afp oil and gas capability statement_2015_web

9
Oil&Gas COmpany Capabilities Experts in Hydraulics

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Page 1: AFP Oil and Gas Capability Statement_2015_web

Oil&GasCOmpany Capabilities

Experts in Hydraulics

Page 2: AFP Oil and Gas Capability Statement_2015_web

History & growtH

AFP is a private company based in Perth, Western Australia. Our company was established in 2010 to offer expert hydraulic solutions to the Australian and Southeast Asian market.

With a focus on engineering design and innovation, we have seen significant expansion since our inception, enabling us to offer the complete suite of services to our market. Through this growth period, we have established sound supply chains and integrated business systems that reflect market expectations while ensuring job delivery and client expectations are met each time.

We will continue to achieve industry best practice in all service aspects and seek out innovative, value adding solutions. Our commitment to continued controlled growth provides you with confidence that you have a partner for the long term.

• BHP Petroleum

• Leighton Contractors

• Aker Solutions

• Monadelphous

• Downer

• Chevron

• Fjords Processing

• Sapura Kencana

• Icon Engineering

• UGL

• Schlumberger

• GE Oil & Gas

• Clough

• FMC

• Oceaneering

• PTTEP

• Apache

With an experienced team, quick response times and effective pricing methods, our company has been commissioned for some of the biggest projects across Australia.

Our clients include:

• Wheatstone • GLNG Upstream Project

• Chevron Gorgon Project

• Northwest Shelf

• Ichthys INPEX Project

• Kuala Lumpur• Singapore • Batam

Page 3: AFP Oil and Gas Capability Statement_2015_web

Our oil and gas industry knowledge has been established and developed through project experience and by employing qualified professionals with many years of experience in the key services we provide.

We pride ourselves on our responsiveness and quick turnaround times. Our dedicated workshop provides confidence to our customers and our open door policy ensures you can talk to someone about your job anytime.

Our standards and operational systems aim to be best practice, consistently reviewed and audited to meet industry and client expectations. We are an ISO 9001 and AS4801 accredited company and GL certified for hose assemblies.

EnginEEring• Custom built systems including HPUs,

control panels and chemical injection packages

• Turn-key projects from concept through to installation and commissioning

sErvicEs• Pressure Testing• Flushing (glycol, hot oil flushing)• Commissioning• Maintenance• Shutdown• Rental equipment

salEs• Milton Roy API 675 chemical dosing pumps• High pressure gas and liquid pumps• Hose assemblies• 10K psi, 15K psi, MP and HP adaptors• Valves, pipes and fittings to 150K psi• Fluid and gas regulators

We are a hydraulic engineering company that ensures smooth performance from equipment used by our oil and gas, mining

and marine clients. Our engineers and technicians work with our clients to design, manufacture, test, install, service and supply the latest in equipment motion and control technologies and systems.

Page 4: AFP Oil and Gas Capability Statement_2015_web

EnginEEringAFP’s industry knowledge and project engineering experience provides the flexibility for both integrated and complete solutions.

Pictured:

GE Oil & Gas TFHPU ExTEnsiOn MOdUlE

AFP designed, manufactured and tested an IWOCS extension module powered by a GE TFHPU. The IWOCS module and GE TFHPU are housed within a DNV2.7-1 frame providing offshore lifting capability. The integrated circuit delivers regulated pressure and flow (LP and HP) to a bulkhead panel via air driven pumps and accumulators.

EnginEEring dEsignAt AFP, employing the most qualified professionals is essential to our success as a company. Our team comprises of mechanical and mechatronic disciplined engineers, project managers, draftspersons, senior hydraulic technicians and technical procurement officers.

Armed with years of industry specific fluid power experience, our team can deliver custom solutions that meet the exact requirements of your project.

Manufacturing• HPU

• Control panels

• Chemical injection skids

• Umbilical reelers

• Deck jumpers

turn-kEy ProjEctsOur in-house capabilities enable us to deliver hydraulic solutions within short time frames and to proven quality systems. Engineering project services include:

• Hydraulic and mechanical design

• Project management

• 3D and 2D drafting

• PLC programming

• Technical support

• Site inspection

• Troubleshooting

• Procedural development

Page 5: AFP Oil and Gas Capability Statement_2015_web

Hydraulic power unitscOPE: PrOjEcT ManaGEMEnT, EnGinEErinG dEsiGn, ManUFacTUrE and TEsTinG

The Hydraulic Power Unit (HPU) was custom designed and built for use during the Griffin well abandonment campaign. It is able to provide full hydraulic control for subsea functions via the delivery of regulated pressure and flow.

Hydraulic power is provided by air driven LP, HP and recirculation pumps via a branched network of 6 x HP and 29 x LP lines. Each line has an independent block and bleed valve whilst high pressure accumulators provide for energy storage.

The HPU is housed within a purpose built DNV 2.7-3 frame certified for offshore lifting.

sulPHatE rEMoval cHEMical injEction PackagE The Sulphate Removal Module Chemical Injection Package is to be installed on the Kraken Field FPSO Project as part of the overall Seawater Treatment Package.

The injection skid comprises of 6 systems for each of the process chemicals. Main components include Milton Roy API 675 metering pumps with diaphragm rupture detection, pulsation dampeners, tanks and a carbon steel skid frame.

ctlf Hydraulics The Compensated Tension Lift Frame (CTLF) is a riser tensioner system which includes an AFP built HPU and control panel.

The SS316 HPU is housed within a DnV 2.7-3 frame and consists of 2 pneumatically driven pumps and a bank of 50L accumulators. It delivers regulated pressure and flow to the rest of the system.

The SS316 control panel is the primary point of control for the CTLF which is represented on a mimic panel. The unit connects to the HPU and CTLF via a 24 port stab plate.

ProjEcts

surfacE flow trEE PanEl The Surface Flow Tree (SFT) Panel provides full hydraulic control of valve functions when connected to the SFT.

It features a LP system with independent block and bleed valves, recirculation system, SS316 reservoir, SS316 mimic panel and a purpose built frame certified to DNV 2.7-3.

Page 6: AFP Oil and Gas Capability Statement_2015_web

We have a rapidly growing fleet of purpose built rental equipment for your hydraulic testing, flushing and maintenance requirements, including:

rEntal EquiPMEnt

• Hydraulic power units

• Flushing rigs to 5,000 L/min

• Pressure test rigs to 60K psi

• Portable test packs

• Electronic particle counters

• Oil dehydrators

Our experienced team and dedicated range of testing equipment allow us to conduct hydrostatic pressure testing of up to 60K psi. We offer complete solutions that deliver the most cost effective outcome to our clients by minimising risk and downtime.

sErvicEs

Cleanliness of hydraulic and lubrication systems is paramount in preventing premature failure of the system. Our fleet of oil flushing rigs, Water Hydraulics TFHPUs, oil dehydrators and fluid diagnostic units equip us to take on any flushing job, be it process, hydraulic or turbine flushing.

Our team comprises of hydraulic technicians and project managers with extensive trouble-shooting experience for offshore systems. A dedicated maintenance and shutdown team operates from our mobile offices and workshops across Australia.

In addition, we own and operate all our equipment to ensure fast response to unscheduled repairs, speed up turnaround and reduce system downtime.

PROJECT CAPABILITIES:

on-sitE/offsHorE dEPloyMEnt

Continuous investment in our workshop has led us to become the premier supplier of hose assemblies in the WA market. Our facilities and systems are capable of manufacturing and testing hoses rated to 60K psi as well as GL/DNV certified assemblies.

A dedicated hose department provides assembly, testing, on-site audits and certification services for all types of hose assemblies.

PrEssurE tEsting

flusHing

HosE assEMbly

• Maintenance and scheduling

• Re-engineering

• Troubleshooting

• Pipe and tube installations

• Pressure testing and flushing

• Function testing

• Commissioning and shutdown

• Hose audits

Page 7: AFP Oil and Gas Capability Statement_2015_web

Manufacturer Products

API chemical injection pumps and accessories

Valves, pipe and fittings to 150K psi

High pressure gas and liquid pumps and gas boosters

10K psi, 15K psi, MP and HP adaptors

Fluid and gas regulators

Quick couplings, multi coupling stab plates and hot stab systems

• Total area - 16,000 sqm • Warehouse & Workshop - 4,000 sqm • Hardstand - 6,000 sqm • Office - 700 sqm • ISO 9001 Quality Management Systems• AS 4801 Safety Management Systems

• 60,000 psi pressure testing cell• Process and hydraulic flushing equipment• Fluid cleanliness testing laboratory• Segregation of dirty strip-down and clean assembly areas• Hose manufacturing department• Process and hydraulic test equipment• Pipe bending and flaring equipment• Pressure, flow and temperature test instrumention with datalogging capabilities

136 COCKBURN ROAD, NORTH COOGEE WA 6163

WORKSHOP FEATURES

AUSSIE FLUID POWER

FACILITY OVERVIEW

facilitiEs

• 60K psi pressure testing cell

• Process and hydraulic flushing equipment

• Fluid cleanliness testing laboratory

• Hose manufacturing department

Located in North Coogee Western Australia, our new facilities covers 16,000SQM and boasts a HP testing cell, separate strip down and clean assembly areas, warehouse and a 6,000SQM hardstand.

• Segregation of dirty strip-down and clean assembly areas

• Process and hydraulic test equipment

• Pipe bending and flaring equipment

• Pressure, flow and temperature test instrumention

Milton Roy’s chemical injection pumps are designed for API 675 compliance and can be applied across a wide range of industrial processes for petro-chemical, oil and gas, power generation and water conditioning. A modular design accepts several styles of liquid ends and capacity controls.

Walther-Prazision are a German company with a global reputation for the manufacturer of high quality, task-orientated quick coupling systems and stab plates.

AFP are distributors for the following equipment manufacturers

salEs

Page 8: AFP Oil and Gas Capability Statement_2015_web

Comprehensive safety systems, committed management and our dedicated, pro-active workforce ensure outstanding safety performance and best practice.

All of our employees and sub-contractors are fully engaged with the safety system through company and project inductions, toolbox meetings, safe work procedures and Job Hazard Assessments (JHA).

Our routine internal and third party safety audits at our workplaces ensure performance monitoring, ongoing compliance and continuous improvement. Our safety systems are certified to Australian Standard AS/NZS 4801:2001.

Quality monitoring, control and supervision are consistent parts of all of our projects to ensure compliance to procedures and AS/NZS ISO 9001:2008 certified standards. Our systems address:

• Documentation control

• Procurement and materials

• Quality verification and testing activities

• Design, supply, installation and commissioning

AFP is approved in accordance with the requirements of the GL Approval System for Manufacturer of various hose assemblies.

HEaltH, safEty & EnvironmEnt

afP takes a committed approach to quality, health, safety and environment management.

gl cErtifiEd

quality managEmEnt

Page 9: AFP Oil and Gas Capability Statement_2015_web

aussie Fluid pOwer136 Cockburn Rd, North Coogee WA 6163, Australia

T: (08) 9335 2937 F: (08) 9430 9903 E: [email protected] www.aussiefluidpower.com.au