mrp and mps system map

8/3/2019 MRP and MPS System Map

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ACTION SHEET: Production Scheduler & Job Creator

Item No Requirement for

4 weeks 6 weeks 8 weeks 10 weeks

MASTER Machine Shop Routing

Stock No

Opn # M/C # Opn Time/pc

1 2

3

4

REPORT: Machine Shop Scheduler

Item No Qty Opn # M/C #

(Date - Shift - Hou

INPUT Machine/Resource Availability

SettingTime

Time forMBS

From Invmodule


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M/C #

1 1/1.5/2 0%

2 2.5/3 to

3 100% ACTION SHEET:

4 M/c No: .

Date Shift

ShiftAvailable

Break-down %

Auto-Scheduling will be done where first itemrequired will be scheduled first, then next, etc.

Wherever there is conflict, it will be highlighted.

In such case, Scheduler can either re-schedulemanually or change inputs and run the MRP again,or ignore and let the highlighted area remain.


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MRP & MPS System

Stock Minimum Requisition

In Hand WIP Batch Qty

ACTION SHEET:

Item No Re

6 weeks

Shifts Reqd Date Reqd

rs)

VOUCHERS:Job Require

Item No Quantity

ntory

From Inventory/Prodn module From MBS Master

/Routing Master (asapplicable)

The default qty to be shown or , whichever is highershould be an option to chanamount.

Must be equal to SettingTIme = (MBS x OpnTime/pc)

Can be either Machinenumber or Machine GroupNo.

In Shfits & HoursMust equal:Setting + Qty x Opn Time

May have provision for contingency of___ %

To be rounded up to next hour


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Resource Scheduler (Auto) (Auto)

Sl No Item Op # Qty Item No Quantity

(Auto) (Auto)

Item No Quantity

(Auto) (Auto)

Upon acceptance of the Schedule, the same will be confirmed and pri

for ____ # of days, as defined. 1 sheet for each machine. This shall b

given to Production Department


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MapOm

INPUT SHEET Production Plan for Week # ____ to _____

Machine Type Machine No

7/8/2011

OUTPUT Item Requirement Report

Item No. Type Date Required For M/c No

FS

BL

FA FC

BL

(to be made available in Excel also for analysis purpose)

Purchase Scheduler & Indentor for BG Items

quirement for Stock Minimum Indent

10 weeks 14 weeks In Hand Pending PO Order Qty Amount

Individual Indents. Only similar

items grouped together in one indent

ment Card (for Material Issue)

Date ofDismantling

Theconalreweegive

Date of dismantling tdue to difference in p

From Inventorymodule From purchase

module

From BOM/Item Master(as applicable)

should be:- Stock inBatch. Theree the


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ACTION SHEET: Purchase Scheduler & Indentor for

Item No Requirement for

6 weeks 10 weeks 14 weeks In Hand

ted

e


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MASTER Bill of Materials MASTER Assembly Routing

Machine Type Machine Type

Qty Seq

FC 1 Structural

... MC ... FC

... FC ... FC

... MC FA

FA . FS 2 Carriage

BL . FS

. BL . BL

. BL

FS 3

BL

.. BL ..

VOUCHERS: Indent for Material

Item No Quantity Rationale Reqd by

(Auto) (Auto) (Auto)




Sub Assy/Stock No.

Sub Assy/Stock No.

Time beforeDismantling

plan will be from 7 weeks from present date to 14/16 weeks, as perenience. For earlier machines, it is assumed that MRP is run

ady at an earlier date. (Reason To start production on time, 4ks machining & planning time + 3 weeks assembly time to ben)

be considered and not depsatchacking for export/local machines

The default qty to be shown should be: or , whichever is higher.There should be an option to change the amount.

Note: Pending PO not considered as it is assumed that will be forcurrent machine (less than 7 weeks)

To be provided by default:If MOQ quantity selected, twrite "MOQ"If MRP recommended qtyselected, then to write "pefor 7-14 weeks"If custom quantity provideuser to fill this blank.

This will be in both BIN Caand Purchase UOM


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Raw Materials

Stock Minimum Indent

Pending PO Order Qty Amount

The default qty to be shown should be:

or , whichever is higher. There shouldbe an option to change the amount.


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hen to

MRP

, then

rd UOM


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mrp and mps system map

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