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Microbial Community Analysis of a UASB Reactor and Application of an Evolutionary Algorithm to Enhance Wastewater Treatment and Biogas Production This work is submitted in complete fulfillment for the degree of Doctor of Philosophy (Biotechnology) in the Department of Biotechnology and Food Technology, Faculty of Applied Sciences at the Durban University of Technology, Durban, South Africa Abimbola Motunrayo Enitan (B.Sc. (Hons), M.Sc.: Microbiology) 2014 Supervisor: Dr Feroz Mahomed Swalaha Co-supervisors: Prof. Faizal Bux, Prof. Josiah Adeyemo and Dr Sheena Kumari

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Page 1: Microbial Community Analysis of a UASB Reactor …openscholar.dut.ac.za/bitstream/10321/1276/1/ENITAN_2015.pdfMicrobial Community Analysis of a UASB Reactor and Application of an Evolutionary

Microbial Community Analysis of a UASB

Reactor and Application of an Evolutionary

Algorithm to Enhance Wastewater Treatment

and Biogas Production

This work is submitted in complete fulfillment for the degree of Doctor of

Philosophy (Biotechnology) in the Department of Biotechnology and Food

Technology, Faculty of Applied Sciences at the Durban University of Technology,

Durban, South Africa

Abimbola Motunrayo Enitan

(B.Sc. (Hons), M.Sc.: Microbiology)

2014

Supervisor: Dr Feroz Mahomed Swalaha

Co-supervisors: Prof. Faizal Bux, Prof. Josiah Adeyemo and Dr Sheena Kumari

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ABSTRACT

Anaerobic digestion, a proven and highly efficient biological process for treating industrial wastewater

and biogas generation is an underutilized technology in South Africa. Some of the industries that

have on-site anaerobic reactors tend to face problems in operating these reactors due to poor

understanding of the process and implementation of the technology. This has resulted in high

pollutant loads in their final effluents and low energy recovery. In this study, an on-site full–scale

upflow anaerobic sludge blanket (UASB) reactor treating brewery wastewater was extensively

monitored in order to evaluate the efficiency in terms of effluent quality, biogas production and

microbial structure. Furthermore, developed and adopted kinetic models were used to optimize the

performance of the full–scale UASB reactor using a combined Pareto differential evolution

(CPMDE) algorithm.

A preliminary analysis of the raw wastewater has shown that the wastewater produced from the

brewery industry was high in organic matter with a total chemical oxygen demand (COD) between

1096.41 to 8926.08 mg/L. The average removal efficiency of COD from the UASB reactor after

treatment was 79% with a methane (CH4) production of 60-69% at temperature ranges of 28-32˚C

and hydraulic retention time (HRT) of 12 h within the optimal pH range for anaerobic bacteria (6.6

and 7.3) under various organic loading rates. However, the results also showed an increase in total

suspended solids (TSS), nitrogen (N2), ammonia (NH3) and orthophosphate concentrations when

comparing the influent to the effluent, which indicated the necessity for further optimization of the

reactor condition in order to reduce these effluent parameters to acceptable standards and to increase

CH4 production.

In order to optimize the process, a thorough understanding of microbial interaction was essential. A

combination of different molecular techniques viz., fluorescence in–situ hybridization (FISH),

polymerase chain reaction (PCR) and quantitative real-time PCR (QPCR) were employed to

understand the microbial community structure of the granular sludge samples using species specific

primers and probes. The results revealed that the dominance of diverse groups of eubacteria

belonging to phyla Proteobacteria, Firmicutes and Chloroflexi and an uncultured candidate division

WS6 with four different orders of methanogenic Archaea viz., Methanomicrobiales,

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Methanococcales, Methanobacteriales and Methanosarcinales belonging to hydrogenotrophic and

aceticlastic methanogens were within the reactor samples. Quantification of the 16S rDNA copies of

eubacteria and methanogenic Archaea using species-specific primers further confirmed the spatial

distribution of these microorganisms within the different compartments of the reactor where, the

upper compartments were dominated by eubacteria and the lower compartments by methanogenic

Archaea. The concentration of Archaea per nanogram of DNA was much higher (96.28%) than

eubacteria (3.78%) in lower compartments, while, the eubacteria concentration increased to 98.34%

in upper compartments with a decrease in Archaea quantity (1.66%).

A modified kinetic methane generation model (MMGM) was developed on the basis of mass balance

principles with respect to substrate (COD) degradation and the endogenous decay rate to predict CH4

production efficiency of the reactor. Furthermore, a Stover–Kincannon kinetic model was adopted

with the aim of predicting the final effluent quality in terms of COD concentration and model

coefficients were determined using the data collected from the full–scale reactor. Thereafter, a

model-based multi-objective optimization was carried out using the CPMDE algorithm with three–

objective functions namely; maximization of volumetric CH4 production rate; minimization of

effluent substrate concentration and minimization of biomass washout, in order to increase the

overall efficiency of the UASB reactor. Important decision variables and constraints related to the

process were set for the optimization. A set of non-dominated solutions with high CH4 production

rates of between 2.78 and 5.06 L CH4/g COD/day at low biomass washout concentrations were

obtained at almost constant solution for the effluent COD concentration. A high COD removal

efficiency (85-87%) at ~30-31˚C and 8-9 h HRT was obtained for the multi-objective optimization

problem formulated.

This study could significantly contribute towards optimization of a full–scale UASB reactor treating

brewery wastewater for better effluent quality and biogas production. Knowledge on the activity and

performance of microbial community present in the granular sludge taken from the full–scale UASB

reactor would contribute significantly to future optimization strategies of the reactor. In addition,

optimization using an evolutionary algorithm under different operational conditions would help to

save both time and resources wasted in operating anaerobic bioreactors.

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DECLARATION

―I declare that the thesis herewith submitted for the degree Doctor of Philosophy: Biotechnology at

the Durban University of Technology is my original work and has not been previously submitted for

a degree at any other institution of higher education, and that its only prior publication was in the

form of conference papers, book chapter and/or journal articles. I further declare that all the sources

cited or quoted are acknowledged and indicated by means of a comprehensive list of references‖.

A.M. Enitan

I hereby approve the final submission of the following thesis.

Dr F. M. Swalaha Prof. F. Bux Prof. J. Adeyemo Dr Sheena Kumari

D. Tech. (DUT) D. Tech. (DUT) D. Tech. (TUT) PhD (Mangalore University)

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DEDICATION

I am dedicating this project to Jehovah, the father of the whole Universe who made this project a

reality. To the memories of my brother Enitan, Ibukunoluwa Olabisi—my friend and brother–an

encourager and motivator, who passed on without witnessing the results of his pieces of advice

and motivation. We shall meet again in Paradise.

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ACKNOWLEDGEMENTS

I would like to express my sincere appreciation to Jehovah, Sovereign Lord of the Universe, the

provider of knowledge, wisdom and understanding for making this dream come true.

Dr Feroz Mahomed Swalaha for his supervision, advice, patience and open door policy

throughout the course of this study. I am very grateful for his genuine disposition at various

stages of this study.

I am grateful to my co-supervisor, Professor Faizal Bux for his supervision, time and for been a

good host in providing financial support as well as equipment needed for this project.

I am very grateful to my co-supervisor, Professor Josiah Adeyemo for his unwavering support,

encouragement, guidance, assistance and being inspirational. I am very grateful for his critical

suggestions and constructive criticism.

I enjoyed the good working relationship with Dr Sheena Kumari. I am very grateful for her time,

believing in me, dedication and supervision throughout the course of this study.

Mr. Oluwatosin Olofintoye, Achisa Cleophas and Jaafar Bux for their constant help and for

teaching me how to use the algorithm, as well as the engineering aspect of this work.

I am deeply grateful to my guidance, Mr. and Mrs. Ipadeola for their Godly training, fatherly and

motherly love, encouragement and dedication to make this degree a success. I would like to

thank them for their prayers and supports, I would forever be grateful for given me life and

showing interest in me.

I am saying big thank you to my siblings; Engr. Temitayo and Ronke Enitan, Lillian Enitan and

my cousins. Thank you all for your love, encouragements and for standing by me through the

hard and good times of my life and throughout the course of this study. Thank you to Dr and

Mrs. Olusola Olubiyi for their constant supports and encouragements.

I would like to acknowledge Mr. Luis Lucamba, Mr. Agbejoye Durotimi and Saheed Oladiti for

their love and support for me during the course of this study and my friends who were constant

source of inspiration to me. Thank you all.

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I would like to acknowledge my special friends; Dr Durotolu Amosun, Dr Benjamin Okeleye, Dr

and Mrs. Ojodu, Dr Shade Adeyinka and Mr. Oyewole Stanley for their encouragements and

supports towards the success of this degree.

Special thanks to my colleagues and staff of Institute for Water and Wastewater Technology, for

their supports and friendship, Mr. Oluyemi Awolusi, Dr Nishani, Thobela Conco and Kriveshin

Pillay to mention few, thank you all.

My appreciation goes to Durban University of Technology for the financial support and

scholarship to pursue this degree, thereby making this dream possible. I would always be grateful

to this institution.

Special thanks to the Post Graduate Development Support office at the Durban University of

Technology for funding conference attendances.

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TABLE OF CONTENTS

ABSTRACT .................................................................................................................................. II

DECLARATION......................................................................................................................... IV

DEDICATION.............................................................................................................................. V

ACKNOWLEDGEMENTS ....................................................................................................... VI

TABLE OF CONTENTS ........................................................................................................ VIII

LIST OF FIGURES ................................................................................................................. XIII

LIST OF TABLES ................................................................................................................... XVI

ABBREVIATIONS ................................................................................................................ XVII

PREFACE ................................................................................................................................. XIX

CHAPTER ONE: INTRODUCTION ......................................................................................... 1

1.1 STUDY OBJECTIVES ..................................................................................................... 5

1.1.1 Aim ............................................................................................................................... 5

1.1.2 Objectives ..................................................................................................................... 5

1.2 THESIS OUTLINE ........................................................................................................... 6

CHAPTER TWO: LITERATURE REVIEW ............................................................................ 7

2.1 INTRODUCTION............................................................................................................. 7

2.2 ANAEROBIC TREATMENT OF WASTEWATER ..................................................... 8

2.2.1 Upflow Anaerobic Sludge Blanket Reactors ................................................................ 9

2.3 BIOGAS RECOVERY FROM ANAEROBIC DIGESTERS ..................................... 11

2.4 BIOCHEMISTRY AND MICROBIOLOGY OF THE ANAEROBIC DIGESTION

PROCESS ........................................................................................................................ 13

2.4.1 Hydrolytic Bacteria ..................................................................................................... 14

2.4.2 Fermentative Acidogenic Bacteria ............................................................................. 15

2.4.3 Acetogenic Bacteria .................................................................................................... 15

2.4.4 Methanogenic Archaea and their Taxonomy.............................................................. 16

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2.4.5 Techniques Used To Detect Microorganisms from Anaerobic Reactor Samples ...... 20

2.5 FACTORS AFFECTING PERFORMANCE OF UASB REACTORS AND BIOGAS

PRODUCTION ............................................................................................................... 24

2.5.1 Organic Loading Rate ................................................................................................. 24

2.5.2 Nutrients ..................................................................................................................... 24

2.5.3 Hydraulic Retention Time .......................................................................................... 25

2.5.4 Volatile Fatty Acids .................................................................................................... 26

2.5.5 Operational Temperature ............................................................................................ 26

2.5.6 Operational pH ........................................................................................................... 27

2.6 MODELLING OF ANAEROBIC DIGESTION SYSTEMS ....................................... 28

2.7 OPTIMIZATION TECHNIQUES USING EVOLUTIONARY ALGORITHMS .... 31

2.8 RESEARCH OUTPUT ................................................................................................... 38

CHAPTER THREE: PERFORMANCE EVALUATION OF AN UPFLOW ANAEROBIC

SLUDGE BLANKET REACTOR TREATING BREWERY WASTEWATER .................. 39

3.1 INTRODUCTION........................................................................................................... 39

3.2 MATERIALS AND METHODS .................................................................................... 41

3.2.1 Description of Full-Scale UASB Reactor ................................................................... 41

3.2.2 Wastewater and Biogas Sampling Procedure ............................................................. 42

3.2.3 Wastewater Characterization ..................................................................................... 42

3.2.3.1 Conventional and instrumental methods used for analysis ............................... 43

3.2.4 Analytical Quality Assurance and Statistical Analysis .............................................. 45

3.2.5 Estimation of Pollutant Removal Efficiency .............................................................. 46

3.3 RESULTS AND DISCUSSION ...................................................................................... 46

3.3.1 Brewery Wastewater Composition ............................................................................. 46

3.3.2 Efficiency of UASB Reactor Treating Brewery Wastewater ..................................... 48

3.3.2.1 Effect of pH and temperature on UASB reactor performance .......................... 48

3.3.2.2 COD removal efficiency and solids concentration ............................................ 51

3.3.2.3 Nitrogen and phosphate concentrations in the wastewater ............................... 54

3.3.2.4 Correlation between methane production and operational variables ................ 56

3.4 CONCLUSIONS ............................................................................................................. 60

3.5 RESEARCH OUTPUTS ................................................................................................. 61

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CHAPTER FOUR: KINETIC MODELLING AND CHARACTERIZATION OF THE

MICROBIAL COMMUNITY PRESENT IN AN UASB REACTOR TREATING

BREWERY EFFLUENT ........................................................................................................... 62

4.1 INTRODUCTION........................................................................................................... 62

4.2 MATERIALS AND METHODS .................................................................................... 64

4.2.1 Sample Collection from the Full-Scale UASB Reactor ............................................. 64

4.2.2 Fluorescence In-Situ Hybridization (FISH) ................................................................ 65

4.2.2.1 Microscopy and image analysis ......................................................................... 65

4.2.3 Total Genomic DNA Extraction from Granular Sludge Samples .............................. 66

4.2.4 Amplifications using Polymerase Chain Reaction (PCR) .......................................... 67

4.2.4.1 Agarose gel electrophoretic detection of PCR products ..................................67

4.2.4.2 Cloning .............................................................................................................. 68

4.2.4.2.1 Preparation of competent cells, ligation, transformation and clone

analysis using colony PCR ..................................................................................... 68

4.2.4.3 Sequencing and phylogenetic analysis............................................................. 69

4.2.4.3.1 Nucleotide sequence accession number for samples obtained from the

full-scale UASB reactor .......................................................................................... 69

4.2.5 Quantitative Real-time PCR ....................................................................................... 70

4.2.6 Kinetic Analysis Using Stover–Kincannon Model .................................................... 71

4.2.7 Statistical Analysis ..................................................................................................... 73

4.3 RESULTS AND DISCUSSION ...................................................................................... 73

4.3.1 Profiling of Microbial Community Structure of a Full-Scale UASB Reactor Granules

Based on 16S rDNA Analysis................................................................................................. 73

4.3.1.1 Characteristics of granular sludge used for the molecular analysis .................. 73

4.3.1.2 Methanogenic Archaea and bacteria detected from the granular sludge using

FISH technique ................................................................................................................ 74

4.3.2 Community of the Granular Sludge Using PCR ........................................................ 76

4.3.2.1 Bacterial diversity within the reactor compartments ....................................... 76

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4.3.2.2 Archaea composition in the granular sludge ..................................................... 82

4.3.2.3 Detection of methyl coenzyme-M reductase gene A (mcrA) in the granular

sludge .............................................................................................................................. 86

4.3.3 Optimization of QPCR for Quantification of Microbial Communities Present in the

Granular Sludge Samples ........................................................................................................ 89

4.3.3.1 Comparison of concentration of Archaea and bacterial communities in the

different reactor compartments ....................................................................................... 90

4.3.4 Performance of UASB Reactor and Biogas Production ............................................. 94

4.3.5 Kinetic Modelling and Model Validation ................................................................... 97

4.4 CONCLUSIONS ........................................................................................................... 100

4.5 RESEARCH OUTPUTS ............................................................................................... 101

CHAPTER FIVE: DEVELOPMENT OF A MATHEMATICAL MODEL TO DESCRIBE

THE BEHAVIOUR AND PERFORMANCE OF A UASB REACTOR TREATING

BREWERY WASTEWATER FOR BIOGAS PRODUCTION ........................................... 102

5.1 INTRODUCTION ........................................................................................................ 102

5.2 MATERIALS AND METHODS .................................................................................. 105

5.2.1 Ghaly et al. (2000) Model ........................................................................................ 105

5.2.1.1 The microbial mass balance ............................................................................. 105

5.2.1.2 Substrate mass balance and effluent substrate concentration ............................ 107

5.2.1.3 Biogas production .............................................................................................. 108

5.2.2 Modified Methane Generation Model (MMGM) ..................................................... 109

5.2.3 Determination of MMGM Parameters (K, µmax, Kd , Y and Bo) ............................... 112

5.2.4 Software Used and Statistical Analysis .................................................................... 113

5.2.5 Description of the UASB Reactor System Used and Wastewater Sampling ........... 113

5.2.6 Calculation of Methane Potential and Yield (United Nations Economic Commission

for Europe, 2004) .................................................................................................................. 114

5.3 RESULTS AND DISCUSSION .................................................................................... 114

5.3.1 Estimated MMGM Parameters ................................................................................. 114

5.3.2 Validation of the Modified Methane Generation Model .......................................... 119

5.4 CONCLUSIONS ........................................................................................................... 124

5.5 RESEARCH OUTPUT ................................................................................................. 125

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CHAPTER SIX: MULTI-OBJECTIVE OPTIMIZATION OF A METHANE–

PRODUCING UASB REACTOR USING A COMBINED PARETO MULTI-OBJECTIVE

DIFFERENTIAL EVOLUTION ALGORITHM .................................................................. 126

6.1 INTRODUCTION......................................................................................................... 126

6.2 METHODS .................................................................................................................... 129

6.2.1 Optimization of UASB Reactor ............................................................................... 129

6.2.2 Combined Pareto Multi-Objective Differential Evolution (CPMDE) Algorithm .... 132

6.2.2.1 The CPMDE algorithm .................................................................................... 132

6.2.2.2 Implementation of CPMDE algorithm for optimization of an UASB reactor . 134

6.3 RESULTS AND DISCUSSION .................................................................................... 134

6.4 CONCLUSIONS ........................................................................................................... 139

6.5 RESEARCH OUTPUT ................................................................................................. 140

CHAPTER SEVEN: GENERAL CONCLUSIONS AND RECOMMENDATIONS ......... 141

7.1 SIGNIFICANCE AND NOVELTY OF THE RESEARCH FINDINGS ................. 144

7.2 RECOMMENDATIONS .............................................................................................. 145

REFERENCES .......................................................................................................................... 147

APPENDICES ........................................................................................................................... 184

This thesis is a compilation of different manuscripts, where each chapter is an individual entity and

some repetition is unavoidable between chapters.

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LIST OF FIGURES

Figure 2.1: (A) Proportions of the types of developed anaerobic digestion systems that have

been installed and commercialized for the treatment of industrial wastewater (International

Energy Agency, 2001); (b) percentage of industries using anaerobic treatment technologies for

industrial wastewater. ......................................................................................................................9

Figure 2.2: Schematic diagram of an upflow anaerobic sludge bed (UASB) reactor with red balls

indicating granules and yellow balls indicating evolved biogas. ...................................................10

Figure 2.3: The key stages of anaerobic digestion of organic matter in the wastewater (Li et al.,

2011). .............................................................................................................................................14

Figure 2.4: Classification of methanogens based on 18S and 16S rRNA analysis and comparison

of conservative phylogenetic features (Demirel and Scherer, 2008b; Ziemiński and Frąc, 2012).17

Figure 2.5: Pathways of methanogenesis: hydrogenotrophic (double-lined arrows), aceticlastic

(solid arrows) and methylotrophic (broken gray arrows) (Bapteste et al., 2005). .........................19

Figure 2.6: Flow diagram of different steps used in studying the structure and functions of

microbial communities in an environmental samples. ...................................................................23

Figure 2.7: Flowchart for evolutionary algorithm development. ...................................................32

Figure 2.8: Flowchart for the main steps in DE algorithm development. ......................................34

Figure 3.1: Layout of full-scale UASB reactor treating brewery wastewater (Hoffmann, 1985;

Ross, 1989). ...................................................................................................................................44

Figure 3.2: Schematic diagram of the sampling points from which samples were collected for

this study to monitor the full-scale UASB reactor treating brewery wastewater. .........................45

Figure 3.3: The effect of inlet COD variations on the pH of the full-scale UASB reactor treating

brewery wastewater. ......................................................................................................................49

Figure 3.4: (a) Change and (b) the relationship between reactor temperature and final pH value

of UASB reactor treating brewery wastewater. .............................................................................50

Figure 3.5: Performance of the full-scale UASB reactor treating brewery wastewater in terms of

COD removal efficiency. ...............................................................................................................51

Figure 3.6: (a) Performance of the UASB reactor treating brewery wastewater in terms of total

suspended solids removal and (b) the second order quadratic polynomial regression between

%TSS and %COD removal efficiency of the UASB reactor… .....................................................53

Figure 3.7: Variation in average inlet and outlet concentrations of ammonia nitrogen during

anaerobic treatment of brewery wastewater using UASB reactor. ................................................55

Figure 3.8: Average orthophosphate concentration in the reactor during treatment of brewery

wastewater......................................................................................................................................56

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Figure 3.9: Efficiency of organic matter removal (COD quantity) as function of reactor volume

to produce biogas during anaerobic treatment of brewery wastewater ..........................................57

Figure 3.10: Effect of organic loading rate on methane production rate in a UASB reactor

treating brewery wastewater. .........................................................................................................58

Figure 3.11: Graph showing (a) the effect of reactor‘s pH on the methane content and, (b) the

relationship and linear regression analysis showing a significant negative correlation between

these two parameters during the treatment of brewery wastewater using UASB

reactor…………………………………………………………………….……………………...59

Figure 4.1: Flow diagram showing the six sampling points from the UASB reactor compartments

where granular samples were obtained for microbial

analysis..………………………………………………………………………………………… 64

Figure 4.2: (a) Images of granules hybridized by highly rhodomine labeled archaeal-domain

oligonucleotide probes (ARC915) showing diverse species of methanogens (green); (b)

corresponding image of ARC915 granules showing diverse species of methanogens stained with

DAPI (blue), (c) granular sludge of FISH labeled with tetramethylrhodomine-5-isothiocyanate

using the universal probes for eubacteria (EUB338), (d) the MX825 probe labeled sample to

confirmed the acetoclastic Methanosaeta group and (e) the corresponding DAPI stained cells for

EUB mix……………………………………………………………………………………. .......75

Figure 4.3: Agarose gel depicting PCR products for the bacterial fragments (1500 bp). The bands

corresponding to lanes C1–C6 represent the bacterial fragments from the six compartments of

the UASB reactor when PCR amplification was performed using 27f/1492r specific primer set.

Lane L corresponds to the 1 kb DNA marker used in this study…………………………… .......77

Figure 4.4: Phylogenetic tree of bacterial clones obtained from granular sludge of UASB reactor

treating brewery wastewater using universal 27f/1492r bacterial primer set. The evolutionary

history was inferred using the neighbor-joining method (Saitou and Nei, 1987). The nucleotide

sequences were submitted to the National Centre for Biotechnology Information website under

the accession numbers KM065733 – KM065740 corresponding to the selected clones (1B-10B)

from compartments C1, C3 and C6………………..……………………………………….. .......79

Figure 4.5: Agarose gel showing 16S rDNA gene PCR fragments obtained from the

amplification of genomic DNA extracted from the granular sludge samples using ARC primer

set. Bands corresponding to lanes C1–C6 represent the Archaea fragments from the six

compartments of the UASB reactor between 243–250 bp using 1 kb DNA marker (Lane L) in the

analysis……………………………………………………………………………………….. .....83

Figure 4.6: Phylogenetic tree for methanogenic Archaea obtained from granular sludge of UASB

reactor treating brewery wastewater using methyl coenzyme-M reductase (mcrA) gene primer

set. The evolutionary history was inferred using the neighbor-joining method (Saitou and Nei,

1987). The GenBank accession numbers are KF715644–KF715648 corresponding to the selected

clones…………………………………………………………………………………….…. .......88

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Figure 4.7: Variation in the percentage of bacteria and Archaea communities in the granules

collected at the different reactor compartments (C1–C6) using universal primer sets for the

quantitative real-time PCR assay, in this study……………………………...……………….. ....91

Figure 4.8: Abundance of Archaea and bacterial DNA copy numbers of 16S rDNA genes per

nanogram of genomic DNA extracted from the granular samples obtained from each

compartments of the full-scale UASB reactor using QPCR assays for the primer sets used in this

study.……………………………………………………………………………………...… .......94

Figure 4.9: Effect of organic loading rate on COD removal rate using the modified Stover-

Kincannon model to determine the kinetic constants……………………………………….. ......99

Figure 4.10: Relationship between the observed and predicted effluent COD concentrations by

modified Stover-Kincannon model……………………………………………….…………. ....100

Figure 5.1: Schematic diagram of a single compartment of an upflow anaerobic sludge blanket

reactor (see abbreviations for definition of symbols)………………………………………. .....106

Figure 5.2: The time–course of COD and BOD5 removal efficiencies for the full–scale UASB

reactor treating brewery wastewater over the period of time, in this study.………………... .....115

Figure 5.3: Estimation of the kinetic parameter K and the maximum growth rate of

microorganism‘s µmax, from data collected from the full–scale UASB reactor treating brewery

wastewater. The plot of θh against S [where, S = (Si–Se/Se)] gives a straight line with 1/intercept

as µmax and slope/intercept as K………………………………………………………….…. .....117

Figure 5.4: Ultimate methane yield (Bo) obtained from data collected from the full–scale UASB

reactor treating brewery wastewater by plotting methane yield against the reciprocal of hydraulic

retention time…………………………………………………………….………………….. ....118

Figure 5.5: The endogenous decay coefficient, Kd and the growth yield coefficient, Y were

calculated from the intercept and slope of the straight line of the plotted graph using the data

obtained from the full–scale UASB reactor treating brewery wastewater………………..... .....118

Figure 5.6: Observed and predicted methane yields at different hydraulic retention times… ....120

Figure 5.7: (a) The trend between observed and predicted volumetric methane production rates at

different organic loading rates using the newly developed model and (b) the scatter plot of

predicted vs observed volumetric methane production rates relationship between them at lower

organic loading rates.……………….…………………..……………………………………. ...122

Figure 5.8: The predicted and observed volumetric methane production rates at different

temperatures using the developed model (MMGM) ……….………………………………. .....124

Figure 6.1: Pareto optimal set of solutions obtained for the simultaneous optimization of

volumetric methane production rate (Yv), effluent biomass concentration (Xe) and effluent

substrate concentration (Se) as a multi–objective optimization problem..……………………. ..136

Figure 6.2: The Optimal decision variables (a) θh and (b) P plotted against volumetric methane

production rate (Yv), as well as (c) θh and (d) P plotted against effluent biomass concentration

(Xe) for the optimized problem……….…………………………………………………..….. ...138

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LIST OF TABLES

Table 2.1: Optimum pH ranges for selected methanogens (Gerardi, 2003; Steinhaus et al., 2007).27

Table 2.2: Anaerobic model and optimization tools for different types of wastewater ............... 37

Table 3.1: Summary of raw brewery wastewater composition from the industry prior to

anaerobic treatment and indicative discharge limits in South Africa (SA) and the EU ...............47

Table 3.2: Brewery wastewater characterization and the efficiency of the UASB reactor as

compared to the literature ..............................................................................................................48

Table 3.3: Composition of influent (brewery wastewater after pre-conditioning) and UASB

effluent ......................................................................................................................................... 52

Table 4.1: 16S rRNA oligonucleotide probes with the corresponding formamide stringency and

NaCl concentrations used in this study ......................................................................................... 66

Table 4.2: Primer sets used in this study for both conventional and quantitative real-time PCR 69

Table 4.3: Characterization of granular sludge used for molecular analysis ................................ 72

Table 4.4: Bacterial community profiles of the clones retrieved from granular sludge samples

taken from the UASB reactor, as compared to the known sequences in the GenBank database 78

Table 4.5: Sequence similarity of Archaea from the full-scale UASB reactor with the GenBank

database sequences....................................................................................................................... 84

Table 4.6: Description of QPCR standard curves parameters for 16S rDNA copy number for

ARC as the universal Archaea and BAC as the universal bacterial primer sets that are responsible

for biological conversion of complex organic matter in the brewery wastewater into simple

monomer and CH4 production ...................................................................................................... 90

Table 4.7: Biochemical properties of pre-conditioned brewery wastewater entering the UASB

reactor before treatment ................................................................................................................ 95

Table 4.8: Average compositions of biogas produced in this study ............................................. 95

Table 4.9: Comparison of different types of anaerobic wastewater treatment processes using the

modified Stover–Kincannon model .............................................................................................. 98

Table 5.1: Average data obtained from the full-scale UASB reactor treating brewery wastewater

..................................................................................................................................................... 116

Table 5.2: Data used for the determination of MMGM parameters ........................................... 116

Table 5.3: Estimated MMGM parameters as obtained using the data collected from the full–scale

UASB reactor treating brewery wastewater ............................................................................... 116

Table 5.4: Kinetic parameters obtained in this study compared to other studies ....................... 119

Table 6.1: Details of model-based multi-objective optimization problem studied using CPMDE

algorithm ......................................................................................................................................131

Table 6.2: The CPMDE parameters used for multi-objective optimization problem .................135

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ABBREVIATIONS

AD : anaerobic digestion

ANN : artificial neural network

ANN-GA: artificial neural network coupled with genetic algorithm

b : dimensionless kinetic parameter

B : Actual volume of methane produced (in litres) per gram of COD

(substrate) added to the reactor at S.T.P.

Bo : ultimate methane yield coefficient under normal conditions of temperature and

pressure per gram of substrate (COD) added for complete utilization of substrate or

at an infinite hydraulic retention time

BOD : biological oxygen demand

CH4 : methane

CO2 : carbon dioxide

COD : chemical oxygen demand

CPMDE : Combined Pareto Multi-Objective Differential Evolution

Cq : quantification cycle

: rate of substrate removal, (g/ L/ d)

: rate of change in microbial mass, (g/ L/ d)

DE : differential evolution

EA : evolutionary algorithm

GA : genetic algorithm

HRT : Hydraulic retention time

gDNA : genomic deoxyribonucleic acid

K : biokinetic constant

Kd : endogenous decay coefficient, (/d)

MMGM : modified methane generation model

ng : nanogram

NH3 : ammonia

OLR : organic loading rate

P : fraction of biodegradable COD,

Q : flow rate, (L /d)

S : concentration of substrate, (g COD/L)

Se : effluent substrate concentration, (g/ L)

Si : influent substrate concentration, (g/ L)

Sr : concentration of substrate in the reactor, (g/ L)

T : operational temperature, (◦C)

TS : total solid

TSS : total suspended solid

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TVS : total volatile solid

UASB : upflow anaerobic sludge bed

VFA : volatile fatty acid

VS : volatile solid

VSS : volatile suspended solid

Vr : reactor volume, (L)

X : microbial cell concentration, (g / L)

Xe : concentration of biomass in the effluent, (g/L)

Xi : concentration of biomass in the influent, (g/L)

Xr : concentration of biomass in the reactor, (g/L)

Y : growth yield coefficient, (g/g)

Yv : volumetric methane production rate, (L methane/g COD added/d)

θh : hydraulic retention time, (/Time),

µmax : maximum growth rate of microorganisms when the substrate is being

used at its maximum rate

µ : specific growth rate of microorganisms, (/d1)

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PREFACE

PUBLICATIONS

This work has resulted in the following publications.

(a) Book Chapter

1) Enitan, A. M., Adeyemo, J., Olofintoye, O. O., Bux, F. and Swalaha, F. M. (2014). Multi-

objective optimization of a methane producing UASB reactor using a combined Pareto multi-

objective differential evolution algorithm. EVOLVE - A Bridge between Probability, Set

Oriented Numerics, and Evolutionary Computation V. Advances in Intelligent Systems and

Computing, Springer, 288: 321-334.

(b) Journal Articles

1) Enitan, A. M., Kumari, S., Swalaha, F. M., Adeyemo, J., Ramdhani, N. and Bux, F. (2014).

Kinetic modelling and characterization of microbial community present in a full-scale UASB

reactor treating brewery effluent. Microbial Ecology, 67: 358–368.

2) Enitan, A. M., Swalaha, F. M., Adeyemo, J. and Bux, F. (2014). Assessment of brewery

effluent composition from a beer producing industry in KwaZulu-Natal, South Africa.

Fresenius Environmental Bulletin, 23 (3): 693-701.

3) Adeyemo, J. and Enitan, A. (2011). Optimization of fermentation processes using

evolutionary algorithms. Scientific Research and Essays, 6 (7): 1464-1472.

4) Enitan, A. M. and Adeyemo, J. (2011). Food processing optimization using evolutionary

algorithms. African Journal of Biotechnology, 10 (72): 16120-16127.

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(c) Conference Papers

1) Enitan, A. M., Swalaha, F. M., Adeyemo, J. and Bux, F. (2014). Evaluation of effluent

composition from a beer producing industry in South Africa. Presented at the International

Journal of Arts & Sciences’ (IJAS) American Canadian Conference at Ryerson University’s

International Learning Center, Toronto, Canada, 19-22 May, 2014 (Oral presentation).

2) Enitan, A. M., Kumari, S., Swalaha, F. M. and Bux, F. (2014). Real-time PCR for

quantification of methanogenic Archaea in a UASB reactor treating brewery wastewater.

Presented at International Journal of Arts & Sciences’ (IJAS) American Canadian

Conference at Ryerson University’s International Learning Center, Toronto, Canada, 19-22

May, 2014. Conference of the International Journal of Arts & Sciences, CD-ROM. ISSN:

1943-6114 : 07(03):103–106.

3) Adeyemo, J. and Enitan, A. M. (2014). Multi-objective optimization of anaerobic digestion

models for biogas production. Presented at International Journal of Arts & Sciences’ (IJAS)

for academic disciplines Conference at Harvard Medical School, 77 Louis Pasteur, Boston,

Massachusetts, 26-30 May, 2014 (Oral presentation).

4) Enitan, A. M., Kumari, S., Swalaha, F. M., and Bux F. (2014). Use of mcrA-targeted real-

time quantitative PCR for quantification of methanogenic communities in reactor treating

brewery wastewater. Presented at Water Institute of Southern Africa (WISA) Conference,

Mbombela, Mpumalanga, South Africa, May 25-29, 2014 (Oral presentation).

5) Swalaha F. M., Enitan A. M. and Bux, F. (2014). Efficiency of industrial scale anaerobic

reactor treating brewery wastewater. Presented at Water Institute of Southern Africa (WISA)

Conference, Mbombela, Mpumalanga, South Africa, May 25-29, 2014 (Oral presentation).

6) Enitan, A. M. and Adeyemo, J. (2014). Estimation of bio-kinetic coefficients for treatment

of brewery wastewater. Presented at the World Academy of Science, Engineering and

Technology Conference, New York, USA, June 5-6 . International Science Index, 8(6): 365-

369.

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CHAPTER ONE: INTRODUCTION

Industries produce millions of cubic meters of wastewater every year. The wastewater

produced may be released into the surrounding rivers, or treated on site or at municipal

treatment plants. With competing demand for water resources and water reuse, appropriate

discharge of industrial effluents into the aquatic environment has become an important issue,

which has led to considerable public debate (Phiri et al., 2005; Baig et al., 2010; Danazumi

and Hassan, 2010; Bello-Osagie and Omoruyi, 2012). Some industries have been fined by

their national water and municipal authorities for discharging poor quality effluents that do

not meet the discharge standards into natural water bodies as well as municipal wastewater

treatment plants (Ikhu-Omoregbe et al., 2005; Phiri et al., 2005). Also, much attention has

been placed on the impact of industrial wastewater on domestic wastewater treatment plants

and water bodies worldwide due to accumulation of organic and inorganic compounds in the

water bodies (Islam et al., 2006; Kanu and Achi, 2011; Kovoor et al., 2012).

Brewery industries, among others, produce millions of litres of various types of beers each

year with global beer production in 2011 estimated to be about 192.71 million kilolitres of

beer (Kirin Holdings, 2012) with an average consumption of 23 litres per person per year

(Fillaudeau et al., 2006). As large volumes of water are being used by the industries in the

production of beer, the amount of wastewater that is being discharged from the industries

after production is very high in organic content and thus highly polluting to the environment

(Jones et al., 2011).

Anaerobic digestion (AD) technology has long been used for the treatment of industrial

wastewater. It is a complex biological process that has been adopted for effective treatment of

organic wastewater in the absence of oxygen by microorganisms. It is used not only as a

pollution control tool, but also for energy recovery (Tiwari et al., 2006; Stafford et al., 2013).

The success of AD technology in the removal of high chemical oxygen demand (COD) has

led to its increasing application in treating many types of wastewater for bioconversion of

organic matter to biogas and better effluent quality (Castillo et al.,1999; Liu et al., 2003;

Bhunia and Ghangrekar, 2008). The development of the upflow anaerobic sludge blanket

(UASB) reactor, initially by Lettinga et al. (1980), has made AD the most competitive and

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favoured treatment technology to process industrial wastewater in some parts of the world (Li

et al., 2014).

An UASB reactor is a biogas-producing digester that uses complex and sequential

biochemical processes through the association of anaerobic microorganism (Lettinga and

Hulshoff-Pol, 1991; Tiwari et al., 2006). The methane content of biogas produced is known

as an environmentally friendly, clean fuel which is part of nature‘s own cycle that can be

used for lighting, cooking, and running internal combustion engines. Thus, the use of

anaerobic waste fermentation to produce biogas is a promising and economical way of

generating renewable energy at the industrial scale. In recent years, UASB reactors have been

successfully applied to the treatment of different types of wastewater for better effluent

quality and in turn to produce biogas as a source of renewable energy (Cronin and Lo, 1998;

Parawira et al., 2005; Manhokwe et al., 2009; Madukasi and Zhang, 2010; Muda et al., 2011;

Nacheva et al., 2011). Anaerobic breakdown of organic compounds to biogas involves the

action of several groups of microorganisms (hydrolytic, acidogenic, acetogenic and

methanogenic bacteria) that grow in a syntrophic manner when the reactor is operated under

optimum reaction conditions (Hulshoff-Pol et al., 2004; Crocetti et al., 2006; Mumme et al.,

2010; Amani et al., 2011). Studies have shown that the microbial community in the UASB

reactor responds to the changes in environmental and operational conditions (Klocke et al.,

2007; Khalid et al., 2011; Ziemiński and Frąc, 2012; Enitan et al,. 2014b; Jang et al., 2014).

Thus, in order to optimize the performance of a UASB reactor, it is necessary to identify and

quantify the microbial communities for better treatment efficiency and biogas production

(Chen et al., 2008). Effluent quality and the amount of biogas produced depend on the type of

substrate, digester configuration and the environmental conditions (Traversi et al., 2014).

Therefore, to understand and predict the phenomena occurring in AD processes, increase the

plant performance and methane (CH4) production, holistic mathematical models are required.

To this effect, different AD models have been developed to describe and predict increased

treatment efficiency and optimize the operating conditions of the digestion system (Batstone

et al., 2002; Parawira et al., 2005; Parsamehr, 2012). Mathematical modelling is more

effective in providing information on the interactive behaviour of various factors in

fermentation processes compared to conventional one-at-a-time-optimization methods, which

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are less effective at representing the interactive effects of all the factors involved in a

complex bioprocess (Lakshmi et al., 2009).

Mathematical modelling is useful for designing, predicting and controlling anaerobic

processes. It can assist process engineers to design new configuration of reactors for higher

efficiency and to improve the efficiency of an existing system. A process model can be either

mechanistic or empirical (Thorin et al., 2012; Estes et al., 2013). Simple and sophisticated

models for several systems of AD processes have been developed to fulfill the increasing

need of understanding the parameters required to improve the efficiency of bioreactors

(Batstone et al., 2002; Parsamehr, 2012). Technical approaches for the development of these

dynamic models to adequately describe the treatment processes and biogas production vary

from one method to another. However, the integration of different parameters, linear and

nonlinear equations with single and multi-objective functions under different constraints in

large-scale engineering problems have contributed to the development of alternative solutions

(Babu et al., 2005; Iqbal and Guria, 2009, Abu Qdais et al., 2010). A new optimization and

control strategy with immense benefits to manage AD of wastewater for energy generation

and production of better effluent that may reduce pollution to the environment is essential for

effective reactor operation.

Optimization can be defined as the art of finding one or more feasible solutions

corresponding to extreme values of one or more objectives problems, while satisfying

specific constraints (Babu et al., 2005). Optimization problems are divided into two, namely

single- and multi-objective optimization (Fister et al., 2013). The single–objective

optimization problem involves one objective function to which heuristic-based and gradient-

based search techniques are applied in order to solve the single–objective optimization

problem. It involves finding the minimum and maximum of a single–variable function. The

single–objective optimization method is employed for finding an optimum of a first– and

second–order derivative of a function. It may also involve finding the true optimum in the

presence of constraints to get solutions to real world problems (Adeyemo and Otieno, 2009a).

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On the other hand, multi–objective optimization problem (MOOP) is an optimization

problem solving method that has more than one objective functions. It involves finding one

or more optimum solutions to more than one objective optimization problems that are

conflicting in nature (Deb, 2011). The aim of MOOP is to simultaneously optimize a set of

conflicting objectives to obtain a group of alternative trade-off solutions called Pareto-

optimal or non-inferior solutions which must be considered equivalent in the absence of

specialized information concerning the relative importance of the objectives (Deb, 2011).

With regards to all objectives, there is no best solution rather; the solutions are equally good

solutions. Meanwhile, most real-world search and optimization problems are multi-objectives

in nature with all the objective functions being very important (Fister et al., 2013).

However, limited knowledge with highly complex and non-linear digestion processes was

one of the underlying problems in AD due to lack of an online-measurements for most of the

industrial biogas–producing plants. This problem has led to the development of new

optimization and control strategies with respect to external influences and different process

disturbances that are vital for efficient operation of AD treatment plants (Sendrescu, 2013).

One approach to address this problem is to exploit the flexibility and power of computational

intelligence of evolutionary algorithms (EAs).

Evolutionary algorithms as a class of direct search algorithms have proven to be an important

tool to solve optimization problems and thus, have been employed more often during the last

decade due to their ease way of handling multiple-objective problems (Woldesenbet et al.,

2009). Constrained or unconstrained multi-objective problem may in principle be two

different ways to pose the same underlying problem and can be solved by EAs (Karaboga,

2004). Evolutionary algorithms are proving robust in delivering global optimal solutions and

helping to resolve limitations encountered in traditional methods (Enitan and Adeyemo,

2011).

Like many other natural world problems, problems of AD process are conflicting in nature.

For instance, reduction of organic matter to meet the discharge standard and biogas

production during anaerobic treatment of wastewater requires different conflicting objectives

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such as maximization of desirable properties (such as biogas production for energy

generation) and simultaneously minimizing its undesirable characteristics (such as a

reduction of effluent substrate concentration or the organic pollutant loads in the final

effluent to meet the discharge standards) (Babu et al., 2005). Evolutionary algorithms are of

interest in optimizing AD processes to generate Pareto-optimal solutions, although this may

not be an easy task due to the complexity and variations in the organic content of the

industrial wastewaters.

Recently, a few industries have started using sophisticated technologies to improve, monitor,

optimize and control processing parameters in order to increase treatment efficiency

(Rodríguez-Fernández et al., 2007; Iqbal and Guria, 2009). However, expert knowledge is

still needed to apply these techniques successfully. If the specific technique is not applicable

to certain problem due to unknown system parameters, then multiple local minima or non-

differentiability evolutionary algorithms have the potential to overcome these limitations

(Karaboga, 2004) by using mathematical model-based techniques to make decisions about

optimal production scenarios.

1.1 STUDY OBJECTIVES

1.1.1 Aim

The aim of this study was to monitor the performance and the microbial diversity especially

the methanogens in a UASB reactor treating brewery wastewater, develop a dynamic model

to describe the behaviour of a UASB reactor and optimize the model using an evolutionary

algorithm called the Combined Pareto Multi-objective Differential Evolution (CPMDE)

algorithm.

1.1.2 Objectives

In order to achieve our aim, the following specific objectives were set out:

To monitor the parameters associated with the performance of a full-scale UASB reactor

in order to establish kinetic constants to be used in further mathematical modelling.

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To determine the microbial community structure of the full–scale UASB reactor using

different molecular techniques including; FISH, PCR and QPCR.

To develop and simulate a dynamic multi-variable optimization model in order to predict

the methane production rate during the anaerobic treatment of brewery wastewater using

MATLAB object-oriented language.

To optimize the developed (MMGM) and adopted modified Stover–Kincannon kinetic

models using a combined Pareto multi–objective differential evolution (CPMDE) algorithm

to maximize CH4 production and enhance wastewater treatment efficiency.

1.2 THESIS OUTLINE

Chapter one begins with a general introduction with the study objectives and outline of the

thesis. Each subsequent chapter is concluded with details of the research output(s) from the

chapter. Chapter two presents the literature review relevant to the study. Chapter three

presents the physico-chemical composition of brewery wastewater and the performance of

the full–scale UASB reactor treating the brewery wastewater in KwaZulu-Natal, South

Africa. Chapter four presents the identification and quantification of the microbial ecology of

the full–scale UASB reactor. The Stover–Kincannon kinetic model was adopted to predict

effluent substrate concentration, in order to reduce the pollutant load discharged into the

environment and water bodies. In chapter five, development of kinetic model (MMGM) for

CH4 production during AD was presented. Chapter six is a continuation of the study in

Chapter four and five where, a multi-objective constrained optimization problem was

presented. A novel evolutionary algorithm called CPMDE algorithm was used as the

optimization tool to integrate and determine the optimum CH4 production rate, effluent

substrate concentration and biomass washout from the UASB reactor treating brewery

wastewater. Finally, Chapter seven presents the general conclusions of the study along with

suggestions for future research and the significance of the study. The thesis ends with a list of

references and appendices.

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CHAPTER TWO: LITERATURE REVIEW

2.1 INTRODUCTION

Manufacturing industries produce wastes that contain high levels of organic materials which

could adversely affect the environment should they be directly discharged. For industries to

meet discharge requirements, economical and practical treatment methods are important

factors that need to be considered. Therefore, there is an increasing need for industries to treat

their wastewater before discharged into the environment using effective, eco-friendly, simple

and inexpensive technologies, thereby minimizing the impact on the environment. Anaerobic

treatments have gained more attention in developing countries due to the fact that traditional

aerobic technologies, like the activated sludge process, require professional skills and high

costs to operate and may not be able to handle high strength effluents (Bhatti et al., 1993;

Leitao et al., 2006).

Anaerobic treatment involves the conversion of complex organic matter present in low to

high–strength industrial wastewaters into simpler monomers and production of biogas in a

closed system, through the activity of various anaerobic microorganisms (Bhatti et al., 1996;

Keyser, 2006; Ziemiński and Frąc, 2012; Enitan et al., 2014a). Biogas recovery systems

referred to as ‗methane (CH4) recovery systems‘, ‗bioreactor/biodigester‘, ‗methane digester‘,

or ‗anaerobic digester‘ can be used to treat industrial waste and capture CH4 that can be used

for on-site energy generation (Parawira et al., 2005). However, the reduction of organic

matter and quantity of biogas released depends on the conditions under which the reactor is

operated (Gyalpo et al., 2008), because any sudden changes in the performance of the system

can have a damaging effect on the quality of effluents discharged and biogas recovery.

Several anaerobic digestion (AD) technologies have been designed and constructed for the

treatment of high–strength wastewater (Demirel et al., 2010; Abbasi and Abbasi, 2012).

Anaerobic system such as an upflow anaerobic sludge blanket (UASB) reactors have received

much attention due to their ability to treat industrial wastewaters at higher organic loading

rate (OLR) and a lower hydraulic retention time (HRT) (Mata-Alvarez et al., 2000; Nadais et

al., 2011).

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2.2 ANAEROBIC TREATMENT OF WASTEWATER

Anaerobic digestion has received worldwide attention due to it being a simple, inexpensive

technology to operate, that produces low biomass outputs and low energy input

(Karagiannidis and Perkoulidis, 2009; Kaparaju et al., 2010). The treatment of high-strength

industrial wastewater such as brewery wastewater using AD technologies has been employed

in several instances throughout the world (Brito et al., 2007; Demirel et al., 2010; Simate et

al., 2011). It has been used widely as a source of renewable energy. The biogas comprising of

carbon dioxide (CO2), CH4 and traces of other gases produced during the process of AD can

be used directly as fuel in combined heat and power gas engines, thereby reducing the release

of these biogases to the atmosphere (Ward et al., 2008; Singh and Prerna, 2009). On the other

hand, some disadvantages of AD processes includes long retention times (Chan et al., 2009),

bad odour and effluents that sometimes needing post-treatment to meet the discharge

standards for nutrients levels, organic matter and pathogens content (Seghezzo et al., 1998).

Over the past 25 years, different types of reactors have been developed and their installations

have been commercialized. Along with the UASB reactor (Fang et al., 1995a; Lettinga, 1995;

Ryan et al., 2010; Qiao et al., 2011; Chong et al., 2012), anaerobic sequencing batch reactor

(ASBR) (Shao et al., 2008; Won and Lau, 2011), hybrid upflow anaerobic sludge-filter bed

(UASFB) (Rajagopal et al. 2009), continuous stirred tank reactors (CSTR) (Diaz et al., 2006;

Klocke et al., 2007; Kaparaju et al., 2010; Mirzoyan et al., 2010), expanded granular sludge

bed (EGSB) (Seghezzo et al., 1998), anaerobic baffled reactor (ABR), anaerobic fixed-bed

reactors (AFBR) and membrane technology have been widely used for wastewater treatment

(Figure 2.1a) (Lettinga et al., 1980; Driessen and Vereijken, 2003; Parawira et al., 2005;

Zhou et al., 2006). Among these UASB reactor configuration is the most widely used high–

rate anaerobic reactor for the treatment of high-strength wastewater. Over one thousand

UASB reactors have been installed worldwide due to its simple design and low operational

cost (Tiwari et al., 2006; Nigel and Sneeringer, 2011). An overview of the above-mentioned

anaerobic treatment systems used for different industrial wastewater pre-treatment is

presented in Figure 2.1(b) (International Energy Agency, 2001). Descriptions and further

information on the different types of reactors can be found in the literature (Shao et al., 2008;

Sipma et al., 2010; Won and Lau, 2011; Rajagopal et al., 2013; Tauseef et al., 2013).

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Figure 2.1: (a) Proportions and types of anaerobic digestion systems that have been installed

and commercialized for the treatment of industrial wastewater (b) percentage of industries

using anaerobic treatment technologies for industrial wastewater (International Energy

Agency, 2001).

2.2.1 Upflow Anaerobic Sludge Blanket Reactors

The UASB reactor designed by Lettinga et al. (1980) has made AD the most competitive and

favourable treatment technology for high–strength organic wastewaters (Ryan et al., 2010;

Abbasi and Abbasi, 2012). It has been widely employed to treat industrial and domestic

wastes around the world due to features such as simple design, easy construction and

maintenance, low operating cost, high removal efficiency, short retention time, stability,

temperature and low energy demand ( Alvarez et al., 2006; Tiwari et al., 2006). UASB

reactors are highly dependent on its granular sludge as the core component during wastewater

treatment for an effective conversion of organic matter to biogas (Batstone et al., 2002; Liu et

al., 2003).

Fluidised

bed

2% Hybrid

3% Lagoons

5%

Anaerobic

filters

7%

CSTR

8%

EGSB

8%

UASB

67%

a

Chemical

7% Pulp &

Paper

9%

Distillery

12%

Brewery &

Softdrink

25%

Food

40%

Various

7%

b

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A schematic diagram of a typical UASB reactor is shown in Figure 2.2. In an UASB reactor,

the influent enter through the bottom of the reactor, thereby helping in the aggregation of

microbial biomass in the sludge bed and blanket to get in contact with the influent (Abbasi

and Abbasi, 2012). Several investigations have been carried out at laboratory, pilot and full-

scale level to optimize UASB reactors using different types of effluent including domestic

(Atashi et al., 2010) and industrial wastewaters. Some of the industrial effluents treated

include pharmaceutical (Herumurti et al., 2008), pulp and paper (Ali et al., 2009), sugar

factories (Demirel and Scherer, 2008a; Hampannavar and Shivayogimath, 2010) brewery

wastewater (Parawira et al., 2005; Kovacik et al., 2010; Madukasi and Zhang, 2010),

slaughterhouse (Nacheva et al., 2011) and textile (Muda et al., 2011).

Figure 2.2: Schematic diagram of an upflow anaerobic sludge bed (UASB) reactor with red

balls indicating granules and yellow balls indicating evolved biogas.

Influent

UASB effluent

Sludge bed

Biogas

Sludge blanket

Gas-liquid-solid seperator

Baffle

Gas

bubbles

Granules

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2.3 BIOGAS RECOVERY FROM ANAEROBIC DIGESTERS

Due to the increasing effect of climate change in the world, industrial waste management

strategies and reduction of environmental effects caused by the industrial waste disposal has

gained more attention. From the clean development mechanisms (CDM) point of view,

‗mitigating CH4 emissions‘ is very fascinating, since the global warming potential (GWP) of

CH4 is 21 times higher than that of CO2. Under anaerobic conditions CH4, CO2, nitrogen

(N2), hydrogen (H2), hydrogen sulphide (H2S) and oxygen (O2) called ‗biogas‘ are produced

(Wen et al., 2009) with calorific values of 21-24 Mj/m3, equivalent to 6 KWh/m

3 of CH4

(Bond and Templeton, 2011). Moreover, the use of biomass for energy generation is

classified as a 'carbon neutral' process because, the CO2 released during this process is

balanced by the CO2 absorbed by plants during their growth (The Centre for Sustainable

Environmental Sanitation the Centre for Sustainable Environmental Sanitation, 2009).

Furthermore, the use of CH4 gas from AD as a renewable energy source has been widely

adopted as one of the CDM in order to obtain a certified emission reduction (CER) credit

under the Kyoto Protocol. This facilitates the promotion of biogas to reduce the greenhouse

effect, through reduction of CH4 emissions into the atmosphere. Biogas generation has been

widely adopted in Asia, particularly in Bangladesh, China, India and Nepal (Dutschke et al.,

2006; NSWAI-ENVIS, 2007; The Centre for Sustainable Environmental Sanitation, 2009).

The treatment of these wastes and biogas production with high CH4 content as energy

recovered is a good alternative to fossil fuel, since human activities and industries at large

produce sufficient amounts of waste (Tauseef et al., 2013). The biogas that is used for fuel

energy must contain more than 50% of CH4 (Srisertpol et al., 2010) which could be used for

heating, cooking, lighting or to generate electricity for domestic and larger industrial plants

(Bond and Templeton, 2011; Heffernan et al., 2012).

However, South Africa and other African countries have placed less attention on the

implementation of national biomass energy from wastewater when compared to world‘s

implementation of AD technology. The application of AD technology in South Africa for the

treatment of industrial wastewater has been reviewed by Ross and Louw, (1987) and Stafford

et al., (2013). Their survey showed that the use of anaerobic reactors, especially UASB

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reactors that could be used for recovery of energy is very low in South Africa compared to

other countries.

In 2003, the South Africa Government set a ten-year target to produce 10 000 GWh (0.8

MTOE) from biomass, wind, solar and small-scale hydropower technology for renewable

energy consumption by 2013. The energy from biomass could be used for power generation

and non-electric technologies such as bio-fuels and solar water heating. It is approximately

1667 MW (4%) of the estimated electricity demand for 2013 (41539 MW)—which is

equivalent to replacing two units of Eskom's combined coal fired power stations (2 x 660

MW) (Shabangu, 2004).

In another report for biogas generation for electricity in 2012, environmental engineering

company Talbot & Talbot was employed to design and supply a biogas train in South Africa–

for its first green energy project (Cloete, 2008). The R5-million biogas project, include the

production of biogas from anaerobic wastewater digestion that can be converted to electricity

or used as boilers fuel (Cloete, 2008). However, some industries and municipal wastewater

treatment plants that have onsite anaerobic reactors still flare or vent the biogas that are

produced during anaerobic treatment of wastewater (Stafford et al., 2013). This demonstrates

that energy use has been poorly integrated and the opportunities for mitigating greenhouse

gas (GHG) emissions have not been realized.

Few industries in South Africa such as Cape Flats wastewater treatment plant in Cape Town,

PetroSA's gas-to-liquids refinery in Mossel Bay and some isolated community, household

and small-scale industries are using biogas generated during anaerobic treatment for energy

generation (Stafford et al., 2013). Stafford et al. (2013) further listed different types of

industrial and domestic blackwater wastewaters being treated using anaerobic reactors in

South Africa.

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2.4 BIOCHEMISTRY AND MICROBIOLOGY OF THE ANAEROBIC

DIGESTION PROCESS

The AD process is carried out by a group of facultative, obligate and strict anaerobic bacteria

(Mshandete et al,. 2005; Appels et al., 2008) that are divided into four groups (Figure 2.3)

based on the biochemical processes and the metabolites they produce. Under ideal conditions,

these microorganisms break down the complex organic compounds through a variety of

intermediates into the components of biogas, such as CH4 and CO2 with small levels of H2S,

H2 and N2 (Appels et al., 2008; Mirzoyan et al., 2010; Amani et al. 2011). The overall

reaction is shown in equation 2.1 (Bitton, 1994).

Organic matter CH4 + CO2 + H2 + NH3 + H2S (2.1)

About 70% of the total CH4 production during AD is from acetic acid, while the remaining

30% comes from H2 and CO2 conversion (Ahring, 2003). It has been reported that about 80 -

90% CH4 composition can be produced in reactors treating wastewater (Okonkwo et al.,

2013). The origin of the AD process and the biodegradable materials determines the

composition of biogas produced.

The stability of the microbial ecosystem in the AD process has been shown to depend on the

methanogenic activity, which is characterized by slow growth rates of microorganisms. These

microorganisms have been found to be very sensitive to operational and environmental

variations in the anaerobic wastewater treatment systems, such as salinity, sludge properties,

temperature, pH, mineral composition, loading rate, HRT, carbon-to-nitrogen ratio and

volatile fatty acids (VFAs). These factors in-turn influence the digestibility of the organic

matter and production of biogas (Leitao et al., 2006; Chong et al., 2012).

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Figure 2.3: The key stages of anaerobic digestion of organic matter in the wastewater (Li et

al., 2011).

2.4.1 Hydrolytic Bacteria

The digestion process is initiated by the action of facultative and obligate fermentative

anaerobic bacteria of mainly the genera Bifidobacteria, Lactobacillus, Enterobacterium and

Streptococcus (Krzysztof and Frac, 2012). This stage has been found to be common to both

aerobic and AD processes. The anaerobic bacteria were shown to catalyse the breakdown of

large complex soluble and insoluble organic molecules present in the wastewater into smaller

soluble monomers which could be transported into cells of non-hydrolytic fermentative

bacteria and metabolized (Bitton, 1994). The rate of hydrolysis process has been shown to be

Methanogenesis: Archaea

Homoacetogenesis

Reductive

Methanogenesis

(30%)

;

CH4, CO2

Aceticlastic

Methanogenesis

(40-70%)

Volatile Fatty Acids: Propionate, Butyrate,

etc.

Fermentation and Acidogenesis bacteria

Amino acids and simple sugars Long chain fatty acids

Hydrolysis

Lipids

Complex Biodegradable particulates

Proteins and carbohydrates

Acetogenesis

Acetic acid (CH3COOH) H2, CO2

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dependent on parameters such as: wastewater type, pH, size of particles, production of

enzymes, diffusion and adsorption of enzymes on the particles of wastes subjected to the

digestion process (Ziemiński and Frąc, 2012).

2.4.2 Fermentative Acidogenic Bacteria

The acidogenic bacteria are the largest trophic groups, and consist of about 90% of the total

bioreactor population (Zeikus, 1980). Several microbial genera take part in acidogenesis, the

first stage of AD (Krzysztof and Frac, 2012). Acidogenesis is the process during which more

―simple‖ organic material is metabolized to form CO2, H2, acids and alcohols through the

action of the genera viz, Pseudomonas, Bacillus, Clostridium, Micrococcus or

Flavobacterium (Krysztof and Frac, 2012). This process has been divided into two stages:

The hydrogenation and dehydrogenation. The acids forming bacteria convert sugars, fatty

acids and amino acids to organic acids (including formic, acetic, propionic, butyric, lactic

acids), ketones and alcohols, which causes an accumulation of electrons in response to an

increase in H2 concentration in the solution. The new products may not be used directly by

methanogenic bacteria and must be converted by obligate anaerobes producing H2 in the

process called acetogenesis (Krzysztof and Frac, 2012). Other acid-forming bacteria facilitate

the production of acetate, H2 and CO2 depending on environmental conditions such as pH,

temperature for direct assimilation of the new metabolites as substrates and energy source by

the methanogens (Keyser, 2006; Krzysztof and Frac, 2012).

2.4.3 Acetogenic Bacteria

Acidogenesis products are further oxidized to acetate, H2, and CO2 by the activity of

acetogenic bacteria (acetate and H2-producing bacteria) such as Desulfovibrio,

Syntrophobacter wolinii, Syntrophomonas wolfei, Syntrophus buswellii, Syntrophococcus,

Natroniella and Acetigena spp. (Bhatti et al., 1996; Pitryuk and Pusheva, 2001; Karnholz et

al., 2002). The acetogens have been found to be obligate H2-producing bacteria that can only

survive at very low H2 concentrations. They have been shown to help in the conversion of

fatty acids and alcohols to acetate, H2, and CO2 at low H2 partial pressure (Bitton, 1994).

Therefore, for acetogenic bacteria to maintain a low partial pressure of H2 less than 10-5

atmospheres, they live in symbiosis with the H2-utilizing methanogens when the digester is

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operated at optimum temperature and pH levels (Ziemiński and Frąc, 2012). Most digesters

are normally operated at about pH 7 because; it favours all the groups that are involved in the

conversion of organic matters to biogas including methanogens. Studies on the syntrophic

reactions have been described in the literature with optimum pH levels and temperature

between 6.3-8.5 at 25˚C and 45˚C respectively for syntrophic association of acetogenic and

methanogenic bacteria (Schink, 2002; Amani et al., 2011).

2.4.4 Methanogenic Archaea and their Taxonomy

Living organisms have been classified into three main taxonomies based on 18S and 16S

rRNA analysis and comparison of conservative phylogenetic features. The phylogenetic

domains include Archaea, Bacteria and Eukarya. Organisms belonging to domain Archaea

are divided into two phyla namely Crenarchaeota and Euryarchaeota (Figure 2.4) (Anderson

et al., 2009). The Crenarchaeota have been discovered to consist mainly of thermoacidophiles

and thermophiles while the Euryarchaeota contains a wider variety of organisms including

the methanogens, the extreme halophiles, thermoacidophiles and thermophiles. Recently the

third phylum, Thaumarchaeota, was proposed to include the mesophilic organisms previously

classified as Crenarchaeota (Brochier-Armanet et al., 2008). The CH4-producing organisms

(methanogens) are classified to domain Archaea, and phylum Euryarchaeota based on the

phenotypic and taxonomic classification (Ziemiński and Frąc, 2012).

Methanogenic bacteria are divided into four classes, five orders, nine families and 26 genera.

They are different from each other in shape, membrane lipids, 16S rRNA sequence, structure,

cell wall chemistry and other features (Demirel and Scherer, 2008b, Ziemiński and Frąc,

2012). Figure 2.4 shows the phylogenetic classification of methanogens. Methanogens are

archeons, unlike bacteria, they do not have a typical peptidoglycan (mureinic) skeleton; rather

several genera have pseudomurein, while others have walls consisting of lipids composed of

isoprenoid hydrocarbons glycerol lipids with different metabolism (Ziemiński and Frąc,

2012). Methanogenic ribosomes exhibit a similar size to that of eubacteria ribosome, but their

sequence of ribosomal RNA is completely different (Watanabe et al., 2004).

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Figure 2.4: Classification of methanogens based on 18S and 16S rRNA analysis and comparison of conservative phylogenetic features (Demirel

and Scherer, 2008b; Ziemiński and Frąc, 2012).

Methanothermo

bacter

Methanobacteriaceae

Methanobacterium

Methanospaera

Methanobrevibacter

Methanothermoceae

Methanothermus

Methanococcaceae

Methanococcus

Methanocaldococcaceae

Methanocaldoccocus

Methanothermo

coccus Methanotorris

Nanoarchaeota

Methanopyrales

Methanopyri

Methanopyrus

Methanopyraceae

Methano

sprillaceae

Methanomicrobiales

Methanomicrobia

Methanosarcinales

Methanoculleus

Methanolacinia

Methanomicrobium

Methanogenium

Methanofollis

Methanocorpu

sculum

Methanocorpu

sculaceae

Methano

microbiaceae

Methanoplanus

Methano

spirillum

Methanomicrococcus

Methanohalophilus

Methanosalsum

Methanomethylovorans

Methanohalobium

Methanococcoides

Methanosarcina Methanosaeta

Methano

sarcinaceae

Methano

saetaceae

Methanolobus

Archaea

Euryarcheota Crenarcheota Korarcheota

Methanobacteria

Methanobacteriales

Methanococci

Methanococcales

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Methanogens are largely differentiated morphologically. They exhibit almost all shapes

occurring in bacteria including cocci (Methanococcus), rods (Methanobacterium), short rods

(Methanobrevibacter), spirillaceae (Methanospirillum), sarcina (Methanosarcina) and

filiforms (Methanothrix). The size of these microorganisms ranges from 0.3 to 7.4 μm

(Karakashev et al., 2006). They are strict anaerobes and contain neither catalase nor

superoxide dismutase. Due to extraordinary sensitivity of methanogens to oxygen, their

biochemistry, physiology and ecology have been reviewed (Ziemiński and Frąc, 2012). Some

of their characteristics include, their sensitivity to changes in pH and temperature, inhibition

of their growth by high level of H2, sulphur, NH3 and VFAs and other compounds, in the

environment or in the bioreactor (Ziemiński and Frąc, 2012, Nakasaki et al., 2013).

Methanogens are slow-growing bacteria with a generation time between 3 days at 35˚C and

50 days at 10˚C (Bitton, 1994). Studies have shown that three different major pathways exist

for CH4 formation depending on the source of the reducing potential and the carbon

compound used as substrate (Figure 2.5); which include hydrogenotrophilic, aceticlastic and

the methylotrophic methanogens (Bapteste et al., 2005; Ziemiński and Frąc, 2012).

Hydrogenotrophilic methanogens are H2 using organism. They use H2 as an electron donor to

reduce CO2 to CH4 (Figure 2.5; Equation 2.2). This group helps in maintaining very low

levels of partial pressure needed by the aceticlastic methanogens for the conversion of VFA

and alcohols to acetate (Gerardi, 2003).

CO2 + 4H2 CH4 + 2H2O (2.2)

Abundance of Methanobacterium, Methanobrevibacter and Methanococcus of orders

Methanobacteriales, Methanomicrobiales and Methanococcales in different types of

anaerobic bioreactor treating wastewaters have been reported (Casserly and Erijman, 2003;

Bhatti et al., 1993; Liu et al., 2002a; Castro et al., 2004; Diaz et al., 2006; Cardinali-Rezende

et al., 2009; Kovacik et al., 2010a). The second group is the acetotrophic or aceticlastic

methanogens which convert acetate to CH4 and CO2 (Zheng and Raskin, 2000). The overall

reaction is;

CH3COOH CH4 + CO2 (2.3)

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Figure 2.5: Pathways of methanogenesis: hydrogenotrophic (double-lined arrows),

aceticlastic (solid arrows) and methylotrophic (broken gray arrows) (Bapteste et al., 2005).

In the aceticlastic pathway, the CO2 is oxidized to provide electrons and the methyl group

converted from acetate is linked to methanopterin (or sarcinapterin, for Methanosarcina)

before being reduced to CH4 in two enzymatic reactions (Figure 2.5), the last two steps of the

hydrogenotrophic pathway (Meuer et al., 2002). The most commonly reported aceticlastic

methanogens from bioreactors belong to the genera Methanosaeta (coccoid bacteria) and

Methanosarcina–sheathed rods or long filaments bacteria (Keyser et al., 2006). This group of

methanogens helps in the production of about 70% of the total CH4 generated during the AD

of wastewater (Ahring, 2003). Methanosaeta sp. such as M. thermophila and M. concilii

belonging to genus Methanosaeta utilize acetate, while Methanosarcina strains like M.

barkeri, M. mazeii and M. thermophila utilize acetate, methanol, methylamines, H2 and CO2

as substrate (Keyser et al., 2006). The abundance of Methanosarcina sp. at high acetate levels

and Methanosaeta sp. at low acetate concentrations has also been reported (Keyser et al.,

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2006). An abundance of Methanosarcina and Methanosaeta sp. in UASB granules treating

different wastewaters at steady–state conditions have been reported in the literature (Fang et

al., 1994, 1995b; Chan et al., 2001; McHugh et al., 2003b).

The third group is the methylotrophic methanogens. This group include orders

Methanosarcinales and Methanobacteriales namely Methanosarcina barkeri and genus

Methanosphaera (with several possible variants) respectively (van der Wijngaard et al.,

1991; Meuer et al., 2002). They directly produce CH4 from methyl groups (-CH3),

methylamines [(CH3)3-N] and methanol (CH3OH) as substrate (Gerardi, 2003). Methanol is

usually found as organic pollutant in several wastewaters and is a substrate for both

methanogens and acetogens (Bapteste et al., 2005). Compounds such as methanol or methyl-

amines can be used as both electron acceptor and donor respectively. In running the

hydrogenotrophic pathway in the reverse direction from methyl-CoM to CO2, one molecule of

C-1 compound is oxidized to provide electrons for reducing three additional molecules to

CH4. However, some Methanosarcinales can reduce this C-1 compound in the presence of

methanol and H2/CO2, using only the last step of hydrogenotrophic methanogenesis (methyl-

CoM to CH4), drawing electrons from H2 (Bapteste et al., 2005).

2.4.5 Techniques Used To Detect Microorganisms from Anaerobic Reactor Samples

The main aims of studying any microbial ecology include the identification, classification

and determination of microbial activity in the granules of an anaerobic reactor (Ziemiński and

Frąc, 2012). In the past, traditional identification methods have been used to determine the

morphology and phenotypic characteristics (Smith, 1966; Zeikus, 1977; Grothenhuis et al.,

1991; Liu and Tay, 2002), which are time-consuming and limited. Many microorganisms

especially the methanogens are difficult to culture using traditional methods, because they

have slow growth rates, restricted environmental conditions and selective nutritional

requirements (Grothenhuis et al., 1991; Briones and Raskin, 2003).

The development of molecular techniques (Figure 2.6) to study the complex microbial

populations in environmental samples has eliminated the use of more elaborate traditional

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techniques of culturing microorganisms (Gonzalez et al., 2003; Hofman-Bang et al., 2003).

Basically these techniques have been divided into two main types: quantitative and

qualitative. Qualitative techniques that may be used include polymerase chain reaction based

denaturing gradient gel electrophoresis (PCR-DGGE), temperature gradient gel

electrophoresis (TGGE) and terminal-restriction fragment length polymorphism (T-RFLP)

etc. Microbial profiling techniques involve amplifying the nucleic acids isolated from

environmental samples, sequencing and comparing them to the known sequences in the

GenBank database appropriate for identifying related microorganisms. These methods have

been successfully employed to study complex microbial populations in the laboratory- and

industrial-scale fermenters to study the shift in microbial community structure (McHugh et

al., 2003a; Wang et al., 2010; Ziganshin et al., 2011; Shen et al., 2013).

Quantitative real-time PCR (QPCR) and fluorescence in-situ hybridization (FISH) are

quantitative techniques used in the survey of microbial ecologies (Yu et al., 2006; Zhang and

Fang, 2006; Demirel and Scherer, 2008b; Tabatabaei et al., 2009; Bergmann, 2012; Traversi

et al., 2012). Fluorescence in-situ hybridization has also been used for the quantitative

analysis and to understand the spatial distributions of microorganisms (Briones and Raskin,

2003). This technique is based on hybridization of whole cells with specific probes, and

microscopic analysis of dyed hybridized cells using epifluorescence microscopy, flow

cytometry or scanning electron microscopy (Demirel and Scherer, 2008b; Tabatabaei et al.,

2009).

Quantitative real-time PCR on the other hand, can be used to amplify and simultaneously

quantify targeted DNA sequence by employing a PCR-based technique that enables one to

quantify the number of gene copies or relative number of gene copies in a given sample. The

reliability of QPCR results is strongly dependent on the quality of the extracted genomic

DNA (Bergmann, 2012). The amplified gene copy number from bulk DNA reflects the

relative abundance of the microorganisms in the community. The amplification principle of

QPCR is similar to that of PCR. This technique monitors the concentration of the amplified

target after each PCR cycle using a fluorescent dye or probe change in fluorescence intensity

that reflects the concentration of amplified gene in real-time assay (Zhang and Fang, 2006;

Bergmann, 2012). Either absolute or relative quantification can be used to determine the

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concentration of DNA or RNA in an extracted sample. This technique has been widely used

to quantify the microbial population and dynamics in anaerobic reactors in their natural

environments (Yu et al., 2005; Yu et al., 2006; Traversi et al., 2012).

However, it is difficult to monitor specific groups or a domain using only one technique as

each technique has its own merits and demerits. Therefore, a combination of qualitative and

quantitative methods including PCR-DGGE, QPCR and microarrays could be used to

overcome the limitations of one technique (Park et al., 2009). A combination of different

molecular techniques, such as electron microscopy, PCR-based DGGE, cloning and FISH to

gain insight into the physical appearance, function and structure of microbial diversity of

methanogenic granules from a full-scale UASB reactor treating brewery wastewater have

been explored in the past (Diaz et al., 2006). The PCR-based DGGE and FISH analyses were

used to identify the microbial populations in a full-scale UASB reactor treating brewery

wastewater (Chan et al., 2001; Liu et al., 2002a). Chan et al. (2001) reported Delta and

Gammaproteobacteria; Methanosaeta concilii and Methanobacterium formicicum as the

dominant bacterial and Archaea bands detected in the full-scale UASB reactor. Likewise,

Keyser et al. (2006) used PCR-DGGE for the fingerprinting and identification of the

microbial consortium present in different types of granules collected from the UASB reactor

treating brewery wastewater. Diverse group of methanogens such as Methanosarcina,

Methanosaeta, Methanobacterium and uncultured bacteria belonging to Archaea domain

were identified and fingerprinted using PCR-DGGE technique (Keyser et al., 2006).

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Figure 2.6: Flow diagram of different steps used in studying the structure and functions of

microbial communities in an environmental sample.

Isolation

Ad

ap

tati

on

of

cult

ure

co

nd

itio

ns

RT-PCR QPCR

Nucleic acid extraction

PCR

PCR Products

DGGE OR T-RFLP

Cloning

Nucleic acid extraction

QPCR

Sequencing of unique

clones

Sequencing of

unique clones

Phylogenetic Tree Primers and Probes

Hyb

rid

izati

on

an

aly

sis

Genetic Fingerprint

using FISH

Genetic

Fingerprint

s

Clone

Libraries Quantification

Comparative sequencing analysis

PCR

Cultures

DNA

Environmental Sample

RNA

Sequencing Database

Nucleic

acid

extractio

n

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2.5 FACTORS AFFECTING PERFORMANCE OF UASB REACTORS AND

BIOGAS PRODUCTION

Even though the advantages of using anaerobic systems for pre-treatment of wastewater are

recognized, anaerobic treatment plants are subjected to variations in one or more parameters,

which affect or define the reactor‘s performance (Leitao, 2004; Keyser, 2006). Concerns still

exist about reactor stability, effluent variability, the biological degradation of the adsorbed

organic matter and activities. Due to these facts, several works on the operational variations

and the stability of UASB reactor performance due to extreme transient conditions have been

reported (Turovskiy and Mathai, 2006; Coelho et al., 2007; Abbasi and Abbasi, 2012). The

operational pH, temperature, nutrients availability, presence of VFA, influent COD

concentration, influent type, sludge retention time (SRT), organic and hydraulic load

variations are some of the parameters that should be monitored for the successful operation of

any anaerobic reactor treating industrial wastewater (Fang et al., 1995a; Leitao et al., 2006;

Coelho et al., 2007; Abbasi and Abbasi, 2012).

2.5.1 Organic Loading Rate

Organic loading rate (OLR) is an important parameter that significantly affects the microflora

and the performance of a UASB reactor. Fluctuations in organic load depends on the SRT,

HRT, sludge properties, mixing intensity, duration of the variation, bacterial mass and

activity (Rincón et al., 2008; Abbasi and Abbasi, 2012). Different studies have shown that

higher values of OLR can cause reduction in COD removal efficiency in a wastewater

treatment system (Torkian et al., 2003; Sánchez et al., 2005). Zhou et al. (2007) have

reported that a higher loading rate could cause unrecoverable acidification, suppression of the

methanogenic activity due to serious imbalance between the methanogens and the acidogens,

as well as inhibition of methanogens by VFA production (Latif et al., 2011).

2.5.2 Nutrients

The ability of anaerobic microorganisms to grow depends on the availability of the essential

nutrients that are present in the wastewater (Speece et al., 1983; Lettinga, 1995; Fermoso et

al., 2008; Mudhoo and Kumar, 2013). Lack of these nutrients could negatively affect their

growth and the efficiency of the anaerobic degradation (Lettinga, 1995; Mudhoo and Kumar,

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2013). The biochemistry of fermentation and CH4 production involves many enzymes that

contain different trace elements that need to be supplied as nutrients. Each anaerobic

microorganisms involved in the degradation of complex organic matter to simple components

are trace element specific, depending on the enzyme pathways (Zandvoort et al., 2006).

Several studies on the impact of nutrients on the efficiency of AD and enhancement of

granules in the bioreactors have been reported (Yu et al., 2001; Zandvoort et al., 2006;

Fermoso et al., 2008; Krishna, 2013; Zhang et al., 2013). Some bacteria, such as CH4-

forming bacteria in the reactors have relatively high internal concentrations of iron, cobalt

and nickel (Zandvoort et al., 2006; Zhang et al., 2013), which may not be present in

sufficient concentrations in the wastewater produced from the industries. Therefore, the

addition of trace elements prior to treatment to improved reactors performance is highly

recommended (Yenigun et al., 1996; Onodera et al., 2013). The optimum C: N: P ratio to

enhanced CH4 yield was reported to be 100:2.5:0.5 (Rajeshwari et al., 2000). This could be

calculated based on the wastewater biodegradable COD concentration, nutrient concentration

in bacterial cells and cell yield (Hulshoff-Pol, 1995).

2.5.3 Hydraulic Retention Time

The hydraulic retention time (HRT) has been defined as the average time that wastewater

spends inside the reactor (Bitton, 1994). The flow rate and composition of wastewater

entering the UASB reactor both affect the HRT (Cheng and Liu, 2002). High HRT increases

the contact time of wastewater with the sludge, thus improving the effluent quality and biogas

production rate. Therefore, a suitable HRT is very important for proper wastewater treatment

in a UASB reactor for better treatment efficiency as well as quality and quantity of biogas

concentration. From equation (2.5), the flow rate is inversely proportional to the HRT and

directly related to the reactor volume (Liu et al., 2003). This shows that volume is an

important parameter that must be considered when designing a reactor.

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(2.5)

Where Q = Flow rate of influent stream (L/ d),

V = Volume of the reactor (L),

HRT = Hydraulic retention time (days).

Several studies have shown the effect of HRT on the microbial degradation in a single UASB

reactor treating different types of industrial wastewater (Diamantis and Alexandros, 2007;

Krakat et al., 2010; Muda et al., 2011).

2.5.4 Volatile Fatty Acids

Volatile fatty acids (VFAs) are important intermediate products in the formation of CH4. The

right concentration determines the efficiency of substrate removal from the reactor. For a

typical reactor, overloading, or sudden variations in HRT and OLR could cause the

accumulation of VFA and stressful conditions in the reactor during the break down of

complex organic matter (Wang et al., 2009). It can also affect the type of intermediates

produced. This might cause a shift between acetogens and acidogens population (VFA

producers), nitrogen reducing bacteria (NRB), sulphate reducing bacteria (SRB) and

methanogens (consumers) leading to drastic changes in biogas production rates and

compositions (Inanc et al., 1999; Akarsubasi et al. 2006; Wang et al., 2009). The toxic

effects of all VFAs in the AD process especially propionate, on the activity of acetogens and

methanogens have been investigated (Gallert and Winter, 2008; Uneo and Tatara, 2008;

Wang et al., 2009). Therefore, VFAs should be monitored and parameters adjusted in order to

avoid their accumulation in the UASB reactor to prevent the inhibition of methanogenic

organisms, thus reducing biogas production.

2.5.5 Operational Temperature

Operational temperature is an important parameter in anaerobic degradation processes. It

determines the dominant bacterial flora and the growth rates of microorganisms present in a

reactor (Khemkhao et al., 2012). Different species of bacteria can survive at different

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temperature ranges. Operational temperature greatly affects the biodegradation and the biogas

production rate of any anaerobic reactor (Singh and Viraraghavan, 2000). The temperatures at

which anaerobic reactors could operate include psychrophilic (0-25°C), mesophilic (25-40°C)

and thermophilic conditions (40-60°C) (Sánchez et al., 2006). Studies have shown that the

performance of anaerobic reactors such as UASB reactors is temperature dependent (Kim et

al., 2006; Chen et al., 2008; Thomas, 2010; Khemkhao et al., 2012).

2.5.6 Operational pH

Microbial communities in the anaerobic digester have been shown to be highly pH dependent

and require suitable conditions of pH to grow optimally (Table 2.1). pH far below or higher

than the range required by the anaerobes could cause an accumulation of acetate, thereby

inhibiting the methanogens and leading to conversion of COD to volatile acids instead of CH4

production (Thomas, 2010). Therefore, most large scale AD reactors have been operated at

pHs of between 6.5–7.5. The standard operating method to keep the pH in this range has

been found to be the addition of lime and bicarbonate salts (Droste, 1997; Gerardi, 2003) or

by reusing treated effluent in the reactor (Najafpour et al., 2006; Espinoza-Escalante et al.,

2009). Therefore, controlling the pH of bioreactor is an essential factor for the growth of

diverse group of microorganisms and high reactor performance.

Table 2.1: Optimum pH ranges for selected methanogens

(Gerardi, 2003; Steinhaus et al., 2007)

Genus pH range

Methanothermus

Methanohalobium

Methanolacinia

Methanomicrobium

Methanosphaera

Methanogenium

Methanosprillium

Methanosaeta

Methanolobus

Methanothrix

Methanococcoides

6.5

6.5 – 6.8

6.6 – 7.2

7.0 – 7.5

6.8

7.0

7.0 – 7.5

7.6

6.5 – 6.8

7.1 – 7.8

6.5 – 7.5

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2.6 MODELLING OF ANAEROBIC DIGESTION SYSTEMS

Mathematical models are analytical abstractions of the real world, representing the real

system and can be used to simulate the behavior of any system under investigation. Models

are typically a computer program, a set of mathematical formulas or an existing idea. Process

modelling is the design and description of a real system that provides a better understanding

of the processes, functions and its optimal working conditions (Pontes and Pinto, 2006). It

can also be used to control a process, predict a system‘s behavior and outcomes; without a

model, good predictions become difficult to make. Thus, among many other important

monitoring and control strategies for proper understanding of the underlying phenomena in

AD and biogas production is the development of suitable models, which adequately describe

processes taking place in the AD bioreactor. It is an elegant and cost-effective tool to

investigate certain engineering questions without wasting time and performing expensive

laboratory tests (Thorin et al., 2012). This has been found to be a good tool for process-

control strategies and to enhance gas production. Mechanistic and empirical or data-based

models are the two basic types of models available.

Mechanistic models are based on the underlying chemistry and physics governing the

behaviour of a process. They have a structure that clearly represents the biological, chemical

or the physical laws to propose one or more possible alternatives (Barampouti et al., 2005). A

mechanistic model assumes that a complex and real system can be understood by examining

the working and manner in which individual parts are coupled (Batstone et al., 2002).

Procedures for developing a mechanistic models include; the use of fundamental knowledge

of the interactions between process variables to define the model structure, the determination

of model parameters using experimental data, collection of data from the process to validate

the model; then if the model is not satisfactory, one can re-examine process knowledge and

restructure the model (Batstone et al., 2002; Mu et al., 2008; Yetilmezsoy, 2012)..

Based on qualitative understanding of UASB process gained over the years, several attempts

have been made to develop mechanistic models for quantitative descriptions of UASB

reactors (Colussi et al., 2012; Barampouti et al., 2005; Zhao et al., 2010; Elnekave et al.,

2012; Yetilmezsoy, 2012). A comprehensive model of AD processes known as anaerobic

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digestion model no. 1 (ADM1) was proposed (Batstone et al., 2002). This model divided the

reactions that take place in the digester into two main types, biochemical and physico-

chemical reactions. Detailed description of the model can be found elsewhere (Batstone et al.,

2002). This model has been widely used in anaerobic processes for CH4 production (Mu et

al., 2008; Derbal et al., 2009; Zhou et al., 2011).

Wu et al. (2005) applied the axial dispersion model developed by Gomes et al. (1998) to a

laboratory scale UASB reactor using an orthogonal collocation algorithm. However,

mechanistic models have been found to be insufficient to understand the UASB process due

to several shortcomings in the models and to predict biogas production rates. These include

inaccurate prediction of substrate availability to the methanogens, or the rate of VFA

production or composition in the reactor (Elnekave et al., 2012). Other deficiencies in

formulation due to insufficient qualitative understanding of the process dynamics in reactor

have been reviewed in the literature (Sinha et al., 2002). These may be overcome through the

empirical observation and analysis of experimental data on UASB reactor performance

(Elnekave et al., 2012).

Empirical models are based on direct observation, measurement and extensive data records.

They are frequently used as the basis for process control designs. Response surface

methodology (RSM), fuzzy models and most recently, neural networks have emerged as one

of the most efficient methods in empirical modeling, particularly for non-linear systems (Abu

Qdais et al., 2010; Thorin et al., 2012). These models have been used to explain and predict

the performances of UASB reactors treating different wastewater from domestic and

industrial sources (Tay and Zhang, 1999; Holubar et al., 2002; Cakmakci, 2007).

Empirical modeling depends on the availability of representative data for model-building and

validation. Knowledge about the process is not needed for empirical modelling apart from

cause-and-effect between variables; empirical modelling uses a trial and error approach

(Thorin et al., 2012). This type of model does not require much data. Once the structure of

the model is defined, numerical techniques can be applied to parameterize the model. In this

case, although the structure has been determined from process knowledge, the modelling

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procedure becomes an empirical one. The numerical techniques that are used are also very

different from those usually encountered in purely empirical modelling. They tend to be

iterative, and are more complex (Khataee and Kasiri, 2011).

Kanat and Saral (2009) developed an artificial neural network (ANN) model to study biogas

production from a thermophilic digester based on OLR, influent and effluent total VFA,

alkalinity, pH and temperature of the reactor. A similar study was also conducted by Abu

Qdais et al. (2010), where an ANN based model was developed to optimize CH4 production

using total and volatile solids, pH and temperature. Other studies on modeling of biological

and wastewater treatment processes using an ANN was reviewed by Khataee and Kasiri

(2011). The authors concluded that ANN models could predict the behaviour of the processes

based on experimental data with high correlation coefficients. They further mentioned that

additional information about the mechanisms and kinetics of the biological reactions was not

necessary. However, none of the studies reviewed by Khataee and Kasiri (2011) had biogas

production as an output parameter for their models. Ericson et al. (2010) modeled biogas

production from a full-scale biogas digester using process data obtained from several years of

running the digester using a statistically based ANN models.

Other model-based approaches to predict biogas production in an AD process have been

reviewed in the literature (Lyberatos and Skiadas, 1999; Levstek and Lakota, 2012; Thorin et

al., 2012). Regression neural network (GRNN), feed-forward back (FFBP) and radial basis

function-based neural networks (RBF) were designed and trained to predict the effluent

COD, TSS, and biogas production from a full-scale UASB reactor treating juice wastewater

(Elnekave et al., 2012). The ANN results reported for the prediction of both COD

concentration and biogas production were more accurate and closely related to the actual

biogas produced, while relatively larger discrepancies existed for the TSS concentration

(Elnekave et al., 2012).

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2.7 OPTIMIZATION TECHNIQUES USING EVOLUTIONARY ALGORITHMS

In recent times, due to problems in evaluating the first derivatives, to locate the optimal for

many rough and discontinuous optimization surfaces, several free derivative–optimization

algorithms have been developed. This optimization problem is represented as an intelligent

search problem, where one or more agents are used to represent the constrained surface and

finding the optimal point on the search landscape (Das et al., 2008; Adeyemo and Otieno,

2009a). This includes restricting some variables of the system to be within certain ranges.

Evolutionary algorithms (EAs) as computer-based, biologically-inspired optimization

algorithms are stochastic searching methods commonly used for solving non-differentiable,

non-continuous and multi-modal optimization problems based on Darwin‘s natural selection

principle (Enitan and Adeyemo, 2011; Thorin et al., 2012; Sendrescu, 2013). They imitate the

process of natural evolution and are becoming more important optimization tools for several

real world applications for finding global optimum solutions regardless of initial parameter

value (Kachitvichyanukul, 2012.). General steps for evolutionary algorithm development are

shown in Figure 2.7. Evolutionary algorithms operate on a population of potential solutions,

applying the principle of survival of the fittest method to produce successful and better

solutions using evolutionary resembling operations (selection, reproduction and mutation),

which are applied to individuals in a population (Ronen et al., 2002; Shaheen et al., 2009).

The use of EAs in conjunction with a simulated model for an optimization is an important

factor for efficient and stable biogas production, especially CH4 (Adeyemo and Enitan, 2011;

Sendrescu, 2013).

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Figure 2.7: Flowchart for evolutionary algorithm development.

Genetic algorithms are computerized search and optimization heuristics based on the

mechanics of natural genetics and selection (Deshmukh and Moorthy, 2010). They mimic the

natural evolution to make a search process. The solutions are commonly represented as

strings of binary digits. These algorithms require long processing times for a near-optimum

solution to evolve. These algorithm types have been successfully used in science and

engineering applications to reach near-optimum solutions to a variety of problems since its

introduction by Holland (1975). Details on the principal steps of a typical GA have been

reviewed (Mukhopadhyay et al., 2009; Enitan and Adeyemo, 2011). New GA techniques that

use real numbers for coding and genetic operators to generate new solutions until a stopping

criterion is satisfied have emerged (Mohebbi et al., 2008). It involves repeated procedures

with an initial population of potential solutions, a fitness evaluation via the application of

genetic operators and the development of a new population (Goñi et al., 2008). There are

different improved versions of the original genetic algorithm that have been reported in the

literature such as elitist non-dominated sorting genetic algorithm (NSGA-II) (Deb et al.,

2000), compressed-objective genetic algorithm (COGA-II) (Boonlong, 2013) and multi-

objective uniform-diversity genetic algorithm (MUGA) (Nariman-Zadeh et al., 2010).

No

Start

Generate initial population

Evaluate fitness values

Time to stop (Fitness value = Preset criteria) Stop

Generate new population

Yes

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In an attempt to reduce the processing time and improve the quality of solutions, a differential

evolution (DE) strategy was introduced by Storn and Price (1995) for faster optimization.

Differential evolution is a population based algorithm like genetic algorithms using similar

operators; crossover, mutation and selection of optimization problems. The basic steps of a

DE algorithm are summarized in Figure 2.8. Differential evolution generates a new solution

by combining several solutions with the candidate solution. The population of solutions in

DE evolves through repeated cycles of three main DE operators: mutation, crossover, and

selection. Details on the DE operators and operation of the DE algorithm are discussed by

Deng et al. (2013) and Huang and Chen (2013). Unlike conventional GA that uses a binary

coding for representing problem parameters, the DE algorithm represents each variable in the

chromosome by a real number. Differential evolution selection process and its mutation

scheme make DE self–adaptive. Differential evolution has efficient straight forward features

that make it very attractive for numerical optimization. The basic approach of differential

evolution algorithm works as follows:

1. Initialize the number of a potential population (NP) at random, the maximum numbers

of evolution, the crossover rate (CR) and the scale factor, (F).

2. Initialize the population (pop), by some repair rules such that ‗variables‘ values are

within their boundaries.

3. Following the DE/rand/1/bin strategy, and production of new generation of individual

solutions:

a) Implementation of differential strategy on the individual mutation for each target

vector. The mutation component is a different vector of the parent.

b) With the crossover probability, each variable in the main parent is perturbed by

adding to it a ratio F of the difference between the two values of this variable in the

other two supporting parents. At least one variable must be changed. This process

represents the crossover operator in DE.

c) Selection operation of best solutions, if the resultant vector is better than the trial

solution, it replaces it; otherwise the trial solution is retained in the population.

d) Go to 2 above.

4. If the termination conditions are met go to 5, else go to 2 above

5. End.

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Figure 2.8: Flowchart for the main steps in DE algorithm development.

The principal difference between DE and GA is that GA relies on crossover, a mechanism of

probabilistic and useful exchange of information among solutions to locate better solutions,

while DE uses mutation as the primary search mechanism (Enitan and Adeyemo, 2011).

However, the operators are not all exactly the same as those with the same names in GA

(Kachitvichyanukul, 2012). Differential evolution uses non-uniform crossover and

tournament selection operators to create new solution strings. In GA, two parents are selected

for crossover and the child is a recombination of the parents. In DE, three parents are selected

for crossover and the child is a perturbation of one of them. The new child in DE replaces a

randomly selected vector from the population only if it is better than it. In simple GA,

children replace the parents with some probability regardless of their fitness. All solutions in

DE have the same chance of being selected as parents without depending on their fitness

value. Differential evolution employs a greedy and less stochastic approach to solve problems

than the classical evolutionary algorithms (Babu and Chaurasia, 2003; Karaboga, 2004;

Selection of better vector

between target vector and

trail vector

Generate initial population and

fitness evaluation

No

Start

Termination

Mutation

End

Yes

Recombination

Fitness evaluation of trail

vector

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Mariani et al., 2008; Liu and Wang, 2010). The crucial idea behind DE is a scheme to

generate the trial parameter vectors that are completely self-organizing which adds the

weighted differences between two population vectors to a third vector, therefore no separate

probability needs to be used (Adeyemo and Enitan, 2011).

Differential evolution algorithm is a stochastic optimization method minimizing an objective

function that can model the problem's objectives while incorporating constraints. It can be

used for optimizing functions with real variables and many local optima (Pierreval et al.,

2003). There are different improved versions of original differential evolution that have been

reported in the literature, such as hybrid differential evolution (HDE) (Tsai and Wang, 2005),

Pareto differential evolution approach (PDEA) (Madavan, 2002), multi-objective differential

evolution algorithm (MDEA) (Adeyemo and Otieno, 2009b), multi-objective differential

evolution algorithm (MODEA) (Ali et al., 2012) and a combined Pareto multi–objective

differential evolution (CPMDE) (Olofintoye et al., 2014).

However, only few studies have been reported on the applications of evolutionary algorithms

in the optimization of anaerobic reactor for CH4 production. Recently, artificial neural

network coupled with genetic algorithm (ANN-GA) has emerged as one of the most efficient

methods in empirical modeling and optimization, particularly for non-linear systems (Abu

Qdais et al., 2010). Once an ANN-based and mass balance-based process model with fairly

good generalization capability is constructed, its input space can be optimized appropriately

to secure the optimal values of process variables.

Modelling and optimization of biogas production on mixed substrates of banana stem, cow

dung, saw dust, paper and rice bran waste, using ANN coupled with GA was reported

(Gueguim Kana et al., 2012). In another study, simulation and optimization of the effect of

operational pH, temperature, total volatile solids (TVS) and total solids (TS) on biogas yield

using ANN and GA was studied by Abu Qdais et al. (2010). The integration of the ANN

model with GA as the optimization tool resulted in identification of the optimal operational

digester parameters that lead to increase in CH4 yield by 6.9%. The study demonstrated that

optimization of models using evolutionary algorithms such as GA will help in better

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prediction of process output such as biogas production, especially CH4 yield (Abu Qdais et

al., 2010).

A mathematical model of a laboratory-scale plant for slaughterhouse effluents biodigestion

for biogas production was formulated with the objective of obtaining a liquid effluent of low

COD and to generate CH4 as a byproduct, stored and then used as an energy source (Martinez

et al., 2012). Parameters of this model were fitted into a two-step algorithm. The authors first

adjusted the parameters that are directly related to the measured variables using GA, while a

gradient descendent algorithm was used for fine adjustment of all the whole parameters to

optimize for maximum CH4 yield. The results reported showed that the model used was able

to predict four system variables and CH4 generation (Martinez et al., 2012).

Wei and Kusiak (2012) used a data-driven approach for optimization of a biogas production

process in a wastewater treatment plant. A multi-layer perceptron neural network was used

for the construction of an optimization model. High computational complexity of the model

led to the use of a particle swarm optimization (PSO) algorithm to maximize biogas

production, by finding the optimal settings of controllable variables. The model solution has

resulted in an increase in biogas production under an optimized operational condition using

the PSO algorithm. However, two major challenges in this field of parameter estimation of

non-linear dynamic biological systems were numerical integration of differential equations

and finding global parameter values (Tsai and Wang, 2005).

The particle swarm optimization technique was used to identify the parameters for an offline

estimation of yield and kinetic coefficients in a non-linear dynamical model for anaerobic

wastewater treatment bioprocesses (Sendrescu, 2013). The identification scheme was

formulated based on the optimization problem. The error between the simulated response of a

parameterized model and the actual physical measured response of the system was optimized.

The multimodal function and classical iterative methods used in their study as reported, failed

due to its inability to find global optimum solutions. However, the parameters estimation for

the system was achieved by the PSO algorithm for the minimization of error function. The

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Table 2.2: Anaerobic model and optimization tools for different types of wastewater

System modelled and

wastewater types

Model type Evolutionary

algorithm type

Input Output References

UASB reactor treating

poultry wastewater

Empirical - HRT, OLR Daily biogas production rate, effluent

COD concentration.

Yetilmezsoy and

Sakar (2008)

UASB reactor treating

potato wastewater

- - pH, influent and effluent

COD, temperature, VFA,

alkalinity

Biogas production rate. Barampouti et al.

(2005)

Anaerobic hybrid reactor

for treating alkali rice

straw

Stover-Kincannon - OLR, HRT Biogas production and effluent COD

concentration.

Narra et al. (2014)

Distillery wastewater Stover-Kincannon - OLR, HRT Effluent concentration. Acharya et al. (2011)

Olive mill solid waste Chen-Hashimoto - Substrate Concentrate, HRT Volumetric methane production rate. Borja et al. (2003)

Poultry wastewater

treatment in UASB reactor

Chen-Hashimoto

and Stover-

Kincannon

LOQO/AMPL

algorithm

Influent concentration,

temperature, OLR, HRT,

reactor volume and flow

rate

Methane production rate, effluent

substrate concentration and net operating

cost

Yetilmezsoy (2012)

Dry–thermophilic

anaerobic digestion of

organic fraction from

municipal solid waste

Model based on

Romero García

(1991)

- Influent and effluent

concentration, HRT

Methane production. Fdez-Güelfo et al.

(2012)

Biogas production digester - ANN-GA Temperature, TS, TVS, pH Methane production and biogas yield. Abu Qdais et al.

(2010)

Real cotton textile

wastewater treatment in

UASB reactors

- ANN HRT, influent COD

concentration, pH, VFA

concentration, operating

temperature, dilution ratio,

alkalinity, TSS and OLR

COD removal efficiency. Yetilmezsoy and

Sapci-Zengin (2009)

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strategy of PSO algorithm could still converge to accurate results, even in the presence of

measurement noise. The authors reported that PSO algorithms can be used in the optimization

of parameters during model identification (Sendrescu, 2013). Further studies on anaerobic

model and optimization tools for different types of wastewater are summarized in Table 2.2.

Models applied to describe AD have been shown to be an effective tool and could be used in

the near future for tracking and predicting the development of biogas production especially

CH4 yield. This could help in accelerating the speed of digester start-up, as well as biogas

(CH4) production from biomass and wastes for energy generation. Likewise, data-base

system could be developed for the simulated results in the field of renewable energy for

gathering and sharing information on the suitable technology, provide an appropriate

operational conditions for AD of wastes and thus, improve the amount of biogas formation.

2.8 RESEARCH OUTPUT

Journal Articles

1) Adeyemo, J. and Enitan, A. 2011. Optimization of fermentation processes using

evolutionary algorithms. Scientific Research and Essays, 6(7):1464-1472.

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CHAPTER THREE: PERFORMANCE EVALUATION OF AN UPFLOW

ANAEROBIC SLUDGE BLANKET REACTOR TREATING BREWERY

WASTEWATER

3.1 INTRODUCTION

The brewing process involves series of batch operations on raw materials to the final product.

The production process includes the blending and fermentation of maize, malt and sorghum

grits using yeast, which requires large volumes of water as the primary raw material.

Traditionally, the amount of water needed to brew beer has been found to be several times the

volume actually brewed (Simate et al., 2011). For instance, an average water consumption of

6.0 hectolitres is required to produce one hectolitre of clear beer (South African Breweries,

2001). Large volumes of water are being used by the industry for production of beer for two

distinct purposes; as the main ingredient of the beer itself and as part of the brewing process

for steam raising, cooling, washing of floors, cleaning of the brew house, packaging and

cleaning after the completion of each batch operation. The amount of wastewater that is being

discharged from the industry after the production of beer also contributes to this large volume

of water (Simate et al., 2011). This wastewater is very high in organic content and is highly

polluting to the environment if discharged without prior treatment (Raposo et al., 2010;

Inyang et al., 2012; Mata et al., 2012). Furthermore, most industries discharge their effluents

into municipal treatment plants or to the environment without adequate characterization,

quantification and pre-treatment due to economic and technological constraints (Ikhu-

Omoregbe et al., 2005). This may have an adverse effects on the municipal treatment plants

by overloading these systems thus, reducing the efficiency of the treatment plants.

Among the brewery industries, South African Breweries (SAB Ltd) has been reported to be

the second largest beer producer in the world and uses about 10.5 million cubic metres of

water per annum at one of its breweries and approximately 70% of this is discharged as

wastewater (Jones et al., 2011; Kirin Holdings, 2012). With the competing demand on water

resources and water reuse, discharge of industrial effluents into the aquatic environment has

become an important issue (Islam et al., 2006; Danazumi and Hassan, 2010; Kanu and Achi,

2011; Simate et al., 2011; Kovoor et al., 2012). Much attention has been placed on the impact

of industrial wastewater on water bodies worldwide due to the accumulation of organic and

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inorganic suspended matter, nitrite, nitrate and soluble phosphorus (Phiri et al., 2005; Islam

et al., 2006; Baig et al., 2010; Ipeaiyeda and Onianwa, 2012).

A considerable number of environmental pollution problems have emerged recently, which

has led to monitoring and controlling of the quality and quantity of liquid effluents being

discharged into natural water bodies or municipal treatment plants especially by the industry

(Kanu and Achi, 2011; Kovoor et al., 2012). The effects of contamination on water bodies

include change in pH, electrical conductivity, temperature and eutrophication of rivers and

dams due to high concentrations of inorganic and organic matter from the industrial activities.

Some industries have been fined by the national water authorities and municipal authorities

for discharging poor quality effluents that do not meet the discharge standards into the natural

water bodies, as well as the municipality water treatment plants (Ikhu-Omoregbe et al., 2005;

Parawira et al., 2005; Worldwide Brewing Alliance, 2011). In order to meet regulatory

standards, many industries including brewery industries pre-treat their effluent using different

AD technologies before its release into municipal treatment plants (Parawira et al., 2005;

Melamane, 2007).

High concentrations of pollutants load in the brewery wastewater are greatly reduced by the

use of high-rate anaerobic digestion (AD) technology. It has helped the industry to comply

with stricter pollution control regulations, satisfy the search for greater efficiency and

improves effluent quality (Parawira et al., 2005; Li et al., 2011). AD process produces less

sludge than aerobic treatments, hence reducing effluent disposal costs. The UASB system has

successfully been used to treat different types of wastewater (Nery et al., 2001; Manhokwe et

al., 2009).

In the last few decades, much attention has been paid to the use of AD processes for the

treatment of brewery wastewater due to the nature and strengths of the brewery wastewater

(Parawira et al., 2005; Nizami and Murphy, 2010). Benefits of using UASB reactors include

the production of sufficient amounts of biogas as a natural source of energy that can be used

as electricity to power the entire brewery wastewater treatment process (Bocher et al., 2008).

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The aim of this study was to monitor, characterize and quantify the brewery wastewater

pollution load from one of the brewery industry in KwaZulu-Natal, South Africa. Thereafter,

the efficiency of a full-scale UASB reactor for the treatment of brewery wastewater and the

composition of biogas produced during AD was determined. This UASB reactor is being

used for on-site treatment of brewery wastewater to reduce the organic load before discharge.

This study will help in generating data for both the industry and the local authority, as well as

assess the level of compliance by the industry to the local legislative guidelines for effluent

disposal. The data obtained from the full-scale UASB reactor will also be used in the course

of this study to determine model coefficients to predict CH4 production and effluent quality.

3.2 MATERIALS AND METHODS

3.2.1 Description of Full-Scale UASB Reactor

The full-scale UASB reactor was constructed from concrete with a series of settlers and

baffle plates arranged at the bottom for even distribution with a pre-conditioning tank (Figure

3.1) and 20% effluent recycle. The operating capacity of this UASB reactor is 1480 m3

excluding the pre-conditioning tank (Ross and Louw, 1987); however the total capacity

increases up to 1700 m3

including the pre-conditioning tank (Isherwood, 1991). The pre-

conditioning tank is used to retain effluent for hours for solid settlement. The pre-

conditioning tank was used to homogenize the incoming effluent and balance the variations

in pH, organic loads and flow resulting from the brewing process operation to desired levels

of anaerobic treatment. The volume of the reactor was based on the average volumetric

loading rate of about 10 kg COD /m3 per day. Nitrogen from nutrient supplements are added

into the conditioning tank in the form of urea and FeCl3 to provide the biomass with

necessary nutrients for nitrogen and iron as well as to help in flocculation of the biomass in

the reactor. The adjustment of acidic influent to neutral pH is currently being done by the

addition of soda ash (Enitan et al., 2014a).

The operational temperature and pH of the reactor was maintained between 33 ± 2°C and

6.5-7.2 respectively. Retention time varies with influent flow rate between 8-12 h for bacteria

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to make use of the influent substrate. The biogas produced in the reactor is separated from the

effluent and the biomass in three-phase separators at the top of the reactor. The gas passes

through a defoam tank to remove any solids present, and was then flared. The biomass

separated from the gas and effluent is retained in the reactor and settled back into the sludge

bed. Off gas produced at the surface of the weirs in the UASB reactor is currently collected

and treated through a biofilter prior to being vented to the atmosphere (Enitan et al., 2014a).

The treated UASB effluent is disposed to the municipal wastewater treatment plant for

further treatment.

3.2.2 Wastewater and Biogas Sampling Procedure

Raw brewery wastewater, influent (pre-conditioned wastewater) and effluent (post-reactor

treatment) wastewater samples were each collected in one-litre sterile glass bottles (Figure

3.2) and transported to the laboratory at 4°C for analysis. Physico-chemical analyses were

carried out within 48 hours of sample collection over a period of one year with necessary

preservation techniques adapted from Standard Methods (APHA–AWWA–WPCF, 1998).

Biogas was collected into a gas holder (Tedlar bag, Sigma-Aldrich) for analysis. At first,

sample was taken bi-weekly but changed to monthly basis from the third month

3.2.3 Wastewater Characterization

Wastewater samples were analyzed for total dissolved solids (TDS), total suspended solids

(TSS), volatile suspended solids (VSS), total solids (TS), volatile solids (VS), temperature,

pH, oxidation-reduction potential (ORP), alkalinity, total chemical oxygen demand (TCOD),

soluble chemical oxygen demand (SCOD), biological oxygen demand (BOD5), conductivity

(mS/cm), crude protein, sulphates, orthophosphate, total oxidised nitrogen (TON), nitrite

(NO2), nitrates (NO3) and NH3 according to Standard Methods for Examination of Water and

Wastewater (APHA–AWWA–WPCF, 1998). The TS and TSS were determined

gravimetrically by drying well homogenized samples respectively at 103°C for 24 h. The VS

and VSS fractions were determined gravimetrically by incineration in a muffle furnace at 550

°C for 1 h (APHA–AWWA–WPCF, 1998). Alkalinity was measured by potentiometric

titration using 0.02N H2SO4 to an end-point pH value of 4.5. The aim of measuring alkalinity

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was to evaluate the buffering capacity of the UASB reactor treating brewery wastewater and

the effect on the granular sludge (APHA–AWWA–WPCF, 1998). Tests were carried out in

duplicate, means and standard deviations are presented where appropriate.

3.2.3.1 Conventional and instrumental methods used for analysis

The TDS, conductivity (mS/cm) and oxidation-reduction potential (O/R potential) were

measured using calibrated electrode (YSI 556MPS, Yellow Springs, USA). The pH and

temperature were measured using a pH meter (Beckman pH 211 Microprocessor, USA). The

BOD5 measurement was done using the respirometric method for five days (OxiTop TS

606/2-i system). The COD concentration in the wastewater was determined by close

refluxing according to the standard method, 5220D (APHA–AWWA–WPCF, 1998). The

protein concentration was analyzed using a UV/VIS Spectrophotometer (Merck,

Spectroquant Pharo 300, Germany) according to the protocol of Lowry et al. (1951).

Sulphates, orthophosphate, NH3, TON, NO2 and NO3 were measured using Thermo Gallery

photometric analyser (Thermo Scientific, UK) (APHA–AWWA–WPCF, 1998). The

composition of biogas produced was analyzed using a gas chromatograph (Shimadzu GC-

2014, Japan) equipped with a thermal conductivity detector (TCD). The column used was

Porapak Q 1.8 m × 2.10 mm with the column oven, injector and detector temperatures set at

40°C, 100°C and 100°C, respectively. Helium gas was used as the carrier at 20 ml/min.

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Figure 3.1: Layout of full–scale UASB reactor treating brewery wastewater (Hoffmann,

1985; Ross, 1989).

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Figure 3.2: Schematic diagram of the sampling points from which samples were collected for

this study to monitor the full-scale UASB reactor treating brewery wastewater.

3.2.4 Analytical Quality Assurance and Statistical Analysis

Both reagent and sample blanks were used for all the methods that required the use of the

spectrophotometer and Aquakem Gallery discrete auto analyser. Standard solutions were

prepared for the analysis of COD and protein content. Instruments were first calibrated before

using standard solutions. Sample bottles were thoroughly cleaned, 1:1 HCl, triple rinsed with

distilled water and a final triple rinse was done with the sample as suggested by Fatoki and

Mathabatha (2001). The data obtained was used to calculate mean, ranges, and standard

deviations. Graphs and statistical analysis were performed using GraphPad Prism v 5.0,

software package for Pearson‘s correlation coefficient and analysis of variance (ANOVA) of

the parameters measured.

Sampling point

Digester in

Biogas

UASB reactor

Sampling point

Digester out

To municipal works

Post-aeration tank

Sludge blanket

Flare

Gas buffer

Boiler house

for brewery

HCl NaOH

Static

Screen

Pre-

conditioning

tank Sampling point

for raw brewery wastewater

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3.2.5 Estimation of Pollutant Removal Efficiency

The organic load, nutrient and suspended solid removal efficiency of the UASB reactor were

calculated using Equation 3.1 (Clara et al., 2005).

( )

(3.1)

Where, Cinfluent = initial parameter concentration and Ceffluent = final parameter concentration.

3.3 RESULTS AND DISCUSSION

3.3.1 Brewery Wastewater Composition

The results of the physico-chemical analyses and the summary of the statistical analysis of

the raw brewery wastewater composition investigated for over a period of one year are shown

in Table 3.1. The results showed that the effluent produced from the brewery industry did not

meet the discharge limit for wastewater disposal to water bodies according to the European

Union (EU) discharge limits (Driessen and Vereijken, 2003). Although, the local effluent

discharge standards do vary from one location, region and country to another, as shown in

Table 3.1 (Department of Public Works Republic of South Africa, 2012). Furthermore, the

discharge limits are less stringent when the effluent is to be discharged to a municipal

wastewater treatment plant (Adeniyi, 2002).

The results of the analysis indicated that the qualities of the raw brewery wastewater from the

industry prior to treatment in terms of total and soluble COD as well as the BOD5 are higher

than the discharge standards (Table 3.1). The trends and variability of the values as well as

large standard deviations from the means shows that the pollution level of the wastewater was

high. The average and standard deviation of the total and soluble COD values of wastewater

prior to treatment were 5340.97 ± 2265.11 mg/L and 3902.28 ± 1644.25 mg/L respectively.

The trends of total and soluble COD during the course of the brewery wastewater

composition monitoring showed fluctuation in the strength and composition of the brewery

wastewater with the range being between 1096.41 to 8926.08 mg/L for TCOD and 1178.64 to

5847.74 mg/L for SCOD (Enitan et al., 2014b). The variations in the COD concentration for

each week could be as a result of variation in the activities and housekeeping practices of the

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brewery plant. The observed values are within the range reported for some brewery

wastewater plants as shown in Table 3.2 (Ikhu-Omoregbe et al., 2005; Parawira et al., 2005;

Rao et al., 2007; Inyang et al., 2012).

The variation in BOD5 and SCOD contents of the brewery wastewater. The BOD5 values

range between 1609.34 – 3980.61 mg/L with a mean value of 3215.27 mg/L and standard

deviation of ± 870.90 (Table 3.1). Low COD: BOD5 ratios of 1.932 ± 0.543 obtained in this

study were in accordance with past reports, which suggested that the wastewater content is

biodegradable (Kilani 1993; Dupont, Theodore and Ganesan 2000). Effluent from the

brewery plant is regarded as a biodegradable industrial wastewater and the COD

concentration of brewery effluent that is more than 800 mg/l has been reported to be more

suitable for treatment using anaerobic digestion (Dupont, Theodore and Ganesan 2000; Ikhu-

Omoregbe, Kuipa and Hove 2005). Further work on the characterization of brewery

wastewater during the monitoring period could be found in the literature (Enitan et al.,

2014b).

* All values are in mg/L except otherwise stated.

*An average of 14 samples ± std deviation.

Table 3.1: Summary of raw brewery wastewater composition from the industry prior to anaerobic

treatment and indicative discharge limits in South Africa (SA) and the EU (Driessen and Vereijken, 2003)

Parameters Range Average value* SA Discharge

limits

EU Discharge

Limits

Temperature (˚C) 24-30.5 27.90 ± 2.23 ˂ 44 -

pH 4.6-7.3 6.0 ± 1.44 Between 5.0 and 9.5 -

Total COD 1096.41- 8926.08 5340.97 ± 2265.11 75 125

Soluble COD 1178.64 - 5847.74 3902.28 ± 1644.25 - -

BOD5 1609.34 – 3980.61 3215.27 ± 870.90 Determined by the treatment capacity of the

receiving sewerage treatment plant 25

Crude protein 61.67-754.42 273.47 ± 233.63 - -

Orthophosphates 7.51 -74.10 23.71 ± 21.88 10 1-2

TON 0 - 5.36 1.81 ± 1.66 - -

NH3-N 0.48 - 13.05 8.62 ± 10.40 3 -

Nitrate 1.14 -11.55 4.30 ± 3.41 15 -

Nitrite 0-0.24 0.37 ± 0.18 15 -

ORP (mv) -27.10 to -84.91 -47.80 - -

Conductivity (mS/cm) 1.04-1.62 1.52 70-150 -

TS 1289.26 – 12248.13 5698.11±2749.06 - -

VS 1832.82 – 4634.31 3257.33± 1074.34 - -

TSS 530.67 – 3728.02 1826.74± 972.46 25 35

VSS 804.11 -1278.43 1090.86 ± 182.74 - -

Alkalinity(mgCaCO3/ L) 500- 10000 2450.33± 3034.19 - -

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* All values are in mg/L except otherwise stated

3.3.2 Efficiency of UASB Reactor Treating Brewery Wastewater

3.3.2.1 Effect of pH and temperature on UASB reactor performance

Raw wastewater from the brewery industry was acidic and adjustment to neutral pH was done

by the addition of soda ash inside the conditioning tank prior to treatment. This was done

because the anaerobic reactor is very sensitive to changes in pH and if wastewater is not

buffered, it could lead to accumulation of VFA concentrations in the reactor and thus, affect

the activity of microorganisms (Rosenwinkel et al., 2005). The concentration of substrate in

the pre-conditioned brewery wastewater and the pollution effect on the treatment plants are

presented in Figure 3.3. This figure shows the observed pH values of the pre-conditioned

wastewater (digester inlet) and effluent from the reactor (digester outlet) with the

corresponding substrate COD concentrations. The reactor‘s pH was stable throughout the

monitoring period between 6.6 and 7.3 at an average operating temperature of 29˚C under

various organic loading rates.

Table 3.2: Brewery wastewater characterization and the efficiency of the UASB reactor as compared to the

literature

Parameter Units This study Parawira et

al. (2005)

Ahn et al.

(2010)

Rao et al.

(2007)

Diaz et

al.

(2006)

Rüffer et al.

(1991)

Inyang et

al. (2012)

pH - 4.6-7.3 3.30-6.30 6.3-6.9 3-12 7.2 - 11.97

Temperature ºC 24-30.5 25-35 - 18-40 - - -

NH4-N mg/L 0.48 - 13.05 - 2.2-7.0 - 15 - -

TN mg/L 0 - 5.36 0.0196-

0.0336

17-36 - 15 30-100 0.39

TP mg/L - 16-124 8.4-17 - - 10-30 0.462

COD mg/L 1096.41- 8926.08 8240 ≥ 20000 910-1900 2000-6000 4000 1120-1500 471

TSS mg/L 530.67 – 3728.02 2020-5940 140-320 2901-3000 1300 10-60ml/l 81

VSS mg/L 804.11 -1278.43 - 90-180 - - - -

TS mg/L 1289.26 –

12248.13

5100-8750 1300-2000 5100-8750 - - -

CODremoval % 78.97 57 80 - 80 - -

Total COD

quantity in

reactor

g 13210.48 10,000 - - - - -

Total COD

removal

g 10436.28 5700 - - - - -

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Several studies have reported reactor failure or under performance of their anaerobic

treatment system due to low pH values and changes in reactor temperature (Visser et al.,

1993; Poh and Chong, 2009; Tabatabaei et al., 2011). In a study conducted by Tai et al.

(2006), a similar trend in the pH of effluent from the UASB reactor with pH values between

6.9 and 7.5 was reported. This condition is considered optimal for the growth of methanogens

(Gerardi, 2003). Steinhaus et al. (2007) studied the optimum growth conditions of

Methanosaeta concilii using a portable anaerobic microtank. They reported an optimum pH

level of 7.6 for the growth of methanogens and any deviation from this optimum pH could

lead to the inhibition of methanogens in the anaerobic reactor as well as CH4 production.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1000

2000

3000

4000

5

6

7

8

9

10

COD in pH-inlet pH-outlet

Time (weeks)

CO

D c

once

ntra

tion

(mg/

L)

pH

Figure 3.3: The effect of inlet COD variations on the pH of the full-scale UASB reactor

treating brewery wastewater.

However, in this study, it was observed that operational temperature affected the pH of the

reactor, which in turn determined the amount of biogas produced and CH4 content

respectively. Figure 3.4(a) presents the operational temperatures of the reactor against the

final pH values of the AD of brewery wastewater using the full-scale UASB reactor. A

simple linear regression was performed on the data to determine if there was a significant

relationship between pH and temperature. A poor positive relationship between the final pH

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of the treatment unit and the operational temperature was shown by a low Pearson‘s

correlation coefficient of R = 0.177 (Figure 3.4b). The statistical result indicated that there

was a weak positive relationship between these two parameters.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1624

26

28

30

32

34

5.2

5.6

6.0

6.4

6.8

7.2

7.6

8.0

8.4

8.8T (C) Final pH(a)

Duration (weeks)

Tem

pera

ture

(C

)

Fin

al p

H

24 26 28 30 32 346.0

6.5

7.0

7.5

8.0

y=0.023x + 6.25 (R = 0.177)

(b)

T (oC)

Fina

l pH

Figure 3.4: (a) Change and (b) the relationship between reactor temperature and final pH

value of UASB reactor treating brewery wastewater

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3.3.2.2 COD removal efficiency and solids concentration

In this study, the characterized raw brewery wastewater required additional nutrient nitrogen

for the anaerobic microorganisms due to a low COD: N ratio. Urea was added as additional

nitrogen. The UASB reactor was fed with pre-conditioned wastewater with an average COD

concentration of approximately 2005.73 ± 1139.85 mg/L at 28˚C. During the monitoring

period (Figure 3.5), the effluent from the UASB reactor had a considerably low level of COD

concentration remaining after treatment (457.25 ± 272.41 mg/L). COD removal efficiency

was 78.97% on average (Table 3.3).

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150

1000

2000

3000

4000

5000

0

10

20

30

40

50

60

70

80

90

100

COD inletCOD outlet % COD removal

Duration (weeks)

CO

D c

onc

entr

atio

n (m

g/L

)

CO

D r

emo

val

(%)

Figure 3.5: Performance of the full-scale UASB reactor treating brewery wastewater in terms

of COD removal efficiency.

Ochieng et al. (2003) and Parawira et al. (2005) reported a high COD removal efficiency for

brewery wastewater enriched with nitrates and phosphates, compared to the wastewater

without enrichment. COD removal efficiencies ranging from 80 to 90% have been achieved

using different industrial effluents in UASB reactors (Britz et al., 2002; Manhokwe et al.,

2009; Atashi et al., 2010). In a similar study carried out by Kilani (1993), the effect of dairy

and brewery effluents on the treatment efficiency of a domestic sewage system was

investigated. An average COD removal of 60% was reported using a laboratory scale reactor.

Atashi et al. ( 2010) reported about 90% COD removal efficiencies from a pilot-scale UASB

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reactor treating sugar mill wastewater. Table 3.2 showed earlier presented few examples of

brewery wastewater characterization studies from the literature and the efficiency of the

anaerobic treatment units in organic matter removal.

Table 3.3: Composition of influent (brewery wastewater after pre-conditioning) and UASB effluent

Parameters (Average values) Digester inlet Digester outlet % Decrease %

Increase

Temperature (˚C) 29.21 29.46 - -

pH 6.87 6.93 - -

COD 2005.73 457.25 78.97 -

TSS 2449.46 3268.97 - 33.46

TS 4520.10 3295.67 27.09 -

TDS 1792.80 2043.20 - 13.97

Protein content 134.40 71.39 46.88 -

Orthophosphates 21.25 25.34 - 19.21

TON 0.52 0.48 7.65 -

NH3 21.64 53.85 - 148.85

NO2 2.30 1.99 13.53 -

NO3 0.07 0.34 - -

Sulphate 178.25 826.28 - -

ORP (mv) -144.78 -73.15 - 42.89

Conductivity(mS/cm) 2.18 2.59 - 18.49

* All parameters are in mg/L except otherwise stated.

Figure 3.6 shows the values of TSS removal in the UASB reactor with an inlet and outlet TSS

concentration of the brewery wastewater. An increase in the effluent total suspended solids

was observed with an average increase of 33.46%. This shows that the discharged effluent

was higher in TSS concentration than the influent. Furthermore, there was a marked decrease

in COD removal efficiency and total solids at week 9, with low COD removal efficiency of

49.90% recorded (Figure 3.5). This might have been as a result of an increase in total

suspended solids (TSS) of the influent composition from 3063.41 mg/L to 11176.38 mg/L of

effluent from the reactor (Figure 3.6a). A second order quadratic polynomial regression

between %TSS and %COD removal showed a strong non-linear relationship with an R2

of

0.910 (Figure 3.6b). This could be attributed to the high concentration of the protein in the

influent before treatment. The protein can easily be converted to biomass which in turn

increases the reactor TSS, thus leading to sludge wash out from the reactor as shown in the

effluent TSS value. Structural problems in the 3 phase separator and effluent weirs could be

another contributing factor to biomass wash out.

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0 1 2 3 4 5 6 7 8 9 10 110

2000

4000

6000

8000

10000

12000

-300

-200

-100

0

100TSS inlet TSS outlet % TSS(a)

Duration (weeks)

TS

S c

onc

entr

atio

n (m

g/L

)

% T

SS

rem

ova

l

20 40 60 80 100

-300

-200

-100

0

100

(b)

y = -0.4492x2 + 22.86x - 2704 (R2 = 0.910)

% COD removal

% T

SS

rem

ova

l

Figure 3.6: (a) Performance of the UASB reactor treating brewery wastewater in terms of

total suspended solids removal and (b) the second order quadratic polynomial regression

between %TSS and %COD removal efficiency of the UASB reactor.

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Uyanik et al. (2002) and Zhou et al. (2006) mentioned the importance of extracellular

polymeric substances (EPS) in granule formation (Miksch and Beata, 2012). Taking into

account the results of the percentage degradation of COD, TSS, biogas and high biomass

formation in the UASB reactor studied, the results suggested that some of the biodegradable

COD is converted to biomass with biomass profile of 800-1000 ml rather than biogas

formation. This confirmed the problem often encountered in the treatment of brewery

wastewater (Zvauya et. al., 1994). Hence, it is very important to improve the performance of

this UASB reactor in terms of COD removal and TSS concentration in the final effluent.

3.3.2.3 Nitrogen and phosphate concentrations in the wastewater

There was variation in inlet and outlet concentrations of nitrite for the treatment of brewery

wastewater using UASB reactor. The nitrite-nitrogen load was reduced to 1.99 mg/L from an

influent concentration of 2.30 mg/L nitrite-nitrogen (Table 3.3). Very little residual nitrate

(0.34 mg/L) was detected in the effluent at an influent concentration of 0.07 mg/L, which

shows that there was an increase in nitrate-nitrogen in the reactor during organic matter

degradation, which in turn favours both the denitrification and methanogenesis processes

(Atashi et al., 2010). However, the performance of the reactor may be disturbed by the

increase in nitrate-nitrogen load, thereby having an inhibitory effect towards the anaerobic

biodegradation of biomass which in turn reduces the CH4 production (Sternenfels, 2012).

Thus, low nitrate concentration in this study might have contributed to high CH4 content

produced in the reactor.

However, the digester effluents still have considerable amounts of NH3 content. Many studies

have shown that free NH3 and not ammonium is responsible for inhibiting the methanogenic

activity during AD (Sawayama et al., 2004; Calli et al., 2005; Garcia and Angenent, 2009).

Ipeaiyeda and Onianwa (2012) explained that the presence of NH3 concentrations in the

effluent has its origin from the proteins and chitins contained in the brewery waste, because

most nitrogen in the waste are in the form of NH3 following the degradation of proteins and

amino acid (Inanc et al., 2000). Ouboter et al. (1998), further mentioned that almost all of the

proteins in brewery effluent is mineralised through the activity of proteolytic and deaminative

bacteria, initially hydrolysing protein to peptides and amino acids and finally by deamination

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to ammonium (NH4). This explains the major source of NH3 in the effluent after treatment in

the UASB reactor.

The NH3 content of the influent and effluent of the UASB reactor during the monitoring

period is shown in Figure 3.7. The concentration increased by 148.85% from an influent

concentration of 21.64 ± 10.70 to 53.85 ± 21.08 mg/L on average (Table 3.3). This showed

that there was production of NH3–N during the treatment of brewery wastewater in the UASB

reactor. The release of NH3–N in the bioreactor during treatment of waste was also observed

by Inanc et al. (2000) and Govahi et al. (2012). Furthermore, the NH3 concentration detected

in this study can be said to be within an acceptable level for the growth of the methanogenic

bacteria and biogas production (Tabatabaei et al., 2011). However, excess concentrations of

free NH3 can inhibit these microorganisms. Tabatabaei et al. (2011) reported a wide range of

total NH3 nitrogen concentrations that can inhibit the growth of methanogens.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150

20

40

60

80

100

120

140

160

180NH3 inlet

NH3 outlet

Duration (weeks)

Am

mo

nia

conc

entr

atio

n (

mg/

L)

Figure 3.7: Variation in average inlet and outlet concentrations of ammonia nitrogen during

anaerobic treatment of brewery wastewater using the UASB reactor.

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The average influent and effluent orthophosphate concentration during anaerobic treatment of

brewery wastewater by the UASB reactor is shown in Figure 3.8. The reactor was fed with an

average influent orthophosphate concentration of 21.25 ± 9.30 mg/L that was increased to

25.34 ± 11.21 mg/L. This shows that orthophosphate was produced during the degradation

process. Parawira et al. (2005) reported low removal efficiency of nitrogen and phosphorus

during the AD of brewery wastewater in a UASB reactor. This shows that phosphate was

released by the microorganisms in the reactor during the anaerobic wastewater treatment

process.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150

10

20

30

40

50

60

70

80

90

0

10

20

30

40

50

60

70

80

90

100PO4 inlet (mg/L) PO4 outlet (mg/L)

Duration (weeks)

PO

4 in

let

PO

4 ou

tlet

Figure 3.8: Average orthophosphates concentration in the reactor during treatment of

brewery wastewater.

3.3.2.4 Correlation between methane production and operational variables

Methanogenesis was active in the reactor during the treatment of brewery wastewater, which

is shown by the efficiency of the UASB reactor in terms of biogas production with CH4

content of 60-69% of the total gas throughout the study (Figure 3.9). The relationship

between the percentage COD removal and biogas yield (CH4 and CO2) during anaerobic

degradation is shown in Figure 3.9. The results of analysis carried out using ANOVA showed

that biogas yield depended on the substrate present in the wastewater in terms of COD

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removal efficiency (Appendix 1). There was a strong positive correlation between the

percentage COD removal and biogas yield (CH4 and CO2 production) with an R value of

0.975; which showed that significant portion of the organic matter presence in the brewery

wastewater was converted to biogas (Figure 3.9). The performance of the reactor as a

function of quantity of COD per reactor volume showed that high concentration of organic

matter in the reactor was used for biogas production as shown in Figure 3.9. Apart from the

composition of biogas produced, the quantity of COD removed in term of COD removed per

reactor volume shows the efficiency of the investigated full-scale UASB reactor during the

monitoring period.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150

20

40

60

80

100

1000

2000

3000

4000

5000

6000

7000

8000

%CO2 %CH4 COD quantity in the reactor (g)

COD removal per reactor volume (g)% COD removal

Duration (weeks)

% o

f B

iogas

fo

rmat

ion a

nd C

OD

rem

ova

l

Quan

tity

of

reac

tor

CO

D a

nd i

ts r

em

ova

l (g

)

Figure 3.9: Efficiency of organic matter removal (COD quantity) as function of reactor

volume to produce biogas during anaerobic treatment of brewery wastewater.

As shown in Figure 3.10, CH4 gas production rate increased from 6.32 L/day to 19.47 L/day

as the OLR increased from 2.10 L/day to 9.30 g/L/day in UASB reactor; however an increase

in loading rates above 11.00 g COD/L/day resulted in a decrease in CH4 production to 15.43

L/day. Habeeb et al. (2011) and Govahi et al. (2012) earlier reported a negative correlation

between CH4 production rate and OLR when the latter was increased. Furthermore, increase

in OLR could cause VFA accumulation, which in turn could result in decrease in pH of the

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reactor, thus inhibiting CH4 production (Habeeb et al., 2011). The result from the comparison

of the final pH of effluent from the UASB reactor treating brewery wastewater and the CH4

content of the biogas produced from this reactor shows that there was a moderate positive

correlation (R = 0.664) between these two parameters [Figure 3.11 (a and b)]. Thus, the pH of

the reactor had a significant effect on the CH4 production (P < 0.001). This is because CH4

producing Archaea or methanogens are known to be affected by pH (Poh and Chong, 2009;

Habeeb et al., 2011) and they could only survive a very narrow pH range as discussed in

section 2.5.6 (Gerardi, 2003; Tabatabaei et al., 2011).

0 2 4 6 8 100

5

10

15

20

25

Organic loading rate (OLR) (gCOD/L/day)

Met

hane

pro

duct

ion

rate

(L m

etha

ne/g

/d)

Figure 3.10: Effect of organic loading rate on methane production rate in the UASB reactor

treating brewery wastewater.

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0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1550

55

60

65

70

75

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0(a) % CH4 Final pH

Duration (weeks)

CH

4 co

nten

t (%

)

Fina

l pH

55 60 65 70 75

6.0

6.5

7.0

7.5

8.0

y = 0.052x + 1.24 (R = 0.664)

(b)

% Methane

Fin

al p

H

Figure 3.11: Graph showing (a) the effect of reactor‘s pH on the methane content and, (b) the

relationship and linear regression analysis showing a significant moderate positive correlation

between these two parameters during the treatment of brewery wastewater using the UASB

reactor.

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3.4 CONCLUSIONS

Raw brewery wastewater characterization results showed that the process wastewater

from the brewery industry was high in COD, BOD5, TSS, NH3 and protein content and

did not meet the required effluent regulatory standards during the period of sampling.

From the results obtained in this study, the BOD5: COD ratio indicated that the raw

wastewater was high in organic matter which is biodegradable. Therefore, this effluent

could easily be degradable by the microorganisms in AD technology.

The full-scale UASB reactor was able to reduce the organic content in the brewery

wastewater to a reasonable level (average 457.25 ± 272.41 mg COD/L in effluent), which

could be discharged into the municipal wastewater plant for further treatment. However,

the results of the percentage removal efficiency of NH3 and phosphorus showed high

concentrations of these nutrients in the final effluent; therefore secondary treatment was

highly recommended.

The composition of biogas, especially the CH4 yield, showed that considerable amounts

of substrate was being converted to biomass due to an increase in the concentration of

total suspended solids and total dissolved solids in the final effluent. A very strong non-

linear relationship between the percentage solids and COD removal was observed. The

CH4 yield as a percentage of total biogas was between 60-69%. This showed that the

performance of the UASB reactor in terms of biogas (CH4) production could be improved

for energy generation, since CH4 production depends on the rate of organic matter

degradation.

As observed in this study, the UASB reactor needs optimization to improve the treatment

efficiency and post treatment of the final effluent is required for nutrient removal, in order

to meet the discharge standards. Also, the microbial population structure within the

anaerobic digester need to be investigated in order to determine the contribution to effluent

treatment and biogas production. Further optimization using mathematical models to

improve the efficiency of the reactor was required.

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3.5 RESEARCH OUTPUTS

(a) Journal Articles

1) Enitan, A. M., Swalaha, F. M., Adeyemo, J. and Bux, F. 2014b. Characterization of

brewery effluent composition from a beer producing industry in KwaZulu-Natal, South

Africa. Fresenius Environmental Bulletin, 23(3): 693-701.

(b) Conference Papers

1) Enitan, A. M., Swalaha, F. M., Adeyemo, J. and Bux, F (2014). Evaluation of effluent

composition from a beer producing industry in South Africa. Presented at the International

Journal of Arts & Sciences’ (IJAS) American Canadian Conference at Ryerson

University‘s International Learning Center, Toronto, Canada, 19-22 May, 2014 (Oral

presentation).

2) Swalaha, F.M., Enitan A.M. and Bux, F. (2014). Efficiency of industrial scale anaerobic

reactor treating brewery wastewater. Presented at Water Institute of Southern Africa

(WISA) Conference, Mbombela, Mpumalanga, South Africa, 25-29 May, 2014 (Oral

presentation).

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CHAPTER FOUR: KINETIC MODELLING AND CHARACTERIZATION OF

THE MICROBIAL COMMUNITY PRESENT IN AN UASB REACTOR

TREATING BREWERY EFFLUENT

4.1 INTRODUCTION

The anaerobic breakdown of complex organic compounds involves the action of several

groups of microorganisms which results in a variety of intermediates including biogas such as

H2, CH4 and CO2 (Appels et al., 2008; Mirzoyan et al., 2008; Amani et al., 2011). Microbial

species involved in the conversion of organic material in anaerobic digesters are grouped

based on their biochemical activities. This group includes hydrolytic, acidogenic, acetogenic

and methanogenic organisms (Hulshoff-Pol et al., 2004). These organisms grow in a

syntrophic manner when the digester is operated under optimum reaction conditions

(Chulhwan et al., 2005; Crocetti et al., 2006; Mumme et al., 2010). Studies have shown that

the microbial community in the UASB reactor responds to any sudden change in the

environmental conditions, thus leading to a shift in the type of microbial species found in the

reactor, their population size and activities (McHugh et al., 2003a; Diaz et al., 2006; Keyser

et al., 2006; Zhang et al., 2012). Therefore, an in-depth understanding of the microbial

consortia and the associated activities are essential for an effective reactor operation.

It is difficult to assess the diversity, colonization and topological distribution of these

microorganisms using conventional methods due to the structural complexity of the granular

sludge (Liu et al., 2002b). Recently, molecular techniques such as denaturing gradient gel

electrophoresis (DGGE), fluorescence in-situ hybridization (FISH), quantitative polymerase

chain reaction (QPCR) and pyrosequencing have been successfully adopted to study these

complex microbial populations (McHugh et al., 2003a; Diaz et al., 2006; Keyser et al., 2006;

Ziganshin et al., 2011; Zhang et al., 2012).

Furthermore, development and use of suitable mathematical models, which adequately

describe the overall process performance in the bioreactor have shown to be an important tool

for process control strategies resulting in better effluent quality and biogas production (Pontes

and Pinto, 2006). Mass balances, kinetic and stoichiometric models are some of the methods

that are being employed in describing the operating principles of different anaerobic digesters

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(Acharya et al., 2008; Yetilmezsoy, 2012). Simple and more sophisticated models such as the

Monod, Chen and Hashimoto, Contois, Michaelis-Menten, Haldane, Grau second-order and

anaerobic digestion model 1 (ADM1) have also been developed to improve the reactor

performance (Batstone et al., 2002; Parsamehr, 2012).

Kinetic modelling is an acceptable method to describe and predict the performance of any

biological treatment unit (Yetilmezsoy and Sakar, 2008; Debik and Coskun, 2009). It can be

applied to the optimization and control of anaerobic wastewater treatment processes, to

determine the relationship between fundamental parameters needed for anaerobic reactions

(Acharya et al., 2011; Yetilmezsoy, 2012). Among several kinetic models developed for

organic substance removal in the UASB reactor, the Stover- Kincannon model has been well

documented (Acharya et al., 2011; Yetilmezsoy, 2012). The modified form of this model is

one of the most widely adopted methods for the determination of kinetic constants and has

been successfully applied for anaerobic treatment of poultry slaughterhouse waste (Debik,

and Coskun, 2009), municipality wastewater (Turkdogan-Aydinol and Yetilmezsoy, 2010),

distillery wastewater (Acharya et al., 2011) and poultry manure wastewater (Yetilmezsoy,

2012).

Thus, monitoring of environmental conditions and identification of the functional microbial

population, as well as analysing the kinetic process of UASB reactors is crucial for reactor

design, maintenance and its efficient operation to increase CH4 production as a source of

renewable energy and for better effluent quality. This chapter focused on determining and

quantifying the microbial composition in the granules collected from the full-scale UASB

reactor treating brewery wastewater in KwaZulu-Natal, South Africa using FISH, PCR and

QPCR techniques to detect and quantify the Bacteria and Archaea concentrations in the

reactor samples. The bio-kinetics of the degradable organic substrates present in the brewery

wastewater using Stover-Kincannon kinetic model to predict the effluent quality was further

considered. It is hoped that the characterization of eubacteria and methanogenic Archaea in

the granules used for this study will bridge the gap of knowledge on the microbial ecology of

the full-scale UASB reactor investigated.

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4.2 MATERIALS AND METHODS

4.2.1 Sample Collection from the Full-Scale UASB Reactor

Well-suspended granular samples were obtained for microbial analysis from the UASB

reactor compartments as shown in the flow diagram (Figure 4.1). Prior to sample collection,

the sampling valves were opened for 5 minutes in order to flush out the sampling tubes and

valves. Thereafter, granular sludge samples were collected in sterile glass bottles and flushed

with nitrogen gas and sealed immediately to maintain anaerobic conditions during

transportation to the laboratory. Both granular sludge samples and wastewater samples

collected were transported to the laboratory at 4°C for analysis. Physico-chemical analyses

were done within 48 hours of collection with necessary preservation techniques adapted from

Standard Methods for Examination of Water and Wastewater (APHA–AWWA–WPCF,

1998). For microbial analyses, the aliquots were centrifuged at 9,600 x g at4˚C for five

minutes. Supernatants were discarded and the pellets were washed with phosphate buffered

saline (1 x PBS) and stored at -20˚C before analysis.

Volatile fatty acids (VFA) (acetic, propionic, isobutyric, butyric, valeric and isovaleric acids)

were quantified using HPLC (Model LC-20AT, Shimadzu, Japan) equipped with a UV

detector (SPD-20A) and analysed using a Metrosep organic acid column (250×7.8 mm) at a

flow rate of 0.6 ml/min and an injection volume of 20 μl at 210 nm. The mobile phase

consisted of a 0.5 mM H2SO4 solution. Biogas was collected in a gas holder (Tedlar bag,

Sigma-Aldrich) for analysis using gas chromatography (Shimadzu GC-2014, Japan) as

described in section 3.2.3.1.

Figure 4.1: Flow diagram showing the six sampling points from the UASB reactor

compartments where granular samples were obtained for microbial analysis.

Wastewater sample

Conditioning tank

Municipal treatment plant

Settling Tank

C6

C5

C4

C2

C3

C1

Compartment 1-6 UASB Reactor

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4.2.2 Fluorescence In-Situ Hybridization (FISH)

Fluorescence in-situ hybridization was carried out according to the protocol described by

Amann et al. (1995) with minor modifications using the oligonucleotides probes given in

Table 4.1 (Enitan et al., 2014b). Sludge granules were fixed in 4% paraformaldehyde (Gram

negative) and in PBS-ethanol (Gram positive) (Amann et al., 1995). Fixed samples were then

sonicated at 2 W for 5 minutes using an Ultrasonic Liquid Processor (Misonix XL-2000

Series). Thereafter, granules were treated with 10 µl of lysozyme (10 mg/ml) at 37°C for 30

minutes; then with Proteinase K (10 mg/ml) at 50°C for 45 minutes. Samples were diluted

further by the addition of 500 µl of sterile water for even dispersion and quantification with

the group specific, Archaea and bacteria domain probes (Table 4.1). A volume of 5–10 µl of

the treated samples were fixed on poly-L-lysine coated slides and allowed to air-dry at room

temperature and dehydrated by a series of ethanol washes (50, 80 and 100%). The

oligonucleotide probes were labeled with rhodomine (FAM) and tetramethylrhodomine-5-

isothiocyanate (TAMRA) dye at the 5'-end respectively (Table 4.1). The hybridisation and

wash buffers were prepared according to the formamide stringency as listed in Table 4.1.

Samples were hybridised by the addition of 9 μl of hybridisation solution (10% SDS, 1 M

Tris/HCl (pH 8), 5 M NaCl and formamide concentrations; Table 4.1); together with 1 µl of

oligonucleotide probe, incubated in the hybridisation oven at 46°C, overnight. After

hybridisation, the slides were washed with pre-warmed wash buffer (1 M Tris/HCl, 10%

SDS, 0.5 M EDTA and 5 M NaCl; Table 4.1) for 1 h at 48°C; subsequently rinsed with

distilled water and then air dried. The slides were counter-stained with 4´-6-diamino-2-

phenylindole (DAPI) for 10 minutes at room temperature. Slides were rinsed in pre-warmed

distilled water and air-dried in the dark. The samples were then mounted with an anti-fading

solution (Vectashield, Vector Laboratories, Inc. Burlingame).

4.2.2.1 Microscopy and image analysis

The hybridized slides were viewed using a Zeiss Axio-Lab HB050/AC microscope (Carl

Zeiss, Jena, Germany) equipped with an HBO 50W Hg vapour lamp, with appropriate filter

sets, specific for TAMRA (43 HE, Zeiss) and FAM (Filter set 09, Zeiss) using a 100x Plan

Apochromat objective. Images were captured using a Zeiss AxioCam MRC camera (Carl

Zeiss, Gottingen, Germany) and analysed using the Zeiss Axio Vision Release 4.8 imaging

system.

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a = Rhodomine, b = Tetramethylrhodomine-5-isothiocyanate.

4.2.3 Total Genomic DNA Extraction from Granular Sludge Samples

The full-scale UASB reactor has six different compartments (C1, C2, C3, C4, C5 and C6)

and samples were taken from each for microbial analysis. The direct isolation of total

genomic DNA from granular sludge samples was carried out using a phenol extraction

method (Sekiguchi et al., 1998; Klocke et al., 2007) with modifications. Two millilitres of

the sample were centrifuged at 9,600 x g for 5 minutes to release the microorganisms

entrapped within the granules and other undigested particles; after which the supernatant was

discarded. The pellets were washed twice with 1 x PBS and centrifuged again at 9,600 x g for

5 minutes to collect the pellets. Total genomic DNA was recovered by lysis of the cells by

adding 700 µl lysis buffer (0.5mol-1

EDTA, 0.1 mol-1

NaCl, 0.5 mol-1

Tris/HCl at pH 8.0)

with 0.2% ß-mercaptoethanol and 30-40 mg PVPP, then homogenised with 0.6 g sterile glass

beads at 600 x g for 5 minutes using bead beater machine. The granules were further treated

with 20 µl of Proteinase K (10 mg/L), vortexed to mix and incubated for 30 minutes at 37°C.

The suspension was incubated for 2 h at 65°C. Thereafter, the cells were freeze-thaw in series

(in dry ice: ethanol slurry for three minutes) and thawed at 65°C in a water bath for three

minutes. After cell lysis, debris, RNA and proteins were separated from the aqueous phase

containing the DNA by performing two-step phenol–chloroform–isoamyl alcohol extraction

(25:24:1) followed by 24:1 chloroform–isoamyl alcohol and centrifuged for 10 minutes at

Table 4.1: 16S rRNA oligonucleotide probes with the corresponding formamide stringency and NaCl

concentrations used in this study

Target group

Oligonucleotides

Probe name

Probe sequence (5′-3′)

Formamide

concentration (%)/ NaCl

(µl)

References

Archaeaa

ARC915 GTGCTCCCCCGCCAATTCCT 30 / 1020 Stahl and

Amann (1991)

Methanosarcinaa MS821 CGCCATGCCTGACACCTAGCGAGC 40 / 460 Raskin et al.

(1994)

Methanosaetaa MX825 TCGCACCGTGGCCGACACCTAGC 50 / 180 Raskin et al.

(1994)

Eubacteriab EUB338 GCTGCCTCCCGTAGGAGT 30 / 1020 Amann et al.

(1990)

EUB338 II GCAGCCACCCGTAGGTGT 30 / 1020 Daims et al.

(1999)

EUB338 III GCTGCCACCCGTAGGTGT 30 / 1020 Daims et al.

(1999)

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13,800 x g to remove the phenol; this step was repeated until a clean interface was seen.

Precipitation of genomic DNA was done by the addition of 1 x volume of isopropanol and

stored at -20°C overnight for complete precipitation. The DNA was collected by

centrifugation at 13,800 x g for 20 minutes, washed twice with 90% ice-cold ethanol

followed by 70% ice-cold ethanol, air dried and dissolved in 100 µl TE buffer (0.5 mol-1

EDTA, 1 mol-1

Tris/HCl at pH 8.0). The concentration of the DNA was checked by

Nanodrop (ND-1000) Spectrophotometer. The purified DNA were stored at -20 °C and used

for further construction of the 16S rDNA clone library. DNA extraction was carried out in

duplicate for the UASB granules collected.

4.2.4 Amplifications using Polymerase Chain Reaction (PCR)

Polymerase chain reaction amplification conditions were optimized for methyl coenzyme-M

reductase gene (mcrA), domain Archaea, (ARC) and bacterial (BAC) genes using the

corresponding primer sets as listed in Table 4.2 (Giovannoni, 1991; Chan et al., 2001; Luton

et al., 2002). The PCR mixture contained 25 µl reaction volume of 0.3 µl of Taq DNA

polymerase (5 U/ml), 2.5 µl of PCR reaction buffer, 1 µl of each of the primers (10 mM), 0.5

µl of dNTPs (10 mM), 2 µl of the extracted DNA (10 µl) and PCR-grade water. The

modified PCR amplification conditions of Luton et al. (2002) was used as follows: initial

denaturation was performed at 94°C for 5 minutes; followed by 40 cycles of denaturation at

92°C for 1 minute; primer annealing at 52°C for 1 minute for mcrA and 53°C for 1 minute

(Archaea and bacteria), elongation at 72°C for 1 minute and a final extension was performed

at 72°C for 5 minutes. The PCR amplification was carried out in an automatic thermal cycler

Veriti (Applied Biosystems).

4.2.4.1 Agarose gel electrophoretic detection of PCR products

The PCR amplified products were resolved on 0.8-1.0% (w/v) agarose-Tris-borate EDTA gel

(ABgene, UK) (10 mM Tris-HCl, 10 mM boric acid, 2.5 mM EDTA, pH 8.0), visualized and

photographed under the BioDoc-It transilluminator system. An appropriately sized marker (1

kb DNA smart ladder) was included on each gel as a standard. Purification of the PCR

products was carried out for subsequent cloning with a commercial kit following the

manufacturer‘s instructions.

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4.2.4.2 Cloning

4.2.4.2.1 Preparation of competent cells, ligation, transformation and clone analysis using

colony PCR

Escherichia coli DH5-α was selected as the competent cells for ligation. A single colony of

E. coli DH5-α was subcultured from the stock plate onto prepared Luria Bertani (LB) agar

antibiotic agar plates supplemented with 50 mg/ml of Ampicillin and incubated overnight at

37˚C. A day before the transformation, 2 ml of LB antibiotic broth was seeded with single

overnight bacteria colony and incubated overnight at 37°C in a shaker. Selected PCR

amplicons were ligated into the pTZ57R/T vector using T4 DNA ligase of the insTAclone

PCR cloning kit (Invitrogen) according to the manufacturer‘s instructions (Thermo Scientific,

InsTAclone PCR Cloning Kit). Ligation and insertion were carried out in a 30 µl reaction

volume constituting of 6 µl of ligation buffer, 3 µl PCR product containing the DNA, and 3

µl digested plasmid DNA, 1 µl enzyme T4 DNA ligase and 17 µl nuclease-free water in an

Eppendorf tube. The mixture was briefly vortex and centrifuge for 3-5 s at 9,600 x g. This

was incubated overnight at 4°C. In a separate micro-centrifuge tube, 2.5 µl of the ligated

mixture was directly transformed into the prepared competent cells and incubated on ice for

five minutes. These were then, plated onto pre-warmed LB antibiotic agar plates containing

X-gal (20 mg/ml) and IPTG (100 mM) stock solutions and incubated overnight at 37°C using

standard procedures (Sambrook and Russell, 2001). White clones were randomly selected on

LB antibiotic agar plates containing X-gal and IPTG stock solutions and positive clones were

confirmed by colony PCR using appropriate primer-sets and resolved on agarose gel for

further confirmation of plasmids containing the targeted inserts.

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Table 4.2: Primer sets used in this study for both conventional and quantitative real-time PCR

Target

group

Target

microorganism

Primer

name

Sequences(5'→3') Amplicon

length (bp)

References

16S rDNA Archaea ARC622f

ARC915r

TGAAATCYYRTAATCCC

GTGCTCCCCGCCAATTCCT

246-250 Chan et al. (2001)

McrA

Functional gene

for methanogenic

Archaea

MLf

MLr

GGTGGTGTMGGATTCACACARTAYGCWA

CAGCTTCATTGCRTAGTTWGGRTAGTT

464-491 Luton et al. (2002)

16S rDNA Bacterial 27f

1492r

AGAGTTTGATCMTGGCTCAG

TACGGYTACCTTGTTACGACTT

~1500 Giovannoni

(1991)

4.2.4.3 Sequencing and phylogenetic analysis

Positive clones from compartments 1, 3 and 6 of the six compartments were selected for

sequencing to assess organisms at the top, middle and the bottom of the reactor (Inqaba

Biotechnical Industries Laboratory, South Africa). The obtained bacteria, archeon and mcrA

gene sequences were manually edited and similarity searches for the DNA sequences were

carried out using the Basic Local Alignment Search Tool (BLAST) program to search in the

(http://www.ncbi.nlm.nih.gov/BLAST) National Centre for Biotechnology Information

(NCBI) sequence database. The nucleotides sequences obtained from the GenBank were

converted to amino acid sequences and then aligned in CLUSTAL X. The aligned amino acid

gene sequences were edited using BioEdit and exported to MEGA version 5.10. Evolutionary

analyses were conducted in MEGA version 5.10 software (Tamura et al., 2011). The

phylogenetic trees were constructed from the alignments and bootstrap analyses were

performed using 1000 replicates by the neighbour-joining method (Saitou and Nei, 1987).

4.2.4.3.1 Nucleotide sequence accession number for samples obtained from the full-scale

UASB reactor

The obtained nucleotide sequences for methyl coenzyme-M reductase gene (mcrA), domain

Archaea, (ARC) and bacterial (BAC) obtained from the full-scale UASB reactor treating

brewery wastewater were submitted to the National Centre for Biotechnology Information

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website (NCBI) under the accession numbers KF715644–KF715648 for mcrA gene,

KM191135–KM191137 for Archaea and KM065733–KM065740 for bacterial clones.

4.2.5 Quantitative Real-time PCR

Quantification of gene copy numbers in the extracted DNA samples were performed using

real–time PCR machine (C-1000 Touch, CFX 96, Bio-Rad Laboratories Pty Ltd, USA) with

two primer sets targeting the Archaea and bacteria domain, Table 4.2 (Steinberg and Regan,

2009). For each reaction mixture, amplification was carried out in a final volume of 20 μl

containing 10 μl of the Sso fast Eva green Master Mix (Bio-Rad Laboratories Pty Ltd, USA)

1 μl of each primer (final concentration, 10 µM), 4 μl of template DNA and PCR-grade water

was added to a final volume of 20 µl. Two-step amplification of the target DNA were carried

out using the modified protocol described by Steinberg and Regan (2009) as follows: initial

denaturation for 3.5 minutes at 94°C followed by 40 cycles of 30 s at 95°C and annealing for

30 s at 55°C and final extension with image capturing at 72°C for 30 s. For melting curve

analysis, the temperature was increased at 0.5˚C every 10 s from 40 to 95˚C. Each QPCR

assay was conducted in duplicate. For all experiments, appropriate negative controls

containing no genomic DNA were subjected to the same procedure to exclude any possible

contamination or carry-over.

Standard curve was obtained by plotting quantification cycle (Cq) as a function of log of

copy number of target DNA. Standard curves were constructed from purified PCR amplicons

for Archaea and bacteria primers. Standard curve for bacteria was constructed from a series

of 10-fold dilution of target DNA using the primer sets of 27f and 1492r targeting the 16S

rDNA gene of bacterial at a concentration of 2.77 x 103 to 2.77 x 10

10 copies/ng DNA. A

second standard curve for Archaea was constructed from a series of 10-fold dilution of target

DNA using the primer sets of ARC622f and ARC915r targeting the 16S rDNA of the domain

Archaea at a concentration of 1.64 x 104 to 1.64 x 10

11 copies/ ng DNA.

For each QPCR assay, the value of the logarithmic starting quality for the different 16S

rDNA gene were plotted against the threshold cycle (Cq) numbers and the linear ranges of

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the standard curves were selected based on the R2 of the slope greater than 0.990. For

quantification of 16S rDNA gene concentration that were present in the DNA obtained from

the different compartment, the Cq values for each sample were compared with the

corresponding standard curves. Equation 4.1 was used to calculate the target 16S rDNA gene

copy numbers in each sample (Yu et al., 2006; Tan et. al., 2013). An average molecular

weight of 660 Da with the 6.02 × 1023

Avogadro's numbers are assumed for a base pair in the

double-stranded DNA (He et al., 2003).

( ⁄ ) ( ⁄ ) ( ⁄ )

( ) ( )⁄ (4.1)

4.2.6 Kinetic Analysis Using Stover–Kincannon Model

According to the Stover–Kincannon model (Kincannon and Stover, 1982), the organic

substrate utilization rate in a UASB reactor process can be expressed as a function of organic

loading rate. The substrate consumption rate can be expressed as (Acharya et al., 2008;

Turkdogan-AydInol and Yetilmezsoy, 2010; Yetilmezsoy, 2012);

( ) (4.2)

The original Stover-Kincannon model is described in equation (4.2) as;

( )

(

)

(

) (4.3)

Where dS/dt is the substrate removal rate (g COD/L/day) in the UASB reactor, S is the

reactor substrate concentration (g/L), Umax is the maximum utilization rate constant (g/L/day),

Vr is the working volume of reactor (L), KB is the saturation constant (g/L/day), Q is the flow

rate (L/day), Si and Se are the influent and effluent substrate concentrations (g/L)

respectively.

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Combining equation (4.2) and (4.3) gives the modified Stover- Kincannon model for a UASB

reactor at steady state.

(

)

( )

( )

(4.4)

Y = λX + λ0,

( ) ,

,

( ), λ0 =

Considering the mass balance of substrate present in wastewater that flows into the reactor

and out of the reactor plus the total amount of substrate degraded, at a specific flow rate,

control volume and time, then the mass balance can be written as;

(

) (4.5)

Substituting dS/dt from the equation (4.4) into the equation (4.5) and by rearranging the

expression, it will give equation (4.6) and (4.7).

(

⁄ )

(4.6)

(4.7)

At a given influent concentration, organic loading rate (QSi/Vr) and known volume of

anaerobic reactor, equations (4.6) can be used to estimate the concentration of substrate

present in the reactor effluent when KB and Umax values are obtained. Equation (4.7) can be

used to determine the required volume of anaerobic reactor needed to reduce effluent

substrate concentration in order to meet the discharge standard. Equation (4.4) can be used to

determine the KB and Umax of the reactor. The inverse of loading rate [Vr/Q(Si-Se)] can be

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plotted against the total loading rate of the reactor Vr/QSi. The slope and intercept of the

straight line are KB/Umax and 1/Umax respectively.

4.2.7 Statistical Analysis

Statistical analyses were performed on the measured parameters as well as to test the

differences between the measured and predicted results at an alpha level of 0.05. Graph Pad

Prism v.5, software package was used for statistical analyses and graphs.

4.3 RESULTS AND DISCUSSION

4.3.1 Profiling of Microbial Community Structure of a Full-Scale UASB Reactor Granules

Based on 16S rDNA Analysis

4.3.1.1 Characteristics of granular sludge used for the molecular analysis

The physico-chemical characteristic of granular sludge collected for microbial analysis in this

study were determined using standard methods as described in section 3.2.3 (Table 4.3).

Table 4.3: Characterization of granular sludge

used for molecular analysis

Parameter Concentration (mg/L)

TCOD 1700

SCOD 1220.58

TSS 70.54

VSS 62.27

TS 83.42

VS 70.38

PO₄ 70.59

NO₂ 0.12

NH3 1.5

pH 6.78

Temperature (°C) 28

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4.3.1.2 Methanogenic Archaea and bacteria detected from the granular sludge using FISH

technique

The preliminary analysis of granular sludge was carried out using FISH technique with

probes targeting Eubacteria and Archaea domains (Table 4.1). In-situ hybridization analysis

of the samples stained with ARC 915 and EUB 388 mix probes revealed the dominance of

both rod and coccoid-shaped methanogens in the reactor (Figure 4.2a-c). Thick cell wall with

long and short curved rods, cocci and irregular cocci packet shapes indicated the presence of

diverse groups of acetoclastic methanogenic Archaea belonging to the order

Methanobacteriales, Methanococcales and Methanomicrobiales. Detection of rod and cocci

packet shapes by ARC915 probe shows that Methanosaeta and Methanosarcinales-like

species are also present in the UASB reactor. The presence of cocci with thick cell wall and

packet-like shape, typical to the genus Methanosarcina was further confirmed by the MS821

probe. Furthermore, the positive hybridization of MX825 probe confirmed the presence and

dominance of acetoclastic Methanosaeta group in the samples (Figure 4.2d-e), which is

distinguished by their typical rod-shape (Raskin et al., 1994; Sekiguchi et al., 2001; Gomec et

al., 2008; Vavilin et al., 2008). These groups of methanogens have previously been reported

to be present in anaerobic reactors which showed more than 70% CH4 production (Krzysztof

and Frac, 2012). The detection is in agreement with the previous findings where the genus

Methanosarcina were detected in granular sludge samples (Sekiguchi et al., 1999;

Jupraputtasri et al., 2005; Kovacik et al., 2010).

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Figure 4.2: (a) Images of granules hybridized by highly rhodomine labeled archaeal-domain

oligonucleotide probes (ARC915) showing diverse species of methanogens (green) at 1000 x

magnification; (b) corresponding image of ARC915 granules showing diverse species of

methanogens stained with DAPI (blue), (c) granular sludge of FISH labeled with

tetramethylrhodomine-5-isothiocyanate using the universal probes for eubacteria (EUB338),

(d) the MX825 probe labeled sample to confirmed the acetoclastic Methanosaeta group and

(e) the corresponding DAPI stained cells for EUB mix.

a

c d

e

b

10 µm

10 µm

10 µm

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4.3.2 Community of the Granular Sludge Using PCR

The results of FISH were further confirmed using PCR. The phylogenetic structure of the

bacterial, archaeal and methyl coenzyme-M reductase (mrcA) gene communities was

investigated by 16S rDNA gene-cloning analysis. The full-scale UASB reactor has six

different compartments (bottom to the top; C1, C2, C3, C4, C5, and C6; Figure 4.1), of which

PCR amplicons of both eubacteria and methanogenic Archaea obtained from compartments

1, 3 and 6 were selected for cloning and analysis. The results obtained are discussed in details

below.

4.3.2.1 Bacterial diversity within the reactor compartments

The bacterial populations in the granule samples were analyzed using the domain specific

primer set 27f/1492r that target eubacteria 16S rDNA genes (Giovannoni, 1991). Figure 4.3

shows the bands on agarose gel corresponding to each of the six compartments. The

phylogenetic analysis of the PCR products revealed an abundance of three major bacterial

phyla belonging to the Proteobacteria, Firmicutes and Chloroflexi within the reactor

compartments. The other major phylum detected was an uncultured candidate division WS6

(Table 4.4). Class Gamma and Deltaproteobacterium, Clostridia, Syntrophorhabdus

aromaticivorans and Dehalococcoidetes were also present in abundance in the reactor

samples (Figure 4.4; Table 4.4).

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Figure 4.3: Agarose gel depicting PCR products for the bacterial fragments (1500 bp). The

bands corresponding to lanes C1–C6 represent the bacterial fragments from the six

compartments of the UASB reactor when PCR amplification was performed using 27f/1492r

specific primer set. Lane L corresponds to the 1 kb DNA marker used in this study.

L C1 C2 C3 C4 C5 C6

1500 bp

250 bp

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Table 4.4: Bacterial community profiles of the clones retrieved from granular sludge samples

taken from the UASB reactor, as compared to the known sequences in the GenBank database

Source/Habitat/Microorganism Hits Sequence

length

Identity

(%)

Accession

number/Reference

Anaerobic digestion of beet silage 1 1473 95-98 Krakat et al. (2011)

Forest musk deer intestine 6 1451 95 JF690890, JF690880,

JF690878, JF690871,

JF690869, JF690882

Bacterial communities in sediment of

shallow lake Dong ping

1 - 95 Song et al. (2012)

Fiber degrading bacteria from pig faeces - 95 FJ753786, FJ753832

Swine faeces, human faeces,

cellulose/xylan degraded

1 - 98 JX120100, JX006776

Psychrophilic methanogenic community of

wastewater treatment EGSB bioreactor

4 970 96 EU722393, McKeown et al.

(2009)

Granular sludge of full-scale reactor

treating corn straw

13 1470 95 Qiao et al. (2013)

Microbial community composition as

affected by substrate types of anaerobic

digesters

3 1027 92 JX023221

Hydrocarbon and chlorinated-solvent

contaminated aquifer undergoing intrinsic

bioremediation

1 1470-1472 95 Dojka et al. (1998)

Anaerobic swine lagoons 1 1428 95 AY953166

Methane production from hydrocarbon in

oil sand tailings

1366 86 Siddique et al. (2012)

Microbial fuel cells 1 1474 85 Dunaj et al. (2012)

Biological wastewater treatment plant

integrated with constructed wetland for the

treatment of tannery effluent

95 KC110172

Anaerobic digestion of food waste 1506 90 KF699851

Toluene-degrading methanogenic

consortium

1 85 Ficker et al. (1999)

Biogas slurry 1514 95 GU112185

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Figure 4.4: Phylogenetic tree of bacterial clones obtained from granular sludge of UASB

reactor treating brewery wastewater using universal 27f/1492r bacterial primer set. The

evolutionary history was inferred using the neighbor-joining method (Saitou and Nei, 1987).

The nucleotide sequences were submitted to the National Centre for Biotechnology

Information website under the accession numbers KM065733 – KM065740 corresponding to

the selected clones (1B-10B) from compartments C1, C3 and C6.

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Detection of four major phyla (Bacteroidetes, Chloroflexi, Firmicutes and Proteobacteria)

with relative differences in the bacterial population in AD systems has been reported

previously (Nelson et al., 2011; Lee et al., 2012; Lee et al., 2014; Jang et al., 2014). A

similar pattern of diverse phylogenetic fingerprint for the bacteria at phylum and genus level

were reported for anaerobic degradation of brewery wastewater, corn straw, as well as birch

and conifer pulp (Werner et al., 2011; Nissilä et al., 2012; Novak et al., 2013; Qiao et al.,

2013).

The clones obtained from compartment 1 showed more than 90% sequence similarity to

uncultured bacterial. Clone B1 from compartment 1 showed 98% similarity with cellulose,

amylase and protease enzyme-producing bacterium P618 in the GenBank as shown in Table

4.4 (JX120100). These enzymes are excreted by hydrolytic and fermentative bacteria during

the hydrolysis stage of anaerobic conversion of complex organic matter in the wastewater

into soluble monomers (Arsova, 2010; Ralph and Dong, 2010; Krzysztof and Frac, 2012).

Clone B8 obtained from compartment 1 was found to be closely related to uncultured

bacterium and uncultured Enterobacteriaceae bacterial clones in the phylum Proteobacteria.

These organisms are involved in the direct production of methanogenic substrates, such as

CO2, H2, formate and acetate. The clones in this compartment also showed 98% sequence

similarity with known sequences of Escherichia ferusonii (NR074902) and Escherichia coli

(JX041515) in the GenBank database.

In compartment 3, the major groups of bacteria were closely related to class

Gammaproteobacteria and uncultured Enterobacteriaceae bacterium (JQ516439). Few

clones were similar to Cronobacter sakazakii (JF690890), formerly known as Enterobacter

sakazakii, a Gram-negative, non-spore–forming, motile and peritrichous rod of the

Enterobacteriaceae family. Furthermore, few other clones showed similarity to uncultured

prokaryote (GU208330) bacteria, uncultured eubacterium WCHB1-06 (AF050595) of the

phylum Firmicutes and class Clostridia and uncultured Dehalogenimonas sp. (JN540166) in

phylum Chloroflexi, toluene-degrading methanogenic consortium bacterium (AF423183)

(96% sequence similarity).

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Enumeration of Cronobacter sakazakii from sewage sludges has been reported in the

literature (Iversen et al., 2008; Kucerova et al., 2010). The importance of this Cronobacter

sakazakii strain in the treatment of winery effluent using UASB reactor was demonstrated by

Keyser et al. (2003). Its ability to degrade recalcitrant compounds of anaerobically digested

spent wash from an effluent discharge site (Rajasundari and Murugesan, 2011) and its

relevance in the production of H2 as a metabolite that can be used by CH4 producing Archaea

during dark fermentation were mentioned in an earlier study (Kang et al., 2012). Phylum

Firmicutes, genus Clostridium are known to be directly involved in the conversion of

complex organic matter in the industrial waste to the metabolites that can be used directly by

the methanogenic Archaea. They are efficient in the degradation of complex organic matter

and acetic or lactic acid fermentation to CO2 and H2 (Nelson et al., 2011; Wirth et al., 2012).

Other closely related genera of this phylum were observed in compartment 3. Similar

observations were noticed in other studies as reported in the literature (Keyser et al., 2006;

Rincón et al., 2008; Krzysztof and Frac, 2012; Wirth et al., 2012; Sundberg et al., 2013).

In compartment 6, the largest proportion of bacteria belonged to phylum Proteobacteria of

class Delta and Gammaproteobacteria that contain mostly Gram-negative bacteria in their

lineages. Sequence similarity (99%) with known sequences in the GenBank database further

showed that the clones from this compartment belong to class Deltaproteobacteria of family

Syntrophorhabdaceae. They are closely related to the clustered sequence of anaerobic

environmental clones belonging to phylum Deltaproteobacteria (formally known as

Deltaproteobacteria group TA), family Syntrophorhabdaceae and Syntrophorhabdus

aromaticivorans (Figure 4.4).

The abilities of Syntrophorhabdaceae bacteria to digest recalcitrant compounds of spent wash

during anaerobic degradation have been reported (Qiu et al., 2008; Nakasaki et al., 2013;

Shen et al., 2013; Nobu et al., 2014), especially, in brewery wastewater (Werner et al., 2011).

The family Syntrophorhabdaceae contains well-known species of syntrophic substrate-

degrading anaerobes such as those of the genera Syntrophus, Smithella and Syntrophobacter

(Qiu et al., 2008; Nobu et al., 2014). They are known as amino acids degraders and sulphate–

reducing bacteria (SRB) (Shen et al., 2013). Species of the genus Syntrophobacter has the

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ability to utilize sulphate as an external electron acceptor, but their growth by sulphate

reduction is known to be very slow (Shen et al., 2013; Nobu et al., 2014). Detection of

sulphate–reducing bacteria in this study explained the low to no sulphate in the brewery

effluent (treated wastewater) from the UASB reactor as observed in this study (Figure 4.4).

Raskin et al. (1996) also noticed about 15% of SRB in a methanogenic reactor, even in the

absence of sulphate in the reactors influent. Competition and coexistence of sulphate-

reducing bacteria, acetogens and methanogens in an anaerobic bioreactor was investigated by

Dar et al. (2008). The SRB may be competing with methanogenic organisms for the available

electrons and utilization of acetate particularly at high organic loading rates (Casserly and

Erijman, 2003; Ince et al., 2010).

Furthermore, members of the Syntrophorhabdaceae family isolated from anaerobic treatment

of industrial wastewater have been reported to play an important role in degradation of

aromatic compounds present in the industrial wastewater, especially Syntrophorhabdus

aromaticivorans (Qiu et al., 2008; Nakasaki et al., 2013; Shen et al., 2013; Nobu et al.,

2014). Syntrophorhabdus aromaticivorans is an obligate anaerobic, syntrophic substrate-

degrading mesophilic organism capable of oxidizing p-cresol, phenol, benzoate, isophthalate

and 4-hydroxybenzoate in association with an H2-scavenging methanogen partner

(hydrogenotrophic methanogen) (Shen et al., 2013). The 16S rDNA gene sequence analysis

of clones in compartment 6 were closely related to Syntrophorhabdus aromaticivorans strain

UI of group TA in the class Deltaproteobacteria isolated in granular sludge taken from an

UASB reactor treating manufacturing wastewater (Qiu et al., 2008). Relatively large numbers

of this type of bacteria isolated mainly from methanogenic environments especially UASB

sludge samples have been reported in the literature (Sekiguchi et al., 1998; Wu et al., 2001;

Lykidis et al., 2011).

4.3.2.2 Archaea composition in the granular sludge

The Archaea community, as group of CH4–producing organisms is assumed to be dominant

in the granules obtained from a biogas-producing UASB reactor. Figure 4.5 showed the

Archaea bands on agarose gel corresponding to each of the six compartments using a

universal ARC622f/ARC915r primer set.

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Figure 4.5: Agarose gel showing 16S rDNA gene PCR fragments obtained from the

amplification of genomic DNA extracted from the granular sludge samples using ARC

primer set. Bands corresponding to lanes C1–C6 represent the Archaea fragments from the

six compartments of the UASB reactor between 243–250 bp using 1 kb DNA marker (lane L)

in the analysis.

Analysis of the clones obtained from the different compartments showed 98-100% sequence

similarity to known sequences of methanogenic Archaea in the GenBank (Table 4.5). The

detected 16S rDNA sequences were affiliated to the Methanobacteriales,

Methanomicrobiales and unclassified archaeon clones. However, members of the

Methanococcales were not detected in the granules using this primer set as shown in the

phylogenetic analysis from the gene sequences obtained from the GenBank database (Table

4.5). This may be due to their growth requirement of high–salt concentration (0.3-0.9% NaCl

(w/v)), which are not normally found in anaerobic reactors (Bialek et al., 2011).

L C1 C2 C3 C4 C5 C6

250 bp

1000 bp

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Table 4.5: Sequence similarity of Archaea from the full-scale UASB reactor with the GenBank database

sequences

Clone Most closely related

organisms

Accession number Source/Habitant Reference

C1( KM191135) Uncultured archeons

DQ262487, Methanogens from biogas plant Unpublished

HF966604, Methanogens in anaerobic digesters Sousa et al.

(2013)

JN038003,

KC442808, KC352709,

KC182519, AB775722,

AB710147, AB818554

Environmental sample Unpublished

HE648051, HE648045,

HE648044

Anaerobic bioreactors treating

oleate-based wastewater

Salvador et

al. (2013)

Uncultured

Methanobacterium

archeons

JQ247412, JQ247417,

JF754565, JF754562

Ody sludge and its enrichment

amended with alkanes incubated

for over 500 days

Unpublished

Methanobacterium sp.

JF732736

AB288281

Microbial fuel cell

Unpublished

Methanobacterium

formicicum

JN566059, JN243318,

JN205061, JN205059,

JN205052, NR115168

JX042445

Mesophilic corn-fed on-farm

biogas plants and lab scale biogas

fermenters

Methanogen Isolated from the

anaerobic batch reactor of pig

slurry

Unpublished

Unpublished

Methanoculleus sp AB288272 Deep subsurface groundwater from

sedimentary rock

Unpublished

Uncultured

euryarchaeote clone

ANT2-EFL

GU969413

Brazilian Antarctic Station

wastewater

Unpublished

C3 (KM191136)

Methanobacterium

formicicum

HQ591420

Z29436 (DSM 3636)

Anaerobic microorganisms

involved in methanol

transformation in an underground

gas storage facility

Unpublished

Methanobacterium

palustre

NR_041713 Methanogenic rod isolated from a

Philippines rice field

Joulian et al.

(2000)

Uncultured archaeon

clone

HQ438759

AB598266

Soil microcosms contaminated with

phenanthrene

Unpublished

Euryarchaeote clone GU969419 Brazilian Antarctic Station

wastewater

Unpublished

C6 (KM191137)

Uncultured archeons

JN617328

Methanogenic archaeal community

in Lake Taihu

Unpublished

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In compartment 1, clones obtained from the granular sludge were closely related to phylum

Euryarchaeota, genus Methanobacterium with 98% similarity to Methanobacterium

formicicum (Table 4.5). Genus Methanoculleus sp. (AB288272) of order Methanomicrobiales

was found to be similar to clones obtained from this compartment. This group comprised of ~

85% of the total Archaea clones, while 12% belonged to uncultured archaeon clones (98-99%

similarity). The clones obtained from compartment 3 granular sludge were affiliated to

known DNA sequences of Methanobacteriaceae archaeon, M. formicicum (DSM 3636;

Z29436), Methanobacterium palustre (NR_041713), Methanobacterium sp. clone ARC and

uncultured archaeon (99% sequence similarity) in the GenBank database.

Similar pattern was observed in the clones obtained from the last compartment (C6). The

clones showed 99% similarity with archaeon sp. and Methanobacterium species. The

majority of the clones detected in this compartment were affiliated to the order

Methanobacteriales (CU466652; 99% similarity), family Methanobacteriaceae obtained

from environmental 16S rDNA sequence from Evry wastewater treatment plant anoxic basin

(Chouari et al., 2010), uncultured prokaryote (EU717078; 100% sequence similarity), and

uncultured archeons.

Sequence analysis of the Archaea community showed that closely related species belonging

to the M. formicicum and M. palustre were abundant in the reactor, especially in

compartments 1 and 3. Thus, the presence of this hydrogenotrophic Archaea in sufficient

amounts in the reactor and in the compartments indicated that the rate of H2 conversion

produced by the acetogenic bacteria to CH4 is high in these compartments. This further

confirmed the syntrophic association between acetogenic and the methanogenic bacteria in

the studied UASB reactor (Amani et al., 2011; Ziemiński and Frąc, 2012).

Dominant hydrogenotrophic methanogens of order Methanobacteriales has previously been

reported in a mesophilic reactor (Bialek et al., 2011; Traversi et al., 2011; Zhu et al., 2011;

Salvador et al., 2013). The findings of Leclerc et al. (2004) showed the abundance of

Methanobacteriales among the diverse group of the archaeal community in a UASB reactor

treating brewery wastewater. During brewery wastewater degradation, production of acetate

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and H2 from ethanol normally occur through the interaction of H2 utilizing Archaea and H2

producing syntrophic bacteria (Ince et al., 2010). As discussed earlier, the UASB reactor

studied was very high in sulphate-reducing bacteria and they are the major competitor with

Methanobacteriales species for H2 in the absence of sulphate (Casserly and Erijman, 2003).

Likewise, Methanobacteriales are the most abundant hydrogenotrophic and acetoclastic

methanogens that were detected in the UASB reactor investigated in this study.

4.3.2.3 Detection of methyl coenzyme-M reductase gene A (mcrA) in the granular sludge

A novel method of metagenomics coupled with FISH is increasingly used to link the genetic

identity of microorganisms to their ecological function in this field (Nercessian et al., 2005).

Characterization of methanogens based on the methanogenic approach using a small subunit

of ribosomal RNA has been used in many studies and their limitations in providing a direct

link to physiology, metabolic capacities, as well as difficulties to determine the functions of

the unknown organism was mentioned (Pycke et al., 2011; Supaphol et al., 2011; Niu et al.,

2013, Buriánková et al., 2013). Identification of methanogens based on 16S rRNA as a

marker is generally limited as methanogens from several different major lines of descent can

only be found within the kingdom Euryarchaeota. The use of a functional marker (mrcA)

genes-based approach encoding the key enzymes of characteristic metabolic pathways that is

exclusive to the methanogenic Archaea to identify the methanogenic population in the

treatment process is well documented (Nercessian et al., 2005; Nettmann et al., 2008; Rastogi

et al., 2008; Krober et al., 2009; Steinberg and Regan, 2009; Traversi et al., 2011; Zhu et al.,

2011; Kampmann et al., 2012; Traversi et al., 2014).

The successfully amplified PCR products using methanogenic specific primers (mcrA) after

sequencing and phylogenetic analysis showed 96 to 100% similarity to methanogenic

Archaea belonging to the order Methanobacteriales and Methanomicrobiales (Figure 4.6).

Similar results were previously reported from the UASB reactor granules treating brewery

wastewater (Diaz et al., 2006) and also from other anaerobic reactors producing biogas

(Castro et al., 2004; Cardinali-Rezende et al., 2009; Kovacik et al., 2010).

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The mcrA sequences clustered around the Methanobacteriales such as Methanobacterium

beijingense strain, Methanobacterium aarhusense and Methanothermobacter crinale showed

96% sequence similarity (Shlimon et al., 2004; Cheng et al., 2011; Kampmann et al., 2012).

This further confirms the dominance of hydrogenotrophic Methanomicrobiales within the

UASB reactor granules. However, in this study, the amplification of the mcrA primer sets

using PCR did not detect the Methanosarcina and Methanosaeta sp. in the granular samples

as reported by Luton et al. (2002). Most clones belonged to the order Methanomicrobiales

and few clones were Methanosarcina sp., while none was reported for Methanosaeta sp.

(Luton et al., 2002). Similar observations were also made by Castro et al. (2004) and Smith et

al. (2007).

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Figure 4.6: Phylogenetic tree for methanogenic Archaea obtained from granular sludge of

UASB reactor treating brewery wastewater using methyl coenzyme-M reductase (mcrA) gene

primer set. The evolutionary history was inferred using the neighbor-joining method (Saitou

and Nei, 1987). The GenBank accession numbers are KF715644–KF715648 corresponding to

the selected clones.

HM800561|Uncultured archaeon

HM800578|Uncultured archaeon clone

AB689112|Uncultured archaeon mcrA gene

HM800576| Uncultured archaeon

HM800633|Uncultured archaeon

Clone 2

AB775742|Uncultured archaeon, mcrA gene

AB353235|Uncultured Methanobacteriales archaeon mcrA gene

EF465106|Methanobacterium beijingense strain DSM 15999

Clone1

JF460423|Uncultured archaeon csk_139

Clone 5

AY937274|Uncultured methanogenic archaeon clone GranMCR7M4

AY459317|Uncultured euryarchaeote

DQ260578|Uncultured methanogenic archaeon clone MARMC26

GU447210|Uncultured archaeon

Clone 3

FJ982890|Uncultured methanogenic archaeon

DQ662590|Uncultured euryarchaeote clone MCR-HID-R00-35

EF628128|Uncultured methanogenic archaeon

EF628149|Uncultured methanogenic archaeon

DQ662546|Uncultured euryarchaeote clone MCR-HID-R03-13 tase

EF628183|Uncultured methanogenic archaeon clone CWL-22

AY386125|Methanobacterium aarhusense

HQ714987|Uncultured Methanobacterium sp. clone MW45

JN793940|Uncultured archaeon

EU980413|Uncultured archaeon

EU980409|Uncultured archaeon

Clone 4

AY458405|Uncultured euryarchaeote

JQ686800|Uncultured methanogenic archaeon

JQ686787|Uncultured methanogenic archaeon

FJ226618|Uncultured archaeon

E.Coli

98

82

61

58

71

95

67

95

51 65

36

46

69

5051

89

3617

22

78

53

0.2

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4.3.3 Optimization of QPCR for Quantification of Microbial Communities Present in the

Granular Sludge Samples

The abundance of Archaea and bacterial 16S rDNA copies was quantified within the different

compartmental of the UASB reactor using the quantitative real-time PCR (QPCR) based

assay. This was done to quantify and compare the microbial populations in the UASB reactor

and to establish the phases of anaerobic fermentation correlation to the microbial data within

the compartments. In contrast to the conventional end-point detection PCR, QPCR

technology has better sensitivity and reproducibility than conventional PCR and can easily be

used in studies requiring a large number of samples (Talbot et al., 2008).

Firstly, the universal primer set for the domain Archaea was tested with the suggested PCR

mixture and thermocycling conditions as modified from the protocol described by Steinberg

and Regan (2009) and this protocol was applied to all primer sets. Due to different amplicon

lengths of the 16S rRNA gene fragment an additional annealing step was included in the

cycling protocols for the ARC and BAC assays to obtain an optimum standard curve.

Known concentrations of standard DNA were used to validate all real-time PCR assays with

determination coefficient (R2) values of 0.991 and 1.000 respectively (Table 4.6). Table 4.6

shows the statistical analysis derived for the constructed standard curves with the

corresponding primer sets. There were no significant differences in the slopes of the standard

curves at 95% confidence interval for each set of primers used regardless of their amplicon

size. This shows the feasibility and accuracy of QPCR assays for the quantification of

microbial 16S rDNA gene copy numbers in the granular sludge samples. This approach has

previously been employed for quantifying microbial DNA from the samples collected from

biogas producing UASB reactors (Brinkman et al., 2003; Hermansson and Lindgren, 2001;

Nadkarni et al., 2002; Suzuki et al., 2000),

The average values of intercept and slope for each primer set were used to quantify the

amount of targeted 16S rDNA copy numbers in the granules (Table 4.6). Average

amplification efficiencies for bacteria and Archaea were 97.6% and 98.8% respectively,

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which further showed the consistency of the QPCR assay. At the end of each QPCR run,

primer dimer was checked to confirm that there was no non-specific binding during each

reaction using melting curve analysis. The abundance of microbial communities as

determined by QPCR was reported as DNA copy numbers of 16S rDNA genes per nanogram

of genomic DNA isolated from reactor samples.

Table 4.6: Description of QPCR standard curves parameters for 16S rDNA copy number for

ARC as the universal Archaea and BAC as the universal bacterial primer sets that are

responsible for biological conversion of complex organic matter in the brewery wastewater

into simple monomer and CH4 production

Parameter

Primer set

ARC-set BAC-set

Linear range (copies/ng DNA) 1.64 × (104 ~10

11) 2.77 × (10

3 ~10

10)

Slope (standard deviation) -3.565 (0.019) -3.485 (0.011)

R2 of slope 1.000 0.991

Intercept 43.93 41.05

4.3.3.1 Comparison of concentration of Archaea and bacterial communities in the different

reactor compartments

The average 16S rDNA gene copies of Archaea in the samples were calculated against the

total bacterial 16S rDNA gene copies. The compartment showed a noticeable disparity in

terms of the composition of bacteria and methanogenic Archaea population using real-time

PCR (Figure 4.7). It was observed that the concentration of Archaea decreased with an

increase in bacterial concentration along the reactor compartments (1 to 6) as shown in Figure

4.7. There was a correlation between species diversity using PCR and gene copy number

using QPCR. Identification and quantification of the 16Sr DNA using PCR and QPCR

confirmed the variation in the concentration of bacteria and Archaea down the reactor

compartments. There was a reduction in bacteria and an increase in Archaea concentrations at

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the bottom of the reactor in compartment 1 when compared with compartment 6 using

QPCR. Similarly, the PCR results showed high methanogenic diversity at the bottom of the

reactor (C1) with few known bacteria clones, when compared with identified bacterial and

Archaea species in compartment 6.

Reactor compartments

C1 C2 C3 C4 C5 C6

% o

f to

tal 1

6S r

DN

A p

er n

anog

ram

DN

A

0

20

40

60

80

100

Archaea

Bacteria

Figure 4.7: Variation in the percentage of bacteria and Archaea communities in the granules

collected at the different reactor compartments (C1–C6) using universal primer sets for the

quantitative real-time PCR assay, in this study.

In compartment 1, the percentage of Archaea in the sample was much higher (96.28%) than

the percentage of bacteria (3.78%) (Figure 4.7). However, the percentage of bacterial

increased to 98.34% in compartment 6 with decrease in Archaea percentage (1.66%). There

was a change in the quantity of bacteria along the reactor compartment throughout the

monitoring period.

The results showed variation in the microbial population in each compartment. It can further

be deduced that different compartments in the reactor may have been involved in different

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phases of anaerobic degradation of organic matter in brewery wastewater with different

concentration of metabolic products been produced as confirmed by the DNA sequencing

results and the QPCR assays. Ye et al. (2009) noticed the abundance of the Archaeal 16S

rDNA gene in the total prokaryotic community quantified from sediment of Lake Taihu using

QPCR. Similar variation in the quantity of archaeal genes along the length of the reactor was

recorded by Kubota et al. (2014) with Archaea colonizing the lower and middle parts of the

reactor as observed in the present study.

Figure 4.8 shows the results of the QPCR assays in terms of gene copy number using the

gDNA samples extracted from the granules obtained from each compartments of the full-

scale UASB reactor using each primer set. The concentration of bacteria as revealed by

QPCR assays showed that bacterial gene copies was dominant and abundant in compartment

C6, but decreases down the reactor compartments (Figure 4.8). Compartment 1 has a

relatively low concentration of bacterial gene copy number, followed by an increase in cell

number in compartment 2 and thereafter, gradual increase in concentration from compartment

3 to 6.

The total concentration of bacteria using QPCR in this study ranged between 2.58 × 103

to

3.43 × 106 copies/ng DNA. The highest concentration of bacterial per nanogram of sample

was observed in samples taken from compartment 6 (3.43 × 106 copies/ ng DNA) and

decreased to 2.58 × 103 in compartment 1. However, fluctuation in the quantity of bacteria in

the different compartments was also noticed. This might be due to competition among the

bacteria for available nutrients or as a result of inhibition of some bacteria through the

activities of other group of bacteria in the reactor or the influence of digestion temperature

(Lee et al., 2012; Welte and Deppenmeier, 2013; Yuan et al., 2014). Apart from the

intermediate metabolites that are produced during the conversion of complex organic matter,

some intracellular material is released when bacteria die which serves as nutrients for other

organisms (Aquino and Stuckey, 2004; Ghosh, 2013).

On the other hand, quantification of 16S rDNA genes using ARC915r/ARC622f revealed that

the proportion of total Archaea varied along the reactor compartments with Archaea

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colonizing the lower part (C1 and C2) and the middle (C3) of the reactor (Figure 4.8). The

concentration of Archaea decreased from C1 to C6 with higher DNA copies in compartment

2 and lowest concentrations were found in compartment 6. Specifically, on average, the total

concentration of Archaea during the study ranged between 5.80 × 104 to 1.45 × 10

6 copies/ng

DNA. The concentration of Archaea per nanogram of sample was much higher in

compartment 2 (1.45 × 106 copies/ ng DNA) and decreased to 5.80 × 10

4 with an increase in

the reactor‘s compartment (C6). Quantification in terms of percentage of microbial

community showed that the reactor had higher percentage of Archaea in compartment 1 due

to small amount of bacterial concentration in compartment 1; however, compartment 2 had

higher concentration of Archaea and bacteria when compared with compartment 1. The

Archaea domain consists of sensitive organisms; their increase in the lower compartments 1

to 3 also correlates with the presence of low concentrations of toxic substances in those

compartments (Gerardi, 2003; Ali Shah et al., 2014). A reduction in Archaea concentration or

cell number indicated the production of intermediates metabolites that did not favour or

inhibit the growth of methanogens (Botheju and Bakke, 2011). Langenhoff and Stuckey

(2000) also observed a higher methanogenic activity of the bottom part of an anaerobic

reactor treating low strength wastewater.

Thus, a combination of both PCR-based and FISH (RNA-based methods) techniques

produced a better understanding of the microbial consortia present in the UASB reactor

treating brewery wastewater. These techniques helped us to identify and quantify the

microbial population and possible phases at which anaerobic fermentation takes place in the

reactor. This study extends our knowledge on the different hydrolytic, acidogenic, acetogenic

bacteria and methanogenic Archaea present in the granules of the full-scale reactor

investigated.

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Sample from different UASB reactor compartments

C1 C2 C3 C4 C5 C6

Num

ber

of 1

6S r

DN

A c

opie

s of

m

icro

bial

com

mun

itie

s /n

g D

NA

10x100

100x100

1x103

10x103

100x103

1x106

10x106 Archaea

Bacteria

Figure 4.8: Abundance of Archaea and bacterial DNA copy numbers of 16S rDNA genes per

nanogram of genomic DNA extracted from the granular samples obtained from each

compartments of the full-scale UASB reactor using QPCR assays for the primer sets used in

this study.

4.3.4 Performance of UASB Reactor and Biogas Production

The characteristics of the influent brewery wastewater are shown in Table 4.7. The average

influent COD concentration was 2005.73 ± 1139.85 mg/L at 28˚C (Table 4.7) with a COD

removal efficiency of 78.97 %. The average effluent substrate concentration (Se) from the

UASB reactor was lower (457.25 ± 272.41 mg/L) than the influent substrate concentration

(Si). This might be due to low levels of total solids introduced into the reactor which helped

the reactor performance (Section 3.3.2.2).

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Table 4.7: Biochemical properties of pre-conditioned

brewery wastewater entering the UASB reactor before

treatment

Parameters Average concentration

values*

Temperature (˚C) 29.21

pH 6.87

COD 2005.73

TSS 2449.46

TS 4520.00

TDS 1792.80

TON 0.52

NH4 21.64

NO2 2.30

NO3 0.07

ORP (mv) -144.78

Sulphate 178.25

Protein content 134.40

Orthophosphates 21.25

Conductivity (mS/cm) 2.18

Alkalinity (mg CaCO3/ L) 2880.52

* All parameters are in mg/L unless otherwise stated.

Table 4.8: Average composition of biogas produced in this study

Biogas composition Values (%)

CH4 65.9

CO2 30.7

N2 3.4

H2S Not Detected

H2 Not Detected

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The efficiency of COD removal and the methanogenic activity were further shown in the

composition of biogas generated from the UASB reactor with CH4 content of 60-69% (Table

4.8). The ANOVA results showed that CH4 yield depended on the substrate present in the

wastewater in terms of COD removal efficiency as shown in section 3.3.2.4. In addition, the

microbial characterization and biogas production results further confirmed the presence of

methanogens in the UASB sludge.

The influent characterization confirmed the presence of significant amount of VFAs in the

brewery wastewater, which could serve as substrate for the methanogens to produce biogas

(Karakashev et al., 2006). Volatile fatty acids such as acetate (538.30 mg/L), propionic acid

(237.50 mg/L), butyric acid (50.06 mg/L) and valeric acid of 16.54 mg/L were detected in the

influent wastewater with no detection of these acids in the effluent. This shows that the

methanogens metabolized the VFA present in the brewery wastewater to produce CH4.

Among all the methanogens detected using FISH, Methanosaeta sp. and Methanosarcina sp.

were reported to possess the ability to metabolize acetate (Ferry, 1993; Buriánková et al.,

2013). Presence of Methanosarcina in the granular sample can be explained by the acetate

concentration and high biogas production from the reactor (Traversi et al., 2011). The

significance and abundance of Methanosarcina sp. at high acetate level was in agreement

with previous studies (Karakashev et al., 2006; Ariesyady et al., 2007; Rincón et al., 2008;

Vavilin et al., 2008). It is known that members of this genus grow by obligate methyl

reduction with H2 or CO2 reduction with H2 or methylotrophic catabolism of methanol

dimethylsulfide and methylated amines as well as aceticlastic fermentation of acetate

(Maeder et al., 2006; Trzcinski et al., 2010). Delbès et al. (2001) reported that species closely

related to the family Methanobacteriales and Methanobacterium formicicum were found

dominant in an anaerobic bioreactor during acetate accumulation. However, the current study

has shown a reduction in methanogenic activities when there was a high nitrogen and

ammonium-nitrogen content in the effluent. This could be as a result of unfavourable

conditions in the reactor leading to a reduction or inhibition of methanogenic growth in the

reactor. There was almost no nitrites and very low concentrations of nitrates (less than

25mg/L) in the reactor effluent. This shows that nitrate reduction took place in the reactor

because many Archaea and bacteria can utilize nitrate as a source of cellular nitrogen

(Trzcinski et al., 2010).

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Studies have shown the dynamics and structures of methanogenic populations at various

volatile fatty acid concentrations (Wang et al., 2009) during digestion processes (Yu et al.,

2006). All of these studies discussed the capacity of the microbial communities to respond to

changes in anaerobic environments, such as altered feeding (Kovacik et al., 2010) and

temperature (Sasaki et al., 2011), among others. In addition, the FISH analysis of these

samples have also shown a poor fluorescent signal during hybridization which could be

attributed to a high protein content of the granules due to the low methanogenic activities

(Wikström et al., 2012).

4.3.5 Kinetic Modelling and Model Validation

Kinetic studies are critical for the design and operation of any full–scale reactor to determine

the substrate removal rates. Various kinetic models viz., Monod, Contois, modified Stover-

Kincannon and Grau second order have been tested (Kincannon and Stover, 1982; Vasant and

Barsoum, 2009). Among these, the modified Stover–Kincannon kinetic model was selected

for this present study which has been widely employed for high strength wastewater samples

(Kapdan and Erten, 2007; Turkdogan-Aydinol and Yetilmezsoy, 2010; Yetilmezsoy, 2012).

From equation 4.6, the saturation constant (KB) and the maximum utilization rate constant

Umax in the model was estimated to be 13.64 and 18.51 (g/L/day) respectively. The

application of equation (4.6) by regression analysis showed that the utilization rate was

directly proportional to the reactor efficiency (R2= 0.978; Figure 4.9). The comparison

studies exploring the modified Stover-Kincannon model for anaerobic treatment of different

types of wastewater under different experimental conditions are shown in Table 4.9. From

Table 4.9, the maximum utilization constant (Umax) values (11.83 and 1.996 g/L/day) reported

by Yetilmezsoy (2012) was lower than the value obtained in this study, however, lower than

the estimated value obtained for synthetic-based wastewater (Ahn and Forster, 2000). The

high Umax in the synthetic wastewater could be attributed to the presence of readily

biodegradable substrates that are easily accessible to microorganisms (Ahn and Forster,

2000).

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Table 4.9: Comparison of different types of anaerobic wastewater treatment processes using the modified Stover-Kincannon model

Digester types

Type of substrates

Operating

temperatures (°C)

Modified Stover-Kincannon model kinetic and estimated coefficients

KB (g/L/day) Umax(g/L/day) R2 References

UASB Brewery wastewater 28-32 13.64 18.51 0.978 Present study

UASB Poultry manure

wastewater

30-34.5 13.02 11.83 0.991 Yetilmezsoy (2012)

Anaerobic

biphasic fixed

film reactor

Distillery wastewater 37 1.69(kg/m3/d) 2 (kg/m

3/d) 0.992 Acharya et al. (2011)

UASB Municipal wastewater 17.1-21 1.536 1.996 0.972 Turkdogan-Aydinol and

Yetilmezsoy (2010)

UASB Synthetic wastewater

(2,4-dichlorophenol)

- 0.0098

(mg/L/day)

0.01 (mg/L/day) 0.992 Sponza and Uluköy (2008)

Anaerobic filter Synthetic wastewater

(saline)

37 5.3 7.05 0.910 Kapdan and Erten (2007)

Mesophilic

anaerobic filter

Synthetic wastewater

(starch)

35 50.6 49.8 0.998 Ahn and Forster (2000)

Mesophilic

anaerobic filter

Paper pulp liquor 35 6.14 6.71 0.998 Ahn and Forster (2000)

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Figure 4.9: Effect of organic loading rate on COD removal rate using the modified Stover-

Kincannon model to determine the kinetic constants.

Industrial scale wastewaters such as brewery effluent might contain different recalcitrant and

more complex compounds that are less degradable (Yetilmezsoy, 2012). Furthermore, the

operating conditions of anaerobic reactors could also influence the activity of

microorganisms which can affect the kinetic rates. The biochemical and the kinetic data

obtained in this study confirms the efficiency of the microbial community present within the

UASB reactor in degrading the organic matter present in brewery wastewater to produce

optimum biogas that can serve as source of energy. Further, to test the validity of the model,

the observed effluent COD values and predicted values obtained from the model were

compared (Figure 4.10). The results indicated high significance of the model with an

excellent fit between the predicted effluent COD concentrations and the observed

concentrations (P < 0.001) (Figure 4.10). High R2

value of 0.957 between the observed and

predicted values suggested that the predicted results are in accordance with the observed

results (Figure 4.10). This further showed the suitability of the modified Stover-Kincannon

model to predict effluent concentrations from this anaerobic treatment system treating

brewery wastewater.

Slope= 0.737

Intercept = 0.054

R² = 0.978

0

1

2

3

4

5

6

7

8

9

0 2 4 6 8 10 12

V/Q

(Si -

Se)

(g/l

/d)

V/QSi (g/l/d)

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Figure 4.10: Relationship between the observed and predicted effluent COD concentrations

by modified Stover-Kincannon model.

4.4 CONCLUSIONS

A combination of FISH and PCR techniques helped to identify diverse group of microbial

populations in each compartment. In addition, microbial fingerprinting showed syntrophic

interactions between different bacterial groups and the methanogenic Archaea present in

the reactor.

In-situ hybridization analysis revealed the dominance of methanogenic Archaea of the

orders Methanobacteriales, Methanococcales, Methanomicrobiales and

Methanosarcinales-like species in the granular sludge samples.

Bacterial groups that are required for the decomposition of organic matter in the brewery

wastewater into simple monomers and for production of acetate as the major substrate for

CH4-producing Archaea were detected in this study. The major bacterial communities in

the reactor include the representative from the phyla Proteobacteria, Firmicutes and

Chloroflexi.

R² = 0.957

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.15 0.25 0.35 0.45 0.55

Obse

rved

Se

(g C

OD

/l)

Predicted Se (g COD/l)

𝑆𝑒 = 𝑆𝑖 18.51 𝑆𝑖

13.64 + 𝑄𝑆𝑖

𝑉𝑟⁄

(𝑆𝑒)𝑚𝑜𝑑𝑒𝑙 = 0.862 (𝑆𝑒)observed 0.142

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Diverse groups of biogas-producing methanogens within the UASB reactor granules

treating brewery wastewater were observed. Methanobacteriales, Methanomicrobiales

and unclassified archaeon clones were detected in the granular sludge taken from the

UASB reactor using PCR. Species detected include Methanobacterium beijingense,

Methanobacterium aarhusense, Methanobacterium formicicum, Methanoculleus sp.,

Methanobacterium palustre and Methanothermobacter crinale using PCR.

The modified Stover–Kincannon model was found to be applicable to predict effluent

COD concentrations from the anaerobic reactor treating brewery wastewater.

It is hoped that the characterization of eubacteria and methanogenic Archaea in the

granules used for this study will bridge the gap of knowledge on the microbial ecology of

the UASB reactor investigated. This will further help engineers to apply appropriate

operational and environmental conditions that will select appropriate microbial

community for efficient reactor performance.

4.5 RESEARCH OUTPUTS

a) Journal articles

1. Enitan, A. M., Kumari, S., Swalaha, F.M., Adeyemo, J., Ramdhani, N. and Bux, F.

(2014). Kinetic modelling and characterization of microbial community present in a full-

scale UASB reactor treating brewery effluent. Microbial Ecology, 67:358–368.

b) Conference Papers

1. Enitan, A. M., Kumari, S., Swalaha, F.M. and Bux, F. Real-time PCR for quantification

of methanogenic Archaea in a UASB reactor treating brewery wastewater (2014)r.

Conference of the International Journal of Arts & Sciences, CD-ROM. ISSN: 1943-

6114: 07(03):103–106.

2. Enitan, A. M., Kumari, S., Swalaha, F.M. and Bux, F. Use of mcrA-targeted real-time

quantitative PCR for quantification of methanogenic communities in reactor treating

brewery wastewater. Presented at Water Institute of Southern Africa (WISA) Conference,

Mbombela, Mpumalanga, South Africa, 25-29 May, 2014 (Oral presentation).

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CHAPTER FIVE: DEVELOPMENT OF A MATHEMATICAL MODEL TO

DESCRIBE THE BEHAVIOUR AND PERFORMANCE OF A UASB

REACTOR TREATING BREWERY WASTEWATER FOR BIOGAS

PRODUCTION

5.1 INTRODUCTION

Recovery of bioenergy from spent biomass, industrial wastewaters and other types of waste is

commonly achieved through the conventional anaerobic digestion (AD) process (Demirel et

al., 2010). AD technology, such as the upflow anaerobic sludge blanket (UASB) reactor

technology is used for the treatment of different types of wastewaters for biogas production.

The efficient functioning of biogas production systems provides different benefits to users

and the community, resulting in energy and cost savings, environmental protection and

conservation of resources (Tiwari et al., 2006; Rajput et al., 2012). However, bioconversion

of organic substances to biogas depends on many operational factors (Oktem and Tufekei,

2006). Sometimes reactors may fail or encounter serious problems, depending on factors such

as influent composition, pH, temperature, OLR, HRT and carbon to nitrogen ratio of the

source material. These factors also affect microorganisms that are responsible for the

degradation of organic matter in the bioreactors (Senturk et al., 2013).

A UASB reactor depends on granular sludge as the core unit in order to convert the organic

component of wastewater to biogas (Batstone et al., 2002; Liu et al., 2003). The sludge

granules consist of dense microbial communities that typically include various bacterial

communities in the sludge bed (Enitan et al., 2014a) and the gas-liquid-solid phase at the top

of the UASB reactor helps in sludge retention. Optimal operational conditions such as HRT,

upflow velocity, influent COD, pH and temperature are needed for efficient biological

treatment of wastewater to produce biogas in the UASB reactor (Wiegant, 2001). Thus, it is

important to improve the operational parameters in order to enhance the efficiency of the

UASB digestion process particularly for the production of methane (CH4)-rich biogas. This

could be done by several methods such as predicting and optimizing the operational

conditions; satisfying the nutritional requirements of microbes by using different biological

and chemical additives and manipulating the feed proportions (Yadvikaa et al., 2004). Some

other ways include the recirculation of digested slurry, returning microbes back into the

reactor and modifying existing biogas plant design (Yadvikaa et al., 2004). Hence, an in-

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depth understanding of process dynamics including the (i) feedstock characteristics, (ii)

operational and environmental parameters, (iii) reactor design and (iv) the microbial ecology

are important for the optimization of AD systems.

A simple mathematical model that describes some of the conditions that define the anaerobic

treatment process is a generally accepted approach in defining the specific parameters of

system performance. Models based on process kinetics can be used to understand the

underlying biological and transport mechanisms within the reactor (Acharya et al., 2011)

thus, giving more useful information on the state of the reactor and any impending failure.

Recently, mathematical modelling of bioreactors has greatly helped in controlling and

improving the treatment efficiency of such systems, as well as in facilitating the experimental

procedure to enhance the degradation of organic material in the waste feedstock used for

biogas production (especially CH4) (Blumensaat and Keller, 2002; Jeong et al., 2005; Lübken

et al., 2007; Mu et al., 2008; Zhou et al., 2011) and to improve the effluent quality (Acharya

et al., 2008). Models have been used to account for reactor performance along with the

associated principles and conditions that affect CH4 production (Reungsang et al., 2012). In

addition, models could be used to predict the compounds that are produced or consumed as

well as the rate of production (Nadais et al., 2011; Thorin et al., 2012). The results of

modelling can be used to estimate treatment efficiencies and system characteristics of full–

scale reactors operating under similar conditions.

To study the kinetics of biogas formation from complex organic matter, two approaches can

be adopted. The first approach is to find the rate-limiting substrate for the kinetic evaluation

and the second approach is the use of COD or volatile solids concentration as an indicator of

substrate concentration (Chen and Hashimoto, 1978). Methane production is said to be

directly related to COD removal, and biogas yield is not the same as CH4 yield because the

composition of biogas comprises of CH4, CO2, water vapour, and a few other gases, such as

hydrogen sulphide and hydrogen gas (Krishna, 2013).

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Several studies have been carried out on the development of suitable models that best explain

the conditions that will enhance the conversion of organic substances present in the

wastewaters to biogas (CH4) production during AD (Batstone et al., 2000; Batstone et al.,

2002; Colussi et al., 2012; Parsamehr, 2012). However, one of the main drawbacks of the

available mathematical models for anaerobic reactors is their complexity. Several models

based on different concepts and parameters have been reported to be difficult to apply to a

UASB reactor, because they involve many variables (Zhao et al., 2010; Colussi et al., 2012;

Thorin et al., 2012). The application of these models is limited by the parameters needed to

describe them.

For this reason, the development of an applicable model for a UASB reactor with the aim of

reducing the complexity will be helpful for better understanding of the behaviour of the

reactor and to enhancing bioenergy generation. More studies are needed to derive simple and

convenient models that can predict and optimize biogas yield, especially CH4. This paper

presents a model that describes the kinetics of an intermittent-flow UASB reactor treating

brewery wastewater based on mass balance principles. We considered that untreated COD as

the primary substrate with no additional oxidizing agents added into the reactor would be

converted to biogas (CH4 and CO2) (Zainol, 2012). We considered the reduction of COD to

hydrogen gas and hydrogen sulphide insignificant in this study (Chen and Hashimoto, 1978).

At standard temperature and pressure (STP), the digestion of 1 g COD added is equal to the

formation of 0.35 L of CH4. Thus, knowing the influent COD concentration and quantity, we

could deduce the volume of CH4 produced from a reactor. The remaining COD in the reactor

could then be calculated and the energy equivalent released through AD of the wastewater

could be determined, because most of the energy contained in biogas is represented by CH4.

Thus,the developed model describes the behaviour of the reactor with respect to substrate

degradation and the effect of endogenous decay rate on CH4 production based on modified

Chen-Hashimoto equations by Ghaly et al. (2000).

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5.2 MATERIALS AND METHODS

5.2.1 Ghaly et al. (2000) Model

Various mathematical models have been proposed to describe substrate and biomass

concentrations as well as biogas production in a batch, or continuous process reactor (Colussi

et al., 2012; Fdez-Güelfo et al., 2012; Zainol, 2012). Among these models for AD, Ghaly et

al. model (2000) was found to be suitable forthis study. The governing equations for the

process are obtained from the mass balance of substrate and concentration of biomass in the

reactor compartment. The model follows Monod kinetics. The principle of the process is

based on modified Chen-Hashimoto equations, in which the concentration of biomass in the

system depends on the growth and decay rate of microorganisms under steady–state

conditions for an intermittent flow of organic matter into the biological treatment unit.

5.2.1.1 The microbial mass balance

The microbial mass balance of an UASB reactor (Figure 5.1) was described as follows by

Ghaly et al. (2000):

Microbial change rate = Microbial input rate + Microbial growth rate - Microbial death rate-

Microbial output rate (5.1)

The microbial growth rates in a batch experiment have traditionally been measured, in which

a single species of microorganisms passes through a logarithmic growth phase during the

conversion of the organic substrate. The microbial growth rate, dX/dt, is described by;

(5.2)

which can be written as;

. (5.3)

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Figure 5.1: Schematic diagram of a single compartment of an upflow anaerobic sludge

blanket reactor (See abbreviations for definition of symbols).

During steady-state conditions, the biomass concentration in the influent is negligible (Xi

0), compared to the biomass concentration in the reactor. In addition, Xr is equal to Xe due to

perfect mixing in a completely mixed reactor. The rate of substrate removal from the reactor

is therefore neglected. In steady-state conditions, dX/dt = 0 and equation (5.3) can be

rearranged to obtain equation (5.4). Thus,

( )

Q = V (µ – Kd) (5.4)

Equation (5.4) can be rewritten as;

(5.5)

The hydraulic retention time, θh, is defined as V/Q. The inverse of θh can be substituted into

equation (5.4) as;

µ – Kd =

. (5.6)

As shown in equation (5.6), the net specific growth rate is µ – Kd.

Xe, Q, Se

Effluent

Reactor

Xi, Q, Si

Influent Vr, Xr, Sr

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5.2.1.2 Substrate mass balance and effluent substrate concentration

The rate of substrate balance in the UASB reactor can be expressed using equation (5.7) and

mathematically as equation (5.8) (Ghaly et al., 2000):

[Substrate change rate] = [Substrate input rate] – [Substrate utilization rate] – [Substrate output rate]

(5.7)

Mathematically, equation (5.7) can be written as;

( )

. (5.8)

At steady state, equation (5.8) was divided by V, and Q/V was substituted for θh. At

equilibrium the substrate balance of a working system was obtained as;

( )

. (5.9)

Thus, under perfect mixing of the reactor content (Xr = Xe), the microbial mass concentration

in the effluent can be written as equation (5.10). This gives the concentration of

microorganism in the effluent as;

( )

( ), (5.10)

Where, (Si –Se)/θh is the rate of substrate utilization. Contois (1959) defined the relationship

between limiting substrate concentration and specific growth rate for effluent substrate

concentration as;

. (5.11)

Under perfect mixing (Se = Sr and Xe = Xr), the association between the rate–limiting

substrate concentration and specific growth rate can be expressed as;

. (5.12)

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Equations derived from the combination and rearrangement of equations (5.6), (5.10) and

(5.12) are;

( ) (5.13)

( ) , (5.14)

Where, equation (5.14) shows that the influent substrate concentration is inversely

proportional to the substrate concentration in the final effluent.

5.2.1.3 Biogas production

In the reactor, the biodegradable COD is proportional to (Bo–B). Bo is directly proportional

to the biodegradable COD loading rate (Zainol, 2012). Therefore, from equation (5.14), the

CH4 yield (B) can be described by;

( ) . (5.15)

Methane production per gram of substrate (COD) added, B can be described by;

[

( ) ]. (5.16)

Since B is equal to the volume of CH4 produced per unit of COD added, the volumetric CH4

production rate, Yv is equal to B, multiplied by the organic loading rate, Si/θh. The equations

describing the theoretical CH4 output rate per unit of reactor volume therefore, are written as

equations (5.17) and (5.18):

(5.17)

[

( ) ] . (5.18)

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5.2.2 Modified Methane Generation Model (MMGM)

Ghaly et al. (2000) model does not consider temperature or the amount of non-biodegradable

COD of the feedstock, which are important factors in wastewater treatment. We now describe

a new Modified Methane Generation Model (MMGM), which integrates the effect of

temperature and non-biodegradable COD with the model described above (Ghaly et al.,

2000; Equation 5.18) for a UASB reactor under anaerobic conditions. The assumptions made

include the following:

The UASB reactor was treated as a single compartment.

It was considered as a completely mixed system with continuous influent flow into the

reactor and no return of microbial solids back into the reactor (it is non-recycling).

The substrate was a single biodegradable substance.

Substrate consumers were uniformly distributed in the reactor (bed and blanket) under

perfect mixing.

Reactor operation is at steady state.

The kinetic model follows first–order kinetics using the Monod model with respect to

substrate and biomass concentration.

The developed model‘s outcomes include the quantification of the growth rate of biomass,

substrate consumption and the effect of endogenous decay on biogas formation. The ultimate

CH4 yield coefficient Bo is assumed to be constant based on the literature survey. Studies

have shown that Bo depends on the OLR, sludge or HRT used during the treatment of

brewery wastewater (Oktem and Tufekei, 2006; Fdez-Güelfo et al., 2012). Oktem et al.

(2006) investigated a pilot–scale UASB reactor for the treatment of brewery wastewater in

the mesophilic range. An increase in CH4 yield of 0.25–0.30 m3CH4/kgCODremoved was

observed when OLR was increased with a rise in COD removal efficiency from 60% to 95%.

Similar observation was reported by Chen and Hashimoto (1978) and Yetilmezsoy (2012), on

the value of Bo. The authors mentioned that the value of Bo depends on the type of waste that

is being treated and environmental conditions. Most especially, bioreactor temperature was

mentioned to affect the ultimate CH4 yield coefficient (Chen & Hashimoto, 1978;

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Yetilmezsoy, 2012) hence, we added operational temperature to our equation (5.18). Chen

and Hashimoto (1978) defined an empirical relationship between the maximum specific

microbial growth rate (µm) and temperature (T) for temperatures between 20˚C and 60˚C on

the analysis of a data set obtained from the literature as equation (5.19) (Yetilmezsoy, 2012).

µmax = 0.013 (T) – 0.129 (5.19)

Studies have shown that maximum specific microbial growth rate in the Chen and Hashimoto

equation (5.19) depends on operational temperature and it increases linearly as the

temperature increases (Yetilmezsoy, 2008; Turkdogan-Aydinol et al., 2010). Therefore,

equation (5.19) can be substituted into equation (5.18) to obtain equation (5.20).

[

[ ( ( ) )]

( )

] . (5.20)

According to equation (5.20), the theoretical CH4 output for any given values of Si and θh is

determined by the specific characteristics of the biodegradation of substrate and the kinetic

constants (µmax and K). In addition, the value of K, according to the Monod equation, may be

associated with the ability of microorganisms to degrade the substrate present in the waste to

produce CH4. A high K value is an indication that the microorganisms present in the reactor

have greater difficulty in converting the organic matter to CH4 (Fdez-Güelfo et al., 2012).

The physicochemical parameters such as temperature have been shown to be the primary

factors affecting µmax. The effect of temperature on µmax could be described by the empirical

relationship mentioned in equation (5.19); for K, the concentration of the organic matter in

the substrate and for Bo the kind of substrate. The biodegradable substrate in the reactor in

terms of its COD concentration is considered to be directly proportional to the actual CH4

generated under normal conditions of temperature and pressure and the fraction of non-

biodegradable COD was included in the model. The fraction of the non-biodegradable COD

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(nbCOD) was written as equation (5.21) with respect to the initial substrate concentration and

P, as the fraction of the biodegradable COD removed:

nbCOD = (1 – P) 0 ≤ P ≤ 1 (5.21)

Hence, equation (5.20) can be written as shown below, which indicates that the biodegradable

substrate concentration in the reactor is directly proportional to the actual CH4 volume. Then,

the governing equation (5.22) for modified methane generation model (MMGM) can be

obtained as:

( )

[

[ ( ( ) )]

( )

] . (5.22)

The kinetic constant K shows the level of microbial growth in the digestion process. This is

an extension of Ghaly et. al. (2000) model. This model can be used for anaerobic processes

at steady–state operation under perfect mixing and also takes into consideration the material

balance for a mixed reaction; the substrate being the rate-limiting factor. The design and

operation of an AD system is based on fundamental knowledge of kinetics and stoichiometry

of biological reactions. Thus, prediction of industrial–scale anaerobic reactor performance

based on UASB technology in treating brewery wastewater depends on the estimated values

of parameters such as K, µmax, Kd , Y and Bo. However, the kinetic values estimated from

laboratory–scale data are inadequate to describe the actual plant performance (Sykes, 1995;

Iqbal and Guria, 2009). Thus, it is important to determine these parameters from the actual

full–scale treatment plant data, such as the influent and effluent COD concentration, VSS

concentration in the reactor, flow rate and reactor volume. The determination of model

coefficients (K, Bo, µmax, and Kd) is important for the validation of the model, to predict and

to optimize not only the volumetric CH4 production rate of any UASB reactor treating

brewery wastewater, but other different wastewater sources.

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5.2.3 Determination of MMGM Parameters (K, µmax, Kd , Y and Bo)

The determination of a first-order reaction is represented by Chen and Hashimoto (1978).

They developed a kinetic model based on substrate utilization of the Contois model as;

(5.23)

This model has been widely adopted and used in many studies in the investigation of

anaerobic treatment of high strength wastewater (Cecchi et al., 1992; Yetilmezsoy, 2012;

Zainol, 2012). Equation (5.23) becomes equation (5.24) when divided by µmax.

(5.24)

In a completely mixed system,

and

(5.25)

Let,

(5.26)

Then, the first–order kinetic constant coefficients K and µmax can be determined by plotting

θh against S using equation (5.25). The ultimate CH4 yield (Bo) can be determined using a

least–squares method through nonlinear regression of 1/θh versus CH4 yield. The endogenous

decay constant, Kd can be determined as a function of HRT and VSS values using equation

proposed by Bhunia and Ghangrekar (2008), equation (5.27) or (5.28). These equations can

be used to obtain the values of Kd by plotting a linear regression of 1/θh against (Si – Se)/

(Xeθh). The intercept is equal to Kd and Y is the slope of the straight line that passes through

the plotted points.

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( )

(5.27)

Or

( )

(5.28)

5.2.4 Software Used and Statistical Analysis

Data obtained from the full-scale reactor were used to derive the parameters in the developed

model. Nonlinear and linear regressions were fitted to data using the GraphPad Prism v5.0

program as the statistical software. Nonlinear regression was conducted based on a least-

squares method to analyzed the predicted CH4 yield and volumetric CH4 production rate.

Correlation using the coefficient of determination between the observed and the predicted

production values was carried out, the probability of fit was calculated and accepted when p

<0.05. The MMGM governing equation (5.22) was coded and simulated using the MATLAB

7.14 software (R2010a, The MathWorks, Inc. Natick, Massachusetts, USA).

5.2.5 Description of the UASB Reactor System Used and Wastewater Sampling

An industrial full–scale UASB reactor treating brewery wastewater was used as described in

section 3.2.1. The biogas produced in the reactor was separated from the effluent and the

biomass in three-phase separators at the top of the reactor was collected in a gas holder

(Tedlar bag, Sigma-Aldrich) for analysis (Section 3.2.3.1). A series of pre-screened brewery

wastewater (reactor influent) and the full–scale UASB reactor effluent ready to discharge into

the municipal sewer system were collected in one–litre sterile glass bottles and transported to

the laboratory at 4°C. Physico-chemical analyses were conducted within 48 hours of

collection with the necessary preservation techniques adapted from Standard Methods

(APHA–AWWA–WPCF, 1998). Physico-chemical tests were carried out as mentioned in

section 3.2.3. Tests were carried out in duplicate.

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5.2.6 Calculation of Methane Potential and Yield (United Nations Economic Commission

for Europe, 2004)

( ) ( ) ( )

(5.29)

( ) ( ) ( ) (5.30)

(5.31)

5.3 RESULTS AND DISCUSSION

5.3.1 Estimated MMGM Parameters

Removal efficiencies for both BOD5 and COD were found to be ~80% and 79% respectively

and the mean biogas (CH4 content) produced was 65.9%. This indicated that the organic

matter in the industrial wastewater was converted to usable biogas with good effluent

composition. Figure 5.2 shows the time–course for the performance of full–scale UASB

reactor in treating brewery wastewater during the monitoring process (Section 3.2.2), in–

terms of COD and BOD5 removal efficiencies over the time period.

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Figure 5.2: The time–course of COD and BOD5 removal efficiencies for the full–scale

UASB reactor treating brewery wastewater in this study.

Table 5.1 shows the experimental data used to determine MMGM parameters as shown in

Table 5.2. The first-order kinetic coefficients K and µmax were determined by plotting θh

against S using equation (5.25) (Figure 5.3). The graph produced a straight line with µmax

given by 1/intercept and K as slope/intercept. The values of µmax and K derived in this study

were 0.117 dˉ1

and 0.046 g/g, respectively (Table 5.3). The kinetic parameters could then be

used to determine the behaviour of a system or bioreactor, which would help to characterize

the microbial-substrate interaction for better treatment efficiency. The ultimate CH4 yield

(Bo) was determined using a least–squares method through the nonlinear regression of 1/θh

and CH4 yield.

0

10

20

30

40

50

60

70

80

90

100

1 2 3 4 5 6 7 8 9 10 11 12

Rem

oval

eff

icie

ncy

(%

)

Duration (Weeks)

BOD removal

COD removal

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Table 5.1: Average data obtained from the full-scale UASB reactor treating brewery

wastewater

θh (h) Q (L/h) COD loading

rate (g/L)

Si (g/L) Se(g/L) Xe (g/L) CH4 production

(L/h)

CH4 yield (L/g

COD added)

8 167 171.43 1.03 0.51 0 224.30 0.18

9 180 167.24 0.93 0.23 2.19 44.35 0.27

9 300 929.53 3.10 1.01 4.40 219.11 0.24

11 180 520.05 2.89 0.43 1.00 154.67 0.30

12 250 248.66 1.00 0.23 6.11 66.88 0.27

12.1 156 170.16 1.10 0.11 4.00 53.70 0.32

13 300 900.62 3.00 0.23 1.73 291.34 0.32

Table 5.2: Data used for the determination of MMGM parameters

θh 1/θh Xe Xeθh Si Se Si-Se Xeθh/(Si-Se) (Si-Se)/(Xeθh) S=(Si-Se/Se)

8

9

0.13

0.11

0

2.19

0

19.71

1.03

0.93

0.51

0.23

0.52

0.70

0

28.00

0

0.04

1.00

3.13

9 0.11 4.40 39.60 3.10 1.01 2.09 18.98 0.05 2.06

11 0.09 1.00 11.03 2.89 0.43 2.46 4.49 0.22 5.66

12 0.08 6.11 73.34 1.00 0.23 0.76 95.96 0.01 3.32

12.1 0.08 4.00 48.40 1.10 0.11 0.98 49.21 0.02 9.18

13 0.08 1.73 22.52 3.00 0.23 2.78 8.12 0.12 12.20

Table 5.3: Estimated MMGM parameters as obtained using the data collected from the

full–scale UASB reactor treating brewery wastewater

Parameter Estimated value Units R2 P-value

µmax 0.117 dˉ¹ 0.709 0.017

K 0.046 g/g 0.709 0.017

Kd 0.083 dˉ¹ 0.767 0.009

Bo 0.516 L CH4/g COD added 0.988 0.006

Y 0.357 g/g 0.7670 0.0088

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Figure 5.3: Estimation of the kinetic parameter K and the maximum growth rate of

microorganism‘s µmax, from data collected from the full–scale UASB reactor treating brewery

wastewater. The plot of θh against S [where, S = (Si–Se/Se)] gives a straight line with

1/intercept as µmax and slope/intercept as K.

Figure 5.4 shows the graph of CH4 yield against 1/θh with the intercept, Bo corresponding to

0.516 L CH4/g CODadded. The estimated endogenous decay coefficient, Kd value is

represented by the intercept of the straight line graph shown in Figure 5.5 as 0.083 d-¹, while

the slope Y, corresponds to 0.357 g/g. The estimated model coefficients for brewery

wastewater used in this study are shown in Table 5.3. The values are within the range of

values reported in the literature for mesophilic AD for waste types that include wastewater,

banana stem and peel waste, palm oil mill wastewater, dairy manure and the organic fraction

of municipal solid waste from a full-scale plant (Table 5.4). The value of µmax obtained from

the full-scale UASB reactor treating brewery wastewater was higher than the value (0.111 d–

1) reported by Zainol (2012) and lower than 0.135 d

–1 reported by Fdez-Güelfo et al. (2012).

However, the value of Bo is very similar to those reported in the literature (Table 5.4). Hence,

the values of coefficients K, Bo, µmax and Kd were used to validate the model and to predict

treatment efficiency, determine the HRT for treatment of wastewater, and predict volumetric

CH4 productivity of an UASB reactor treating brewery wastewater.

R² = 0.709

6

8

10

12

14

16

0 2 4 6 8 10 12 14

Hydra

uli

c re

tenti

on t

ime

(θh)

S = (Si–Se/Se)

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Figure 5.4: Ultimate methane yield (Bo) obtained from data collected from the full–scale

UASB reactor treating brewery wastewater by plotting methane yield against the reciprocal

of hydraulic retention time.

Figure 5.5: The endogenous decay coefficient, Kd and the growth yield coefficient, Y were

calculated from the intercept and slope of the straight line of the plotted graph using the data

obtained from the full–scale UASB reactor treating brewery wastewater.

Bₒ= 0.516

R² = 0.988

0

0.1

0.2

0.3

0.4

0.5

0.6

0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16

CH

4 yie

ld (

L/g

CO

Dad

ded

)

Reciprocal of hydraulic retention time, 1/θh (d-1)

Y = 0.357 d˗1

Kd = 0.083 g/g

R² = 0.767

0

0.02

0.04

0.06

0.08

0.1

0.12

0.14

0 0.05 0.1 0.15

1/θ

h

(Si–Se)/(Xeθh)

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5.3.2 Validation of the Modified Methane Generation Model

The values of K, µmax, Kd, Bo and θh presented in Table 5.3 were used in the model to

simulate methane yield. The simulations were carried out for a fixed substrate concentration

at different hydraulic retention times based on equation 5.16. The simulation indicated

methane yield as a function of hydraulic retention time. The application of the model was

shown by regression analysis of the predicted methane yield with determination coefficient of

0.991 at 95% confidence range with P value of 0.0001. Only 0.009% of the total variations

could not be explained by the regression analysis. A high coefficient of determination R2 of

Table 5.4: Kinetic parameters obtained in this study compared to other studies

Substrate Bo (L CH4 /g

CODadded)

K (g/g

CODadded)

µmax

(dˉ¹)

Kd

(dˉ¹)

Reference

Brewery wastewater 0.516 0.046 0.117 0.083 This study

Banana stem waste 0.326 0.33 0.111 - Zainol (2012)

Synthetic organic fraction of

municipal solid waste

1.167ᵃ - 0.238 - Fdez-Güelfo et al. (2012)

Organic fraction of municipal

solid waste from a full-scale

composting plant

1.15ᵃ - 0.135 - Fdez-Güelfo et al. (2012)

Distillery spent wash - - 2ᵇ - Acharya et al. (2011)

Vegetable product—pea 0.36 - - - Maya-Altamira et al. (2008)

Vegetable product—leek &

fried onion

0.36 - - - Maya-Altamira et al. (2008)

Banana peel 0.277ᶜ - 0.089 - Gunaseelan (2007)

Palm oil mill wastewater 0.381 - 0.304 - Faisal and Unno (2001)

Dairy manure at 25°C 0.230ᶜ 0.883ᶜ 0.279 0.038 Ghaly et al. (2000)

Dairy manure at 35°C 0.230ᶜ 0.883ᶜ 0.317 0.036 Ghaly et al. (2000)

Brewery wastewater - - 0.022 0.037 Anderson et al. (1996)

a = l methane /g DOC ; b = Kg mˉ³dᶜ = l methane/g VS added

*All abbreviations are in abbreviation section.

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0.991 shows a strong Goodness of fit of the model. Figure 5.6 showed the expected behaviour

when compared with experimental values obtained from the full-scale reactor investigated.

There was a strong correlation coefficient of 0.747 between the predicted and the observed

values for methane yield, which showed the applicability of the model to predict methane

yield.

.

7 8 9 10 11 12 13 14

0.0

0.2

0.4

0.6Predicted

Observed

R = 0.747

Hydraulic retention time h (h)

Met

hane

yie

ld (

L/g

CO

Da

dd

ed)

Figure 5.6: Observed and predicted methane yields at different hydraulic retention times.

In order to further validate this model, the observed volumetric methane production rate and

predicted values obtained from MMGM were compared at different temperatures and OLR.

For a randomly selected operating scenario, a volumetric organic loading rate between 2.0

and 11.8 g COD/L/day and the initial substrate concentration, Si = 6 to 12 g COD/L, (Bo =

0.516, T = 26°C and 32°C) using MMGM (Equation 5.22) showed that increasing the

volumetric OLR to 8.26 g COD/L/day would stimulate the methane yield better

(corresponding to the maximum volumetric methane production rate of Yv = 1.46 L CH4/g

CODadded/day).

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In order to evaluate the fitness of MMGM, the predicted values of the volumetric methane

production rates were plotted against the observed values for different organic loading rates

(Figure 5.7a) and when the OLR increased from 2.0 to 8.26 g COD/L/day, the predicted Yv

increased from 0.29 to 1.46 L CH4/g CODadded/day. However, Yv decreased as the OLR rose

to 11.80 g COD/L/day. The coefficient of determination value (R2 = 0.994) for the methane

production rate showed the goodness of fit of the developed model (MMGM). The coefficient

of determination (R2 = 0.994) showed that 99.4% of the variance in the model can be

explained by the model and the model was shown to be extremely significant with p <

0.0001.

A similar trend was noticed in the observed methane production rates although; there was

fluctuation in the observed values due to operational and environmental parameters.

However, the highest value for the observed Yv (0.51-0.83 L CH4/g CODadded/day) was

recorded at OLR between 4.4 to 9.29 g COD/L/day, and the observed Yv decreased when the

OLR reached 11.80 g COD/L/day. The data indicates that the volumetric methane production

rate fluctuate with an increase in OLR, hence values higher than 0.8 g COD/L/day were not

included in the relationship shown in Figure 5.7b. Up to this point, the correlation between

the predicted and the observed Yv was very strong (R2 = 0.990), showing a linear relationship

between these parameters at different OLR (Figure 5.7b). A noticeable decrease in Yv as

observed at higher organic loading rates suggested that OLR could influence the kinetic

parameters due to the presence or accumulation of inhibitors or toxic compounds in the

reactor and also reduce volatile solids removal, thus affecting the volumetric methane

production rate (Babaee and Shayegan, 2011). However, at higher OLRs the values between

observed and predicted methane production rate vary considerably and the MMGM

overestimated the methane production rates.

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0.0 0.5 1.0 1.5 2.0

2.10

2.16

2.60

2.76

3.08

4.44

8.26

9.29

11.85

Observed

Predicted

(a)

Methane production rate, Yv

(L methane/ g CODadded/d)

Org

anic

lo

adin

g r

ate (

g C

OD

/L

/day

)

0.0 0.2 0.4 0.6 0.80.0

0.2

0.4

0.6

0.8

y = 0.8256x - 0.0565 (R2 = 0.990)

(b)

Observed, Yv

Pre

dict

ed, Y

v

Figure 5.7: (a) The trend between observed and predicted volumetric methane production

rates at different organic loading rates using the newly developed model and (b) the scatter

plot of predicted vs observed volumetric methane production rates at lower organic loading

rates.

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A similar trend was reported in the AD of banana stem waste (Zainol, 2012) and a UASB

reactor treating poultry manure wastewater (Yetilmezsoy, 2012). However, overloading the

bioreactor with a high substrate concentration has been reported to be one of the factors

contributing to the reduction in the methane production rate. A reduced methane production

rate signifies the presence of a possible inhibiting factor in the process, such as a decrease in

pH as a result of an increase in the concentrations of VFAs (Tiwari et al., 2006; Yetilmezsoy,

2012).

The influence of HRT and OLR on the microbial communities and the performance of an

anaerobic reactor to treat olive waste at steady state have also been investigated (Rincón et

al., 2008). The authors observed the maximum methane production rate of 1.7 L CH4 STP/L

day when the OLR was increased from 1.50 to 9.29 g COD/L/day at 17 days HRT. However,

when the OLR was increased to 11.0 g COD/L/day at HRT of 15 days, there was a reduction

in the pH value (from 7.5 to 5.3) as well as increase in the effluent total VFA by about 400%

(Rincón et al., 2008). This further confirmed that the OLR affects the value of methane

production rate.

The effect of operational temperature on the activity, survival and growth of the microbial

consortium in an AD system was reported by Khalid et al. (2011). The effect of operational

temperature (26–32°C) on the volumetric methane production rate (Yv) was simulated using

the developed model (equation 5.22). The predicted volumetric methane production rate at

29°C was higher than that at other temperatures (Figure 5.8). The regression analysis showed

the goodness of fit of the developed model with strong determination coefficient of 0.862 and

the adjusted determination coefficient of 0.882. This confirms the applicability of the

modified methane generation model to predict volumetric methane production from a UASB

reactor treating brewery wastewater.

Several studies have shown the crucial effects of even a slight change in the operating

temperature on biogas production, especially its CH4 content. Any sudden change might lead

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to a drastic decrease in biogas production due to change in microbial populations and reduced

CH4 content and volume (Chae et al., 2007; Ward et al., 2008). Chae et al. (2007) reported

the maximum CH4 yield at 35°C when compared to that at 30°C and 25°C. Therefore, for

better treatment efficiency and high volumetric methane production rate, operating

temperature should be optimized for the reactor design and operation (Ward et al., 2008;

Yetilmezsoy, 2012).

Observed methane production rate Yv (L methane /gCODadded/day)

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Pred

icte

d m

etha

ne p

rodu

ctio

n ra

te Y

v (L

met

hane

/gC

OD

adde

d/day

)

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

Observed Yv vs Predicted Y

v

Figure 5.8: The predicted and observed volumetric methane production rates at different

temperatures using the developed model (MMGM).

5.4 CONCLUSIONS

We developed a modified methane generation model (MMGM) for an UASB reactor

that treats brewery wastewater and validated it with respect to substrate degradation

and the effect of endogenous decay rate on the methane production.

Quantification of model parameters indicated that the composition of the wastewater

strongly affects the kinetics of the digestion process.

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The developed model (MMGM) predicted the rate of methane production for AD of

brewery wastewater at different temperatures and OLRs.

There was a strong correlation between the predicted and the observed measured

values for methane production rate. The predicted results further showed that a change

in operational conditions (OLR, influent substrate concentration, the HRT and

operational temperature) could significantly affect methane production rate.

The model is easy to use due to its simplicity with only a few variables that facilitate

the calibration of the model. It is believed that this model could be used to predict

methane production rate of anaerobic digestion process treating brewery wastewater.

5.5 RESEARCH OUTPUT

1) Abimbola M. Enitan and Josiah Adeyemo. Estimation of Bio-kinetic Coefficients for

Treatment of Brewery Wastewater. Oral presentation at the World Academy of Science,

Engineering and Technology Conference, New York, USA, June 5-6, 2014. International

Science Index, 8(6): 365-369.

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CHAPTER SIX: MULTI-OBJECTIVE OPTIMIZATION OF A METHANE–

PRODUCING UASB REACTOR USING A COMBINED PARETO MULTI-

OBJECTIVE DIFFERENTIAL EVOLUTION ALGORITHM

6.1 INTRODUCTION

Environmental pollution, especially water and air pollution, has become a challenging task

for both engineers and scientists in the world. Currently, research has shifted to biofuels as

alternative renewable sources due to depletion of fossil fuels. Biofuels produced by AD of

organic materials in industrial wastes through the synergistic metabolic activities of microbial

consortia include biogas (Gueguim Kana et al., 2012). In several European countries, AD is

employed to treat more than 10% of organic matter present in the industrial wastes thereby,

saving chemicals (Gueguim Kana et al., 2012). However, the industrial viability of this

process requires a suitable combination of chemical and physical process parameters and a

low-cost substrate; hence there is a need for process optimization for efficient system

performance to produce sufficient biofuel.

There are many optimization problems in science and engineering that require maximization

of system desirable properties and simultaneously minimizing its undesirable characteristics.

A significant portion of research and applications in the field of AD optimization has focused

on single–objective optimization problems, whereas most of the natural world problems

involve multiple-objectives which are conflicting in nature (Babu et al., 2005; Iqbal and

Guria, 2009; Kusiak et al., 2009; Abu Qdais et al., 2010). Multi–objective optimization

problem (MOOP) involves finding one or more optimum solutions to more than one

objective optimization problem (Deb, 2001). The aim of MOOPs is to simultaneously

optimize a set of conflicting objectives to obtain a group of alternative trade-off solutions

called Pareto-optimal or non-inferior solutions which must be considered equivalent in the

absence of specialized information concerning the relative importance of the objectives

(Adeyemo and Otieno, 2010; Deb, 2011).

Currently, optimization problems are represented as an intelligent search problem, where one

or more agents are employed to determine the optimal on a search landscape, representing the

constrained surface for the optimization problem (Das et al., 2008). A large portion of control

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problems exhibits multiple stage and multiple objective (MSMO) characteristics. Likewise,

AD processes also involve several decision making branches resulting in many objective

functions and constraints. Despite this prevalence, there are few methods with the capability

to solve general large-scale conflicting multi-objective optimization problems.

Evolutionary algorithms (EAs) are computational-based biological–inspired optimization

algorithms. They are stochastic searching methods, commonly used for solving non-

differentiable, non-continuous and multimodal optimization problems based on Darwin‘s

natural selection principle (Enitan and Adeyemo, 2011; Sendrescu, 2013). Evolutionary

algorithms are widely used for single and multi-objective optimization in AD processes in

relation to methane production (Babu et al., 2005; Iqbal and Guri, 2009; Wei and Kusiak,

2012).

Evolutionary algorithms use several variables of a problem to provide an optimum solution.

Evolutionary algorithms can generate Pareto optimal solutions for different AD models with

equally good solutions with respect to all objectives; none of the solutions should dominate

another (Deb, 2001; Enitan and Adeyemo, 2011). Studies have shown that EAs are good

alternative methods for monitoring state variables in biotechnological processes (Babu et al.,

2005; Soons et al., 2008; Iqbal and Guria, 2009).

Some of the most frequently used evolutionary multi-objective optimization algorithms for

AD include non–dominated sorting genetic algorithm (NSGA), multi-objective genetic

algorithm (MOGA), multi-objective differential evolution algorithm (MDEA), multiobjective

differential evolution (MODE) and multi-objective particle swarm optimization (MOPSO)

(Srinivas and Deb, 1994; Babu et al., 2005; Adeyemo and Otieno, 2010; Wei and Kusiak,

2012).

Successful applications of DE to batch fermentation process, optimization of non-linear

chemical processes, optimization of process synthesis and design problems, optimization of

biomass pyrolysis and optimal design of shell and tube heat exchangers have been reported in

the literature (Babu and Chaurasia, 2003; Babu et al., 2005; Angira and Babu, 2006). Among

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other improved versions of differential evolution that have been reported in the literature

include hybrid differential evolution (HDE) (Tsai and Wang, 2005), Pareto differential

evolution approach (PDEA) (Madavan, 2002), MDEA (Adeyemo and Otieno, 2009b), multi-

objective differential evolution algorithm (MODEA) (Ali et al., 2012) and more recently, a

Combined Pareto Multi–Objective Differential evolution (CPMDE) algorithm (Olofintoye et

al., 2014).

Olofintoye and coworkers (2014) developed a combined Pareto multi-objective differential

evolution algorithm for solving multi-objective optimization problems. The CPMDE

algorithm has strength in multi-modal function optimization as demonstrated by Adeyemo et

al. (2014). The algorithm combines methods of Pareto ranking and Pareto dominance

selections to implement a novel selection scheme at each generation. The algorithm employs

harmonic average crowding distance measure as against NSGA that implements a crowding

distance. The superiority of harmonic average crowding distance has been demonstrated by

Huang et al. (2005).

The CPMDE algorithm has been successfully applied to various engineering problems

(Olofintoye et al., 2014; Adeyemo et al., 2014), where the ability of CPMDE in solving

unconstrained, constrained and real-world optimization problems was also demonstrated.

Their simulation results show that the CPMDE approach can generate a better Pareto-front

for the selected problems.

The main aim of this chapter is to optimize a methane producing UASB reactor using a

CPMDE algorithm and provide parameter settings for operating the reactor for more efficient

methane generation and better effluent quality. It will be interesting to investigate if the

algorithm will perform better using real-life optimization problems such as anaerobic

treatment of wastewater for better and more robust solutions for the decision makers. In

recent times, a slightly similar problem was solved using different industrial wastewater and

algorithm, but we have now used an improved algorithm (CPMDE) to solve the problem to

have better solutions.

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The modified methane generation and adopted Stover-Kincannon kinetic models (Enitan et

al., 2014a) were used for the optimization. This is the first application of a CPMDE algorithm

in the area of anaerobic treatment. It is also the first reported multi-objective optimization

study on a brewery wastewater treatment plant for methane production, effluent COD

reduction and biomass concentration.

6.2 METHODS

6.2.1 Optimization of UASB Reactor

The optimization problem was formulated for multi-objective optimization problem of an

existing plant that has been scaled-down for easy optimization and simulation in pilot-scale

reactor. The optimization problem was formulated for maximization of methane production

rate (Yv; Equation (6.1)), minimization of effluent biomass concentration (Xe; Equation (6.2))

and effluent COD concentration (Se; Equation (6.1)). The constrained optimization problem is

written as;

Maximize f1 (P, θh, Si, T) = Yv (6.1)

Minimize f2 (Si,Q) = Se (6.2)

Minimize f3 (Si, θh, Q, Se) = Xe (6.3)

Model equations

( )

[

( ( ) )

( )

] (6.4)

( )

(6.5)

(

⁄ )

(6.6)

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The decision variables were bounded as;

Si,L ≤ Si ≤ SiU

(6.7)

QL ≤ Q ≤ QU (6.8)

θh,L ≤ θh ≤ θhU

(6.9)

PL ≤ P ≤ PU

(6.10)

TL ≤ T≤ TU

(6.11)

Subject to constraints X ≤ Xe (6.12)

S ≤ Se (6.13)

V = Vr (6.14)

Where, Yv is the volumetric methane production rate, θh is the mean hydraulic retention time,

Si and Se are the influent and effluent COD concentration respectively, while P is the COD

removal efficiency. Xe is the concentration of biomass in the discharge effluent (biomass

wash-out) and OLR is the organic loading rate. Q represents the influent flow rate of

wastewater; T is the operational temperature, while V is the desired reactor volume.

Equation (6.4) is the governing equation to optimize volumetric methane production rate in a

given reactor volume (Vr) in the multi-objective optimization problem formulated. The

important decision variables and inequality constraints are shown in Table 6.1. In this problem,

plant treatment efficiency depends on the biomass concentration in the reactor. Therefore,

prevention of sludge or biomass washout from the reactor is needed for effective treatment

and to meet the environmental discharge requirements, as well as increasing the methane

production rate for biofuel. In equation (6.5), the desired value for biomass wash out from the

reactor was considered as 0.025 g/L. The desired reactor volume of the existing plant is 1400

m3, but for easy optimization and simulation in the pilot-scale reactor, it was scaled–down to

35 m3. The results of the optimization can then be scaled-up to the actual volume of the large-

scale UASB reactor.

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The discharge of low effluent COD concentration to meet the standard limits is another

important factor for environmental monitoring, as well as the production of substantial

amount of biogas that is rich in methane. Therefore, it was logical to get an optimum

operating condition that minimized the effluent discharge COD for any OLR, Q and Si. Thus,

the minimization of effluent substrate concentration using the modified Stover-Kincannon

kinetic model (equation (6.6)) was included in the optimization. In equation (6.6), the desired

effluent COD concentration was considered as 0.05 g/L.

The boundary conditions for the decision variables based on the scaled-down industrial

process are shown in Table 6.1. The lower and upper limits on θh were decided based on the

HRT of the industrial treatment plant. The microbial consortia in the treatment plant have

been found to be sensitive to temperature changes (Akarsubasi et al., 2006; Krakat et al.,

2010; Khemkhao et al., 2012), which in turn can affects the rate of methane production.

Therefore, operating temperature should be considered as one of the important factors. In this

regard, the minimum and maximum values of temperature were selected based on the

operating range of the industrial plant.

Table 6.1: Details of model-based multi-objective

optimization problem studied using CPMDE algorithm

Objective function Problem

First Maximixe Yv

Second Minimize Se

Third Minimize Xe

Inequality Constraints

Vr (L) = 35

Se (g/L) ≤ 0.05

Xe (g/L) ≤ 0.025

Bounds

Si (g/L) 1 ≤ Si ≤ 10

Q (L/day) 1 ≤ Q ≤ 20

θh (h) 1 ≤ θh ≤ 12

P 0.8 ≤ P ≤ 1

T (˚C) 10 ≤ T ≤ 35

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The lower and upper limits for the influent substrate concentration were set based on the

capacity of the treatment plant. The minimum and maximum values for the efficiency of

substrate utilization of the reactor at the end of the treatment period in terms of COD removal

were considered. This was to ensure maximum conversion of organic matter to methane and

good effluent quality in order to meet the discharge standard. The lower and upper limits for

influent flow rate were chosen based on the industrial activities and wastewater that the

industry is producing; however the volume in this study was scaled-down to 35 m3 for a pilot-

scale reactor.

6.2.2 Combined Pareto Multi-Objective Differential Evolution (CPMDE) Algorithm

6.2.2.1 The CPMDE algorithm

In this study, a combined Pareto multi-objective differential evolution (CPMDE) algorithm

was used to optimize the formulated mathematical models. The algorithm combines methods

of Pareto ranking and Pareto dominance selections to implement a novel selection scheme at

each generation (Olofintoye et al., 2014). At each iteration of the CPMDE, the combined

population of trial and target solutions is checked for non-dominated solutions. Solutions that

will proceed to the next generation are selected using a combined Pareto ranking and Pareto

dominance selection scheme (Mezura-Montes et al., 2008). After generating a trial

population, tournaments are played between trial solutions and their counterparts in the target

population at the same index. Diversity among solutions in the obtained non-dominated set is

promoted using a harmonic average crowding distance measure (Huang et al., 2005;

Olofintoye et al., 2014) to select the solution that will proceed to the next generation, if

solutions are feasible and non-dominated with respect to each other.

In the CPMDE, boundary constraints are handled using the bounce-back strategy (Price et al.,

2005). This strategy replaces a vector that has exceeded one or more of its bounds by a valid

vector that satisfies all boundary constraints. In contrasts to random re-initialization, the

bounce-back strategy takes the progress towards the optimum into account by selecting a

parameter value that lies between the base vector parameter value and the bound being

violated (Babu et al., 2005). Equality and inequality constraints are handled using the

constrained-domination technique suggested by Deb (2001). The DE/rand/1/bin variant of

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DE is used as the base for CPMDE. The CPMDE algorithm is summarized as follows

(Olofintoye et al., 2014):

1. Input the required DE parameters such as number of individuals in the population

(Np), mutation scale factor (F), crossover probability (Cr), maximum number of

iterations/generations (gMax), number of objective functions (k), number of decision

variables/parameters (D), upper and lower bounds of each variable, etc.

2. Initialize all solution vectors randomly within the limits of the variable bounds.

3. Set the generation counter, g =0

4. Generate a trial population of size Np using DE‘s mutation and crossover operations

(Price et al., 2005)

5. Perform a domination check on the combined trial and target population and mark all

non-dominated solutions as ―non-dominated‖ while marking others as ―dominated‖.

6. Play domination tournament at each population index.

i. If the trial solution is marked ―non-dominated‖ and the target is marked

―dominated‖ then the trial vector replaces the target vector.

ii. If the trial solution is marked ―dominated‖ and the target is marked ―non-

dominated‖ then the trial vector is discarded.

iii. If both solutions are marked ―dominated‖, then replace the target vector if it is

dominated by the trial vector or if they are non-dominated with respect to each

other.

iv. If both vectors are marked ―non-dominated‖, then note down the index and

proceed to the next index. When all solutions marked ―non-dominated‖ from

steps i – iii above are installed in the next generation, then sort out all solutions

noted in step iv one at a time using the harmonic average crowding distance

measure (Huang et al. 2005). The solution with a greater harmonic average

distance is selected to proceed to the next generation.

7. Increase the generation counter, g, by 1. i.e. g = g+1.

8. If g < gMax, then go to step 4 above else go to step 9

9. Remove the dominated solutions in the last generation

10. Output the non-dominated solutions.

*Note domination checks are performed using the naive and slow method suggested by (Deb,

2001).

Source: (Olofintoye et al., 2014).

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Olofintoye et al. (2014) evaluated the performance of CPMDE using common difficult test

problems obtained from multi-objective evolutionary computation literature. The ability of

the algorithm in solving unconstrained, constrained and real optimization problems was

demonstrated and competitive results obtained from its application suggested that it is a good

alternative for solving multi-objective optimization problems. Furthermore, based on an

argument by Deb (2001) that most of these test problems are not tuneable and it is difficult to

establish the feature of an algorithm that has been tested, the CPMDE has further been tested

using on tuneable multi-objective test problems (Adeyemo et al., 2014). CPMDE has been

applied to solve real world multi-objective problems and results obtained corroborate the

efficacy of CPMDE in solving multi-objective optimization problems.

6.2.2.2 Implementation of CPMDE algorithm for optimization of an UASB reactor

The ability of CPMDE in solving unconstrained, constrained and real-world AD optimization

problems is demonstrated herein. The principle of CPMDE algorithm includes coding of the

models, decision variables, the constraints as well as evaluation of the fitness function and

improvement of the fitness function using differential evolution operators such as tournament

selection, crossover and the harmonic average crowding distance measure. The crossover

constant, (Cr) and the mutation scaling factor, (F) were set at 0.1 and 0.9 respectively.

Population size, Np was set to 50 and the algorithm was run for a maximum number of

generations, gMax from 300-5000 on different optimization problems. Harmonic average

crowding distances were computed using two nearest neighbours. Further details on the

implementation of CPMDE may be found elsewhere (Adeyemo et al., 2014; Olofintoye et

al., 2014).

6.3 RESULTS AND DISCUSSION

The kinetic model for methane production rate, effluent substrate COD and biomass

concentration were simultaneously optimized in this study to obtain global optimal solutions

from the conversion of organic matter in the brewery wastewater. The kinetic coefficients for

the model equations used are summarized in Table 6.1. These models were optimized by

using the CPMDE algorithm on a computer with dual core processor and 8GB RAM

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processor. The model equations were first coded and tested with MATLAB software to

ensure that the codes were free of error (Chapter Four and Five). Subsequently, CPMDE

algorithm was used to solve the models as multi-objective optimization problem.

A multi–objective optimization problem involving three-objective functions was solved

simultaneously using the CPMDE algorithm. These include (i) maximization of volumetric

methane production rate, (ii) minimization of effluent discharge COD and (iii) minimization

of biomass wash-out from the treatment plant. For this problem, the constraints and decision

variables used are shown in Table 6.1. The best value of CPMDE optimization parameters for

the three–objective functions are shown in Table 6.2.

Cr- crossover constant, F- the mutation scaling factor

Figure 6.1 shows the Pareto optimal solutions for these three-objective functions. Equally

good solutions with regard to all objectives were obtained for this problem; none of the

solutions dominated another. It was found that as the volumetric methane production rate

increased (improved), both the effluent discharge COD and biomass wash-out from the

treatment plant also increased (worsens) over the entire Pareto optimal surface (Deb, 2001;

Table 6.2: The CPMDE parameters used for multi-objective optimization problem

Parameters Value

Number of Vectors: 50

Number of Parameters: 5

Number of DE generations: 5000

DE control parameters: Cr F

Value 0.1- 0.9 0.1- 0.9

Step 0.1 0.1

Optimization

Number of objectives: 3

Number of constraints: 4

Number of nearest neigbours: 2

Number of non-dominated solutions in final current population 50

Computational time, min 3.17

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Liu and Wang, 2008; Iqbal and Guria, 2009; Enitan and Adeyemo, 2011). From these results,

none of the solutions dominated any other. All the solutions on the Pareto front were found to

be equally good and were expected to provide flexibility for the solutions on the Pareto front.

Each point on the Pareto optimal front corresponds to a set of decision variables as shown in

Table 6.1. Some of the advantages of using these three-objective optimization problem

include to have a wide choice of solutions and operating points in the Pareto set, because

each point on the Pareto set is obtained from a set of decision variables.

Figure 6.1: Pareto optimal set of solutions obtained for the simultaneous optimization of

volumetric methane production rate (Yv), effluent biomass concentration (Xe) and effluent

substrate concentration (Se) as a multi–objective optimization problem.

The decision variables were further plotted against volumetric methane production rate and

effluent biomass concentration to determine the conflicting variables (Figure 6.2a-d).

However, we noticed a nearly constant decision variables (T, Si and Q) over the range of

Pareto set, thus the results were not plotted. In addition, the degree of scatter of θh and P were

found to be slightly higher with unsmooth Pareto front for the simultaneous optimization of

these objective functions. A similar result was reported by Babu et al. (2005) when MODE

0.0225

0.0230

0.0235

0.0240

0.0245

0.0250

0.0255

0.032

0.034

0.036

0.038

0.040

4.96

4.98

5.00

5.02

5.04

Xe (

g/L

)

S e (g

/L)

Yv (L CH

4 /gCOD/day)

0.0225

0.0230

0.0235

0.0240

0.0245

0.0250

0.0255

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and NSGA algorithms were employed for solving multi–objective optimization problems of

industrial adiabatic styrene reactor. Iqbal and Guria (2009) explained that scattered optimal

values of the decision variables compensate for each other due to additional objective

function and decision variable to the optimization problem.

However, CPMDE is able to give a more uniform distribution of solutions, than those

reported by Yee et al. (2003) and Babu et al.(2005) using NSGA and MODE respectively.

Furthermore, several other studies have been reported to have encountered scattered decision

variables (Sareen and Gupta, 1995; Tarafder et al., 2005; Khosla et al., 2007). Better spread

shows that CPMDE algorithm found more operating policies that were not discovered by any

other algorithms from which the decision maker could choose from. That is, we have more

options for operating the reactor to produce more methane during anaerobic degradation of

industrial wastewater.

In addition, the methane production rate is observed to increase due to an increase in

hydraulic retention time. This suggested that the higher the time the wastewater spent in the

reactor, the higher the gas production in the reactor. The optimal values of methane

production rate take the upper bound at different θh and high substrate removal efficiency. At

higher effluent flow rate (Q = 14 L/day, Vr = 35), optimal θh took almost the lower limit

between 8-9 h, and increase in Yv was observed as θh decreased. In Figure 6.2(c), it was noted

that the Xe decreased with increase in HRT as the COD removal efficiency (P) remained high

(Figure 6.2d). It may be deduced from the optimal results that high P value between 85-87%

and 8-9 h HRT at 30-31˚C were responsible for the low and almost constant effluent substrate

and biomass concentration with a high methane production rate. This suggested that at high

influent substrate concentrations and flow rate, high COD removal efficiency and Yv

depended on the time the wastewater spent in an anaerobic reactor. The results further

showed that the decision variables at mesophilic temperature are responsible for the scattered

Pareto solutions in the optimized problems for the three–objective functions as shown in

Figure 6.2(a-c). Hence, the simulation models could be used to check the operational

parameters for getting the best effluent quality, biomass washout and the highest methane

production rate in the UASB reactor for the treatment of brewery wastewater.

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Volumetric methane production rate, Yv (L CH

4/ gCOD/day)

4.92 4.94 4.96 4.98 5.00 5.02 5.04 5.06 5.08

Hyd

rau

lic r

ete

ntio

n tim

e,

h (

h)

9.0

9.5

10.0

10.5

11.0

11.5

(a)

Volumetric methane production rate, Yv (L CH

4/ g COD/day)

4.92 4.94 4.96 4.98 5.00 5.02 5.04 5.06 5.08

CO

Dre

mo

va

l effic

ien

cy, P

(%

)

83.5

84.0

84.5

85.0

85.5

86.0

(b)

Effluent biomass concentration, Xe (g/L)

0.0220 0.0225 0.0230 0.0235 0.0240 0.0245 0.0250 0.0255

Hyd

rau

lic r

ete

ntio

n tim

e,

h (h

)

9.0

9.5

10.0

10.5

11.0

11.5

12.0(c)

Effluent biomass concentration, Xe (g/L)

0.0220 0.0225 0.0230 0.0235 0.0240 0.0245 0.0250 0.0255

CO

D r

em

ova

l effic

ien

cy, P

(%

)

83.4

83.6

83.8

84.0

84.2

84.4

84.6

84.8

85.0

(d)

Figure 6.2: The Optimal decision variables (a) θh and (b) P plotted against volumetric

methane production rate (Yv), as well as (c) θh and (d) P plotted against effluent biomass

concentration (Xe) for the optimized problem.

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Consequently, the multi–objective optimization conditions within the framework of objective

functions based on the holistic kinetic models using the CPMDE algorithm demonstrated a

useful instrument for simultaneous optimization of various operational parameters needed for

successful running of an UASB reactor. The strength of the integrated multi-objective

optimization approach in this study can be applied to for large-scale applications (from pilot–

to full–scale reactor). It should be noted that the holistic approach presented in this study is

restricted by some boundary conditions and assumptions. However, it can readily be used as a

preliminary analysis before transferring the initial concepts to the full–scale reactor, since the

model coefficients are obtained from the data collected from the full–scale reactor. Based on

the present optimization study, a set of optimal operating conditions was obtained which can

enhance the plant performance without affecting the plant configuration. With regards to

these facts, future works can consider scaling-up the results obtained in this study to the full–

scale system.

6.4 CONCLUSIONS

In this study, optimization of industrial wastewater treatment plant was carried out using

combined Pareto multi-objective differential evolution algorithm.

Modified methane generation and the Stover–Kincannon kinetic models were used for the

optimization of anaerobic reactor treating brewery wastewater for better effluent and

methane production.

A multi–objective optimization problem was solved in this study using CPMDE

algorithm as the optimization tool in order to determine the overall optimal operating

conditions of anaerobic reactor treating brewery wastewater.

The associated objective functions were: (i) the maximization of volumetric methane

production rate, (ii) minimization of discharge effluent substrate concentration and (iii)

the minimization of biomass washout from the reactor. Pareto–optimal sets of equally

good non-dominated solutions were obtained for the multi–objective optimization

problem considered. The decision variables followed the same trend that further proved

the reliability of the results obtained in this study. It also showed that the objectives can

further be improved. However, it is difficult to compare the results obtained in this study

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with other studies in the literature due to different substrate and decision variables

involved, as well as the algorithm used.

This study is the first application of using combined Pareto multi–objective differential

evolution algorithm for AD optimization of brewery wastewater for better methane

production and effluent quality.

The simulation results showed that the CPMDE algorithm can generate a better Pareto-

front for the selected problem. Its ability to solve unconstrained, constrained and real-

world optimization problem was also demonstrated.

This will benefit the existing reactors and the design of new reactors treating brewery

wastewater, in order to use an optimum environmental condition that will favour the

growth of desired microorganisms to desirable end-products.

The optimization method presented in this chapter has been found to be quite general and

flexible to improve the reliability of design and performance of an existing anaerobic

treatment plant or a new plant. It can be applied to an UASB reactor to enhance its

robustness and performance for better discharge effluent quality and biogas production

with high methane content.

6.5 RESEARCH OUTPUT

(a) Book Chapter

Enitan, A.M., Adeyemo, J., Bux F. and Swalaha F. M. 2014. Multi-objective optimization

of a methane-producing UASB reactor using a combined Pareto multi-objective differential

evolution algorithm. EVOLVE - A Bridge between Probability, Set Oriented Numerics, and

Evolutionary Computation V. Advances in Intelligent Systems and Computing, Springer,

288: 321-334.

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CHAPTER SEVEN: GENERAL CONCLUSIONS AND

RECOMMENDATIONS

In summary, the composition of raw brewery wastewater obtained from beer producing

industry in KwaZulu-Natal, South Africa was characterized and the efficiency of the full–

scale UASB reactor treating the wastewater was monitored over a period of one year. The

microbial diversity of the granular sludge samples obtained from the UASB reactor were

analyzed using latest molecular techniques with the domain and group-specific rRNA-

targeted oligonucleotide probes and primers. The identification of microbial community

structure was carried out using FISH and PCR techniques, while QPCR was employed for the

quantification of 16S rDNA gene copy numbers in the given samples. A modified methane

generation model (MMGM) in terms of kinetics of an intermittent-flow UASB reactor to

convert brewery wastewater to biogas with high methane content on the basis of mass

balance principles was developed with respect to substrate degradation and the effect of

endogenous decay rate on the CH4 production. In addition, a modified Stover–Kincannon

kinetic model was adopted to predict the final effluent quality and a model-based multi-

objective optimization was carried out using a CPMDE algorithm with set of constraints and

decision variables for the overall optimization of the UASB reactor.

The raw wastewater from the brewery industry was found to be very high in organic matter,

nutrients and solids content which does not meet the required effluent regulatory standards,

however, it was suitable for microbial degradation with pH adjustment. The performance of

the on-site full-scale UASB reactor that treats the above-mentioned raw wastewater was

monitored and the results showed the efficiency of the reactor to reduce the concentration of

organic matter to a permissible level for discharge. However, there is a need to improve the

performance of the reactor in terms of biogas production (methane content), as well as

reducing the ammonia and orthophosphate concentration of the final effluent (after

treatment). The effect of an increase in VFA concentration as a result of decrease in pH was

observed to have a negative effect on methane concentration and reactor‘s efficiency. The pH

of the reactor effluent was within the optimal range for anaerobic bacteria (6.6 and 7.3) at

mesophilic temperatures with a 12 h HRT. Volatile fatty acids were detected in the influent

wastewater with no detection of these acids in the effluent. These acids served as substrates

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for methanogens to produce biogas during anaerobic degradation of complex organic matter

in the brewery wastewater.

The preliminary analysis of the granular sludge samples using fluorescence in-situ

hybridization technique employing domain specific and group specific probes (ARC 915 and

EUB 388 mix) revealed the dominance of both rod and coccoid-shaped methanogens and

eubacteria in the reactor. Diverse group of methanogenic Archaea belonging to the order

Methanobacteriales, Methanococcales and Methanomicrobiales, as well as Methanosaeta

and Methanosarcinal-like species were detected using ARC 915 and MX825 probes.

The study of the different compartments of the full-scale reactor using PCR analysis

demonstrated a substantial variation and changes in microbial populations. Symbiotic

relationships between the bacteria that are involved in conversion of complex organic matter

to simple monomers were observed using 16S rDNA sequence analysis. The major bacterial

phyla belonging to Proteobacteria, Firmicutes and Chloroflexi needed to convert complex

organic matter in the brewery wastewater to the simple metabolites required by methane-

producing Archaea were detected in the analysed compartments. The sequence obtained

showed (99%) similarity to Enterobacteriaceae bacterium clone, Cronobacter sakazakii,

uncultured Dehalogenimonas sp., uncultured Syntrophorhabdaceae bacterium and

Syntrophorhabdus aromaticivorans.

The microbial fingerprint of the functional gene (mcrA) and the universal Archaea primer sets

revealed the diversity of the methanogenic populations in the granular sludge samples using

PCR analysis. All samples from the different compartments showed positive results for the

primer sets used and produced PCR products of high number of cells with the mcrA genes.

The clones after sequencing and analysis displayed similarity (>97%) to the order

Methanomicrobiales, Methanobacteriales and Methanosarcinales belonging to

hydrogenotrophic and aceticlastic methanogens. Species detected include Methanobacterium

beijingense, Methanobacterium aarhusense, Methanobacterium formicicum, Methanoculleus

sp., Methanobacterium palustre and Methanothermobacter crinale.

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To understand the distribution and activity of eubacteria, methanogenic Archaea within the

different compartments of the reactor (Figure 4.8), a quantitative real-time PCR (QPCR)

approach was employed. The results of QPCR assays revealed that the bacteria copy number

was dominant and abundant at the upper part (C6) of the reactor (Figure 4.8), and decreased

down the reactor compartments (C1). On the other hand, quantification of Archaea 16S

rDNA copy number revealed that the proportion of total Archaea varied along the reactor

compartments with Archaea colonizing the lower and middle part of the reactor. Lower

concentrations of methanogenic Archaea were observed in compartment 6 using the domain

specific primer set. In this study, variation in the microbial populations at various levels with

the depth of the UASB reactor using PCR and QPCR suggested that each compartment is

responsible for different phases during anaerobic fermentation of organic matter presence in

the brewery wastewater. We could thus conclude that hydrolytic to methanogenic organisms

are present in the reactor and the four stages of AD process do occur at the different

compartment of the full-scale UASB reactor investigated.

In order to improve the effluent quality, the adopted Stover–Kincannon kinetic model was

coded using MATLAB object-oriented language and the predicted values showed the

applicability of the model. The simulated data were in good agreement with the observed

results, which indicated high correlation of the model to predict effluent COD concentration.

Likewise, the developed MMGM model was used to predict methane production from AD of

industrial wastewater and the results showed the applicability of the developed model to

predict usable methane component of biogas produced during AD of brewery wastewater.

Finally, a combined Pareto multi–objective differential evolution algorithm was successfully

applied to optimize multi-objective anaerobic treatment problem. Its performance was very

encouraging when compared with other multi–objective evolutionary algorithms using

common benchmark tests for the optimization of anaerobic treatment problem. The algorithm

was tested on the multi-objective anaerobic treatment problem using the modified methane

generation and the adopted Stover–Kincannon models. The results of CPMDE algorithm as

compared with some multi-objective evolutionary algorithms reported in the literature in

terms of convergence and diversity showed that CPMDE algorithm was able to solve multi–

objective high dimensional anaerobic treatment problem with few control parameters.

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The results further showed that the developed CPMDE algorithm was successful in searching

the feasible solution space for good operational conditions of complex biological processes

that involves multi-objective and multiple constraints operation in a closed system. The non-

dominated solutions generated converge to a Pareto optimal front. The algorithm provided a

useful instrument for simultaneous optimization of various operational parameters needed for

successful running of an UASB reactor; improve methane production rate and effluent

quality. Based on the present optimization study, the CPMDE algorithm produced set of

optimal operational conditions to enhance the plant performance without affecting the plant

configuration. Multi-objective optimization using this evolutionary algorithm was shown to

be a good choice for simultaneous optimization of methane production, biomass washout and

effluent substrate concentration during AD of industrial wastewater—using operational

parameters as possible constraints and decision variables.

This work would help industries using AD technology to design, optimize and control their

on-site anaerobic treatment plants for higher efficiency and renewable energy production.

These results will further help reactor operators or environmental engineers to be more aware

of operating parameters for anaerobic reactor, particularly the studied full-scale UASB

reactor. It will help to set-up optimum operational parameters that will enhance the abilities

of the microbial communities in the treatment unit. Furthermore, the results of the benchmark

test using CPMDE algorithm in this study will be a good tool for process control strategies in

AD operation. It is an elegant, convenient and cost effective tool to investigate certain

engineering questions without using physical experimental time and performing expensive

laboratory tests. Thus, the prediction and optimization of methane production and effluent

quality under different operational conditions could improve the microbial community in

order to increase the efficiency of anaerobic bioreactors.

7.1 SIGNIFICANCE AND NOVELTY OF THE RESEARCH FINDINGS

The research findings in this study are significant in that, bacteria and methanogenic

Archaea populations, as well as methane producing gene concentrations were identified

and quantified in the full-scale UASB reactor and then correlated with the reactor‘s

operational parameters. This study provides an insight for the first time into the diversity

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of the microbial ecology present in the full-scale UASB reactor granules using different

molecular techniques. DNA-based studies (PCR and QPCR) as used in conjunction with

FISH in a complementary manner provided accurate information about active members of

microbial populations or cells present in the reactor.

An AD process model (MMGM) was developed to improve methane production in an

AD system. To the best of our knowledge, MMGM is the first reported developed model

that serves as both predictive and optimizing tools for brewery wastewater treatment plant

in the literature, as well as multi-objective optimization study using a CPMDE algorithm

for simultaneous optimization of methane production, biomass washout and effluent

substrate concentration from anaerobic reactor treating brewery wastewater.

Furthermore, this may be the first study that reported the identification of microbial

communities in the granular sludge taken from the investigated UASB reactor using

different molecular techniques, as well as a model-based multi-objective optimization

study using CPMDE algorithm for brewery wastewater treatment plant in the literature.

This study increases our knowledge of the microbial communities, especially the

methanogens‘ ability to transform intermediate metabolites during the degradation of

organic matter into biogas at the optimum reactor performance. It is hoped that the results

of this study will help in environmental protection and energy generation during AD of

wastewater in South Africa and, thus contribute to a sustainable long-term clean

development mechanism to generate high methane content in a biogas producing UASB

reactor. The captured methane can then be used as fuel, hence mitigating greenhouse gas

emissions in order to obtain a certified emission reduction credit under the Kyoto

Protocol.

7.2 RECOMMENDATIONS

Due to increase in demand for fresh water by both domestic and industrial users, more

work on post treatment of effluent from anaerobic treatment plant using advanced

technologies should be considered to obtain almost zero pollutant discharge hence, reduce

environmental and freshwater contamination. As observed in this study, treated effluent

was still very high in total suspended solids, nitrogen, ammonia and orthophosphate

concentration when compared with the discharge standards, thus, further treatment is

required in this regard (post treatment).

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Competition between sulphate-reducing bacteria and methanogenic Archaea using

different molecular techniques should be explored, in order to increase methane

production from bioreactors. Further work on using DGGE and high throughput sequence

could also be done to further elucidate the ecology in each compartment of the UASB

reactor.

In order to meet the demand for energy and reduce the consumption of fossil fuel more

work should be carried out on the economical and sustainability of methane for energy

generation. From the clean development mechanisms point of view, the use of

biologically produced methane for energy generation is classified as a 'carbon neutral'

process and the CO2 released during this process is balanced by the CO2 absorbed by

plants during their growth. Therefore, further work should be carried out in this area.

In addition, government should encourage industries with on-site anaerobic treatment

plants that produce biogas to utilize this for energy generation and conversion to

electricity (green electricity) instead of flaring these gases into the atmosphere. This will

help in mitigation of greenhouse gases into the environment by recycling under-utilized

biogas resources.

Calibration and validation of the developed model (MMGM) using laboratory or pilot-

scale processes treating industrial wastewater should be carried out under different

operational conditions. Thereafter, the techno-economic analysis of biogas production in

a full-scale system for energy generation should be carried out, before upgrading to the

full scale system.

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APPENDICES

APPENDIX ONE: Analysis of variance-test (Chapter 3)

Table A1: One way ANOVA for percentage COD removal and biogas

yield during anaerobic degradation

Table Analyzed Data 1

One-way analysis of variance

P value < 0.0001

Are means signif. different? (P < 0.05) Yes

Number of groups 3

F 634.0

R squared 0.9702

Bartlett's test for equal variances

Bartlett's statistic (corrected) 8.462

P value 0.0145

Do the variances differ signif. (P < 0.05) Yes

ANOVA Table SS df MS

Treatment (between columns) 34290 2 17150

Residual (within columns) 1055 39 27.04

Total 35350 41

Post test for linear trend

Slope 34.65

R squared 0.9510

P value < 0.0001

Is linear trend significant (P < 0.05)? Yes

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APPENDIX TWO: Publications

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