mrcsp - large-scale co 2 enhanced oil recovery and ... · pressure3 pressure4 60 65 70 75 80 85 90...

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1 MRCSP - Large-Scale CO 2 - Enhanced Oil Recovery and Geologic Storage Test in Mid t USA Midwestern USA Presented by: Carbon Sequestration Leadership Forum Technical Group Meeting Washington, DC November 4, 2013 1 Presented by: Neeraj Gupta, Ph.D. Senior Research Leader , Battelle, Columbus, Ohio [email protected] DOE/NETL Cooperative Agreement # DE-FC26-0NT42589 MRCSP – cornerstone of the Battelle’s program on the CCUS technology development AEP Mountaineer Projects Site Characterization, Design Permitting, Construction Operations, workover Regional Carbon Partnership Wellbore Integrity Simplified Modeling FutureGen Program Post-Injection Monitoring >150,000 hours of safe drilling Storage Feasibility in Sichuan Basin China Regional Mapping Policy & Regulation Small-Scale Tests 2 FutureGen Program 1 MT/yr scale Design/costing Class VI permitting Ohio Valley Characterization, Basin-Scale Modeling Large-Scale Test EOR and Storage Exploration Private Client Studies – Domestic and Global Emerging Program in Brine Disposal, EOR, Shale Gas

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Page 1: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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MRCSP - Large-Scale CO2-Enhanced Oil Recovery and Geologic Storage Test in Mid t USAMidwestern USA

Presented by:

Carbon Sequestration Leadership ForumTechnical Group MeetingWashington, DCNovember 4, 2013

1

Presented by:Neeraj Gupta, Ph.D. Senior Research Leader , Battelle, Columbus, [email protected]

DOE/NETL Cooperative Agreement # DE-FC26-0NT42589

MRCSP – cornerstone of the Battelle’s program on the CCUS technology development

AEP Mountaineer Projects • Site Characterization, Design• Permitting, Construction• Operations, workover

Regional Carbon Partnership

Wellbore Integrity

Simplified Modeling

FutureGen Program

• Post-Injection Monitoring• >150,000 hours of safe drilling Storage Feasibility in

Sichuan Basin China

• Regional Mapping• Policy & Regulation• Small-Scale Tests

2

FutureGen Program• 1 MT/yr scale• Design/costing• Class VI permitting

Ohio Valley Characterization, Basin-Scale Modeling

• Large-Scale Test• EOR and Storage• Exploration

Private Client Studies – Domestic and Global

Emerging Program in Brine Disposal, EOR, Shale Gas

Page 2: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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The MRCSP assesses viability of carbon sequestration

• Established in 2003 by Battelle with DOE-NETLBattelle with DOE-NETL funds – Currently in Phase III

• Led by Battelle, there are 40 organizations from non-profit, government, and commercial entities

3

• Mission – The premier resource for CO2 storage and utilization expertise in the region

MRCSP region: Many CO2 emission sources with dependence on coal

• CO2 storage/utilization technologies key to g yaffordable energy supplies

• Environmental/climate issues and shale gas, are leading to energy supply transition

4

• Coal continues to be dominant fuel source, but will be impacted due to emission limits

Page 3: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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Overall schedule for MRCSP – 10 Years of achievements and more to come!

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Phase I

Phase IIILarge Scale Field Validation

Phase IISmall Scale Validation

Characterization

5

g

Site Selection, Permitting, Site Characterization, Site Preparation, and Baseline Monitoring

MI Injection Operations(Multiple Reefs)

Post Injection Monitoring

OH Site MI SalineMI EOR Fields

MRCSP region has many large historic oil and gas producing areas

• ~ 8,500 million metric tons of CO2 could be t d ithi d l t d

Oil and gas fields map for region*

stored within depleted O&G fields (~10 years worth of regional emissions)*

• Using CO2 for EOR could lead to the production of an

6

production of an additional ~1.2 billion barrels* of oil

• However, EOR needs to be proven in the region

* Source: Estimates developed by the Geological Surveys within the MRCSP

Page 4: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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MRCSP large-scale test site —only CO2–EOR site in the Midwest

Location: Otsego County, Michigang y, g

Host Company: Core Energy LLC

Reservoir Type: Closely-spaced, highly compartmentalized oil & gas fields located in the Northern Michigan Niagaran Reef Trend

Source of CO2: N t l G P i Pl t

7

Natural Gas Processing Plant

Injection Goal: At least 1 million metric tons of CO2 over ~four years

MRCSP study fields are in multiple oil production stages

Oil fields are in various production life-cycle stages

• Late Stage EOR Reefs• Late-Stage EOR ReefsUndergone extensive primary and CO2-EOR – highly depleted

• Active EOR ReefsCompleted primary oil recovery and CO2-EOR is under way

• Pre-EOR Reefs – New CO2 EOR

8

2

Undergone primary oil recovery but no CO2-EOR yet Reef Surface

Page 5: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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Existing EOR infrastructure enables cost effective research for MRCSP tests• Infrastructure:

• CO2 uptake from capture

• Compression and d h d ti t

Dover 35 Dover 36 dehydration systems

• Pipelines for transport

• Central processing facility (Dover 36)

• Injection and production-monitoring wells (7 fields)

• Monitoring and

Core Energy Existing Pipeline

Charlton 6

Charlton 30/31Dover 33

Dover 35

Chester 5

Chester 2

9

gmeasurement systems

• Total system capacity is >1200 tonnes/day (10-15% of 500MW coal-based plant)

Core Energy Compressor

Dover 36 Processing Facility – central hub for fluids and data flow

10

Page 6: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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Geologic Setting – Complex Reef Structures

11

Highly depleted field provides a test bed for advanced monitoring technologies

Reservoir TestingInSAR

Total Test

850

900

950

1000

1050

1100

Pre

ssu

re (psi

(a))

-16

-12

-8

-4

0

Gas R

ate (M

Mscfd

)

pdata

pmodel

qgas

pi (syn) 800.0 psi(a)

p*model 809.2 psi(a)

Cumwater 0.00 Mbbl

Cumgas -18.852 MMscf

kh 3750.00 md.ft

h 150.000 ft

k 25.0000 md

sd 5.000

Xe 1559.000 ft

Ye 2430.000 ft

Xw 779.500 ft

Yw 1215.000 ft

Dover 33

Na

90

10

80

20

70

30

60

40

50

50

40

60

30

70

20

80

10

90

Geochemistry

Wireline Logging

Gravity Survey

8000 10 20 30 40 50 60 70 80 90 100 110 120 130

Time (h)

Pressure & Temperature

1460

1480

1500

1520

1540

1560

1580

1600

1620

0 10 20 30 40 50 60 70

Days

Pre

ssu

re (

PS

I)

Press ure1

Press ure2

Press ure3

Press ure4

60

65

70

75

80

85

90

95

0 10 20 30 40 50 60 70

Days

Te

mp

era

ture

(F

)

Temp1

Temp2

Temp3

Temp4

Pressure Temperature

12

Monitoring options under testing at Dover 33 field

Vertical Seismic

Ca K90 80 70 60 50 40 30 20 10

Microseismic

Page 7: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

7

MRCSP Phase III Field Activities – Dover 332012 2013

Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec

Baseline Characterization Long‐Term Injection Operations

Baseline Geochemical Sampling

Vertical Seismic Profiling

Reservoir Testing and Microseismic Testing

Gravity Survey

Well Workovers and Wireline Logging

p g

13

Repeat Geochemical Sampling

Start of Long-Term Injection – April 23

Repeat Geochemical Sampling

Pressure Fall Off Testing

Pressure response in 3 wells in late-stage reef

All 3 wells show progressive

14

All 3 wells show progressive increase in pressure following each CO2 injection event, indicating the reservoir is behaving as a closed system

Page 8: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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Developing detailed geologic model work for MRCSP based on seismic and well log data

Log and core correlationSeismic Interpretation Geologic Framework Model

15

The modeling integrates seismic and well log dataProvides basis for fluids flow models

Final Geologic Model

Porosity

MRCSP Dynamic reservoir simulationsExpected Outcome:

• Full accounting for (1) reservoir geologyand (2) compositional phase behavior

Strategy:

Dover-33 pressure predictions using IMEX13n17May13\Dover33_CO2injsch_krmani_25mD_BHP300_current.irf

R (

psi

)

day

)3,000

4,000

3.00e+6

4.00e+6

Strategy:

• CO2-Prophet for initial simulations

• GEM (Computer Modeling Group) to model multiphase flows for CO2-EOR

• Requires detailed information about (1) rock / fluid properties and (2) production history

C b d f ll h f hi t

Ave Pres HC POVO SCTR Entire Field Solvent Rate SC CO2inj

Time (Date)

Av

e P

res

HC

PO

VO

SC

TR

So

lven

t R

ate

SC

(b

bl/

d

2013-4 2013-7 2013-10 2014-1 2014-4 2014-7 2014-10 2015-10

1,000

2,000

0.00e+0

1.00e+6

2.00e+6

2e+9

16

• Can be used for all phases of history matching (primary, CO2-EOR, depleted), flood design and production forecasting

• Possible partial or full coupling of flow, geochemistry, and geomechanics

Time (Date)

Cu

mu

lati

ve

Gas

SC

(ft

3)

1980 1985 1990 19950e+0

5e+8

1e+9

2e+9

Page 9: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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2013 YTD (end August) Production by Reefs

MRCSP – Understanding CO2-EOR System-wide operations• Data collection and reporting from all fields

• Compilation and review of historic operations data

• Systematic calibration of flow meters

1000

1500

2000

2500

10 000

15,000

20,000

25,000

30,000

cte

d/P

rod

uc

ed

(M

MC

F)

Oil

(BB

L)

2013 YTD (end August) Production by Reefs

17

Charlton 30/31 EOR

Unit

Charlton 6 EOR Unit

Chester 2 EOR Unit

Chester 5 EOR Unit

Dover 33 EOR Unit

Dover 35 EOR Unit

Dover 36 EOR Unit

Gross Oil (BBL) 20,037 5,836 28,166 4,997 45 17,706 23,982

CO2 Injected (MMCF) 738 488 765 587 1960 204 1004

CO2 Produced (MMCF) 863 583 631 149 3 168 1029

0

500

0

5,000

10,000

CO

2 In

jeMonitoring in Active EOR Reefs

• Work plan approved by DOE – Review historical operations

– Selected piggyback monitoring

– Model one reef in detail

– Evaluate mass balance and retention

5000

6000

7000

8000

9000

10000

80000

100000

120000

140000

160000

180000

e C

O2

(MM

CF

)

ve O

il (

BB

L)

Charlton 30/31EOR flood began in 2006

18

0

1000

2000

3000

4000

0

20000

40000

60000

80000

1/1/

05

6/1/

05

11/1

/05

4/1/

06

9/1/

06

2/1/

07

7/1/

07

12/1

/07

5/1/

08

10/1

/08

3/1/

09

8/1/

09

1/1/

10

6/1/

10

11/1

/10

4/1/

11

9/1/

11

2/1/

12

7/1/

12

12/1

/12

5/1/

13

Cu

mu

lati

ve

Cu

mu

lati

v

Cumulative Oil (BBL) Cumulative CO2 Injected (MMCF)

Cumulative CO2 Produced (MMCF) Net CO2 in Reef (MMCF)

Page 10: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

10

MRCSP Outreach Goals

Support the large volume injection test

Updated communication plan for restructured project

Maintain reputation of MRCSP as a neutral and credibleMaintain reputation of MRCSP as a neutral and credible source of scientific information on CCS

Over 20 Topical Reports available

Over 30 Presentations and Briefings available on MRCSP Website

Improve public understanding and acceptance of CCS

Synthesizing project results into key findings and messages for stakeholders.

19

for stakeholders.

Increase public understanding of EOR, subsurface activities, and their role in the larger energy mix

Speaking at conferences and meeting with trade associations

Western Michigan

Geology Teams From Nine States Part of MRCSP to Conduct Regional Characterization and Implementation Plans

New York State M

gUniversity

Indiana University

Rutgers University

Museum

Ohio Geo Survey

Pennsylvania Geo Survey

2020

University of Kentucky

West Virginia Geo Survey

Maryland Geo Survey

Page 11: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

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Finding storage options in Appalachian Basin• Battelle is working with oil/gas operators to obtain crucial geologic data

for mapping storage zones

• Funded by Ohio Coal Development Office as a joint effort with MRCSP

OCDO piggyback wells

1

23

4

(1) Lee Family Trust

56

11

12

13

14

p ggyOther wells in database

15

16

21

(1) Lee Family Trust(2) McCoy(3) Dager(4) Ohio #1 CO2(5) Devco(6) Miley(7) AEP #1(8) McKelvey(9) Raynor D #1(10) #1 Jarrell(11) Georgetown

Marine(12) #1 Northstar(13) Adams(14) Silcor(15) Frankovitch(16) Burger

7 8

910

Copper Ridge vuggy Dolomite Core 8370’

MRCSP status and plans

• MRCSP Phase III injection began Feb. 2013 –

• ~350K tonnes till Oct. 2013 in Dover 33 and other active reefs

• Up to 500,000 tonnes of CO2 injection planned in Dover 33 depleted reef

• Additional fields for new CO2-EOR tests with ~500,000 tonnes planned

• >200,000 tonnes injection monitored in active reefs by Oct. 2013

• A period of monitoring after completion of injection

• Wells to be returned for normal operations by Core Energy at the end

22

Page 12: MRCSP - Large-Scale CO 2 Enhanced Oil Recovery and ... · Pressure3 Pressure4 60 65 70 75 80 85 90 95 0 10 20304050 6070 Days Temperature (F) Temp1 Temp2 Temp3 Temp4 Pressure Temperature

12

Work presented here has been conducted by Battelle Geosciences team, our collaborators, and field services providers

Acknowledgements

N j G t Ph D

providers

Projects have been sponsored by The US DOE, The Ohio Coal Development Office, and several companies

23

Neeraj Gupta, Ph.D. Senior Research Leader, Battelle, Columbus, Ohio

[email protected] 614-424-3820

BUSINESS SENSITIVE