megatrends shaping the mexican aerospace and defense sector
TRANSCRIPT
Megatrends shaping the Mexican aerospace and defense sector A Point of View
Produced by Global Markets — EY Knowledge
08 April 2014
Page 2
Contents
1. Megatrends
2. A&D sector in Mexico
3. Aerospace clusters
4. Macroeconomic environment
5. Regulatory landscape
Megatrends shaping the Mexican aerospace and defense sector
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EY has identified eight megatrends that could impact Mexico’s aerospace and defense (A&D) sector
OEMs are focusing on fuel-efficient
and environment-friendly products to
gain a competitive advantage.
Companies are taking measures to
increase productivity and control
costs to meet demand while
remaining profitable.
Business jet and single aisle
segments are growing fast, driven by
demand from developed markets.
OEMs are bringing manufacturing in
proximity of the US, to shorten lead
times
Aerospace companies are focusing
on orders from the Middle East, Asia,
Africa and Latin America to improve
their revenues.
OEMs are considering vertical
integration and strategic alliances to
build global supply chain networks.
Companies are coordinating with the
government to fulfil increasing
demand for skilled workforce.
Regulatory measures and formation
of geographic aerospace clusters
specializing in niche skills will boost
Mexico's aerospace sector.
1.
2.
3.
4.
5.
6.
7.
8.
Megatrends shaping the Mexican aerospace and defense sector
Page 4
Megatrends in Mexico’s A&D sector
OEMs are focusing on fuel-
efficient and environment-friendly
products to gain a competitive
advantage.
Companies are taking measures
to increase productivity and
control costs to meet demand
while remaining profitable.
Companies are coordinating with
the government to fulfil
increasing demand for skilled
workforce.
1.
2.
3.
► OEMs are increasing investment in R&D to develop fuel-efficient products and
reduce the effect of volatility in fuel prices. Boeing’s upcoming 737 Max and Airbus’
A 320 Neo will offer 15%-20% better fuel efficiency as compared to existing
standards. Engine manufacturers are also coming up with fuel-efficient engines such
as CFM International’s LEAP and Pratt & Whitney’s PW1000G.
► Aerospace companies are manufacturing a substantial portion of their new fuel-
efficient products in Mexico. For instance, Bombardier is manufacturing 85% of the
composite materials for Learjet85 at its Mexican facility.
► Aerospace manufacturing and aeronautics need constant supply of skilled human
talent with knowledge in engineering and technology. Moreover, Knowledge Process
Outsourcing (KPO)-based services such as engineering and design of component
and software, which require skilled engineers, are gaining popularity.
► Companies, academics and government agencies in Mexico are collaborating to
improve on the research and development (R&D ), engineering and training facilities
in the country. Examples of such collaborations include the UNAQ university and
LABTA test laboratory in Queretaro.
► OEMs such as Boeing and Airbus have huge production backlogs. A&D
manufacturers across the supply-chain are focusing on increasing production rate to
keep up with the growing demand.
► Companies are also taking cost control measures such as right sizing and lean
manufacturing to remain profitable amid uncertain global macroeconomic
environment.
Megatrends shaping the Mexican aerospace and defense sector
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Megatrends in Mexico’s A&D sector
OEMs are considering vertical
integration and strategic alliances
to build global supply chain
networks.
Regulatory measures and
formation of geographic
aerospace clusters specializing
in niche skills aerospace clusters
will boost Mexico's aerospace
sector.
5.
6.
► Mexico has Free Trade Agreements (FTAs) with over 45 countries including the EU
and the US, making it one of the most conducive countries to international trade.
Agreements such as NAFTA eliminate tariff and non-tariff barriers to trade and
investment in Mexico. BASA facilitates cross-border aviation-related trade and
services.
► Mexico has developed a strong regulatory framework for protecting intellectual
property rights, making it attractive for the R&D work of aerospace OEMs. It has also
developed geographic clusters of aerospace manufacturing to enhance
competitiveness.
► Aerospace companies are increasing efforts to improve and globalize their supply
chains. For this, they are looking for partners across the globe. They are also
acquiring small, niche suppliers to vertically expand the supply chain.
► The Mexican authorities are attempting to develop and organize the local supplier
network in aerospace clusters such as Nuevo Leon. This would help the local
Mexico A&D companies to integrate with the global supply networks of large OEMs.
OEMs are bringing
manufacturing in proximity of the
US, to shorten lead times 4.
► Companies are moving manufacturing closer to the US and other regions with high
customer demand. For example, Airbus moved some of its component
manufacturing processes from its Asian facility to the Mexican one.
► This is expected to shorten lead times, increase control over supply-chain and
reduce transportation costs.
Megatrends shaping the Mexican aerospace and defense sector
Page 6
Megatrends in Mexico’s A&D sector
Business jet and single-aisle
segments are growing fast,
driven by demand from
developed markets.
Aerospace companies are
focusing on orders from the
Middle East, Asia, Africa and
Latin America to improve their
revenues.
7.
8.
► Given the pressure on defense expenditures in developing countries, A&D
companies are focusing on international markets. Moreover, flying hours in emerging
countries such as China have increased in recent years.
► Manufacturing in Mexico will help companies increase their presence in Latin
America and cater to the increasing aerospace market in Mexico. Mexico is the
second largest market of business jets in the world and is expected to see an
exponential increase in the single-aisle market.
► Business jet demand was affected by the global economic recession. Nevertheless,
it saw a modest increase in 2013, driven by increased deliveries to US customers.
Furthermore, it is expected to increase for the next 10 years at a steady rate.
► With major companies including Boeing, Airbus, Bombardier, Embraer, Mitsubishi
and COMAC coming up with next-generation of single-aisle aircraft , the segment
has huge growth potential.
Megatrends shaping the Mexican aerospace and defense sector
Page 7
A&D sector in Mexico
Page 8
Mexico aims to become the 10th-largest supplier of aerospace products by 2020.
5,040
0
1,000
2,000
3,000
4,000
5,000
6,000
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Mexican aerospace exports (in million US$)
10%
11%
79%
Development andengineering
Maintenance, repair,overhaul (MRO)
Manufacturing
Segmentation of A&D companies in Mexico
► The percentage of Mexican companies will increase from 8% in 2012 to 16% in 2020, while the percentage of US companies will decrease from 84% to 64% in the same period.
Source: Ministry of Economy (SE), DGIPAT
Source: MexicoNow research
A&D sector in Mexico has been growing at a CAGR of 20% since 2002.
Mexico-based A&D companies will gain market share within the industry.
► Mexico is the 12th-largest exporter of aerospace products globally and is the 6th-largest supplier to the American industry. It has been the world’s largest recipient of foreign direct investment (FDI) in aerospace in the last three years.
► A&D companies in Mexico employ 34,000 employees in 18 states.
► The number of aerospace manufacturers in Mexico is expected to grow by 85% by 2020 to around 500 from the current 270 companies.
Megatrends shaping the Mexican aerospace and defense sector
Page 9
The aerospace industry in Mexico has evolved in a short timespan.
2007-2008
Mexican aerospace sector develops
rapidly
► Becomes 15th largest exporter in
the global aviation industry and one
of the largest recipients of FDI in
aerospace sector
► Has ~300 aerospace
manufacturers
Current
► Number of small aerospace
companies start operations
2000 2005
Mid-1970’s
► Major foreign manufacturers
Honeywell & Westinghouse
started fabricating basic
components for US defense
aircraft in Chihuahua.
Aerospace firms increase
focus in Mexico
► Companies started
exploring additional
locations in Tijuana,
Mexicali and Sonara.
► Has ~65 manufacturers
2004
Organized aerospace sector
begins
► Bombardier becomes the first
international company to shift
its production to Mexico from
Ireland and Japan.
Marked establishment of:
► National Aerospace School
► Supplier Park
Regulatory initiatives by government
► Mexico drops import duties on aeronautics
components.
► Bilateral Aviation Safety Agreement (BASA) signed
with US to facilitate cross-border aviation related trade
and services.
*A “pôle de compétitivité” (competitiveness cluster) brings together large and small firms, research bodies and educational establishments, all working together in a specific region to develop synergies and cooperative efforts around a shared theme.
Mexico declared “Pole de Competitivite*” for the
French Aerospace
► Mexican and French government establish high
level committee to evaluate collaboration initiatives
in the areas of aerospace education and
supporting investments and developments of
suppliers.
Megatrends shaping the Mexican aerospace and defense sector
Page 10
Aircraft contributes to more than three-fourths of Mexico’s total defense imports.
22 61
109
226 267
2008 2009 2010 2011 2012
Mexican defense import trend (US$ million), 2008–2012
*Others include Russia, Canada, Netherlands, Denmark and Israel.
1%
3%
5%
6%
10%
76%
Artilary
Ships
Armoured vehicles
Sensors
Engines
Aircraft
Mexican defense imports by category (%), 2008–2012
10%
12%
13%
32%
34%
Italy
France
Others *
US
Spain
Mexican defense imports by country (%), 2008–2012
► Mexico’s domestic defense capabilities are restricted to the production of armored vehicles, small arms and ammunition and helicopter maintenance services.
► The rise in capital expenditure allocations and the need to modernize weapons arsenal are expected to further increase defense imports.
Source: Strategic Defense Intelligence
Mexico’s defense imports are expected to increase.
Source: Strategic Defense Intelligence
Source: Strategic Defense Intelligence
Megatrends shaping the Mexican aerospace and defense sector
Page 11
Single-aisle and business jet markets are expected to be the most important commercial segments for Mexico.
700 800
1,700 1,800
1,900
2,400
3,100
2,400 2,600
2,700
3,000
825 800 825 850 850 875
900 875 925 975
950
2013 2014E2015E2016E2017E2018E2019E2020E2021E2022E2023E
Estimated single-aisle and business jet market in Mexico in US$ million (2013-2023E)
Single aisle Business jet
► Mexico has the second-largest fleet of
business jets, after the US and Latin
America’s largest business jet fleet.
► The market saw a modest increase, as global
deliveries increased by 1% in 2013 to 678
aircraft.
► The recovery is driven by increased
deliveries to US buyers on account of
improved economic growth.
Single-aisle aircraft is expected to be the
most important segment of commercial
aircraft in Mexico.
The business jet market is on the path of
recovery.
► The consolidation of airlines and demand for
fuel-efficient aircraft is giving a boost to the
single-aisle market.
► In 2012, Interjet sought 40 A320neo while
Volaris sought 30 A320neo and 14 A320
aircraft.
Source: Strategic Defense Intelligence
Megatrends shaping the Mexican aerospace and defense sector
Page 12
Revenue expenditure accounts for the majority of the defense budget.
4.14 4.51 5.27 5.52 6.16 6.36 7.03 7.86 8.84 9.74 0.29 0.21 0.25 0.21 0.35 0.37 0.43 0.41
0.47 0.54
2009 2010 2011 2012 2013 2014E 2015E 2016E 2017E 2018E
Mexico defense expenditure (US$ billion), 2009-2018E
Revenue Expenditure Capital Expenditure
12%
26%
62%
Air-force
Navy
Army
Mexico defense budget breakdown, 2013
CAGR Revenue expenditure* 2009-13: 10.5%
CAGR Capital expenditure** 2009-13: 11.2%
Revenue expenditure 2014-18:11.24%
Capital expenditure 2014-18: 10.1%
Source: Strategic Defense Intelligence
► 81% of the revenue expenditures is spent on defense personnel, including remuneration and benefits for the defense staff,
Mexico’s fight against drug cartels will drive defense expenditures.
High revenue expenditures are due to personnel costs.
► Key opportunities for equipment suppliers are expected in surveillance equipment, special operation helicopters, and maritime patrol aircraft.
Source: Strategic Defense Intelligence
* Revenue expenditure includes expenditure on salaries, pensions and maintenance of current equipment
**Capital expenditure includes expenditure on buying fresh equipment
Megatrends shaping the Mexican aerospace and defense sector
Page 13
-5%
0%
5%
10%
15%
20%
-10% -5% 0% 5% 10% 15% 20% 25%
US
Russia
UK
France
China
India
Israel
Defense expenditure in Mexico is expected to grow at a rate only behind Russia, India and China.
* Size of the bubble represents 2013 defense budget allocation
Defense expenditure CAGR 2009-2013
Defe
nse e
xp
en
diture
, C
AG
R 2
01
4E
-2018E
Source: Strategic Defense Intelligence
Mexico
Brazil
Korea Saudi Arabia
Japan
Italy
Germany
Megatrends shaping the Mexican aerospace and defense sector
Page 14
Mexico formulated a national flight plan, Pro-aereo, to give a boost to the aerospace sector.
To feature among the 10
largest suppliers in the global aerospace sector
> US$12 billion
export
Goals for the Mexican aerospace sector till 2020 (as per Pro-aereo)
50% local content to
be used in raw materials and products in the aerospace
industry
110,000 workers in
aerospace
Strategies for achieving the targets
Develop the domestic and
international markets
Create niches and instruments to
support consistent and sustained
growth
Better integrate the supply chain
Strengthen and develop capabilities
with a linked supply chain
Develop a skilled workforce
Create well-defined technical and
training programs and education-
industry links
Adopt the necessary technology
Develop specialized clusters, new
areas of technology, R&D labs and
new materials
Develop public-private partnerships
Assist the industry with an institutional
frame, incentives, financing,
international covenants and
infrastructure
Megatrends shaping the Mexican aerospace and defense sector
Page 15
Criminal activities and logistic hurdles pose challenges.
► Mexico’s mountainous terrain, a largely unguarded border with its Central American neighbours and
vast coastlines create numerous smuggling routes for criminal networks.
► Several large drug trafficking organizations (DTOs) dominate the Mexican underworld. Other smaller
groups smuggle weapons, humans and other illegal goods through and across the country’s borders.
► Uncertainties around border crossings are of special concern for aerospace manufacturers,
especially in the case of players implementing lean manufacturing programs.
► Cross-border transactions involve complex documentation procedures. Inspection at the US-Mexico
border checkpoints can involve a delay of between 30 to 72 hours. This poses a challenge to the
implementation of lean concepts such as just-in-time (JIT).
► As per the Mexican customs brokerage practices, LTL shipments have to cross the border individually,
rather than share space with others’ freight leading to longer transit times.
► As an alternative to LTL, small players that do not handle adequate materials for a full truckload have
to hire a third-party logistics service provider (3PL). These providers charge a high premium for their
services, which poses a concern for small players.
An average of 1,500 freight hijackings are recorded in Mexico each year.
Delays at US border checkpoints pose a challenge for lean manufacturing.
The lack of an Less than Truckload (LTL) network increases logistic costs for small players.
1.
2.
3.
Challenges of A&D manufacturing in Mexico
Megatrends shaping the Mexican aerospace and defense sector
Page 16
Aerospace clusters
Page 17
Aerospace clusters enable companies to strengthen their competitiveness.
► Bombardier wants to lower its production cost, strengthen its supply chain and increase its competitiveness through
manufacturing in the Queretaro cluster.
► Airbus Helicopters aims to meet offset requirements, increase dollar exposure and improve competitiveness in Latin
America through manufacturing faculties in Mexico.
Mexico has five geographic clusters which aim to develop specialized niches in the aerospace industry.
Baja California intends to be
a KPO leader for fuselage
systems and power plants.
Sonora is maximizing its potential
for manufacturing turbine and
engine components.
Chihuahua is positioned to
become a manufacturing hub for
high-tech and dual-use goods.
Nuevo Leon is a potential center
of excellence in aeronautical
innovation, engineering and
manufacturing.
Queretaro is focusing on
complex machining
processes and MRO.
International OEMs are opening facilities in Mexico to improve their market position in Latin America.
Baja California Sonora
Chihuahua
Nuevo León
Queretaro
Megatrends shaping the Mexican aerospace and defense sector
Page 18
The five aerospace clusters contribute 67% of Mexico’s total aerospace exports.
Exports
(in US$)
% of
Mexico’s
export
Number of
companies Manufacturing capabilities Long-term vision Major companies
Baja
California
1,391
million 28% 60
Precision machining, metal
plate conformation, electrical
and hydraulic systems,
complete integration testing,
interior design
KPO leader for fuselage
systems and power plants
Honeywell,
Gulfstream, Eation,
Rockwell Collins,
Lockheed Martin,
Goodrich
Chihuahua 568
million 11% 28
Electrical systems for aircraft,
helicopter structures and
assemblies, metal
components, engine
components
Manufacturing hub for high-
tech and dual-use goods
Cessna, Textron,
Honeywell,
Beechcraft
Sonora 174
million 4% 48
Interior cabin systems and
components, engine
accessories, starting systems
and electrical power systems,
special processes
Leading turbine
manufacturer
Goodrich, Semco, BE
Aerospace, Precision
Aerospace
Queretaro 673
million 13% 34
Propulsion systems, airframe
structures, subassemblies and
subsystems, engine
components, landing gear
systems
Hub for complex machining
processes and MRO
Bombardier, Safran,
Eurocopter, Galnik,
General Electric
Nuevo
Leon
555
million 11% 28
Advanced manufacturing,
maintenance and repair
Center of excellence in
aeronautical innovation,
engineering and
manufacturing
Honeywell, Rockwell
Collins, Hamilton
Sudstrand
Megatrends shaping the Mexican aerospace and defense sector
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Baja California intends to become a KPO leader for fuselage systems and power plants.
► High enrollment in engineering and technology courses will boost talent supply. Baja California has 24,349
students enrolled in engineering and technology courses, out of the 905,441 students nationwide.
► Baja California has coordination of the triple helix. Companies and government agencies, together with the
academia, formed the International Aerospace Supplier Forum in 2013 to discuss business opportunities in the region.
Export value: US$1,391 million
Contribution to
Mexico’s export:
28%
Major
companies:
Honeywell,
Gulfstream, Eaton,
Rockwell Collins,
Lockheed Martin,
Goodrich
Key highlights Capabilities of Baja California cluster
Strengths of Baja California Cluster
Manufacturing
capabilities
Knowledge-
based
capabilities
► Precision machining
► Metal plate conformation
► Electrical and hydraulic systems
► Complete integration testing
► Interior design of aircraft and cockpit
Goals of Baja California cluster
By 2020, Baja California will be the main export hub
of high-value, knowledge-based services
(KPO) for Mexico’s A&D industry.
By 2025, it will strive to make Mexico a
a KPO leader for fuselage systems and
power plants in Latin America.
Megatrends shaping the Mexican aerospace and defense sector
Page 20
Chihuahua is positioned to become a manufacturing hub for high-tech and dual-use goods.
► Chihuahua has a large pool of talent. It houses 59 universities and technology schools, 65 technical schools and 2
R&D centers.
► Chihuahua has the only research center in advanced materials, nanotechnology and metrology in Mexico. It
facilitates the growth and development of the aerospace industry in the cluster.
► Companies in the cluster can use restricted technologies. Manufacturing permission from the US Department of
State and Department of Defense allows companies to use restricted technologies.
Export value: US$568 million
Contribution to
Mexico’s export:
11%
Major
companies:
Cessna, Textron,
Honeywell,
Beechcraft
Key highlights A&D manufacturing in Chihuahua
Strengths of Chihuahua cluster
10%
10%
10.10%
26%
43.90%
Precision machined
Harness
Engine and parts
Fuselage and parts
Landing gear
Goals of Chihuahua cluster
By 2016, Chihuahua will be the leading hub
in Latin America in terms of high technology and
dual-use goods.
By 2021, it will reduce its dependence on molds,
tooling and specialized services imports to 50% of
the current size.
Source: ProMexico
Megatrends shaping the Mexican aerospace and defense sector
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Sonora is maximizing its potential for manufacturing turbine and engine components.
► Interior cabin systems and components
► Engine accessories
► Starting systems and electrical power systems
► Special processes
► Casting: investment casting, die casting and sand casting
► Heat treatment: vacuum heat treating, passivation, brazing,
Sintering, CAD plating
► Surface Treatment: HVOF spray, VPA, plasma spray, platinum
and gold plating, sulphuric anodise, chromic anodise, prime and
paint
Export value: US$174 million
Contribution to
Mexico’s export:
4%
Major
companies:
Goodrich, Semco,
BE Aerospace,
Precision
Aerospace
Key highlights
Short term goal Medium term goal Long term goal
Vision
Sonora as a leading turbine manufacturer
Develop special business models
Create cost competitiveness in the value chain
Leverage its geographic location and international perception
Develop human talent
Integrate supply chain in Sonora
Higher education development for Mexican managers
Strategies of Sonora aerospace cluster
Products and services of the Sonora cluster
Megatrends shaping the Mexican aerospace and defense sector
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Queretaro is focusing on complex machining processes and MRO.
► Propulsion systems
► Airframe structures, subassemblies and subsystems
► Engine components
► Landing gear systems
► Queretaro has a coordinated relationship between the state government and the industry. The three parties
coordinate to initiate strategic projects such as:
1) Queretaro Aerospace Industry Network for Investigation and Innovation (RIIAQ)
2) Testing and Aerospace Technology Laboratory (LABTA)
3) The Aeronautical University of Queretaro (UNAQ)
► The cluster has appropriate infrastructure and optimum business conditions. Infrastructure and the business
environment in Queretaro are designed to complement the value chain in complex machining processes, surface
coating, heat treatment, sheet metal, forging and casting.
Export value: US$673 million
Contribution to
Mexico’s export:
13%
Major
companies:
Bombardier,
Safran, Eurocopter,
Galnik, General
Electric
Key highlights Products and services of the Queretaro cluster
Strengths of Queretaro cluster
Megatrends shaping the Mexican aerospace and defense sector
Page 23
Nuevo Leon is a potential center of excellence in aeronautical innovation, engineering and manufacturing.
► The cluster has manufacturing experience across various industries. Currently, it has manufacturing facilities for
industries such as automotive, metal work, appliances and aerospace.
► Technical schools offer customized programs for state technical institutes. They offer careers and specialties in
engines, CNC machining, welding on advanced materials, among others.
► Nuevo Leon has advanced manufacturing capabilities and a strong supply network. This cluster has the
capability to host highly specialized sectors such as aeronautics.
Export value: US$555 million
Contribution to
Mexico’s export:
11%
Major
companies:
Honeywell,
Rockwell Collins,
Hamilton
Sudstrand
Goal
► Development of parts suppliers that manufacture high-value-added items for major OEMs and Tier 1 suppliers.
► Integration of local suppliers in the aviation industry value chain
► Export locally engineered and manufactured aerospace components to North America, Europe and major market leaders in the industry
Key highlights
Strategy
Strengths of Nuevo Leon Cluster
► Advanced manufacturing
► Maintenance and repair shops
Products and services of the Nuevo Leon cluster
Megatrends shaping the Mexican aerospace and defense sector
Page 24
Mexican suppliers have diverse manufacturing and repairing capabilities.
► General Electric Advanced Engineering Center (GEIQ) is the largest global engineering center
for GE Aviation.
► It is focused on the repair and manufacture of large engines and turbines.
► It operates 21 manufacturing plants and employs over 11,000 people.
► It has operations in the Queretaro and Nuevo Leon regions.
► GE plans to invest an additional US$20 million on its existing facility in 2015 for enhancing
research and designing capabilities.
► It also has a presence in Mexico through the assembly plants of partners such as Mabe,
IUSA, Prolec GE and AMI GE.
► Honeywell is focused on designing parts and components and on the repair and manufacture
of medium and small engines.
► It has 20 centers with over 14,000 employees in Mexico, which represents 10% of Honeywell
employees worldwide.
► It has operations in the Baja California, Chihuahua and Nuevo Leon regions.
► Safran is focused on the repair and manufacture of medium-sized engines.
► It operates 8 manufacturing facilities and employs over 4,000 people.
► It has operations in the Queretaro and Chihuahua regions.
Key suppliers in Mexico
General
Electric
Honeywell
Safran
Megatrends shaping the Mexican aerospace and defense sector
Page 25
Eurocopter’s Mexican facility addresses Airbus’ key objectives of overseas deployment.
Meet offset
requirement
Increase
competitiveness
in Latin America
Increase exposure
to dollar zone cost
base
► The company plans to invest up to US$550 million in the facility.
► The factory is expected to perform both component manufacturing and helicopter assembly by 2014-15.
► The plant will be running with mostly Mexican staff, trained in Mexico and Europe, by 2017.
► Airbus Helicopters invested US$100 million in a 130,000-sq ft factory.
► The factory will manufacture tail booms for Ecureuil and emergency exit doors for Airbus A320, A330 and A340 cargo.
► The investment would help the company meet offset requirements of a 2010 supply contract with the Mexican Air Force and Navy.
To take advantage of Mexico’s competitive manufacturing costs, Airbus moved door manufacturing work for Airbus A3xx series from its Asian facility to Eurocopter’s (now Airbus Helicopters) Mexico facility.
Key objectives of the overseas
deployment strategy Manufacturing facility in Queretaro
Current status Future plans
Megatrends shaping the Mexican aerospace and defense sector
Page 26
Bombardier plans a full aircraft assembly in Mexico.
► Currently, 85% of Learjet 85’s composite parts and materials are manufactured at Bombardier's facility in Queretaro.
► Manufacturing in Mexico will help the company strengthen its supply chain, take advantage of lower production costs and increase its competitiveness in the Latin American market.
Electrical systems:
Manufactured and installed in Mexico
Fuselage/Body:
Manufactured in Mexico
Horizontal and vertical stabilizers:
Manufactured in Mexico
Wings:
Manufactured in Ireland and assembled in Mexico
Engines:
Manufactured in Canada and assembled in the US
* This image is for illustration only. This is not a real picture of Learjet 85.
Megatrends shaping the Mexican aerospace and defense sector
Page 27
Baja California and Chihuahua: product capabilities
Product Capabilities Eaton Goodrich Gulfstream Honeywell Lockheed
Martin
Rockwell
Collins Cessna
Hawker
Beechcraft Honeywell Textron
Aero-engine
components
Aero-structure compts.
fuselage
Aero-engines and
structures
subassemblies
Aero-engine fabrication
Aircraft construction
and assembly
Avionics
Electric and electronic
Communication system
Electrical cable
accessories
Fuel and fuel systems
Hydraulic system and
equipment
Raw material supplier
Safety and survival
equipment
Tooling
Standard parts
Baja California Chihuahua
* Operates MRO
Megatrends shaping the Mexican aerospace and defense sector
Page 28
Nuevo Leon, Queretaro and Sonara: product capabilities
Product Capabilities Hamilton
Sundstrand Honeywell Bombardier General Electric
BAE
Systems BE Aerospace Goodrich Semco
Aero-engine
components * *
Aero-structure compts.
Fuselage
Aero-engines and
structures
subassemblies
*
Aero-engine fabrication
Aircraft construction and
assembly *
Aircraft interiors
Avionics
Communication system
Electric and electronic *
Electrical cable
accessories
Fuel and fuel systems
Hydraulic system and
equipment
Raw material supplier
Safety and survival
equipment
Tooling
Standard parts
Nuevo Leon Queretaro
* Operates MRO
Sonara
Megatrends shaping the Mexican aerospace and defense sector
Page 29
Macroeconomic environment
Page 30
Mexico’s macroeconomic fundamentals are favorable for investments in the A&D sector.
Proximity to the US
makes Mexico an
attractive outsourcing
destination for US-
based companies.
Mexico’s undervalued
currency favors exports.
Mexico offers lower
wages and a higher
quality of labor force as
compared to other
emerging markets.
Mexico offers a stable,
competitive and
conducive business
environment.
Mexico’s macroeconomic environment
Megatrends shaping the Mexican aerospace and defense sector
Page 31
Mexico offers a stable, competitive and conducive business environment.
Brazil
(B)
Russia
(R)
India
(I)
China
(C)
Mexico
(M)
Indonesia
(I)
South Korea
(S)
Turkey
(T)
Ease of doing
business rank (among
189 countries), 2014
116 92 134 96 53 120 7 69
Global
competitiveness rank
(among 148 counties),
2013-14
56 64 60 29 55 38 25 44
3.6
4.1
5.1
5.7
4
4.2
3.9
4.2
3.7
5.6
4.2
3.3
Institutions
Infrastructure
Macroeconomic environment
Health and primary education
Higher education and training
Goods market efficiency
Labor market efficiency
Financial market deveopment
Technological readiness
Market size
Business sophistication
Innovation
Components of global competitiveness rank*
* Scores on a 1-7 point scale where 1 stands for worst, 7 stands for best. Source: World Economic Forum
Source: Ease of Doing Business, World Economic Forum
Megatrends shaping the Mexican aerospace and defense sector
Page 32
Mexico offers lower wages and higher quality of labor force as compared to other emerging markets.
► In 2012, the hourly compensation cost in the manufacturing sector in Mexico was US$6.36, as compared to US$11.20 in Brazil.
► Mexico has almost 4.9 engineering students per 1,000 people, compared to 3.6 in the US. About 65,000 engineering majors students enrol every year in Mexico.
3.8
4.44
4.83
5.18
5.73
5.85
6.02
Brazil
China
Indonesia
South Korea
India
Russia
Mexico
Labor force quality (rating on 1-10 scale)
Source: ProMexico
Megatrends shaping the Mexican aerospace and defense sector
Page 33
Mexico’s undervalued currency favors exports.
The Mexican peso is undervalued against the US dollar by 40%. Companies based out of the US and Europe can buy aircraft components from manufacturers in Mexico at cheaper rates as compared to local manufacturers.
-66.8%
-50.2%
-43.3%
-40.7%
-40.0%
-25.0%
-18.7%
13.5%
India
Indonesia
Russia
China
Mexico
South Korea
Turkey
Brazil
Currency valuation for BRIC/ MIST countries (as of January 2014)*
* Valuations are on the basis of the Big Mac index published by The Economist, based on the theory of purchasing power parity (PP). Positive value denotes over valued currency while negative value denotes under valued currency
Source: The Economist
Megatrends shaping the Mexican aerospace and defense sector
Page 34
Proximity to the US makes Mexico an attractive outsourcing destination for US-based companies.
► Spanning 3,141 km, the US-Mexico border
constitutes 72% of Mexico’s total land
boundary.
► This is the most frequently crossed
international border in the world. The
number of loaded truck containers legally
crossing the border increased by 6% from
3.3 million in 2011 to 3.5 million in 2012.
Key highlights of the US-Mexico
border
Shipping transit time and costs from Mexico are lower.
Closely aligned political values help build strong relations.
Similar time zone eliminates need for extra working hours.
Similar cultures create favorable work environment for expatriates.
Shipments from emerging countries such as China and India take several
weeks. In the case of Mexico, smaller packages can be shipped through land at
low rates. Shipments from distant countries, on the other hand, require air
freight with high cost per kg.
Employees in Asia, Africa and the Middle East have to work in shifts or work for
extra hours to coordinate with the global headquarters. This is not the case with
facilities located in Mexico, as its time zone differs by only two hours from that of
Washington DC.
Working as an expatriate in African and Asian countries becomes challenging
due to differences in culture and language. Being closer to the US, Mexico’s
work culture is similar to that of the US. In addition, Mexico’s official language,
Spanish, is widely taught in US schools.
Both Mexico and the US have a democratic political structure, as opposed to the
communist setup in China and the autocratic government in some of Middle
Eastern countries. As a result, Mexico and the US are able to easily negotiate
business and trade related concerns.
1.
2.
3.
4.
Advantages of Mexico’s proximity to the US
Megatrends shaping the Mexican aerospace and defense sector
Page 35
Regulatory landscape
Page 36
The Mexican Government is minimizing trade barriers and promoting a favorable business environment.
IMMEX allows export of
temporarily imported
goods, strengthening
export competitiveness.
Intellectual Property (IP)
regulations and industry
certifications boost
investor confidence.
Multiple trade
agreements promote
international trade.
Mexico’s regulatory environment
Megatrends shaping the Mexican aerospace and defense sector
Page 37
Multiple trade agreements promote international trade.
Mexico has 10 FTA with 45 countries including the EU and the US, making it one of the most favorable
countries for international trade.
Products do not need to be examined
internationally before shipping them off to
consumers for further assembly operations, thus
eliminating complexity and cost.
The bilateral FTA was signed in 1994. It has been
instrumental in boosting Mexico’s trade with Canada
and the US and in strengthening the aerospace
industry in Mexico.
The NAFTA agreement eliminates tariff and
non-tariff barriers to trade and investment.
► In 2007, the countries agreed to facilitate the
acknowledgment of each other’s: ► Airworthiness authorizations ► Environmental testing ► Approval of civil aeronautical products ► Qualification evaluation of flight stimulators
► The agreement allows Mexico’s aeronautical
authority to certify parts, components, aeronautical
systems and even complete aircrafts manufactured
and assembled in Mexico destined for the US and
other aerospace markets
The BASA agreement has become an important
component in Mexico’s relation with the US.
► The provisions of the BASA agreement apply to cooperation in multiple segments of aviation, including: ► Maintenance ► Flight operations ► Environment certification
The BASA agreement facilitates cross-border
aviation-related trade and services.
Megatrends shaping the Mexican aerospace and defense sector
Page 38
IMMEX allows export of temporarily imported goods, strengthening export competitiveness.
► Established in 1965, a maquila (or IMMEX) operation is a Mexican manufacturer that is wholly owned by a foreign
parent. It allows foreign companies to:
► Temporarily import goods and services that will be manufactured, transformed or repaired, and then
re-exported without payment of taxes, compensatory quotas and other specific benefits.
Streamlined system for importing
goods and avoiding Mexico’s
general import tax
Low or no import duties on
equipment and materials used
for manufacturing products in
Mexico
No payment of compensatory
quotas and taxes for domestic
purchases incorporated into
products for exports
Mexico has received FDI of US$4.2 billion, primarily owing to the IMMEX program, between 2008 and 2012.
Reduced custom fee to 1.76%
(from 8%) of the value of
machinery
Need to pay VAT, but immediate
credit for “certified” companies
Megatrends shaping the Mexican aerospace and defense sector
Page 39
Intellectual Property (IP) regulations and industry certifications boost investor confidence.
Stringent IP
protection
regulations
► The country has developed a strong legal
infrastructure for protecting intellectual
property rights.
► The Mexican Institute of Industrial
Property is responsible for the
enforcement of all industrial and
intellectual property laws in Mexico.
Encourage
local
companies to
attain global
industry
certifications
► The country promotes the certification of
all the associates with international
recognized certifications, such as
AS/EN/JISQ 9100, AS/EN/JISQ 9110,
AS/EN/JISQ 9120, CAA, FAA, BASA,
NADCAP, ISO 9001:2000, ISO
9001:TICKIT, ISO 14001:2004, EASA Part
21, EASA Part 145 and EASA Part 147,
which are required by the aerospace
authorities of the world.
► World Intellectual Property Organization
► Paris Convention for the Protection of
Industrial Property
► Nice Agreement Concerning the
International Classification of Goods and
Services for the Purposes of the
Registration of Marks
► Lisbon Agreement for the Protection of
Appellations of Origin and their International
Registration
► Patent Cooperation Treaty
► Singapore Treaty on the Law of Trademarks
► Trademark Law Treaty
► Vienna Agreement Establishing an
International Classification of the Figurative
Elements of Marks
► Strasbourg Agreement Concerning the
International Patent Classification
► Locarno Agreement Establishing an
International classification for Industrial
Designs
Mexico has signed multiple treaties
for IP protection.
Megatrends shaping the Mexican aerospace and defense sector
Page 40
Key contacts
Andres Lerch
Partner
Tel: +525552838696
Email: [email protected]
Francisco Bautista
Senior Manager, Global Trade and Investment, Incentives
Tel: +525552831454
Email: [email protected]
Megatrends shaping the Mexican aerospace and defense sector
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