nrx overview - american chemistry council · process industries discrete manufacturing service...
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© SAP AG 2006 2
NRXThought leaders in asset information management
Our MissionAsset Lifecycle Interoperability and Operational Excellence
Our SolutionsVIP – on SAP pricelistAsset Hub (aka Asset Center)
We ServeProcess IndustriesDiscrete ManufacturingService IndustriesDefense & SecurityPublic Sector
© SAP AG 2006 3
Chronology of the SAP/NRX Partnership
SAP Certified Software Partner (2001)Cooperation Agreement (2002)(NRX transfers IP to SAP – OCI code for R/3 4.7)SAP xApp Development Partner (2003) SAP America Reseller Agreement for NRX VIP (2004)SAP Manufacturing Shop Floor Partner (2005)SAP VIP by NRX on SAP America Price List (Dec 2005)NRX Asset Hub is “Powered by NetWeaver” certified (June 2006)Member of SAP IVNs for Oil & Gas, Chemicals, and Mill Products
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© SAP AG 2006 4
Key Stakeholder Objectives
Shop-Floor
IT/CIO
VP, Ops
Plant Manager
Maximize Return On Assets (ROA).
Achieve operational excellence to increase assetreliability and availability.
Maximize efficiency & effectiveness to keep assetssweating.
Maximize ROI by leveraging existing IT investmentsand lower TCO.
© SAP AG 2006 5
The Perfect Plant - Aligns roles, measures and goals within and across manufacturing improving efficiencies and value
VP Operations
Plant Managers
Production Manager
Maintenance Manager
Yield
Cycle Times
Manufacturing Process
Optimized Manufacturing
Processes
Changeovers
Compliance to Plan
Within Supply Chain
Efficient Fulfillment
Asset Availability
Efficiency
Within Assets
Reliable Assets
Manufacturing Costs
Within Plant and Across Processes
Operational Excellence
Return on Assets
Across Plants
Profitability
RoleRoleMeasures
Focus
Goal
Perfect Plant provides a cohesive solution to address the need for complete alignment and efficient execution from shop floor to top floor
Measures
Focus
Goal
Measures
Focus
Goal
Business
Plant
Planner / Scheduler
© SAP AG 2006 6
VIP – Bringing Together People & Processes
Solves the “user acceptance”issue by employing role-based, simplifiedfunctionality
Extends SAP PM to streamline work processes.
Unifies critical functions and information intoone workspace
Integration of other xapps such as xMII to provide a holisticmaintenance solution
Portal-based solution with over 50 iViewsprovides speed-to-value
© SAP AG 2006 7
Asset Hub – Build & Sustain Your Asset Information Foundation
Solves
the“engineering & construction handover” challenge for new plants and assets
Solves
the challenge of creating, enhancing, and sustaining the asset information foundation for legacy plants and assets
Pre-Feedand Feed ProcurementDetailed
Engineering Construction Commissioning Operations Maintenance SupplyChainReliability EH&SWorkforce
Mgt
P a r t n e r a n d S u p p l i e r C o l l a b o r a t i o n
Design Basis Maintenance Basis Reliability BasisProjects delivered better, faster, cheaper
Improves maintenance, and MRO supply chain processes
Drives asset performance, reliability & continuous improvement
© SAP AG 2006 8
Perfect Plant Landscape – 360 View Of Your Operations (xMII, VIP, Asset Hub)
SAP ERP
Manufacturing Operations
Users
Production Integration SAP EAM
Operations,Maintenance,
Reliability,Procurement
Users
SAP Enterprise Portal
Disparate plant level systems
Production Intelligence
Performance and provides intelligence over the performance data. Monitoring of asset performance trends and trigger alerts in SAP EAM such as a Maintenance Notification or dashboard before bad product is produced . xMII provides integration with and visualization of key performance data from plant level systems that can then be viewed in VIP.
Together, Asset and Production Data provide a comprehensive solution that includes asset connectivity, performance monitoring and maintenance execution extending the value of SAP EAM.
Aggregation of information for execution of common EAM transactions from a single, role-based workspace. Integration of key information such as BOMS, maintenance work orders, materials, and technical content significantly improves decision support and Operate & Maintain work process execution.
PerfectPlant
EAMMaintenance
&Material
Planners
Optimize plant assets and related programs by establishing & sustaining a complete and accurate data foundation across the enterprise and the assets’lifecycle.
EngineeringDesign
Asset Hub
SAPMDM
OEMDesign
DocumentManagement
© SAP AG 2006 11
Financial Justification for the NRX Solution
Sample Customer ROIs
Oil & Gas Customer Init. Yr Savings $1.76MM Payback 13.7 mthsUtility Customer Init. Yr Savings $.759MM Payback 9.4 mthsUtility Customer Init. Yr Savings $1.05MM Payback 6.9 mths
© SAP AG 2006 12
Thank-you for your attention.
Please visit us at the NRX booth for further informationabout NRX and the Perfect Plant.
© SAP AG 2006 15
Innovating Asset Management
Going beyond SAP EAM.Going beyond SAP EAM.Going beyond transactions.Going beyond transactions.
© SAP AG 2006 16
Key Opportunities Areas in Manufacturing
2. Energy
4. Mfg Planning
6. Asset Availability& Efficiency
1. Raw Materials
Reduce wasted energy in mechanical and electrical systemsReduce energy loss due to improper PM frequencies in air / steam systemsMaximize use of all available energy throughout plant
Increase asset uptime through improved maintenance planning and scheduling Improved design and life cycle management of the assetsIncreased effectiveness of preventive and predictive maintenance techniques
Manage raw material variability in line with customer expectationsIncreased visibility results in right material – right place – right time Reduce spend on expedited production, labor and freight costs
Key Value Drivers
Improve Cost Structure
8. Quality
Manage Asset Performance
Drive Compliance Decreased variability increases product quality and customer satisfaction
Proactive problem & variance detection and management of quality issuesEnhanced quality compliance supporting continuous quality improvement
Key Strategic Goals
Key Areas of Opportunity
7. ComplianceReduced number of EH&S incidents and associated costsLower overall regulatory compliance costs with increased labor productivityEnhanced management of hazardous goods, disposal, waste & emissions
Increase Operations Efficiency
3. MaintenanceMaterials & Labor
Reduced maintenance labor cost from improved scheduling and executionEnhanced knowledge management, skills sharing and training effectivenessReduced MRO inventory levels and increased turns, supplier performance
Enhanced process visibility supports early detection of potential issuesIncreased efficiency from optimal allocation and tracking of labor and resourcesDetect & resolve manufacturing exceptions minimizing rework & overtime
5. Mfg Execution
Increased customer satisfaction & retention due to accurate order delivery dates Decreased inventory and higher asset utilization due to optimal planningEnhanced ability to sense and respond to schedule and order changes