marine systems guide · 2020-01-13 · double canbus and canopen protocols. scms manage all the...
TRANSCRIPT
Marine Systems Guide Integrated Automation Solutions
SAW OPTICALSAEJ1939LINUX
// Contents
// Marine automation since 1959
03 Vessel Automation• Complete Marine Solutions• Integrated Alarm Monitoring Control Systems (IAMCS)• Local Operation & Engine Vision• Software• Switchboards• Ballast Water & Feed Water
12 Marine Equipment• Monitoring• Display• Sensors• LNG• Fuel Quality• Wiring Harnesses
// Your trusted global marine partner
• Newbuildandrefitprojectsfromdesigntocommissioning• Supplyingleadingmarineoperators,shipyards,yachtbuildersandshipbrokers• IntegratedAutomationSystemsbalancingtechnologywithcost• ExtensiveResearchandDevelopmentdeliveringcutting-edgeproducts• Fulltypeapprovalsbytheleadingmarineclassificationsocieties
01page
Monitoring & Display Data Gateways Ballast Water & Feed Water
Frontcover&p3-4pictures©G.Martin-Raget
Integrated Alarm Monitoring Control (IAMCS) Local Operation & Engine Vision Switchboards
Safety Systems (AMS - FDS) Signal P rocessing Software
Custom products Sensors Wiring Harnesses
page02
page04
// Vessel Automation
03page
Your trusted global marine partner since 1959
// Complete Marine Solutions
Integrated Alarm Monitoring Control Systems (IAMCS)
Switchboards & Power Management
Alarm Monitoring & Fire Detection Systems (AMS - FDS)
Local Operating Panels (LOP)
Engine Safety Systems Data Gateways
Signal Processing
Marine Software
Display Units
Workstations
Sensors
Wiring Harnesses
page0605page
// Integrated Alarm Monitoring Control Systems (IAMCS)Your need to balance technology with cost effectivenessIAMCSoffersaveryflexiblenewbuildorrefitsolutionforawiderangeofyourship,yachtandworkboatneeds.Thepowerfulmicroprocessor-basedsystemreadsoutputdatausingCANopenandJ1939protocolswhileoperatingwithanintuitiveSupervision Systemandhumantomachineinterface.ThisprovidesallnecessaryfunctionsforprotectionandcontroladherencetoUnattendedMachinerySpace(UMS)marinenotations: • IntegratedAlarmandControlSystem
(IAMCS)• PowerManagementSystem(PMS)• SupervisionSystem
TheIntegrated Alarm and Control System providesvisualandaudiblesignalsintheeventofabnormalrunningconditions.Thisensuresfullyautomatic,semi-automaticandmanualremotecontrolofthewholeinstallationincludingmachineryandcargo.
Ain-builtPower Management System controlsallgeneratorsets,providingenoughpowertoallownormaloperationsoftheship.Datatransmissionbetweenthealarm/controlandsupervisionsystemsisbasedonadoubleCANopennetworkand,whennecessary,onaModbusEthernetTCP/IPloop,ensuringtheredundancyofsystemscommunicationThisassistsinsupportingadditionalmarineclassnotationsincluding:• Alarmandcontrolsystemsusingfail-to-
safetyandself-checkingprinciples• Controlsystemdesignensuringthat
individualfaultsdonotaffecttheoverallsystem
• Commonhardware,reducingthenumberofspareparts
CMRsystemsaremarineclassifiedbysocietiesincludingLloyd’sRegister,DetNorskeVeritas,NipponKaiji,BureauVeritas,RegristoItalianoNavale,RussianRegisterandAmericanBureauofShipping.
page0807page
// Local Operation & Engine Vision
TheInternationalMaritimeOrganization(IMO)regulationforMARPOLAnnexVITierIIIaimedatreducingpollutionemissionshasledtoupheavalsformarinedieselenginemanufacturers,particularlyforthosewithElectronicFuelInjectionControl(EFIC).Usingadvancedproprietarytechnologytosimultaneouslymanagethefunctionsofenginesafety,shutdownandconditionmonitoring,CMRLocalOperatingPanels(LOP)providemarineandnavycrewswithasingleintegratedcontrolsystemthatiseasytouse.CMR’sLOPsincorporatetheSmartInnovativeMonitoringSystem(SIMS™)whichisdrivenbyourproprietaryCLARINUX™softwareandcanbeintegrated,configuredandinstalledforquickandeasyuse.
OurSmartConnectingModules(SCM™)convertanddigitizeanalogandbinaryinputsintoCAN,DoubleCANBusandCANopenprotocols.SCMsmanageallthenormalchannelmonitoringfunctionssuchassensorbreak,faultandscaleoverlaps.Otherdatagatewaysmayalsobeemployed,dependingonapplication.CMRsystemsprocessanddisplayalluserdefinedengineparameters,triggerlocalalarmoutputs,updatethealarmlistandstoreeventsinthelogbook.Builtuponmodulararchitecture,LOPoperateswithoneacquisitionunitandoneHumantoMachineInterface(HMI)module.ImplementationsaresupportedbyCMRwithdesignexpertise,prototyping,on-sitevalidation,commissioningandservice.
Your need for marine engine complianceThebenefitsprovidedbythistechnologyareillustratedthroughtwodistinctapplications:• Avesselfeaturingasinglepropulsionengine
wheretheredundancyofthecontrolleriscompulsory.Inthisinstance,oneofthemostimportantperformancecapabilitiesoftheLOPistomanagedualcontrollersinparallelandinrealtime.TheCMRdeviceisthereforeequippedwithtwoCANnetworks,enablingthesystemtocontinuouslymanagetheparametersofbothelectroniccontrolmodules(ECM),monitorcommunicationsanddisplaythemaincontrollerparametersoftheengine.
• Thenumerousrequestsforsimultaneouslymanagingseveralcommunicationprotocolsavailableonenginesorships,CANopen/SAEJ1939/ModbusTCP/IP/EthernetwhichareallembeddedintheCLARINUXsoftware,allowstheLOPtomanagethecommunicationwithengineparameters(T°/Pressure/Speed)throughI/Omodules,ECMandthepropulsionsystembyreadingandwritingmessagesbothways.
LOPsystemshavebeensuppliedbyCMRtocustomersusingtheworld’sleadingcontrollerhardwarefromBosch™,Woodward™,Heinzmann™,Caterpillar™andMTU™.
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// Software
page10
Ourpowerfulopen-sourcebased CLARINUX™softwareusingtheLINUXOperatingSystem,isanextremelycost-effective,license-freesolution.CMR’ssoftwarehasthecapabilitytohandlekeyfunctionsrelatedtoAlarm,MonitoringandControl,manipulatingdatafromCANBus(CANopenandJ1939)andModbus(RTUandoverEthernetTCP/IP)protocols.Oursystemsengineeringteamintroducesregular
base-lineupgrades,mostrecentlyincludingenginecontrolfunctionssuchaspre-lubrication,pre-heating,enginestartingsequencing,pumps/compressorcomplianceandadditionalsensorinputs.AnaddedadvantageoftheCLARINUXsoftwareisitsextendibility,particularlyinamarinecontext.Fullyapprovedbymarineclassificationsocieties,thesystemreceivesAUT-UMSClassnotationacceptancefor‘Engineeron
Your systems need seamless integration
Duty’Management,deadmansystems,cabinsandmessrooms.
// SwitchboardsYour need for reliable power - switchboards, power management and turnkey solutions
CMRGroupisaglobalindustryleaderinthedesignandmanufacturingofelectricalsystemsformarineandoffshoreapplications.Theproductrangeincludeslowvoltageswitchboards;mediumandhighvoltageswitchgear;motors;transformers;ACvariablespeeddrivepanels;DCswitchboards;andalarm,monitoring,andcontrolautomationsystems.
Low voltage expertsWedesign,manufactureandcommissiontype-testedlowvoltageswitchboards(lessthan1kV),motorcontrolcenters(MCC’s)anddistributionboardsunderlicensefromSiemensTM.Usinghighqualityanddurablecomponents,CMRsatisfiesallmarineandoffshorerequirementsforharshanddemandingenvironments,minimizingmaintenancecostsand down time.
Certified by SiemensAsanauthorizedsystemintegratorfortheuseofSiemensS7seriesPLCs,wehavedevelopedarangeofworld-classsystemsusingthistechnology,including:• powermanagement• generatorcontrol• vessel monitoring• jackingmonitoring• skidcontrolCMRsuppliestheseswitchgearandpowermanagementsystemstointernationalvesselownersrigownersandFPSOoperators.
page1211page
// Ballast Water & Feed Water
CMRdevelopsBallastWaterandFeedWatercontrolpanelsandsystems,workingtoyourdesignrequirementsandparameters.Wemanufacturehighqualityandbest-costsolutions,meetingtheneedsofshipbuilders,ownersandoperators.
Typically,thesepanelsemploy:• PLC-basedcontrolsystems• HMIuserinterface• Mild or stainless steel
construction• IngressProtection:IP54• VoltageRange:380–690V,
3-Phase,50/60Hz
You require specialist global engineering support// Vessel Equipment
// MonitoringYour need for flexible and cost-effective monitoringOurSIMSTM Smart Innovative MonitoringSystem,caneitherstand alone or be integrated withinanIntegratedAlarmMonitoringControlSystem(IAMCS)orLocalOperatingPanelframework.SIMSoffersahighlymodular,flexibleandcost-effectiveapproachthatmeetsallmarineclassificationstandards,particularlyusefulformechanicaltoelectronic
engineconversion.OperatingwithCLARINUXsoftwareandinterfacedtoSmartConnectingModules(SCM),itofferspowerfulalarmmonitoringandsafetyfunctionality.CMR’sMSTMmodulerange,designedasplugtypeterminalblocksforuseonlocalDINRails,providessignalprocessing,monitoring,insulationandpowersupplyfunctions.MSmodulesconvertPt100thermocouplevoltageinputs
into4-20mAsignals,providinglocalpowerwhilstinsulatingsignalsandapplyingcurrentandvoltagethresholdlimits.CMR’striedandtestedS-seriesTMunitsofferstand-alonemulti-channelmonitoringinasmallformfactor.
// DisplayYour engineering end users demand visual monitoring of critical functions
OurLCDdisplaysandanalogindicatorsfortemperature,pressureandrevcountingprovideyouwiththatclarity.CMR’sLocalDisplayUnits(LDU’s™)havebeendevelopedtoperformtwomainfunctions-alarmreportingandresponsibilitytransfer.ThesefeaturesaremandatoryforoperatinginUnattendedMachinerySpace(UMS)environments.TheLDUcommunicateswiththesupervisionsoftwareinanRS485/RS422-typenetworkarchitectureusingtheMODBUSRTUcommunicationprotocol.
ThecommunicationinterfacecanbeconfiguredinRS232toperformapoint-to-pointconnection.CMR’sLDU’saremechanicallydesignedtohaveaminimalformfactor,withfullapprovalformarineenvironmentsandoptimizationforusewithCLARINUXsoftware.CMRcanquicklydevelopcustomdigitalindicatorsaccordingtoyourspecification,workingeitherindependentlyortoyourdesignandbuildschedule.Prototypescanbedevelopedinalocalapplicationcenterandtransferredforproductiontoabest-costCMRmanufacturinglocation.
Ourrangeofspecializedsensorsisthemosttriedandtestedintheglobalhighhorsepowerengineandrotatingmachinemarket.Ourknowledgeofsensorsspans50years,alltestedandreferencedbytheworld’slargestengineandequipmentmanufacturersoneverydevelopedcontinent.CMR’sdeepunderstandingofengineplatformrequirementsincludeelegantsolutionsdeployedinsidethecrankcaseusingwirelesstechnology.
CMRoffersspecializedthermocouple/temperaturesensorsandpressuresensorstomeetyourexactrequirements:• Ambient(AMB™)• ChargeAir(MBT™)• CombustionChamber
(MTC™)• CylinderLiner(MTCH™)• ExhaustGas&Turbo
Compressor(ETS™,MD™,MC™,EGT™)
• ExhaustValve(MTS™)• FuelQuality(NIRIS™)• Fluids(LTS™,MBT™)• HazardousArea(AD3)• Knock(CNV™)• LargeEndBearing(BTS™,
TB3™)• MainBearing(MP™)• Pressure(P™)• RotatingMachineBearings
(BC™,BS™)• SmartJ1939Sensors
(J-SENSE™)
ApprovedbyLCIE(ElectricalIndustriesCentralLaboratory)ourAD3hazardousareas(ATEX)sensor,isdesignedfordirectmeasurementofgasandfluidtemperatures“insitu”.Itsfeaturesetincludes:-• Easymaintenancewith
interchangeablemountings.• Possibilityof360°Corientation
ofheadforaccesstothecableglands.
• Capableofintegratingaheadtransmitter.
• Choiceofsensingelement-thermocouple(alltypes)orresistanceprobe.
• Simplexorduplex.FromstandardthermocouplestoadvancedsensorswithembeddedCANBusandJ1939technology,CMRhasitcovered.
// Temperature & Pressure Sensors
13page
Your desire to work with a sensor expert
// LNGYour need for safer control of natural gasCMRsuppliesanddevelopsspecialistLNGtemperaturesensorstohelpmitigatetheriskofexplosionanddamagetoexpensiveequipmentduetolowtemperaturegasleaks.OurTCM2sensormonitorsforgasleakagesinthesecondarydoublehullbarrierspaceofindustrialLNGtanks.Withtheprobeelementandcableratedbetween–200°Cto+200°Candmeasuringtoclass1IEC60751accuracystandards,thesensorisengineeredforperformance.
Ourworldleadingandpatented,NIRISTMNearInfra-RedIntelligentSensorsprovidespectralanalysisoncriticalfuelinformation,offeringcompactsensingtechnology,powerfulembeddedsoftwareandtypicaloperationwithnomovingparts.CMR’sNIRIS DieselTM sensor cancontinuouslymeasurethecetaneindex,density,percentageofbiodieselandHCPcontent.CombinedwithanECU,NIRIStechnology
page14
// Fuel QualityYour systems may be subject to variable fuel quality at remote locations
isdesignedtoreducefuelconsumptionandpollutantemissions. TheNIRIS HFOTM sensorhas
beenfieldtestedtoworkwithheavyfueloilandapplicationengineeredtoovercomethedifficultiesposedby‘sticky’residues.
// Wiring Systems & Pipe Harnesses
Your ability to perform is based on a need for absolute reliability. Ourclass-leadingrangeofpre-cabledrigidandflexibleharnessescanmeetyoureveryrequirement.CMR’sPIPEHarness™systems,firstpatentedin1972,settheglobalindustrystandardforrobustness.Enclosedwithinaluminiumprofiles,theCMRPIPEHarnessencapsulatesandprotectsyourcriticalwiringlikenootherharnessonthemarket.CMRusesawidevarietyofproductiontechnologiesinordertomanufactureandtestanytypeofsystemorancillarycomponents.Therangeincludes:• Braidedharnesses• Cables&Inter-Connects• Conduitharnesses• Flexibleharnesses• Wire&Tapedharnesses
Ourpre-cablingsystemsareusedbothexternallyontheengineandequipmentplatformsandinternallywithinthecrankcase.CMR’sPIPEHarnessapproachimprovesaesthetics,reducescostofinstallation(TAKTtime)andnegatesthechanceofsensorinversionuponconnection.OurPIPEHarnessrangeincludes:• Thermometric&Pyrometric
pipes(CT™,CPT™&CTT™,PYR™)
• InsideCrankcaseThermometricpipes(CTC™)
• Complex&Multi-Service(CAW™,CPW™,MSP™)
• Non-Rigid,flexibleplugandplaypipes(NR™)
• Patented Ignition Pipesforgasengines,includingCoilsandPulsetransmission(CAL™,CAC™,CMB™)
• SmartConnectingpipesusingCANopen,J1939protocol(SCP™)
Asyouwouldexpect,manysystemsarealsoUL,CSAandATEXclassified,whileadheringtomarineapprovalstandards.Webring50yearsofexperiencetoyourprojectsandhavethousandsofreferencepartnumberswithengineandgensetmanufacturersthroughouttheworld.
15page
1959-1960s
1959 Business startedMarseille, France servicing marine engines.1960s Electronic control & InstrumentationDeveloping instrumentation for industrial engines.
1970s
Growth & technology developmentFirst patents for marine ‘pipe harnesses’ granted. One of the first organizations involved in marine vessel automation.
1980s
Market Penetration into Global Power marketsAsian growth enabling set-up of CMR Far East, CMR Korea & SFAIF in Shanghai. First Technology Transfer in China. Growth of medium speed engine market, with CMR UK established.
1990s
Diversification into Offshore, Nuclear & US marketsAcquisition of Electrical Link in Singapore, dedicated to LV Switchboards. Nuclear sensors and monitoring development, particularly for China. CMR US established.
2000-2005
Global collaboration & best cost manufacturingCMR Tunisia, center of manufacturing excellence, started. CMR Germany founded.
2006-Present
2006-10 Accelerated GrowthCMR Products established in Singapore.CMR China in Suzhou started. CMR India established. CMR - CPC – Supply Chain founded.
2010+ USA FocusCMR Group focus on oil & gas sector. CMR US relocated as business expands.
// Our Heritage
page16
page1817page
About CMRYOUR global engineering partner.
Our proud heritage has navigated us from the shipping channels of Marseille, France towards all the major global industrial hubs. Withsomeofthefirstpatentsformarine electronics and ground-breakingtechnologytransfers,to the latest in green innovation
forindustrialfuelsystems,CMRGrouphasconsistentlydelivered you quality and reliableproductsfordecades.Oursystemsarefoundfarandwide.FromtheoilandgasfieldsofTexastotheminetrucksofSouth America and the bustling portsofAsia,oursupremely
engineeredsolutionsperform24/7,365daysayearinyourharshestenvironments.CMR’s quality accreditations includeISO9001,TS16949ISO14001&OHSAS18,001.We offer true quality, true reliability as your global engineering partner.
page1413page
• PUNE
SUZHOU BUSA•
NEWCASTLE •
• MAKATI CITY BANGKOK
MARSEILLE •• TUNIS• PITTSBURGH N •
CMR Representative:
CMR FAR EASTCMR (Far East) PTE LTD9 Tuas View Crescent, SINGAPORE 637612
Tel: +65 6268 8311Fax: +65 6265 7443Email: [email protected]
CMR GROUP KOREACMR Group Korea LLC1206 Centum T-Tower,66 Centum Joongang-ro (Central Street), Haeundae-gu, BusanSOUTH KOREA 612-020
Tel: +82 51 743 3902~3Tel: +82 10 6307 0404Fax: +82 51 743 3904Email: [email protected]
CMR TUNISIAContrôle Mesure Régulation TunisieChemical Street 33Industrial AeraSidi Rezig 2033TUNISIA
Tel: +216 71 426 978Fax: +216 71 426 993Email: [email protected]
CMR CHINACMR Suzhou Electrical Devices #2 Building, Fangzhou Road 128 Suzhou Industrial Park Suzhou, Jiangsu Province CHINA P.C. 215024
Tel: +86 512 6289 0311-8000 Fax: +86 512 6289 0312Email: [email protected]
CMR GROUP HQTechnopole de Chateau Gombert 7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13 FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 02Email: [email protected]
CMR PHILIPPINESCMRP Automation, Inc. 2QA 2F ODC International Plaza 219 Salcedo Street, Legaspi Village Makati City 1229 PHILIPPINES
Tel: +63 2 587 5530Tel: +63 917 812 1571Email: [email protected]
CMR UKControle Mesure Regulation (UK) Ltd New York WayNew York Industrial Park Wallsend, Tyne and WearNE27 0QFUNITED KINGDOM
Tel: +44 (0) 191 258 5222Fax: +44 (0) 191 257 3975Email: [email protected]
CMR-CPC-SUPPLY CHAINTechnopole de Chateau Gombert7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 32Email: [email protected]
CMR INDIACMR Control Systems India Pvt Ltd S.No.15/2, Bhilarewadi, Dhone-Nahar Warehouse, KatrajPune - 411 046, INDIA
Tel: +91 (0) 78750 88891Email: [email protected]
CMR THAILANDCMR (Thailand) Company Limited 2526/20 Ratchadapisek Rd., Wongsawang, Bangsue, Bangkok 10800 THAILAND
Tel: +66 2 077 8986Fax: +66 2 077 8986Email: [email protected]
CMR USCMR USA, LLC940 Riverside PlaceLeetsdale, PA 15056USATel: +1 724 452 2200Fax: +1 724 452 2203Email: [email protected]
// www.cmr-group.com
SAW OPTICALSAEJ1939LINUX