modular service capability of siemens gas turbines · service capability of siemens gas turbines....
TRANSCRIPT
Ernst TrumpfhellerProject Manager MarketingSIEMENS Germany
Modular service capability
of Siemens
gas turbines
Agenda
3
Program Business Benefits & References
1 Organization
2 Program Business Service Portfolio
4
5
Typical LTMP Supplies & Conditions
Typical O&M Supplies & Services
Organizational Structure Siemens
Energy
Divisionen� Fossil Power
Generation
� Wind Power� Solar & Hydro
� Oil & Gas
� Energy Service� Power
Transmission
Healthcare
Divisionen� Imaging &
Therapy Systems
� Clinical Products� Diagnostics
� CustomerSolutions
Infrastructure & Cities
Divisionen� Rail Systems
� Mobility and Logistics
� Low and Medium Voltage
� Smart Grid
� Building Technologies
� OSRAM
Industry
Divisionen� Industry
Automation
� Drive Technologies
� CustomerServices
Energy Service Division
■ Remote Field Assistance: Remote monitoring system for expert support utilizing different communication channels
■ Servicing more than 550 GW of the Siemens fleet plus licensee and non-Siemens units.
■ Business operated through 48 regional offices worldwide with over 4,000 employees in field service.
Portfolio
Example of successful innovation
13,884 (FY 2009)
Randy Zwirn
Head of Division
Employees
Success stories
■ Services for oil & gas and industrial applications
■ Operating power plant services,e.g. spare parts, long-term service agreements, maintenance and repairs, modernization and upgrades
■ Environmental systems and services
Siemens has more than 40 years experience in Nigeria
Responsible
ExcellentInnovative
Siemens Ltd. in Nigeria at a glance
Energy (focus since 2000)
� Large Power Plant Projects : Completed 276 MW Afam V GTPP and 414 MW GTPP in Geregu. Phase II of Geregu Project under way
� Currently building 100 MW captive power plant for Dangote
� Over 100 units of Small Gas Turbines and Compressors are installed in the Oil & Gas facilities
� Various Transmission & Distribution Projects completed
� Recently opened a Siemens Power Academy
Headquarters
Branch Office
Workshop
Power Plant
1 Ownership is currently changing. As of July 1st, 2011, Siemens AG will own 95% of Siemens Limited Nigeria
� Head Office in Lagos, offices in Abuja and Port-Harcourt.
� 132 employees are employed directly throughout Nigeria while another 130 through local contractors
� Chairman:Chief Tayo Akpata, MD: Mr. Alain de Cat
Siemens Gas Turbine Plantsin Nigeria
Afam2 x SGT5-2000E
2 x 150 MW
Geregu I+II6 x SGT5-2000E
3 x 138 MW
3 x 150 MW
Agenda
3
Program Business Benefits & References
1 Organization
2 Program Business Service Portfolio
4
5
Typical LTMP Supplies & Conditions
Typical O&M Supplies & Services
Service Product Portfolio
O&M(Operations & Maintenance)
LTMP(Long Term Maintenance Program)
ST(Single Transaction)
Mu
tual
Ben
efit
ST
Commitment
Service Contracts
LTMP
O&M
PerformanceDriven
Expanded Scope / Risk
Transactional
Agenda
3
Program Business Benefits & References
1 Organization
2 Program Business Service Portfolio
4
5
Typical LTMP Supplies & Conditions
Typical O&M Supplies & Services
Service Product PortfolioLong Term Maintenance Program -LTMP
�Typically covers OEM Equipment (e.g. GT, ST, Geno)
�Fixed scope for all Scheduled Outage Services
�OEM Parts, Repairs and turnkey Outage Services
�Risk sharing through extended warranties & performance guarantees
�Consolidated program management�Remote Diagnostics (Monitoring
System)
Includes all planned Maintenanceon the OEM Equipment
Mu
tual
Ben
efit
ST
Commitment
Service Contracts
LTMP
O&M
PerformanceDriven
Expanded Scope / Risk
Transactional
Inspection Schedule for planned Maintenance e.g. SGT5-2000E in Base Load
33 kEOH Interval
Inspection Schedule:
Inspection Types:
Minor Inspection Hot Gas Path Inspection (HGPI) Major Inspection
8333 16666 25000 33333 41666 50000 58333 66666 75000 83333 91666 100000
HGPI Major Major
Minor Minor Minor Minor Minor Minor Minor MinorMinor
Typical LTMP Scope of Supplies and Services for Covered Equipment
• Delivery of Program Parts needed for Scheduled Outage Services on the GT• Refurbishment of Program Parts of the GT• Miscellaneous Hardware for GT Scheduled Maintenances• Supply of initial spare parts
• Personnel for performance of turnkey Scheduled Outage Services• Home Office Based Program Management Service• Resident Engineer (Maintenance Engineer - Option)
Manpower Services
Parts
Other Services• Power Diagnostics Services• Unscheduled Maintenance Services at additional cost
Parts Installed
New orRefurbished
HGPI
33K
MAJOR MAJOR
100K66K
Scope of LTMPProgram Parts and Term Warranty (33 kEOH)
Covered underTerm Warranty
Repair & Manufacturing FacilityRepair & Manufacturing Facility
Covered underTerm Warranty
Covered underTerm Warranty
Agenda
3
Program Business Benefits & References
1 Organization
2 Program Business Service Portfolio
4
5
Typical LTMP Supplies & Conditions
Typical O&M Supplies & Services
Service Product PortfolioOperation & Maintenance - O&M
�Plant operations
�All Scheduled Outage Services and Routine Maintenance
�Focusing on the total plant
�Highest level of Warranties & performance guarantees
�Highly predictable maintenance costs
�Consolidated program management
�Remote monitoring, Plant Management System
Total operationand
total maintenanceon the
complete plant
Mu
tual
Ben
efit
ST
Commitment
Service Contracts
LTMP
O&M
PerformanceDriven
Expanded Scope / Risk
Transactional
O&M Scope of Supplies and Servicesfor Covered Equipment add. to LTMP
• Delivery of Miscellaneous Hardware for Scheduled Maintenances for extended O&M covered equipment (BOP)
• Wear and tear parts for routine maintenance (some on pass through basis)
• Supply of extended Strategic Spare Part Package
• Plant management• Operation staff• Routine maintenance• Administration services and clerical work
Manpower Services
Parts
• Warranties for the power plant (in contract covered equipment)Other Services
Typical Scope of Supply and ResponsibilitiesFull Scope O&M Agreement
Power Sales & Dispatch
FuelSupply
Hazardous Waste Disposal
Raw Water Supply
Provide Utilities
Import Duties
Provide Insurance
Obtain Plant Permits
OwnerSiemens
Taxes
Power Plant Operation• 24hours/7days
• Control & Monitoring
Maintenance of Power Plant• Scheduled maintenance
• Unscheduled maintenance • Routine/daily maintenance
Administration• Human Resources
• Spare Parts Inventory• Consumables
• EHS• Quality Control
• Financial Controlling
24 Month prior COD 12 - 18 Month prior CODCOD
Contract Setup Phase
• Contract Signing
• Mobilization of Program Manager
• Commercial issues
Mobilization Phase
• Specification of Spare Parts Package
• Order of Initial Spares
• Provision of Initial Schedule with Milestones
• Recruiting
• Setting up IT Systems
• Procedures, etc.
Maintenance Service Phase
• Planning and Preparation of Scheduled Outage Services
• Performance of Unscheduled Outage Services (Change order)
• Material Schedule
• Refurbishment
• Planning of Program, Reporting
• Operation
• Routine Maintenance
• Material Handling, etc.
Different Phases of Service Contracts
O&M
LTMP
DueDiligence(needed for Plantsalready inoperation) • Condition
of unit
• O&M History
• Re-commen-dations
Shift Engineer
I&C EngineerEl. Engineer
I&C TechnicianEl. Technician
MechanicalEngineer
MechanicalTechnician
Store
Operation Maintenance AdministrationOperationManager
Power Plant ManagementStation Manager
Maintenance Manager
Admin. / HR Manager
Operation Eng. Chemistry
HSE Engineer
Shift Operator
Team Assisstant
O&M Team Structure
O&M ProjectSupport
Minor & Major Outage Coordination
Simulator and Maintenance Training Engineering support& Remote Diagnostics
Centralized Parts ProgramRefurbishment Coordination
QualityEnvironmental, Health & Safety
Standardized Procedures forOperation and Maintenance
Plant Managment System (BFS++)Document Management System
(HyBrix)
Central O&M Project Support
Access to the best Performance Enhancement and Condition MonitoringPrograms
Integration in one of the world largest Siemens GT based CCPP operators
Fastest access to Siemens engineering including GT, ST, Generator, HRSG, Transformer, I&C incl. DCS, Electrical Systems, Module Design and Control
Utilization of global as well as regional Siemens O&M experience andextensive experience sharing among the plant staff
Best possible risk mitigation for the Power Plant Investment
World class O&M by a Power Train OEM and EPC plant designer
Siemens O&M – Benefit for Customer
Risk mitigation
Reliability
Profitability
Competitiveness
Agenda
3
Program Business Benefits & References
1 Organization
2 Program Business Service Portfolio
4
5
Typical LTMP Supplies & Conditions
Typical O&M Supplies & Services
Value Added to the Customer
The Value - Availability
Unplanned Maintenance (Econopac)
Performance Warranty (Econopac)
Availability Warranty (Econopac)
Parts Term Warranty (GT)
Outage Duration Warranty
Standard Warranty
Availability Warranty (Power Plant)
Performance Warranty (Power Plant)
O&MO&M
LTMPLTMP
STST
Service Contracts WorldwideO&M and LTP
46 O&M Contracts with more than 20,400 MW worldwide
195 LTMP Contracts with more than 97,000 MW worldwide
Status: 11-11-2010
Ernst TrumpfhellerProject Manager MarketingSIEMENS Germany
Modular service capability
of Siemens
gas turbinesThank you for your attention !
Disclaimer
This document contains forward-looking statements and information – that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens’ filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated.