ooo siemens gas turbine
TRANSCRIPT
siemens.ru/gas-turbines Unrestricted © Siemens AG 2018
OOO “Siemens Gas Turbine
Technologies“ (SGTT)
Unrestricted © Siemens AG 2018
November 2018 Page 2
Main Facts and Figures
Location: Gorelovo Industrial area, Leningrad
Region, Russia
Investments: up to 275 Million Euro
46.200 m² (production complex - 12.700 m²,
service center - 850 m², warehouse – 1.000 m²,
office 6.500 m² incl. power diagnostic center)
~ 300 employees
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November 2018 Page 3
Development mile stones
December 2011 June 2015 May 2018
18.06.2015
Opening of the new
manufacturing complex
01.12.2011
Establishment of JV Siemens
Gas Turbine Technologies
Siemens AG - 65%
OAO Power Machines - 35%
24.05.2018
Opening of the new Service
Center
05.09.2018
Siemens Gamesa
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November 2018 Page 4
Siemens gas turbine technologies in Russia:
more than 25 years experience
E-class gas turbine
manufacturing
together with OAO
Power Machines.
35 turbines E-class.
33 TFA projects.
Establishment of OOO
Siemens Gas Turbine
Technologies (ОАО
Power Machines – 35%,
Siemens – 65%)
ООО Interturbo foundation
(LMZ – 55%, Siemens –
45%). Transfer of
Siemens gas turbine
assembly technologies. 19
turbines within 10 years.
Putting into operation
7 power units CCPP
SGT5-4000F
participation in
assembly and
commissioning)
Putting into operation
12 SGT5-2000Е/GTE-
160 gas turbine units
(participation in
assembly and
commissioning)
The first project of
Siemens Gas Turbine
Technology with
SGT5-4000F unit:
Yuzhnouralskaya
GRES-2
Opening of the new
production complex in
Gorelovo.
First SGT5-2000E
shipped from Gorelovo
Power Diagnostic Center launched
Projects: NovoSalavatskaya CCGT-410, 420 MW CCGT unit of
Verkchnetagilskaya GRES, 800 MW CCGT unit of Permskaya GRES
Modernization of 3x SGT5-4000F to the latest version on site (Nyagan
power plant) - first time in the world (!)
SGTT - the Best enterprise in the Leningrad Region (2016) and
Locomotive of the Industry (2017)
Vladimir Putin put into
operation TEZ-20
(Mosenergo) and
Serovskaya GRES.
TFA projects executed
by SGTT specialists
SGT5-2000E certified as local product of 62%
License for MHPS gas turbine H-100 (118MW)
Agreement with SiemensGamesa (wind turbines)
10th gas turbine SGT5-2000E shipped from
Gorelovo
1991 - 2001 2001 - 2011 2011 2012 2013 - 2015
2015 2016 - 2017 2018
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November 2018 Page 5
Localization – SGTT priority #1
Utilization of the fully localized Siemens gas turbines for CCPP – the practical way for retrofitting of
the Russian energy industry
• Localization of SGT5-2000E – 62%
• Increasing of localization in 2019 up to
70%
Localization of production
• Field service / maintenance /
modernization
• Service engineering
• Power Diagnostic Center (2016)
• Spare parts warehouse (2017)
• Service center for blades and vanes
refurbishment (2018)
Localization of service
• The main Russian suppliers of the
raw parts
Qualification of suppliers
The aim – full localization,
Including hot gas part of GTU
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28.03.2018Page 8 Arjakine / PS PG REU RU REF
B&V Refurbishment shop – Building
Status 24. Oct 2017
Status 21. Sept 2017
Status 17. Nov 2017
Status 27. March 2018
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November 2018 Page 6
Casing welding and machining Rotor components machining Assembly span
Small lathe (Mhl Ravensburg)
Plate bending
machine (Davi)
Carrousel 4,5 m
(Carnaghi)
Turning & milling center (Schiess)
Gantry machine (WALDRICH COBURG)
Drilling & Milling machine
(PAMA) (Mhl RV)
Measuring
machine (Wenzel)
Hirth serration grinding
machine (Magerle)
Oven for
preheating (Bosio)
Turning/
Tiling Tables
(Haahne)
SGTT installed broad fleet of high-tech machines
GT Assembly
SGTT machine fleet allow to carry out machining, welding of gas turbine components, rotor and
final gas turbine assembly.
Rotor Assembly
Broaching
machine (Hoffman)
Rotor turning lathe(Georg)
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November 2018 Page 7
2020 2021 2019
Customer Service
Strategic developments and investments for localization pay off!
Q2 - Q4 FY15
Q4 2015 Q1 2012
Dec 2011
Q1 2014
LTP Yajva
1x 4000F / Geno / ST
1st 4000F eHGPI
(Yajva)
Q2 2012
Q3 2013 Q1 2013
LTP Kirishi
2x 4000F / 2x Geno
1st 2000E Modernization
Version 3 to 8 world wide
(Chelyabinsk)
Mosenergo TEC-21
SGTT founded
Emergency Spare Parts
Localization “Minor Outages”
Q2 2013
1st local Field Service
team available
Field Service Tools
localized
1st 2000E Major Overhaul
(Kaliningrad)
Strategic spare parts
warehouse
1st 4000F Modernization
SP 4 to 8 world wide
(Nyagan 10)
Q2 2018 Q1 2017
2nd local Field Service
team available
Service Center
Repair and Refurbishment
of GT B&V (2000E)
Power Diagnostic
Center (PDC)
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Remote Outage
Service
Additive Manufacturing
(repair)
Qualifications
Repair and Refurbishment
of GT B&V (4000F)
Digital Service
Products
1st 2000E
Double Major Overhaul
(Urengoi)
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November 2018 Page 8
Service Center - full technology chain for blades and vanes
refurbishment
All processes and technologies are implemented according to original specifications and technical documentation from
Siemens AG. The qualification will be carried out by experts from Siemens AG, in order to meet the highest quality requirements
and guarantee life time estimation of refurbished components, which is equivalent to the life time of new parts.
Inspection and Advise Mechanical repair
and welding Coating Final Works
• Blending
• Welding
• Brazing
• Re-contouruing
• МеCrAlY - coating
• TBC coating
• Moment weighing
• Airflow measurement
• Final check
• Visual check
• Cleaning via sand blasting
• Chemical stripping
• Heat treatment
• NDE
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November 2018 Page 9
SGTT factory designed for heavy duty gas turbines and also enables
manufacturing of products for Oil & Gas and wind power applications
SGT5-2000E (187 MW)
Reliable, robust, fuel flexible
SGT5-4000F (329 MW)
Trusted operational excellence
SGT-800 (57 MW)
Flexible maintenance, high availability
Centrifugal compressor machine
Reliability and durability under
severe operating conditions
H-100 (118 MW)
High efficiency and reliability
SG 3.4-132 Onshore wind turbine.
The most profitable product in its
segment
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November 2018 Page 10
The latest significant projects (new power plants
and modernization)
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November 2018 Page 11
Welcome to our factory!
OOO Siemens Gas Turbine Technologies
Ul. Siemensa 1
Gorelovo Industrial Park
Leningradskaya oblast 198323
Russian Federation
Unrestricted
Phone.: +7 (812) 643-73-00
Fax: +7 (812) 643-59-57
E-mail: [email protected]
www.siemens.ru/gas-turbines