manual emko esm - 9990

14
I ESM-9990 96X96 DtN 1/4 Process Controller .l digits Process and 1 digifs Process set dlsplay . Process lnput (TC KType (-20tC to 1300'C) - ON|OFFcont¡ol forms - Heat¡ng function for controt outputs - Hardware conflgurct¡on wifh SSR oufput module - l steps proflle control ( Ramp& Soak ) function and Statl-Paus* Stop - PowerDown Back-up A A e Instruction manual of ESM-9990 Process Controller consists of two main sections. Explanation of these sections are below. Also, lhere are other sections which include order information and technical specifications of the devíce. All tiües and page numbers in instruction manual are in "CONTENTS" section. User can reach to any t¡tle with section number. Installation: In this section, physical dimensions of the device, panel mounting, electr¡cal wiring, module mounting in the device, phys¡cal and electrical installation of the device to the system are explained. Operation and Parameters: In this section, user interface of the device, how to access to the parameters, descr¡ption of parameters are explained. Also in ihese secüons, there are warnings to prevent serious injury while doing the physicaland electrical mounting or us¡ng the device. Explanationof the symbolswhich are used in these sections areg¡ven below. Th¡s symbol is used for safety wamings. User must pay atlentionto these warn¡ngs. Thissymbol is used to determine the dangerous s¡tuaüons as a result of an electric shock. User must payattention to these warnings definitely. This symbol is used to determine the important notes about functions andusage of thedevice. Manufacturer Company Name : Emko Elektronik A.S. Manufacturer CompanyAddress: DOSAB, Karanfil Sokak, No:6,16369 Bursa, Turkiye The manufacturer hereby declaresthat the product conforms to the following standards and condltlons. Product Name : Proc€ss Controller Model Number : ESM-9990 Ilpe Number : ESM-9990 Product Caiogory : El€ctrlcal egulpment for measuromont, control and laboratoryuse Conformsto the following dlrect¡ves l 73 I 23 I EECTh€ Low Vollago Dlrectlve as amendedby 93 / 68 / EEC 89 / 336/ EEC The Electromagnetic Compatlblllty Dlrective Has been deslgned and manufacturedaccordlng to the followlng speclffcatlons EN 610006.{:2001 EMCGenorlc Emlsslon Standard for the lndustrlal Environment EN 61000-6-2:2001 EMCGeneric lmmunltyStandard for the Industrlal Environment EN 61010-l:2001 Safety Requirements for electrical equlpment for measurement, control and laboratory u¡e -t 1.PR8F4CE........... 1. 1 GENERAT- sPEcrFrcATroil; 1.2 OROERING INFORMATION "'"-----""-'"'-' Page 1.3WARRANTY 1.4 MAINTENANCE 2.|NSTALLAT|ON.. .-_..Page 2.1GENERAL OESCRIPTION 2.20tMENStONS ?.3PANEL CUT.OUT 2.4 ENVIRONMENTAL RATINGS 2.5PANEL MOUNTING 2.6 INSTALLATION FIXING CLAMP 2.7REMOVING FROM THEPANEL 3.ELECTRICAL W1R1NGS.................... . --. page 3.1 TERMINAL LAYOUTAND CONNECTION INSTRUCTION 3.2 ELECTRICAL WIRING DIAGRAM 3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE 3.4 TC{THERMOCOUpLE) rNpUT CONNECTTON 3.5 RELAY OUTPUT CONNECTION 3.6 GALVANIC ISOLAT¡ON TEST VALUES OF ESM.999O PROCESS CONTROLLER AND OUTPUT MODULE 3.7 LABE'.S FORESM.999O PROCESS CONTROLLER ¡¡.DEFINIT¡ONS ANDSPECIFICATIONS OF MODULES-.. -.-. page 4.I EMO.g10 SSRDRIVER OUTPUT MODULE 4,2 EMO.g1O SSRDRIVER OUTPUT MODUTECONNECTION WIRINGS 5.DEF|N|T|ON OF FRONT PANEL AND ACCESSING TO THEMENUS..... ... --... page 5.1FRONT PANEL DEFINATION 5.2WARNING SCREENS IN ESM.999O PROCESS CONTROLLER DEVICE 5.3 CHANGE RAMP/SOAK PARAMETERS 5.4 RAMP/SOAK OPERATION 5.5 ACCESSING TOTHE TECHNICIAN MENU 5.6ADJUSTMENT OF PROCESS SET VALUE 6.PARAMETERS... --..page 6.1 OPERATOR PARAMETERS 6.1.1 PROCESS SET PARAMETER 6.1.2 SELECTION OF PID TUNEANO OPERATION FORM 6.2TECHNICIAN PARAMETERS 6.2.1 PIO CONFIGURATION PARAMETERS 6.2.2 IOPl CONFIGURATION PARAMETERS 6.2.3 OUTPUT.3 CONFIGURATION PARAMETERS 6.2.4 OPERATOR ANDTECHNICIAN PASSWORDS T.SPECIFICATIONS --..--.-.---..-.-.--... page

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Manual Perfil de Temperatura EMKO ESM 9990

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Page 1: Manual EMKO ESM - 9990

I

ESM-9990 96X96 DtN 1/4Process Controller

.l digits Process and 1 digifs Process set dlsplay

. Process lnput (TC KType (-20tC to 1300'C)- ON|OFF cont¡ol forms- Heat¡ng function for controt outputs- Hardware conflgurct¡on wifh SSR oufput module- l steps proflle control ( Ramp & Soak ) function and Statl-Paus*Stop

- Power Down Back-up

AAe

Instruction manual of ESM-9990 Process Controller consists of two main sections.Explanation of these sections are below. Also, lhere are other sections which include orderinformation and technical specifications of the devíce. All tiües and page numbers in instructionmanual are in "CONTENTS" section. User can reach to any t¡tle with section number.

Installation:

In this section, physical dimensions of the device, panel mounting, electr¡cal wiring,module mounting in the device, phys¡cal and electrical installation of the device to the system areexplained.

Operation and Parameters:

In this section, user interface of the device, how to access to the parameters, descr¡ptionof parameters are explained.

Also in ihese secüons, there are warnings to prevent serious injury while doing thephysical and electrical mounting or us¡ng the device.

Explanation of the symbolswhich are used in these sections areg¡ven below.

Th¡s symbol is used for safety wamings. User must pay atlention to thesewarn¡ngs.

This symbol is used to determine the dangerous s¡tuaüons as a result of an electricshock. User must pay attention to these warnings definitely.

This symbol is used to determine the important notes about functions and usage ofthe device.

Manufacturer Company Name : Emko Elektronik A.S.

Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye

The manufacturer hereby declares that the product conforms to the followingstandards and condltlons.

Product Name : Proc€ss Controller

Model Number : ESM-9990

Ilpe Number : ESM-9990

Product Caiogory : El€ctrlcal egulpment for measuromont, control andlaboratory use

Conforms to the following dlrect¡ves l

73 I 23 I EEC Th€ Low Vollago Dlrectlve as amended by 93 / 68 / EEC

89 / 336 / EEC The Electromagnetic Compatlblllty Dlrective

Has been deslgned and manufactured accordlng to the followlng speclffcatlons

EN 610006.{:2001 EMC Genorlc Emlsslon Standard for the lndustrlal Environment

EN 61000-6-2:2001 EMC Generic lmmunlty Standard for the Industrlal Environment

EN 61010-l:2001 Safety Requirements for electrical equlpment for measurement,control and laboratory u¡e

-t1.PR8F4CE...........

1. 1 GENERAT- sPEcrFrcATroil;1.2 OROERING INFORMATION

" '"-----""- '" ' - ' Page

1.3 WARRANTY1.4 MAINTENANCE

2.|NSTALLAT|ON.. .-_..Page2.1 GENERAL OESCRIPTION2.2 0tMENStONS?.3 PANEL CUT.OUT2.4 ENVIRONMENTAL RATINGS2.5 PANEL MOUNTING2.6 INSTALLATION FIXING CLAMP2.7 REMOVING FROM THE PANEL

3.ELECTRICAL W1R1NGS.................... .--. page3.1 TERMINAL LAYOUTAND CONNECTION INSTRUCTION3.2 ELECTRICAL WIRING DIAGRAM3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE3.4 TC {THERMOCOUpLE) rNpUT CONNECTTON3.5 RELAY OUTPUT CONNECTION3.6 GALVANIC ISOLAT¡ON TEST VALUES OF ESM.999O PROCESS CONTROLLER AND

OUTPUT MODULE3.7 LABE'.S FOR ESM.999O PROCESS CONTROLLER

¡¡.DEFINIT¡ONS AND SPECIFICATIONS OF MODULES-.. -.-. page4.I EMO.g10 SSR DRIVER OUTPUT MODULE4,2 EMO.g1O SSR DRIVER OUTPUT MODUTECONNECTION WIRINGS

5.DEF|N|T|ON OF FRONT PANEL AND ACCESSING TO THE MENUS..... ...--... page5.1 FRONT PANEL DEFINATION5.2 WARNING SCREENS IN ESM.999O PROCESS CONTROLLER DEVICE5.3 CHANGE RAMP/SOAK PARAMETERS5.4 RAMP/SOAK OPERATION5.5 ACCESSING TO THE TECHNICIAN MENU5.6 ADJUSTMENT OF PROCESS SET VALUE

6.PARAMETERS... --..page6.1 OPERATOR PARAMETERS

6.1.1 PROCESS SET PARAMETER6.1.2 SELECTION OF PID TUNEANO OPERATION FORM

6.2 TECHNICIAN PARAMETERS6.2.1 PIO CONFIGURATION PARAMETERS6.2.2 IOPl CONFIGURATION PARAMETERS6.2.3 OUTPUT.3 CONFIGURATION PARAMETERS6.2.4 OPERATOR AND TECHNICIAN PASSWORDS

T.SPECIFICATIONS --..--.-.---..-.-.--... page

Page 2: Manual EMKO ESM - 9990

I

I- lI

ESM-9990 Process Controller are designed for measuring temperature and any processvalue.They can be used in many applications with their universalprocess input, alarm functions .

Some sectors which thev are used are below:

Apolication FieldsGlassPlasticPetro-ChemistryTextileAutomativeMachine production industries

I r I rd-2¡ov- Lt6*:.rdl soHtI r Iid.t¡óú- L'6a:.rdr soH' . -"..-..- | COnVert itto the Ordering codes,

125 lK .N iCr N l lECSs. r íTS$) | .2@'C.13@'C I

A + SymbolmeansVac,

/ l \ : SYmbolmeansVdc

iEBEEIr:.::::EEEEI

*E f8t

m Hh] F'lL m J

Ptñttoonnoilü.

Allorder information of ESM-9990 aregiven on the table left. User may formappropr¡ate device configuration frominformation and codes from the table and

EMKO Elekhonik warrants that the equipment delivered is free from defects in mater¡al andworkmanship. This wananty is provided for a period of two years. The warranty period startsfromthe delivery date. This warranty is in force if duty and responsibilities which are determined inwarranty document and instruction manualperforms by the cuslomercompletely.

Repairs must be done only by trained and specialized personnel. Cut power to the device beforeaccessing lnternal parts.Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use ofthese solvents can reduce the mechanioal rel¡ability of the device. Use a cloth dampened in ethylalcohol orwaterto clean the external plastic case.

-t

_TIl =t oI EI oI F

l c r 't \I EI Et ( o

l 'I

-]-

A Before beglnnlng Installation of thls product, please read the lnstructlon

/ ! \ manualandwarningsbelowcareful ly.

In package,

" One piece unit-Two pieces mounting clamps.One piece instruction manual

A visual inspection of thls product for possible damage occurcd during shipment isrecommended before installatlon. lt is your responslbil¡ty to ensu¡e that qualifiedmechanical and electrical technlcians lnstall thls product.

lf there is danger of serlous accident resulting from a fallure or defecl in thls unft, poweroffthesyslem ands€peratetho€lectrlcalconnectionofthedevicefromthesystem,

The unít is normally supplied without a power switch or a fuse. Use power switch and fuseas requlred.

Be sure to use the ¡ated power supply voltage to protect the unlt agafnst damage and toprev€nt fa¡lure.

Keep the powe¡ off unt¡l all of the wiring is completed so thal electric shock and troublewith the unlt can be prevented,

Never att€mpt to dlsassemble, modlfy or repal¡ thls unlt. Tamperlng wlth the unlt mayresults in malfunction, electric shock or ffre.

Do notuse the unitln combustible orexplosive gaseous atmospheres.

Durlng the equlpm€nt ls putted ¡n hole on the metal panel while mechanlcal installatlonsome metal burrs can cause Injury on hands, you must be careful.

Montage of the product on a system must be done with it 's mounting clamp. Do not do th€montage of the device with inappropr¡ale mounting clamp. Be sure that dev¡ce will not fallwhlle dolng the montage.

It is your responsiblllty lf thls equlpment ls usod [n a manner not speclfled In thlsinstruction manual.

Panel surface (maximum thickness

' 96mm / 3.78 lnch f 1.5 * I mm /0.45 inch

Page 3: Manual EMKO ESM - 9990

129 mm / 5.08 inch (min)

a)

+A

Operatlng Conditions

Operatlng Temperature : 0 to 50 "C

Max. Operating Humidity: 90% Rh (non-condensing)

: Up to 2000m.

Forbidden Conditions:Corrosive atmosphereExploslve atmosphereHome appllcatlons (The unlt is only for Industrlal appllcatlons)

1-Before mounting the device ¡nyour panel, make sure that the cut-out is ofthe r¡ghtsize.

2-Check front panel gasketposition

3-lnsert the device through thecuhout. lfth€ mounting clamps areon the unit, put out them beforeinserting the unitto the panel.

Durlng lnstallatlon Into a metal panel, care should be taken to avold inlury frommetal burrs whlch mlght be present Tho oqu¡pment can loosen from v¡bratlonand become dislodged lf installatlon parts aro not p¡operly tlghtened. Thesepr€caut¡ons forthe safety ofthe per3on who does the panel mount¡ng.

You must ensurG that the devlce is correctly configured for your application.lncorrect conflguratlon cou¡d resu¡t In damage to the process belng controlled,and/or personal InJury. lt ls your responslblllty, as the Installer, to ensure thatthe conflguratlon lr corroct.Parameters ofthe devlce has factory dofaultvalues. These parámeters must beset according to lhe system'$ needs.

Only quallfied personnel and technlclang should work on thls equlpment. Thisequlpment conúalns Internal clrcults wlth voltage dangerous to human llfe,There ls severe dangerforhuman llfs In thecasg ofunauthor¡zodlnterventlon.

Be sure to u6e the rated power supply voltage to protect the unlt agalnsldamage and to prevent fallur€.

É3ut

@o¡o

EEo)N

The unit is designed for panelmounting.

lJnsert the unit ¡n the panel cut-outfrom thefront.

2- lnsert the mounting clamps tothe holes that located top andbottom sides ofdevice and tightenthe fixing screws to secure the unitagainstthe panel.

Béfore startlng to remove lhe unit from panel, power off the unlt and the relatedsystem.

1-Looserf screws of the mountingclamps.

2-Pull mounüng clamps from topand bottom fixing sockets.

3-Pull the unit from the panel cul-out.

AAA

Montage of the unlttoa system mustbe donewith ¡t's own ffxing clamps. Do notdo the montage of the devlce wlth Inapproprlate ñxlng clamps. Be sure thatdevice wlll notfall whlle dolng the montage.

/ l\ Keep lhe power off untll all of the wlring ls completed so that electric shock and/ : \ troublewlththeunltcanbeprevented.

16mm/0.236 inchI WireSlre:' f SAWG/I mmz

Solld/Stranded

24 screwstermlnal M3

Emptytermlnals

Torque 0.5 Nm

Screw dríver0.8x3mm

o :C i

' - i

N i@ :

F r i\ i

E iE i

( { ic ) i

i

ffi.*

Page 4: Manual EMKO ESM - 9990

- --tIII

Eleclrical wiring of the device must be tha same as .Electrical wiring Diagram'below to prevent damage to the process berng controfred and p"r"onñrt in¡iiry.

Connect¡on of UnlversalSupply Voltag€ lnput

lm l . ' II r t l t l

NIA'| i IEil E4I I? ? l----+----+J

I Ftr Ertehal

I l l l rus"I l l l ( 1 A & r )

| ,

I r ¡ l power| / . / l S w l t c h

#|̂ | / ¿ \

Supply Voltage100 .240 V + l-15o/o;+1eo/el 50t60 Hz

Note-l:Thereisanirrternal33Ro fusibleflameproof resistorin 100-240Vry 50/60H2

Sénsor.ot TransmlttelSupply Voltage

Standard Relay Output

Al \

\

AAAA

Supply voltage rango must be determlned ln order, Whlla ínstallíng the unit,supply.voltage.range must be conlrolled and appropriate eupply voltage musibe appl¡ed to the unit. Gontrolling prevents damages ¡n un¡t and systám andposslble accldents as a result of Incorrectsupplyvoltage.

There ls no power swltch or fuse on the device. So a power ewitch and a fusemustbo addsd to the supply v.oltags Input. power swltch and fuse must be putlo a placewhere usercan reach easily.

Power swltch and fuse must be two poted for seperaflng phase and neutral.On/Off condltlon of power s$rltch ls very lmpoilánt ln eiettrlcal connecilon.On/Off condlt¡on of power swltch must be slgned for pr6v6nting th6 wrongconnectlon.

External fuse must b€ on phase connection in +supply input.Output Module TermlnalsSSR Driver Output Module

Process input ís ln CAT lt class.

100-240V*(-l 5ohi+10%l 50/60H2 - 6VA

__l--l --t

Always use compensation wirecoffesponding to the thermocouple used. lfpresent, the shleld must be connected to aproper ground.

Input rsslstance ls graato¡than t 0M O.

N

Conn€ct lhe wires with the polarity as shown in thefigure left,

ec

A E E E E t r l E E E @ E ENol Ncl cl

b a l It_____J

OUTPUT .35A@250V +

gtmKoP/N : ESM.9990 (€

./f\ ll ll cAr tll....'sI-

Am E T J m F S m m h e j m m

Device

Fuses must be selected accordlng to the ftnrJfit: jnnttr: j f tnr-_l

Page 5: Manual EMKO ESM - 9990

-tOimensions of SSR Driver Output Module

Led indicator for units

Process orAlarm-1Process or

Process Value,ParameterDisplay

Ramp/Soak infoand Elapsted timeDisplay

EMo-g10 ssR D-r¡ver output Module can be plugged in Modute-1 socket to use funcüons whichare defined for SSR driveroutoutSpecifications of EMO-910 SSR Dr¡vsr ModuloOutput : Maximum 20 mA, 15-1BV=:: tio%, isolatedDimensions : 18x75.2x41.4mm

Applications of EMO.9l0 SSR DriverOutput l/loduleIt can be used with heating functions as process control output

Note I : lf.short_output period is needed in a syslem, using ssR Driver output module isrecommended. ( Relay must not be used for short output periods because of limiied life of thekrelay contact (open/close events))

It is used to be makewait Ramp/Soak

and lncrementButton

PROG Button ; lt isused to access and

change Ramp/Soak Setand time values.

It is used to accessto Ramp Set value.

Stop Buttons. Afterpressing DecrementButton lAfter Pause

Opeiations),Ramp/Soak Opérationis ended bv oressino

Set buttbñ and -

lncrement Button at thesame time.

Fuses must be selected according to the applicatlonc.

Sensor failue in analogue inputs. lt means sensorconnect¡on is wrong orthere is no sensorconnection.

-_t

Main operation display

imqFSÉrÁq -

l d l l v l l r l l s e r lLmrJ

Prccett Conttoltar. ES í-9990

I

oo

P Utt ll^Rr

lH i l l v l l r . l l s r r lLgrcrJ

Proc€ss ConlrcllelESM-9990

User can changethis parameter withPAUSE and START

button.

User canaccess tr-1parameterwith SETbutton.

User canacoess ls-lparameterwith SETbutton.

User can change thisparameterwith PAUSE

and START button.

¡irlt-rlorONs*oOo¡OnO .¡ailO

o

ooo

l S l l v l l r l l s e r lL¡topJ

;tE-rl--lPE\ -

l8 | lv l l^r , l lser lLrorJ

User can change this parameterw¡th PAUSE and START button.

Page 6: Manual EMKO ESM - 9990

ono

Lro¡J

Procass ConlrollolES¡t-9990

8tr5-E::t:'*'"*""rnjt ,ñ",,á .**-.o lu u. I ul

@f3neL-src¡ -J

PrcceEE Cüttolle¡

@üüsL ¡ropJ

Pteast Cont¡ottar

¡FX=l f f i l l v l l r . l l s e r l

t- ro¡ -J

Ptoc',ss ConhottüESM-9990

User can access tr-3 parameter with SET button.

fE-:lAÜb¡ ¡IMY

t-@l f.;l trl FA{ > J

L¡ ropJ

nocast Con¡Íoller

a

od

o

oñO.sdtnoooñOoho u¡6trO

a!98 d^Rt

t-Hlt? |l f;;lLuo¡J

Prccest Con rollarESflr-9990

itr5-:qñlSE ÍAF

i-dtqf¡f;aL-seJ

Procest ConlÍollerESM-9990

3HilJru¡E ¡fAf

l v l l r l l s r r lL¡nrJ

aots Cotrrtoller

@FFEPrccess Con ratter

ESM-9990

User can access tS-4 parameter w¡th SET button.

User access to operaüonscreen with PROG button

Main operation display

:::""'*"-'f¡Tlr|rilí,ó "*.,*o lu f.uul

l@l Ll bl EiL- ¡ror J

Preess Cont¡ollet' ESM-9990

3EJ-oñO.D,¡**.o

oHO

otro r@DwO

PIUSE ÍA¡T

flgl t-l bl F;lLs¡o¡J

Ptocots Con roilar I

3MITF5 !mfrF5Ramp/Soak operation is Started.

Ramp/Soak information is shown at thebottom d¡splay and Ramp/Soak info Led

blinks during two seconds.

Ramp/Soak Set value is shown at thebottom display , Ramp/Soak info ledand Elapsed time Led tum off during

two seconds.

Main op€rat¡on display

¡mIlE5drO

ñO wñO

iIIITFso¿O

Ramp/Soak operation ¡s Slarted.RamplSoak information is shown at thebottom display and Ramp/Soak lnfo Led

blinks during two seconds.

aoto

oño***drO

Press STARTbutton, to start

ramp/soakoperation

Ramp/Soak üme (remaining time) isshown at the boftom display and

Elapsed time Led blinks during twoseconds.

Press STARTbutton, to start

ramp/soakoperation

User can PressSTART button with

SET Button toSTOP ramp/soak

operation

muaE t Rr

l @ l l v l l r l l s r r l- Y Y \ -

lr l ls:rlL¡p¡J

l .¡.1 lsErl> sL-mrJ

_ 4c!c

lm I l-lPAUIE

l @ l l - l

im[-F-5no.sd*4FonO

PAOIE

f-sl Fl. I ¡ I

| ̂ .. I lsErlt-crc¡J

¡ffinF5or¡O

or¡O ¡,úil.o

faEl ¡tal

l f l l l v l l r l l s e r lL"¡rqJ

When this button is pressed firstly, ramp/soak operation is paused.

rlrltFSf B-l ff]

Itsf

1..,1 lsErlt-sppJ

lf this button is stopped to press, it tumsto ramp/soak operation display

o"o***qtio¡¡O

To see active ramp set value, while SET button is pressing

i f f i r [üñm rdri¡ñra: ? L t J \ d I

* y . . F - EL-srcrJ I

u*t:

| | | Ma¡n operation d¡splay

r t l

Page 7: Manual EMKO ESM - 9990

|P I t -- l-i Ramp/Soakstepsetvalue.:r e --! For ramp operation ; process value reaches to step set values that are:.á...;..:.........sl def¡nedwiththeseparametersattheendofthetimethataredef¡nedin':P

U -

¿ti ramptimeparameters.For soak operation ; process value is constant in step set valus that aredefined in these paramet€rs for time that are def¡ned in soak time

lf Lj -

Ji parameters.Ramp/Soak step setvalues can be adiusted from minimum value of set

Fu- t l i scale gu: I tomaximum valueof se iscale iGl

i|; - l i RamptimeforRamp/Soak

T - - p-t defined in these parameters.:h...i. ..........h.r ltcan beadjusted 0 to99hours 59 minutes

i t ; : l jiE"|:':Il

i f q- i i SoaktimeforRampiSoakiL J j Process value ¡s constant in step set valuo for t¡me that are defined infE:,f,; these parameters.lF-....J-.........h.i lt can be adiusted 0 to 99 hours 59 minutes.

iE 5 : l i[-E:-uli L J I :

Pfoe6sSot val0o

100.0

<-><i._*--'><*_.''<ts.rrr.'>

tr_1 tS_1 . tr-¿l tS_4

The parameters have been divided into groups according to their functions. Every group has atitle and lirstly user must determine the title (menu) for accessing to the parameters. Refer to theparameters section fordetailed informaüon about parameters.

Opsrator M€nu Enlorlng Screon a'

Operator can not access to thlsmenu.

Technician can access lo theformer menu by pressing

changing menu back button.

Operator can not access to thismenu.

Technician can access to theformer menu by pressing

changing menu back button.

Operator can not access to thismenu,

Technician can access to theformer menu by pressing

changing menu back button.

Operator can not access to thismenu.

Technician can access to theformer menu by pressing

changing menu back button,

lOPt CONF MenuTh¡s menu defines configurationparameters of output modules inModule-1 socket.

i¡iilile5l ls¡#r*lF!,,:qfo41 |

iiErFSii fimri@trtrtr

I ETFS I rechnrcranPassword

| , lml?f-¡fa

I confirm password.

I "l ptr,¡p GoNF MenuI lf-, ¡ ff H | | Conf¡guration paramelers ofI l r r . ! r I l p r o c e s s i n p u t . ( D o n o t G h a n g e )

I mnE] | op"rato, can not access to this------ menu.

t- L-lf technician password is

not 0, technician passwordenlering screen is shown

@trtr@When menu button is pressed When changing menu next button is Technlclan

10 sec. Operator Menu pressed Technician Menu Entering MonuEntering screen is shown. screen is shown. Screen

Technician Password Entering screen is accessed by pressing SET button.

m[-|[I|F] Technician can access to rhe- -I -- l"'|5#1.,nnT:li':',,|;:ssins

menuI

operator can not access to this [T=ffi] pD GoNF Menumenu.

l l i - ' ld l lParametersaboutPlDalsor i thm.

| ,r-";F ITechnician can access to fne

-IIIá Technician can access to the

rormer menu by pressins -

I g ll v ll r ll*r I lollo*ils menu bv pressins menuchanging menu óack buttón. L=J??tt changingnextbutton'

II

MMP/SOAK:lf START button is pressed,Ramp/Soak is started.When STOP button is pressed firstly, it isPAUSED.Then elapsed time is stopped. lf user press START button operation starts from whereit has paused. lf user press PAUSE HOLD button again operation stops.

Note-1 : Do not change ramp/soak value, while operation has started. lt can cause valuechanges unexpectedly.

Note-2 : Ramp/Soak is canceled if there ¡s sensor break alam occurs while ramp/soak operates.Note-3:While Ramp/Soakis running, if poweroff, Ramp/Soakis canceled, when poweron.

A: El¡prad l¡ñc

Example : lf Ramp / Soak step set, ramp tlme and soak tlme parameters

F-ü.J =10-5-0-0 ,tt.i-.-..tJ=10-0.5...0 , it-5,-,....ll = D--i!j]J ;

F-tl-:..il =S-.i-0-0i ,k-i-:i1l=tt-.t10-.0i , iE-.S-..-il = 0--00.0J ;

lp--ü-:-.ij = 0-5-00 , t!-i-.3 =F--0.P-.81 , iÉ-.S-:iJl = l0-.0-0-0J ;Fli-jq = iTfm¡], lE7:Tl =lilT[O, |FS:T = [fT[IIil ; are adlusted as on lhe ]eft

Devlpe operate¡ as shown below:i

¡

mf;lf¡m rechnician can access to the-'¡-Y'-r following menu by pressing menuchanging nsxt button.

OUT3 CONF MenuThis menu defines configurationparameters of output-3.

@trE@ ffii.T'ff lffi iiT,::lo,n.Ji"n,'

T changing next button.

rGENN CONF MenuThis menu defines generalparameters (Oo not Ghange)

r=lr--'lr----tr-----t Technician can access to the

t_UJEJt3Eg followins menu by pressing menu

IrGOM GONF tlenuThis menu defines confgurationparamelers for serialcommunication (Do not Change)

Technician can access to thefollowing menu by pressing menuchanging next button.

@9FE

Page 8: Manual EMKO ESM - 9990

Ooerator can not access to thismenu.

This menu is not visible ifTechnician Parameters Section

ls enter€d by presslng SETbutlon without enter¡ngTechnician Password.

Operator and techn¡c¡an canaccess to the tormer menu bypressing menu changing back

button.

Operator and technician canaccess to this menu.

Operator and technician canaccess to the former menu bypressing menu changing back

button.

Ooerator and t€chnician canaccess to this menu.

Operator and iechnician canaccess to the former menu bypressing menu changing back

button.

Operator and technician canaccess to th¡s menu.

Operator and technician canaccess to the former menu bypressing menu changing back

button.

Oporator and technician canaccess to this menu.

Operator and technician canaccess to the former menu.bypressing menu changing back

button.

PASS CONF MenuOperator and technicianpasswords are ¡n this menu.

Operator and technician canaccess to the following menu bypressing menu changing nextbutton

SET LIST filenuProcess and alarm set valuesare in SET LIST menu.

Operator and lechnician canaccess to the following menu bypress¡ng ménu changing nextbutton

RUN LIST MenuOperating form select¡onparameters are ¡n RUN LISTmenu,

Operator can not access to thismenu.

Press Menu button toexit from Menu list and

PINP CONF MenuPINP CONF Menu existsafter RAMP/SOAK menu.

T6lf;]f¡f"a¡

| ------;::-::-::--::

I

I iL ,5 f l I(---_-__---_-___-----__-:::::._---:-J

@trtrE.'-J

Operator and technician canI H ll v ll ̂ r. ll ser I access lo the following menu by-'=-YH pressing menu changing next

r=tr----Y-- --tr---] Operator and technlcian canI E}| ll vlt^JtsErl access to the following menu by- ---- --E- -E- pressing menu changing next

J button

Ramp&Soak MenuConfiguration of RampiSoakfunctions and step set valueparametors are in this menu.(Do not Ghange)

G-tf----tf-- -'tf--l Operator and technician canI Etr ll v fl r ¡¡ set ¡ access to the fottowing menu by- -T -F -- pressing menu changing next

Technician can access to the r=tr---lr----'tr--¡former menu by pressing menu I H ll v J[ ll sEr I

nhan¡inn hank h¡¡tlon .- -=--------

changing back button. - =- >

?Continue to press menuchanging next and back

' j

turn to operation screen. buttons to change the menu.

By pressing ENTER button, user acoesses to the menu and to all parameters in this menu.

IIIERil5Er

button

DISP LIST MenuIt delines which parameter willbe shown on top and bottomdisplays. {Do not Change)

Usercan access to "SEtL¡St'menu bothfrom oDeratorand technician menus,

I r-Ern I ssrusrmenu

I rElmf]lf¡ml Press.menu button to tum to=J?=J=J operanonscreen

ffil operatron screen

l*::lre¡dl Itslf-lt-It;l

{ > €

Operator Password

lf Operator password is not 0,operalor password enteringscreen ¡s shown

f Of?nfra Press Enter button to conrirmt=J??Lt Dassword

SET L]ST M€nuProcess and alarm set valuesare in SEt LrSt menu.

@ $FE :#:: j,#"¿ !i11"&';:.,

i IHSEH I Process set varue

i Eesgl"loperarorand technician can @FfE i'f:i5$:li:f:

to conrirm

change lhe parameter with | | |increment and decrement I

buttons l-

Page 9: Manual EMKO ESM - 9990

Operator can not access to thismenu.

Technician can access to theformer menu by pressing

changing menu back button.

Operator can not access to thisparameter

Operator can not access to thisparameter

It

Operator can not access to thismenu,

Technician can access to theformsr menu by pressing

changing menu back button.

lOPi CONF ilenuTh¡s menu defines configurationparameters of outsut modules inModule-'l socket.

button

Deflnes Output.l Function

Technician can acces$ to thefollowing parameters by enteringParameters changing nexlbutton

Dofines control algorlthm ofoutput-i.

Opeiator can not access to thismenu.

Technician can access to theformer menu by pressing

menu changing back button

lOPi GONF MenuThis menu defines configurationparameters of output modules inModule-i socket.

IOperator can not access to this

menu,

Technician can access to theformer menu by pressing

changing menu back button.

Operator can not access to thismenu.

Technician can access to theformer menu by pressing

changing menu back button.

Operator can not acoess to thismenu.

Technician can access to theformer menu by pressing

chang¡ng menu back button.

O¡rerator can not access to th¡smenu.

This menu is not vlsible lfTechnician Parameiers Section

is enlered by pressing SETbutton without enterlngTechniclan Password.

Operator and techn¡c¡an canaccess to lhe former menu bypress¡ng menu changing back

button.

Operator and techn¡c¡an canaccess to this menu.

Operator and technician canaccess lo lhe former menu bypress¡ng menu changing back

button.

@Etr@ 'l:ilil,f5*ffi I ilT,.::lo,nf ?,.",r

ffir11mffi

@trtrl aer l

trcftr IIrR]

OUT3 COt'lF MenuThis menu defines configurationparameters of output-3.

GENN CONF MenuThis menu defines generalparameters (Do not Change)

Operator and technician canaccess to th¡s menu.

Operator and technician canaccess to the former menu bypressing menu changing back

button.

Operator and technician canchange the parErmeter withincrement and decrement

' buttons

Operator and technician canchange the parameter withincrement and decremenl

buttons

RUN LIST l¡IenuOperaüng form selectionparameters are in RUN LISTmenu.

lFn55 lI m;Fr I

¡

BFE¡

FFE¡

Technician can access to thofollowing menu by pressing menuchanging next button.

PASS CONF llenuOperator and technicianpasswords are in this menu.

Operator and technician canaccess to the following menu bypressing menu changing nextbutton

SET LIST MenuProcess and alam set valuesare in SET LIST menu.

Operator and technician canaccess to the following menu bypressing menu chang¡ng nextbutton

f-slt?t:lfAr- ,

itrFmii rEi@9FE

?iffiti Tgrq I

b '

Example-1 : Tuno operatlon In ESM€990

Operator Menu Entering ScreenOperatlon

I Screen

Technician Password Entering screen is accessed by pressing SET button.

iiüüP5i;:t ...-,-"ul_h-n_d_l

@rrEWhen menu button is pressed When menu changing next button Technlclan

10 sec , Operator Menu is pressed Technician Menu Menu EnteringEntering screen is shown. Entering screen is shown. Screen

___JI

ti lt ' - - - - - - - - - - " - - * - - - - - ' I

I l [onFl II

- . - l

@BFBIr

-=)r---1r--lr----.t Technician can access to the

l@ l l v I r [ser l fo t towing menu byenter ing--'=-t-- Menu changing next button

II

@trtr@ ;lilil'ffl'ffit ilH¿f"$"--Y: Menu cñanging n'extbuttoá

r

mf=lfllm Technician can access to loPl\=J=J=J=J GonF menu by pressing Enter

iff iFlii ffiEi@9tr@' ; j

trtrE :'ffiffi'i',?J:?t':.4:X'ü il:

ffilTechnlc|anPasswordI FTNIf-fllt-]nfta Press Enterbutton tor?lFr=J conf¡rm password

i--F-;dlEP=!,n

PINP CONF Manu

Operator can not access to thismenu.

Technician can access to thefollowing menu by ent€ringMenu changing next button

Prd CONF lt€nu

lf technician password ¡s not 0,technician password entering

scfeen is shown

mf?nfil rechnician can access to RUNL-??? LIST menu by pressing Enter

t?t¡fAH

t

button

Tune Seleclion

Parameter can be changed withincrement and decrementbuttons,

Tune Selecllon

Auto Tune (Limit Cycle Tuning)selected.

Press Enter button to confirm thechanged value and access to thefollowing parameter.

Automatlc Tuno Selection.

Parameter can be changed withincremgnt and decrementbuttons.

/qutomatic Tune Selection.

r--------tI t r unnlI no l

f fi lpf¡m Press Enter button to confirm thet9??qt changed value and access to the

I followlng parameter.

Page 10: Manual EMKO ESM - 9990

-tOperator and techn¡cian canchange the parameter withincrernent and decrement

buttons

Ooerator and technician canaccess to this menu.

Example-2:TochangeheatingproportionalbandparameteriP-.': ' i ' iL; in"PrdConf'menu

fp rHÉl parameter is on Prd ConF menu. For accessing to lhis parameter, user must access to

"Prd ConF" menu firstlY.

Operator Menu Entering Screen

OperationScreen

fdl?f^l l sEr l

When menu button is pressed When menu changing next button10 sec , Operator Menu is pressed Technician Menu

Enter¡ng screen is shown. Entering screen is shown.

TechnicianMenu Entering

Screen

tBlfqfrl|;;l-

irnüFEli '*':":::F""El It......................-..-...J

f-6lt-l[t]F;l

Technician Password Entering screen is accessed by pressing SET button.

Operation Scraenlf techn¡c¡an password ¡s not 0,technician password entering

screen is shown

I

I

Operator can not access to thismenu.

Technician can access to theformer menu by piessing

menu changing back button

Tdl?t¡f;Iil

Operator can not access to thisparameter

Operator can not access to thisparameter

PID CONF MenuTechnician turns to Menu Page

by pressinq Menu button.

Heating Proportional BandSelection

Parameter can be changed w¡th¡ncremént and decrementbuttons.

H6ating Proportional BandSelectlon

Heatlng Int€gral Tlme

Parameters are divided into two groups. These can be accessed by operator and

technician. Also, they are grouped into subgroups according to their functions. The subgroups

are named as menu pages.

p e F"t i This is the device's process setvalue. Controlling is done according toi' J L Lr thisvaluebyprocess@ntroloutpuls'

Process setvalue can be adjustedfrom minimum valueofsetscale

i5-.U----.[lfo max¡mum value of set scateLS.U-.:..si

#

.-=-Y--rr-----lr---l Press Enter button to confirm theI H ll '7 ll A ll ser I chanqed value and access to the-?-:

folloüing parameter.

tr:EEliñ-i'ii'illi U f U U l

Technician can access to thelvf l r l lserl fol lowing menu by entering menuYY:-' changing next button.

fffilH:r*l:*""| {fiI5fl |

lf Menu button ispressed again,

operat¡on screen isshown.

@$fE R',Íi'üS{i':lt"n to turn to

-RUN LIST MenuOperating form selectionparameters are in RUN LISTmenu.

Press menu button to turn tooDerat¡on screen

ttTPTIml0a

I ErF-5 irechnrcran Password

I F-rl-il |f Bl[]]f-¡Gl Press Enter button toL9?L-Jq? confirm password

f-slt9trlFl

PINP CONF M€NU

Operator can not access to thismenu.

Technician can access to thelollowing menu by enteringMenu changing next button

Prd CONF Menu

Technician can access to PtdGonF menu by pressing Enterbutton

fslFll:lfA

f HlFlt-¡FlOperation Screen

:ffinr5;[.::IPtr;A

Page 11: Manual EMKO ESM - 9990

r,u,,njg-r5-U

i L . . - ^ i T U N E S E L E C T I O N;! lJ | | | ri By selecting one of the methods below, device can determine the PID

parameters.

l--;; Device operates according to the defined PID; r r u l D a r a m e t e r s

iH E- U n j Auto tune (Limit Cycle Tuning) operalion

,E.|o¡l sslt tune (Step Response Tuning) operation

nl- E tiAuto€elfruneir I r-' J L i Self Tune operation is performed, if the conditions arerealized when power on firstly. ln normál operation, ¡tcontrols the tune conditions in Auto Tune selection whichexplained below. lf any of the conditions is realized, itperforms the Auto Tune operation.

mE AUroMAflc ruNE sELEcfloN

l-:; Device does not do iFTl"i (Limit Cycle Tuning) operation...............!...!..H.i or while ,,fi i:

" Ál operation runs, this selection is adjusted

[---ep]and Auto Tune operation is canceled.

- uEe ff iE;;¡l parameter ¡s FEl,¡! or fiEl-.E , when thei J L J i conditions for Auto Tune parameter that are explained in

Tune Methods section are realized, it starts to performAuto Tune (Limit Cycle Tuning) operation.

TUNE METHODS:There are 2 dífferent methods for determining PID parameters by the device. Theseare Auto tune ( Limit Cycle Tuning) and Self Tune (Step Response Tuning)methods.

Determ¡n¡ng of PID parameters with Auto Tune is started in these conditions :1- By the userin any time,2- Bythe device when system gets unstable and starts oscillationlf prócess value is out oi set ü Process value stabll¡satlon i5 E i ál glgg.{PleasereiertoSection6.2.l)andstartstooscillate,thendevicechangesthe ifl.-h.t-.niParameter to 1."'9E 51 and Auto Tune operation is started.3- After changing set value, if difierence between newly defined set value andformer set value is greater han proportional band, devicewillstart ¡t'

lfset value is changed to a value that ¡s greater than;tIScale' ( HeatingorCooling Proport ionalBand)]/1000value,|E-EI ̂j Parameter is adjusted [3tr5] uy the device and Auto Tune operation is

started.ForAuto fune ( Limit Cycle-Tun_ing ! operation :l-Tuneselectiori paraméter iE " ii "lIn'"rún List" menu mustbe selecteoiAE."ñl¡uto¡u¡sq¡ |FE.5EI Auto.gelf tune.2 -For being started Tuneoperation (AutoTuneorSelfTune) controlform mustbe RPI, PD, PID.3 -lf process set value is changed while Tune operation is being performed, Tuneoperation is canceled.4- Ramp-soakoperation has been started , Tune operation is canceled

SelfTune ( Step ResponseTunlng):When power is on, while process value süarts to change for being egual to processsetvalue, PID paramet€rsaredetermined bythe dev¡cew¡th Self Tuno method.Forstarting Self Tune ( Step Response Tunlng ) operation firstly powerthe dev¡ceoff and then on. Also dlfference between process value and set valu€ must be toomuch.

Examplo 2: Doterminatíon of PID parameterswith Self Tune methodEnter operator orteohnic¡an menu. belecttune selection paramsls¡F;;; ¡¡'run Lisf'menu il¡-";l orlt.{.5-.!

and turn to operatlon screen.. Poweroffthedevice.o Wait system to be in first condit¡ons.

(For example: Decreasing of the temperature to ambienttemperature whilecontrolling the temperature). Applypowertothedevicer Observe that'Tune" operation screen .

lf heating or heating-cooling function and PID control form is selected for thesystemili s€t value is greater than process value, process output becomes active till to theT€mp6rature+(Set -Temperature) r 2l value, When process value reaches to thisvalue, process output reduces to 0olo and it calculates the PID coeffic¡ents.

Example -l : Startlng Auto Tune operation by the user;o Enteroperatorortechnicianmen-u..-.....-.... Adiustt'uneselectionparameterlE'"iiiii¡n"runList'menu,AutoTunelilF"ñl

O r Auto€elf Tu ne fi ,h.-5El. Adjust automatic tuñé 3éiéction parameter fr'ET 'i in "run List'menu 1...!-'E.5

And retum to main operation screen.o Observethat'Tune" operation screen .

lf Auto Tune operaüon finishes without any pr9$!.9¡¡, device saves the PIDcoeff¡cients to memory and continue to run' lfl.E.t.nj Parameter is adjustedi--nE automatically.

Canceling Auto Tune operation:l- lfsensor breaks ;2- lfAuto Tune ooeration can not be completed in 8 hours3-lfuseradjusts_E ró parametgrG or l5E "Ál4- lf useradjustsiF t t ni parameter i........lre|5- lf procesósetvalue is changedwhileTuneoperation is being performed6- Ramp-Soak operation has been started.7- Whiló Tune operation is being performed, if operation type selection is changedas "Manual' when it is "Automatic' (lf operat¡on type selecüon is changed ashutomatic"when itis "Manual', thenTune operaüon ¡s starled again)8- lf output function is changed while Tune operation is being performed(Heat+Cool, Cool+Heat)ó-WhileTuneoperation iibeing perfo¡med, if controlform lschanged q9'ON/OFF'when it is "PlD"'(lf control formls changed as "PlD'when it is "ON/OFF'' the Tuneoperation ls started again)AutoTune is oanoeled. Then, without doing any changes in PID paramelers andFlFEll Parameter, dev¡ce continues to run with former PID parameters.

Auto Tune (Limit Cycle Tuning) operation ;Process control output runs according to heating lf heating or heating-coolingfunct¡on and PID control form is selected, Process control output runs according tocooling lf cooling function and PID controlform is selected.

ForAuto Tune ( Limit CycleTu¡i¡g ) operatíon :r-iúitJiutá"iio'i páiatnáer lE "

';lin'rüir t-ist" menu mustbe selectedlllF" ñlAutotuneor iRE.5ti Auto€elf tune.2 - For being started Tune operation (Auto Tune or Self Tune) controlform must be P'P I ,PD,PID.3 -lf process set value is changed while Tune operat¡on is being performed. Tuneoperaüon is canceled,4- RampSoakoperatlon has be€n started , Tune operatlon is canceled

Prcoat¡V¡lua

331 -'V.lu!

Paq¡. S.tv.h. lmll

lf cooling function and PID controlform is selected forthe system;lf set va-lue is less than process value, process output becomes active till to theTemperature - ( Set -Tomperaturell 2¡ value. When process value reaches to thisvalue, process output is reduced to 0olo and it calculates PID coefiic¡ents'

For SelfTune ( Step Response Tunlng ) operatlon :1 -Tune selection parameter iE-" ^.i in "run List" menu must be selected Self tuneSEüñl or ¡uto-s'elt tune HEEE2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and thenapply powerto the device.3 -Forbeing startedTune operation (AutoTune orSelfTune) controlform must be RPI, PD!hPID.4 - lf process set value is changed while Tune operatíon is being performed' Tuneooeration is canceled5- Ramp-Soak operation has been started , Tune operation ls canceled

lf Self Tuno operaüon is finished without..any-..problem, device saves new PIDDarameters to memoryand runs. ltchangeslh.p-n.nl parameter.¡f iE;; parameter iii5-[-r,-óJ itis changld to [--..á sl , lr it ¡s fl-t"5--[j , it is changedto IHT;;I

lf Self Tuneoperation¡sinterruptedathatf,PlDparametersand iE"ññl parameterare not changód, device continues to run with former PID parameters. When powerisoff and thenon, devicestarb tocompletethe Solf Tuneoperat¡on.

Canceling Self Tune operation :l- lfsensor breaks :2- lf Self Tuneoperationcan not becompleted in 8 hours;3- RampSoakoperation has bóen started.4- While heating Self Tune operation is running, if process value becomes greaterthan Setvalue ;5-While cooting Self Tune operaüon is running, if process value becomes less thanSetvalue:6-lf userselects lE-iii parameter i---n? or FE""l7-lf process setvalue is chan(tedwhileTune operation is being performed8- lf output function is changed while Tune operation is being performed(Heat=Cool, Cool-tHeat)9- Wh¡le Tune operation is being performed, if controlform is changed as "ON/OFF"when it is "PlD" (lf controlform is changed as 'PlD" when it is 'ON/OFF', the Tuneoperation is started again)

Setf Tune operation is canceled. Then device continues to run with former PIDparameters w¡thout changing PID parameters.

For Self Tune ( Step Responsg Tqning ) oporation :1 -Tune selection panrmeter lE

" n rl in "run List" menu must be selected Self tune

ílE"Ál orAuto-self Tune iHESEi2 - For.Self Tune ( Step Response Tuning ) operaüon, lirstly power off and thenapply powerto the device.3 -'Fór being started Tune operation (Auto Tune or Self Tune) control form must be P'Pl, PDorPlD.4 - lf process set value is changed while Tune operation is being performed' Tuneoperation is canceled5- Ramp.soakoperation has been started , Tune operation is canceled

:i:r --.,V¡luc

Page 12: Manual EMKO ESM - 9990

P,Jll L o n l - i

[E t t H] HEAr¡NG MtNtMuM coNrRoL ourpur ( 0.0olo , 6mE )l -I lt is % of heating minimum output. tf h€ating and cooling PID controlI functionsoperate togethe¡ this parameter is not considered.I Even as a result of the heating PID calculation device calcu¡ates the %I outputvalue less than this parameter, heating output is active min¡mum

I forOLLH parameter.

I

| "^áiYiil'uIII oLLH

l r ¡| .?Ysü,UI

-]. ;-;

I oUTpUT

I PERToD

tF lio "

L Hi HEArlNc MAXIMUM coNrRoL ourPur (6¡-i:iil , loo.o%)

[[.P*-ll | -

rt is % or heatins max¡mum ourput.F :-:-ii I Euen as a result of the heating PID calculation device calculates the %ts-+-t.t--.; I output value greater than this parameter, heating output is active

vEEE.hll cALcuLATEDATD I oureurJ U Lr l -I P...r-dil , ouLH ,

^-. E---l Í-+lsELEcrEDl -c..ryF.ry_l o u r e u r l l l LI i+---::+lI oUTpuT

: I- PERIOD

llo L I Hl HEATING MINIMUM coNTRoL oUTPUT T|ME ( 0.0 sec , [--L-3 ,I - *-------',

I Heat¡ng output can not be active less than this parameter. Even if this

I O.rameteris 0, this parameteris accepted 50 msecs forsecur¡ty.

IIL

COOLING MlNlfrlUM CONTROL OUTPUT ( 0.0% , 6"fe ¡

It ís 7o of cooling m¡nimum output. lf heating and cooling PID controlfunctions operate together, this parameter is not consideréd.Even as a result of the cooling PID calculation device calculates fteoutputvalue less than this parameter, cooling outputis active minimumforOLLC parameter,

calcuureo fl llourPur J I ll

o?Yr'ürUl*aTñur *j

PERIOD

Eil. n cooltNc MA)(MUM coNTRoL ourpur ( ñ--t_I_j_ri , i00.0%)

It is 7o of cooling maxlmum output.Even as a result of the cooling PtD calculation device calculates theoutput value greater than this parameter, cooling output is activemaximum forOULC parameter.

CALCULATEDourPurJ u L

i]- f- -¡ cooLtNG oUTpuT pERroD T|ME (l sec, tSO secs)i-...-... ....=.i lt is control period of cooling output.

Relay Output : Output period musl be short for stable process control. Relay mustnot be used in short outsut periods because of limited life of their relay contact(number of open/close events). Relay output must be used as control output invalues nearto 30 seconds orhigherthan this value.SSR Output : lf short output period is needed in a system (approximately l-2seconds) SSR driveroutput module as lastcontrolelement is recommended.

lf nooutput isconfigured as PID ;Only o - ¿8, lSFo-il parameters are visible in PID CON F menu.

i f f ; F cooLtNG pRopoRnoNALBANDcoEFFlctENr(0.0, t00.0)i-- =.--.-.r lf heating and cooling PID is used in a system, tune operation is

performed by heating output. Cooting proporiionalparameter ÍF:fEisqal-q.u.!ated with heating proportional band value F-..l.tiB and coefiicientirr;'É].f, -:IEi = f, :HEl . if-f..áEr t oo.oExamplo : lf heating and cooling PID is used ¡n a system at the end ofthe tune operation,lf itr--Jl-E = 1 0.0% and [fL¡-Ei= 50.0 thenitr--FE =lP:TlB -ir[;E /100.0= 10.0-s0.0/ 100.0=5.0%Note: lt is recommended that cooling proportional band coefficisnt ifcool¡ng isdonewith air 100.0, with oi|80.0, withwater40.0 is accepted,

ip - ,- i : cooLlNG PROP_oRTIONAL BAND ( 000.0%,999.9% )i1... .....--L-. . -L-.i Fu l sca te ( |-Í.f, Il - i_EE l "¿lf t -;.P-.il = 1 000'c, i.-{-á.ti = o'c and F--:-[.li = 5o.o thenProportionalBan¿ = 1i "

trü - [ti¡)' F--TE / 100.0Proportional Band = (1000-0)'50.0/100.0 = 500'C

i ; - f i- j cooLtNG tNrEcRALTtrrtE (0000 s€c, 3600 secs):. : . .. =. .- i lt can be changed by the user. When tune operation finishes, lt can be

changed by the device. lf it is 0, integral control part does not perform.When tune operation finishes if this parameter is 0, it can not bechanged because íntegral conlrol partdoes notperform.

T:TT. cooLtNG DERtvAT¡vE TIME (000.0 sec,999.9 secs)i- .. .-..-h.i lt can be chanqed bv the user, When tune ooeration ffnIt can be changed by the user, When tune operation ffnishes, it can be

changed by the device. lf it is 0, derivative control part does not

OLLC

l**r

,E][i; F]

*q'#il

1F

,I;F-Iir;i:Fi

*E-a;Il

AND

ü*

Lrots

changed by the device. lf it is 0,perform. When tune operation finisl

control part does notperform. When tune operation finishes if this parameter ls 0, it can notbe changed because derivative control partdoes not perform.

rP]Ets

I oulc il€i

OUTPUT: ONi ii*i

mi OUTPUT i OUTPUT ii PERIOD i PERIOD il€+<.---+i

6 t"t _tj cooUNG r'ilNtMuM coNTRoL ourpur flME (0.0 sec , ir-k_:.fj )

Cool¡ng output can not be active less than this parameter. Even if thisparameter¡s 0, this parameteris accepted 50 msecsforsecurity.

Page 13: Manual EMKO ESM - 9990

:E - --_-l

ANfl-REsETwtNDUp (o,scALEHtcHpo¡NT)l i l h i l a D l h a ¡ a ' - É ^ ñ i - ¡ r - h ¡ ñ - l .Wh¡le PID operation is runninq ifiP-lEE - ñ r .r-- <= process v-a¡ue¡nlegral value is calculated. lf the (lP5,Etl - Ifi ¿ i <= process value <= IPIEE+ lFiF__lcondition is true,¡nlegral value is calculated. lf the condit¡on is not true, ¡ntegral value isnot calculated and last calculated integral value is used.

Wh¡ lePlD

Prccass Satv¡lu. {EFF.,EI)

thePlD.

Prc@¡¡tálu.

NewInt gÉlVtlue l¡nol crlculal3d

HswInt gr¡lValue lrcalcuhlod

l{rwIntsgrrlValu. lsnot c¡lculalad

IF

,;-P- ,liF tslt o n r l

*FEE'E

FX*EI sErvALUEoFFsErfhigllE*flgI potNr, 2 ), ( scALE HtcH poft,tr / 2) )if:*.:.É_!i + i5.!J.p,l,i lsusedassetvalueinplDcalculations. ltisusedforshifting the proportional band.Exampte : tf iP St -l-l = 5Oo.C, EnñE = S"C or i5_ü-á.fl = -S"C, shifting ofthe proportional band is shown below :

iP-; F 5] PloourPuroFFsEr(FORHEATTNG PtD 0.0%, t00.0%)(FOR COOLTNG PtD -100.0%, 0.0%)(FOR HEATTNG-COOLtNc ptD -t 00.0%, I oo.o%)

This parameter ¡s added to "Output %" which is calculated at the end of

PrcessOutput

too%

i.i:p,allt

[?:"il

OR

tsSELEC

P|wsaVals'C

Pfoe¡tO!lput

100%

.- - J Li PROPORTIONALBANDSHIFTING(-scALE HIGH pOtNT/2 ), ( SCALE LOWPOTNTT2) )lf heaüng-cooling oronly cooling function is performed;Cooling process set valu6 is oalculated by adding set valuelFfFEwithParameterio - dbiControlform can be ON/OFForplD.

lfsetvalueforheatins = fl$Etl + i$f,áE;Then set val ue fo r coolin g = P-S-É..-[j + i5.ü_q-tj + 6__:_¿-.61

lq A -, , : SENSORBREAKOUTPUTVALUEif ! :{ l+.e.: (FORHEAT|NGplD0.0%, 100.0%)

(FOR COOLTNG PtD -t 00.0%, 0.0%)(FOR t{EATtNc4OOLtNc prD -l00.0%, I00.0%)When sensor breaks, controlling of the process can continue byentering %output value toiSb-p_uj parameter.lfthis parameter0.0, processcontrol outputdoes not perform an outputwhen sensor breaks.

ig._;_.L... .i] Derines output-1 runcüon.

HmI]Heatins

IEEáL] cootins

tL ";-bj

LoslcoutPut

Defines control algorithm of output-1. lt is active if output-,t funct¡on ofis heaüng orcooling.

E"n_e_El oN/o FF controt atgorfthm

lflrÁ PID control atgorithm

ir-{ q q fi Hysteresis value for OUT-1. tt can be adjusted from Oyo to SOyo ofr ' ¿ ¿' ! definedscale.( l t isactive|fON/OFFcontrol isselected)

ifiqll tt determines operation form of hysteresls.

lC U B0l sv+HYs/2 and sV-Hys/2

n¡El sVandSV+HYs or SVandSV-HYS

iF;;l In ON/OFÉ operation, this time must be passed for.the output to beL= .: .:.....:...-..:.' energised aga¡n. lt can be adjusted from 0,0 to 100.0 seconds.( lt is active if ON/OFF controt is selected)

lf b.iJ-6i> o (Dead Band)

I Cooh.Sdvrtft ([!ÉH+liüig]

Page 14: Manual EMKO ESM - 9990

-t. l, I

'e*+LJ.l L p n l - ,

iá "-

t li Delinesoutputtunctionroroutput-3

IHFF*E ¡tu"t¡ng

[ á-ó l i coot¡ng

[;;E Losicoutput

iá-"E.tji - | 1i oennes control algorithm of output-3. lt is active if output function of

UE_¿-q| :- -- :'i -i output-3isheatingorcooling-

,f # li l b- Á; Fl oN/oFF conhotalsorithmI I

i P-rdi PlDcontrolalgori thm

iH q q ]: Hysteresis value for OUT-3. lt can be adjusted from 0% to 50% oft:' - -...'.; delined scale. ( lt is active if ON/OFF controi is selected)

,{ u ; ]i lt determ¡nes operaüon form of hysteres¡s...'...:...:..:..:...:.1 (lt is acüve if oN/oFF control is selected)

itro0-El sV+¡1ys¡2 and sV-HYS/2

n-.EE:l svand sv+HYs or svand sv-HYS

itr;T In ON/OFF operation, this t¡me must be passed for the output to beL----' - ! energised again. lt can be adjusted from 0.0 to 1 00.0 seconds.( lt is active if ON/OFF controlis selected)

n P P ( i lt is used for accessing to the operator parameters.'=-:---:---=) lt can be adjusted from 0 to 9999.

lf it isiDDDOl; no password protect¡on while enter¡ng to the operatorparameters.

lf it ls dlfferent from ' 0' and user wants to access to th6 operatorpafameters;| - lf userdoes not enter D-FP5] password correcüy:It túrns to operaiion screen without access¡ng to parameters.

z- wtreni-üf,f--Si ¡n top display and 0..0_-0-01 ¡n ¡ottom disptay are seen, ifuser presses SET button wilhout entering IEIPF$ password (Forobserving the parameters):Operator can see operator menus and parameters but operator cannot change the parameters

rI--p-E lt is used for accessing to the technician parameters.:s s' J! l tcanbeadjustedfrom0togg99.

¡tit ¡s l-0-0.0..0j ; no password protection while entering to the techn¡cianparameters.

lf it is dlfferent from " 0" and user wants to access to thetechnlclan parameters;1.lf userdoes not enter lEfP-5] password conectly:It turns to _operat¡on screen without accessing to parameters.

2- when lFftr5 ¡n top disptay and 1.0.ül?¡jj in bottom disptay are seen,if user presses SET button without entering fE fP5l password (Fo¡observing the parameters):Technician can see all menus and parameters except Operatrcr'andTechnician Password menu ("Pass Conf') but technician can notchange the parameters

tP_mñE

Storage / Operating Tempe¡ature: 0'C to +50'C / -40 "C to +BS 'CStorage / Operatlng Humldty :90 % max. (None condensing)lnstallat¡on : Fixed installationOvervoltage CategoryPollutlon DegreeOperatlon Period

: ll, office orworkplace, none conductive pollution: Continuous

Supply Voltage and Power : 100 - 240 V+(-15o/o t +1,o/o) 50/60 Hz 6VAProcess lnputs : TCThermocouple ¡nput Types : K Type G200 ; 1300 Skate) (tEC 584.1 X|TS9O)Accuracy i t0,25% of FS for thermocoupleCold Junction Gompensation : Automatically t 0.1.C/i"C.Sensor Break P¡otectlon : Upscale

Devlce TypeHousing&Mountlng

Protection GlassWeightEnvlromental Ratlng

Sampling GycleControl FormStandard Relay Output

Output Modules

Prosess DisplaySet DisplayLED Dlsplay

: Process Controller: 96mm x 96mm x 87.5mm 1/4 DIN 43700 plastic housingfor panel mounting. Panel cut-out is 92xg2mm.

: NEMA 4X (1p65 at front, lp20 at rear).: Approx¡mately 0.34 Kg.: Standard, indoor at an altitude of less then 2000 meterswith none condensing humidty.

:3 samples per second: O N / O F F:54@250V+ ( Resistive Load )(Electrical Life : 100.000 Operaüon (Full Load))

: EMO-910 SSR Driver Output Module(Max2OmA@18V:)

:14 mm Red 4 digit LED display:9 mm Green 4 digit LED display: Ramp/Soak info,Elapsted Time,OPl/2 /3 (Output) , .C /' F / V u n i t L E D s

o n