 503-240-0878
Welding: PrecisionG & G Custom Metal Fab ____ 503-931-7069GK Machine ___________ 503-678-5525Howell Precision _________ 623-582-4776Industrial Machine Svcs _____ 503-240-0878Weiser/Mile High Prec. _____ 303280-2778
Welding: MIG-TIGG & G Custom Metal Fab ____ 503-931-7069GK Machine ___________ 503-678-5525Howell Precision _________ 623-582-4776Industrial Machine Svcs _____ 503-240-0878
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A2Z METALWORKER NW • 62 • Feb/Mar 2014 www.facebook.com/a2zmetalworker
Index of Advertisers
ABS Quality Evaluations...52ACS/MultiCamNW...54Aerodyne Alloys...10,54Aeroform, Inc...60Aerotech...57AJAC...51Almar...52Alpha Precision Machining...58Aluminum Precision...56AMCON...34Arizona Finishing...58Arizona Hard Chrome...60Automatics...53Aviation High School...61BandSawBlog...36BandSawParts.com...53Bandsaw Tech Machines...54BMSC...33,51Bar-S...57Borrman Metal Center...61Breedt...61Buyken Metal Products...56Byington Steel Treating...60C & M Precision Spindle, Inc...53Cascade Systems Technology...2,56Castrol...63ChemResearch...57Chevalier USA..50Cimatron...20,54Coastal Metals...25,53Coating Technologies...57Controlled Thermal Tech...60Custom Metal Fabrication...59Cygnet Stamping...58Daystrom Technologies...53DCM Tech...14,50Delcam...28,29,53Desert EDM Sales...52Diehl Steel...54DMG-Mori Seiki...21Dolphin Investment Castings...60Dovetail Fixtures...60DW Machinery...50EDM Express...48,49,50,51EDM Network...32,51EDM Performance..50,51Edge Technologies...52Ellison Technologies...21,50EPSI...59Fahey Machinery...17,51,53Faustson...57Flow International...50Foresight Finishing...59Fry Steel...53G&G Custom Metal Fab...59Ganesh Machinery...39,50Gartman Technical...14Glahill Associates...18,52Global EDM Supply...51
GK Machine...33,60GMA Garnet USA...54GMN USA LLC...11,52Gold Tech...58Gosiger...50.54Group Manufacturing...57Hallidie...51Hangsterfers...50,51Haynes...51Helical...53Hermle...61Hexatron...54Horizon Carbide...52Howell Precision...24,59Hurco...43Hyundai...38Industrial Machine Services...59INFOR...54Internal Tool Inc...61Innovative Precision...59Innovative Tool Sales...56J&M Machine...58JP Tool...60Jorgenson Machine Tools...52KD Capital...51Kloeckner Metals-Temtco...11,52Kwik Mark Inc...46,54Lambie Engineering...53LaPorte & Associates...51Larkin Precision...60Las Cruces Machine & Engr...59Laser Rod...61Layke Inc...60LCSI Manufacturing...30,56Lighthouse for the blind...58,61LMI Machinery...38,52Machine Toolworks, Inc..3,50Makino...47Marzee Inc...36,56Matrix Machine...57,58Mazak...3MET-TEK Inc...57Metalcraft Industries...57Metal Mart...61Metal Polishing By Timothy...69Metal Products Inc...56Metro Metals Northwest, Inc...59Micro 100...16,51,52Micropulse West...58Midaco Corporation...52Milco...60Mohawk Metal...58Mountain View Machining...56North-South Machinery...51Northwestern Machinery...52OMEP...60Optical Gaging Products Inc...53OR Precision Fire Arms...61Pacific Metal Stampings...57
Performance Machine Tools...15Phoenix Heat Treat...58Pinnacle Precision...58Plastic Injection Molding...57Plastic Machinig...61Portland Precision...58Precision Die & Stamping...57Precision Industrial Painting...60Prescott’s MFG...59QUAL-FAB, Inc....56Quick Turn Financial...24,54Rickard Engineering...61Rocky Mountain Saw Blades...53Roentgen USA...51Ron Grob...57Rosco Precision Machinery...43,51Royal products...10,52RWE, PLLC...56Ryerson...5,50S.L. Fusco...63Santa Cruz Electronics...19Saw Blade.com...64Seco...53Self Clinch...58Selway Machine Tool Co WA...50Selway Machine Tool Co OR...52Sequoia Brass & Copper...53Setco Spindles & Slides...51SigmaTEK...54SMH Inc LLC...42,56Sno-Isle Tech...61Specialty Steel...57Spring Works Utah...57St. Vrain Manufacturing...57Starrag...53Steel Services Grinding...56Stevens Tool & Die...61Stratavision Systems...56Sunshine Metals...61Superior Grinding...37,57Sustaining Edge...53Swift Tool...12,26,46,53TCI Precision Metals...1,22,23,35,50TechShop...61Telesis...54Teton...59The Tool Crib...8,9,40,41,51Tornos...13,50Treske...18,59Trusty Cook...31,50TVT Die Casting...44,45,56Ulbrich..27,51United Performance Metals...16,53US Bank Equipment Finance...52Valley Machine Shop...58Von Ruden Manufacturing, Inc...51Weiser/Mile High...58Western Sintering...56Wrico Stamping...30,56Yamazen...61
A2Z METALWORKER NW • 63 • Feb/Mar 2014www.facebook.com/a2zmetalworker
maximize productivity and reduce costs with the power of castroL high performance products
It’s what’s on the InsIde that counts …
Inside every Castrol drum is cutting edge technology that is proven to impact process efficiency and operating costs. Offering a wide range of products to meet your application needs, we provide the maximum performance benefits you seek, accompanied by world-class service and technical expertise. Castrol’s line is broad enough to cross all applications, yet refined enough to fulfill the intricate needs of the specialty markets we serve.
the RIght LIne of PRoducts
• Cutting & Grinding
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• Chain Oils
discover why only castrol Industrial has the technoLogy InsIde.
Castrol Industrial North America Inc. l 150 West Warrenville Rd. 603-1E l Naperville, IL 60563 l [email protected] l castrol.com/industrial
the technoLogyinside
S.L. Fusco’s three locations:
2102 Adams Avenue San Leandro, CA 94577 1 510 895 9000Serving Northern California & Northern Nevada
2530 Southport Way, Ste. D National City, CA 91950 1 619 477 7733 Serving Southern California
1966 Via Arado Rancho Dominguez, CA 90220 1 310 868 1010 Serving Southern California
slfusco.com
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Discounts for ordering 2, 5, 10, 20, and 50 blades.
WIDTH 1/2” 3/4" 1" 1-1/4"4'-6" 16.08 17.75 18.65 20.675'-0" 17.15 19.01 20.01 22.255'-6" 18.23 20.27 21.37 23.836'-0" 19.30 21.53 22.73 25.416'-6" 20.37 22.78 24.08 26.997'-0" 21.44 24.04 25.44 28.587'-6" 22.51 25.30 26.80 30.168'-0" 23.58 26.55 28.15 31.748'-6" 24.65 27.81 29.51 33.329'-0" 25.73 29.07 30.87 34.909'-6" 26.80 30.33 32.23 36.4810'-0" 27.87 31.58 33.58 38.0610'-6" 28.94 32.84 34.94 39.6411'-0" 30.01 34.10 36.30 41.2211'-6" 31.08 35.35 37.65 42.8012'-0" 32.15 36.61 39.01 44.3912'-6" 33.23 37.87 40.37 45.9713'-0" 34.30 39.13 41.73 47.5513'-6" 35.37 40.38 43.08 49.1314'-0" 36.44 41.64 44.44 50.7114'-6" 37.51 42.90 45.80 52.2915'-0" 38.58 44.15 47.15 53.8715'-6" 39.65 45.41 48.51 55.4516'-0" 40.73 46.67 49.87 57.0316'-6" 41.80 47.93 51.23 58.6217'-0" 42.87 49.18 52.58 60.2017'-6" 43.94 50.44 53.94 61.7818'-0" 45.01 51.70 55.30 63.3618'-6" 46.08 52.95 56.65 64.9419'-0" 47.15 54.21 58.01 66.5219'-6" 48.23 55.47 59.37 68.1020'-0" 49.30 56.73 60.73 69.6820'-6" 50.37 57.98 62.08 71.2621'-0" 51.44 59.24 63.44 72.8521'-6" 52.51 60.50 64.80 74.4322'-0" 53.58 61.75 66.15 76.0122’-6” 54.65 63.01 67.51 77.5923’-0” 55.73 64.27 68.87 79.17
WIDTH 1-1/2" 2" 2-5/8"15’-6” 68.79 86.20 117.6716’-0” 70.78 88.74 121.1416’-6” 72.77 91.29 124.6217’-0” 74.75 93.83 128.0917’-6” 76.74 96.38 131.5618’-0” 78.73 98.92 135.0318’-6” 80.72 101.46 138.5019'-0" 82.71 104.01 141.9719'-6" 84.70 106.55 145.4520'-0" 86.68 109.10 148.9220'-6" 88.67 111.64 152.3921'-0" 90.66 114.19 155.8621'-6" 92.65 116.73 159.3322'-0" 94.64 119.28 162.8022'-6" 96.63 121.82 166.2823'-0" 98.62 124.36 169.7523'-6" 100.60 126.91 173.2224'-0" 102.59 129.45 176.6924'-6" 104.58 132.00 180.1625'-0" 106.57 134.54 183.6325'-6" 108.56 137.09 187.1126'-0" 110.55 139.63 190.5826'-6" 112.53 142.18 194.0527'-0" 114.52 144.72 197.5227'-6" 116.51 147.26 200.9928'-0" 118.50 149.81 204.4728'-6" 120.49 152.35 207.9429'-0" 122.48 154.90 211.4129'-6" 124.46 157.44 214.8830'-0" 126.45 159.99 218.3530’-6” 128.44 162.53 221.8231’-0” 130.43 165.08 225.3031'-6" 132.42 167.62 228.7732'-0" 134.41 170.16 232.2432'-6" 136.39 172.71 235.7133'-0" 138.38 175.25 239.1833'-6" 140.37 177.80 242.6534'-0" 142.36 180.34 246.13
®
M42 Band Saw Blade Prices
800.754.6920
2014_MetalWorker_Prices_BackCover_Ad.indd 1 1/3/14 4:43 PM
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