led reference design cookbook
DESCRIPTION
led, design, circuit, texas instrumentsTRANSCRIPT
4Q 2009www.ti.com/led
LED Reference Design Cookbook
LED Reference Design Cookbook TexasInstruments4Q2009
LED Reference Design Cookbook
Table of Contents
2
LED Drive Topology LED Configuration Dimming Options VIN VOUT (VDC) IOUT (mA) Device Page
Small LCD Backlight with Digital and PWM Dimming
10 series Digital or PWM 3 to 18 VDC 26 or 38 maximum 700 maximum TPS61160/1 4
Small LCD Backlight from LDO 4 parallel (2 banks of 2)
— 2.5 to 5.5 VDC 3 typical 25 per LED TPS7510x 6
Medium-Size LCD Backlight 3 series Digital or PWM 3 to 12 VDC 5 typical 350 TPS61165 8
Large-LCD Backlight Driver Up to 96 (12 series, 8 strings)
Analog or PWM 4 to 24 VDC 16 to 48 320 TPS61195 10
Constant Current Driver with PFC 3 to 13 series — 180 to 265 VAC 10 to 48.5 700 UCC28810 12
Boost Controller with PFC 80 series TRIAC dimmer 150 to 264 VAC 300 maximum 350 UCC28810 14
Replacement for Standard Lightbulb
7 to 9 series TRIAC dimmer 90 to 130 VAC 24 to 32 450 UCL64001 18
25-Watt Dimmable Driver with PFC
10 series TRIAC dimmer 85 to 305 VAC 33 to 38 700 UCC28810 20
100-Watt, Constant-Current, Non-Isolated Driver with PFC
15 to 30 series PWM 90 to 265 VAC 55 to 100 900 UCC28810 22
110-Watt, Constant-Current, Isolated Driver with PFC
7 to 15 series (up to 4 strings)
Analog or PWM 90 to 265 VAC 22 to 60 500 UCC28810 24
10-Watt, Green-Mode PWM LED Driver
3 to 6 series — 120 to 290 VAC 24 typical 350 UCL64010 26
Wireless-Controlled Triple LED Drive
3 parallel (tricolor) — 4.5 to 5.5 VDC 3 typical 300 per LED TPS62260 28
Low Voltage Buck Boost for LED Torch
1 Dual level 1.2 to 5 VDC 5 typical 600 TPS63000 30
Boost Driver with Integrated Power Switch
4 to 8 series Analog or PWM 5 to 12 VDC VIN to 38 2000 maximum TPS61500 32
Nonsynchronous Boost LED Driver
10 series (1 or 2 strings)
— 9 to 18 VDC 40 maximum 700 or 350 TPS40211 34
Wide Input DC Voltage Range SEPIC Driver
4 series — 8 to 40 VDC 13 typical 350 TPS40211 36
3-Watt Solar Lantern 3 series Analog or PWM 4.5 to 7.4 VDC 10.5 typical 350 TPS61165 38
LED Reference Design Cookbook 3
TexasInstruments4Q2009 LED Reference Design Cookbook
LED Reference Design CookbookHelpingYouSolveYourLightingDesignChallenges
TheLEDReferenceDesignCookbookisdesignedtoprovideyouwithavaluabletooltohelpyousolveyourlightingdesignneeds.CustomersseekingthelatestininnovativeandaffordableLED lightingsolutionscanbenefit fromTI’sbroadproductportfolioofAC/DC,DC/DC,LEDdrivers,powermanagementdevices,wirelessandwiredinterfacecontrolandembeddedprocessors.
Designershavetheoptionofnotonlycontrollingthepowerstage,butregulatingLEDcurrentsaswell,eliminatingtheneedformultiplecomponentsandreducingsystemcost.Systemscanbedesignedtoaccuratelycontrolvoltageandcurrentregulationforpreciselight intensity and color mixing, temperature monitoring to prevent thermal runaway,intelligent/adaptive dimming, and fault detection (over voltage/current, blown string).Communicationwithexternal systems isalsopossibleviapower-linecommunication(PLC),wirelesstechnologyorinterfaces.
LEDlightingdesignersarechallengedwithmeetingtheirefficiencyandreliabilitygoalsfasterinadvancedlightingdesigns.TI’slightingportfolioishelpingdesignersachievetheirgoalsatafasterrate.
ToseetheTIsolutionsforgenerallighting,signage,backlightingandautomotive,allcomplimentedbyacomprehensivecustomersupportnetwork,visitwww.ti.com/lighting.
TI has Solutions for Your Lighting Challenges:• Precisionchannel-to-channeland
chip-to-chipaccuracytocreatethebesthueandluminanceinyourRGBmessageboardsandvideodisplays
• Smallfootprint,highestefficiency,programmableLEDorOLEDbacklightcontrollers
• Blinkinglow-powerLEDstoactasindicatorsinanautomotivedisplayorinacasinogame
• ControllerstopoweranddimhighbrightnesswhiteorRGBLEDsforarchitecturalluminariesandportablelighting
• PoweringarraysofHBLEDsoffanACsourceforuseinstreetlightingandreplacinghigh-intensitydischarge(HID)lamps
• HighlyintegratedZigBee®transceiversandSoCsolutionsforwirelesslightingcontrolandhomeautomation
LED Reference Design Cookbook TexasInstruments4Q2009
TPS61161
L1: TDK VLCF5020T-220MR75-1C1: Murata GRM188R61E105KC2: Murata GRM21BR71H105KD1: ONsemi MBR0540T1
VIN
CTRL
COMP
SW
FB
RsetR10Ω
20mA
C21µF
C11µF
L122µH
GND
D1
On/OffDimmingControl
VI 3V to 18V
C3220nF
Small LCD Backlight with Digital and PWM Dimming
TPS61160/1
4
Description Witha40-VintegratedswitchFET,theTPS61160/1isaboostconverterthatdrivesupto10LEDsinseries.Theboostconverter,whichallowsfortheuseofhigh-brightnessLEDsingenerallighting,runsatafixedfrequencyof1.2MHzwitha0.7-Aswitch-currentlimit.
Asshownintheschematicbelowofatypicalapplication,thedefaultwhite-LED(WLED)currentissetwiththeexternalsenseresistor,RSET,andthefeedbackvoltageisregulatedto200mV.TheLEDcurrentcanbecontrolledviatheone-wiredigitalinterface(EasyScale™protocol)throughtheCTRLpin.Alternatively,
Ordering Information1
TA Open LED Protection (typical) Package2 Package Marking
26 V TPS61160DRV BZQ–40°C to 85°C
38 V TPS61161DRV BZR
1For most current package and ordering information: www.ti.com/sc/device/TPS61160.2The DRV package is available in tape and reel. Add R suffix (TPR61160DRVR) to order quantities of 3,000 parts per reel or add T suffix
(TPS61160DRVT) to order 250 parts per reel.
integratedcircuitrytopreventtheoutputfromexceedingtheabsolutemaximumratings.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS61160
Typical Application Schematic
aPWMsignalcanbeappliedtotheCTRLpinsuchthatthedutycycledeterminesthefeedbackreferencevoltage.IneitherdigitalorPWMmode,theTPS61160/1doesnotprovideLEDcurrentinburst;therefore,itdoesnotgenerateaudiblenoiseontheoutputcapacitor.Forprotectionduringopen-LEDconditions,theTPS61160/1has
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Small LCD Backlight with Digital and PWM Dimming
TPS61160/1
5
Small LCD Backlight with Digital and PWM Dimming
TPS61160/1
Ordering Information1
TA Open LED Protection (typical) Package2 Package Marking
26 V TPS61160DRV BZQ–40°C to 85°C
38 V TPS61161DRV BZR
1For most current package and ordering information: www.ti.com/sc/device/TPS61160.2The DRV package is available in tape and reel. Add R suffix (TPR61160DRVR) to order quantities of 3,000 parts per reel or add T suffix
(TPS61160DRVT) to order 250 parts per reel.
Efficiency vs. Output Current
PWM Dimming Output Ripple
PWM Dimming Linearity: FB Voltage vs. PWM Duty Cycle
LED Reference Design Cookbook TexasInstruments4Q2009
Small LCD Backlight from LDO
TPS7510x
6
Description TheTPS7510xlinearlow-dropout(LDO)LEDcurrentsourceisoptimizedforlow-powerLEDbacklightingapplicationssuchaskeypadsandnavigationpads.ThedeviceprovidesaconstantcurrentforuptofourunmatchedLEDsorganizedintwobanksoftwoLEDseachinacommon-cathodetopology.Withoutanexternalresistor,thecurrentsourcedefaultstothefactory-programmable,presetcurrentlevelwith±0.5%accuracy(typical).Anoptionalexternalresistorcanbeusedtosetinitialbrightnesstouser-programmablevalueswithhigheraccuracy.BrightnesscanbevariedfromofftofullbrightnessbyinputtingaPWMsignaloneachenablepin.Eachbankhasindependentenableandbrightnesscontrol,butthecurrentsofallfourchannelsarematchedconcurrently.Theinput-supplyrangeisideallysuitedforsingle-cellLi-Ionbatterysupplies,andtheTPS7510xcanprovideupto25mAperLED.Nointernalswitchingsignalsareused,eliminatingtroublesome
Device Specifications
Device VIN LEDs ∆IDX MAX VDO ∆IDX Packages
TPS7510x 2.5 V to 5.5 V 2 mm x 2 mm 25 mA 28 mV ±2% WCSP, DSK
TPS7510x Package Options
electromagneticinterference(EMI).TheTPS7510xisofferedinanultra-small,9-ball,0.4-mmball-pitchwaferchip-scalepackage(WCSP)anda2.5x2.5-mm,10-pinSONpackage,yieldingaverycompacttotalsolutionsizeidealformobilehandsetsandportablebacklightingapplications.
Atfirstglance,usingalinearLDOcircuittodriveLEDsmayseemimpractical,giventhelinearregulator’sreputationforlowefficiency.However,theefficiencyofLDOsisoftenmisunderstood.LDOefficiencyisentirelybasedontheinput/output-voltageratio;therefore,theefficiencyofdrivingwhiteLEDs(WLEDs)canbequitehigh.Forexample,drivinga3-VWLEDfroma3.6-VLi-Ion-batteryinputtranslatesintoanLEDefficiencyof83%.
Figure 1showsatypicalapplicationfortheTPS75105.NotethatthisdevicerequiresnoexternalcomponentstodrivetheWLEDs.Thetotalsolutionisextremelysmallandverycosteffective.
Figure 2showstheTPS75105efficiencydataforseveraldifferentWLEDforwardvoltagesovertheLi-Ionbattery’srange.TheLEDefficiencyfortheTPS75105iscomparabletoorbetterthanthatofotherWLED-driversolutions.
Figure 3demonstratestheLEDefficiencyoftheTPS7510xovertheLi-Ionbattery’sdischargecurve.Theaverageefficiencyfortheentiredischargerangeisover80%forallthreecurves,andupto90%whenVLED=3.3V.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS75105
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Small LCD Backlight from LDO
TPS7510x
7
Figure 2 - Efficiency Data
Figure 3 - LED Efficiency
Figure 1 - Typical Application
D1A
D2A
D1B
D2B
VIN
GND
ENA
ENB
ISET3.6VBattery
OFF
ON
OFF
Optional
ON
LED Reference Design Cookbook TexasInstruments4Q2009
TPS61165
L1: TOKO #A915_Y-100MC1: Murata GRM188R61A475KC2: Murata GRM188R61E105KD1: OSRAM LW-W 5SM
VIN
CTRL FB
COMP
SW
RsetR57Ω
350mA
C21µF
C11µF
L110µH
GND
D1
On/OffDimmingControl
VIN 5V
C3220nF
Medium-Size LCD Backlight
TPS61165
8
Description Witha40-VintegratedswitchFET,theTPS61165isaboostconverterthatdrivesuptotenLEDsinseries.Theboostconverter,whichallowsfortheuseofhigh-brightnessLEDsingenerallighting,runsatafixedfrequencyof1.2MHzwitha0.7-Aswitch-currentlimit.
Asshownintheschematicbelowofatypicalapplication,thedefaultwhite-LED(WLED)currentissetwiththeexternalsenseresistor,RSET,andthefeedbackvoltageisregulatedto200mV.TheLEDcurrentcanbecontrolledviatheone-wiredigitalinterface(EasyScale™protocol)throughtheCTRLpin.Alternatively,aPWMsignalcanbeappliedtothe
TheTPS61165isavailableinaspace-saving,2x2-mmQFNpackagewithathermalpad.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS61165
Typical Application Schematic
LED Current vs. Input Supply and LED Number
Input Supply 3 V 5 V 12 V
LED number 3 200 mA 350 mA 820 mA
LED number 6 100 mA 175 mA 410 mA
LED number 8 70 mA 120 mA 300 mA
Note: Assumption that LED forward voltage is 3.5 V, and TPS61165’s conversion efficiency is 80%.
CTRLpinsuchthatthedutycycledeterminesthefeedbackreferencevoltage.IneitherdigitalorPWMmode,theTPS61160/1doesnotprovideLEDcurrentinburst;therefore,itdoesnotgenerateaudiblenoiseontheoutputcapacitor.Forprotectionduringopen-LEDconditions,theTPS61165hasintegratedcircuitrytopreventtheoutputfromexceedingtheabsolutemaximumratings.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Medium-Size LCD Backlight
TPS61165
9
Efficiency vs. Output Current
PWM Dimming Linearity: FB Voltage vs. PWM Duty Cycle
PWM Dimming Output Ripple
Startup
LED Reference Design Cookbook TexasInstruments4Q2009
Large-LCD Backlight Driver
TPS61195
10
Description TheTPS61195provideshighlyintegratedsolutionsforlarge-LCDbacklights.Thisdevicehasabuilt-in,high-efficiencyboostregulatorwithanintegrated3-A,50-VpowerMOSFET.Theeightcurrent-sinkregulatorsprovidehigh-precisioncurrentregulationandmatching.Intotal,thedevicecansupportupto96whiteLEDs(WLEDs).Inaddition,theboostoutputautomaticallyadjustsitsvoltagetotheWLEDforwardvoltagetoimproveefficiency.
TheTPS61195supportsmultiplebrightness-dimmingmethods.DuringdirectPWMdimming,theWLEDcurrentisturnedon/offatthedutycycle,andthefrequencyisdeterminedbyanintegratedPWMsignal.InPWM-dimmingmode,thefrequencyofthissignalisresistor-programmable,whilethedutycycleiscontrolledfromanexternalPWMsignalinputfromaPWMpin.Inanalogmixeddimmingmodes,theinputPWMduty-cycleinformation
TPS61195 Schematic
LED Current vs. Input Supply and LED Number
Parameter Minimum Maximum Unit
Input voltage 4.0 24 Volts
Output voltage 16 48 Volts
Number of channel — 8 —
Output current 0 0.32 Amp
Switching frequency 600 KHz 1 MHz —
TPS61195
VIN
4v ~ 24V
C14.7µF
C20.1µF
R240KΩ
R165KΩ
R4953KΩ
R646.4KΩ
R51M
C31µF
Up to 48VD1
R3523KΩ
200 Hz
L110µH
* 510Kohms resistance to ground.
SEL
VDDIO
Open
GND
R*
Interface
SMBus
PWM
PWM
PWM
DimmingMode
PWM
D-PWM
PWM
Mix Mode
AGND
VIN VIN
VDDIO PGND1PGND2
OVP
FDIM
IFB1IFB2IFB3IFB4IFB5IFB6IFB7IFB8
EN
DPWM
FDPWM
FSW
SEL
ISET
SDA
SCL
istranslatedintoananalogsignaltocontroltheWLEDcurrentsignallinearlyoverabrightnessareaof12.5to100%.ThedevicealsoallowsPWMdimmingtobeaddedwhentheanalogsignalkeepstheWLEDcurrentdownto12.5%.Below12.5%,theanalogsignalwillbetranslatedintoPWMduty-cycleinformationtocontroltheon/offoftheWLEDcurrentandtoaveragetheWLEDcurrentdownto1%.
TheTPS61195integratesovercurrentprotection,short-circuitprotection,softstartandovertemperatureshutdown.Thedevicealsoprovides
programmableoutputovervoltageprotection,andthethresholdisadjustedbyanexternalresistor/dividercombination.
TheTPS61195hasabuilt-inlinearregulatorfortheICsupplyandisavailableina4x4-mmQFNpackage.
Web LinksReference designs:www.ti.com/powerreferencedesigns
Datasheets, user’s guides, samples:www.ti.com/sc/device/TPS61195
TexasInstruments4Q2009 LED Reference Design Cookbook
11
Dimming Efficiency VIN = 10.8 V; 9s8p
PWM Dimming Current Linearity VIN = 10.8 V Mixed Mode Dimming Waveform: 8% Brightness Mode
Mix Mode Dimming Current Linearity VIN = 10.8 V
Mixed Mode Dimming Waveform: 20% Brightness— Pure Analog
Large-LCD Backlight Driver
TPS61195
LED Reference Design Cookbook TexasInstruments4Q2009
Constant Current Driver with PFC
UCC28810 PMP4501
12
Description ThePMP4501isanisolated,off-line,AC-to-DCLED-currentdriverwithPFCforapplicationssuchascommercialfixturelightingandgeneralisolatedLEDdrivers.ThePMP4501isasingle-stageflybackPFCconverterthatdeliversupto34Wwitha180-to265-VACinputvoltagewhileprovidinga10-to48-Voutputvoltageataconstantoutputcurrentof700mA±2%.
ThePMP4501implementssecondary-sidecurrentcontrolfortheLEDstring.Overvoltageprotection
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/UCC28810
PMP4501 Reference Design Schematic
L11mH
D1DF06S
C10.1µF
L220mHT
P1
TP
2
C30.15µF275VAC 3
2
4
1
F11A/250V
C11µ
C922nF
C14DNP
R1911K
R141.5M
R91.5M
R1100K
R4100K
R710K
Q1PZT2222A
R82.2
D2BYG10M
D3BYG10M
R6100K
C6100µF
25V
C11.1µ
C1210pF
R106.98K
R22330
R2047.5K
R2147.5K
R230.82
4
3
32
56
7
8
12
A
5
4
7
8
2
1
9
10
1
4
1
2
R1610
+C747µF63V
D4S1KB
D6BAS16
D815V
D7MURA140T3
D11MBR0520L
U3TCMT1107
D13BAW56
D1212V
D9MURA120T3
D5PDU540-13
T1G094010LF
+
R222KR322K
C210nF
C1047µF35V
C81000pF Y1
Q3 3904
+
C4470µF
63V
+ C5470µF63V
+
C1547µF35V
C161µF
R2710K
R2610K
R283.32K
R242.21K
R111K
R1223.7K
R131K
R50.15
J110V...48V . 700mAGND
U1:BTL103WID
R172.49K
D1051V
TP3
TP5
TP4
R2510K
U1:ATL103WID
C17220µF
C131µ
+
Q2STB7NK80ZT4
U2UCC28810D
8765
1234
VDDGDRV
GNDTZE
VSNSEAOUTVINSISNS
R1810K
For Test PurposeOnly. R17=50Ω
preventsdangerousoutputvoltagesfromoccurringduringopen-stringconditions.Acurrent-senseamplifierreducesthesensingresistor’spowerdissipation,thusincreasingoverallefficiency.TheinternalreferencevoltageoftheoperationalamplifierachievesexcellentLED-currentregulationversusoutputpowerandinputvoltage.ThePMP4501achieveshighefficiency(90%peak),highpowerdensityandahighpowerfactor.ThereferencedesignprotectsagainstscenarioswithopenandshortLEDstrings,andthecontrolstageisasimpleandrobustdesign.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 PMP4501 34-W
UCC28810 180 10 V
3-13 700 mA 34 W 89% Yes Yes No NoReference
DesignSecondary side current loop TL103W 265 48.5 V
TexasInstruments4Q2009 LED Reference Design Cookbook
Constant Current Driver with PFC
UCC28810 PMP4501
13
PMP4501 Board
Efficiency vs. Rectified-Equivalent Line Voltage and Output Power
Output Current Ripple. Input Voltage = 230 VAC, Output Voltage = 48 V @ 700 mA
Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal Input Voltage
IOUT Regulation vs. Rectified-Equivalent Line Voltage and Output Power
LED Reference Design Cookbook TexasInstruments4Q2009
Boost Controller with PFC
UCC28810 PMP3976
14
Description ThePMP3976circuitshownbelowwasdesignedforacommercialLEDlightingfixture.TheSEPICtopologyhastheadvantageoveraflybackconverterinthatitclampstheswitchingwaveformsonthepowersemiconductor,allowingtheuseoflowervoltageandhencemoreefficientparts.Thisprovidesanestimated2%improvementinefficiencyinthisapplication.Additionally,thereislessringingintheSEPIC,makingEMIfilteringeasier.
TheLED-lightingcircuitusestheUCC28810transition-modeboostcontrollertoshapetheinput-currentwaveform.ThecircuitstartsbychargingC6offtheline.Oncethecontrollerisrunning,itspowerisprovidedbyanauxiliarywindingontheSEPICinductor.ArelativelylargeoutputcapacitorlimitsLEDripplecurrentto20%oftheDCcurrent.Asasidenote,theACfluxandcurrents
PMP3976 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 150 — 264 VAC
Output voltage — — 300 Volts
Output current — 0.350 — Amp
inthetransition-modeSEPICarequitehigh,soLitzwireandlow-losscorematerialarerequiredtoreduceinductorlosses.
Thefollowingmaterialpresentslabresultsfromaprototypethatwasbuilttomatchtheschematic.EfficiencyisquitehighovertheEuropeanlinerange,peakingat92%.Thisgoodefficiencywasachievedbylimitingtheringingonthepowersemiconductors.Also,ascanbeseenfromthecurrentwaveform,thepowerfactorisquitegoodatover96%.Interestingly,thewaveformisnotpurelysinusoidalbutshowssomesteepnessontherising
andfallingedges.Thisisbecausethecircuitmeasuresswitchcurrentbutnotinputcurrent.However,thewaveformisgoodenoughtopasstheEuropeanrequirementsforharmoniccurrents.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/UCC28810
Reference designs:www.ti.com/powerreferencedesigns
++
+
U2UCC28810D
HS1
Q3SPP06N80C3
150VAC to 240VAC Input
LINE
NTRL
F11.6A/250V
RT12.5Ω
C1020.22µ
C1010.22µF
L14mH
R41.1 MEG0.25W
R111.1 MEG0.25W
R1515K
C100100pF
C121000pF
C4100pF C5
0.1µF
C6100µF25V
C1010pF
C81000pF
R13100K
R6100K
TP5R21 511
TP6
TP2
TP4
J1+LED
–LED
U1TLV431AIDBZ
R8100K
R20100K
R1815K
R17 301 R190.51W
R1200K0.25W
C20.22µF
T1750µH
C1 0.47µF
R3200K0.25W R23
20
R100 10
R12 1K
D100 MMSD914
R1015K
R101100K0.5W
C3330µF
R102100K0.5W
C71000pF
Q2MMBT3904
Q1MMBT2907
D4180V
R23.61W
D5180V
R9100K
R7 200K
R5 49.9K
D3 MMSD914
D1 MUR8100E
R161K
C922µF
C112.2µF
D2KBP06G
+
–4
2
1
3AC
AC
34
21
1
1 1
1
1 1
1
1 1
1
1
1
12
3
1
1
1
1
11
2
4
5
0
8
7
1
1
1
VCCDRVGNDZCD
VSNSCOMPMULTINCS
8765
1234
TP1
TP3
TexasInstruments4Q2009 LED Reference Design Cookbook
Boost Controller with PFC
UCC28810 PMP3976
15
PMP3976 Rev B Demo Board Power Factor
The circuit is built on a PMP3976 Rev A PWB.
++
+
U2UCC28810D
HS1
Q3SPP06N80C3
150VAC to 240VAC Input
LINE
NTRL
F11.6A/250V
RT12.5Ω
C1020.22µ
C1010.22µF
L14mH
R41.1 MEG0.25W
R111.1 MEG0.25W
R1515K
C100100pF
C121000pF
C4100pF C5
0.1µF
C6100µF25V
C1010pF
C81000pF
R13100K
R6100K
TP5R21 511
TP6
TP2
TP4
J1+LED
–LED
U1TLV431AIDBZ
R8100K
R20100K
R1815K
R17 301 R190.51W
R1200K0.25W
C20.22µF
T1750µH
C1 0.47µF
R3200K0.25W R23
20
R100 10
R12 1K
D100 MMSD914
R1015K
R101100K0.5W
C3330µF
R102100K0.5W
C71000pF
Q2MMBT3904
Q1MMBT2907
D4180V
R23.61W
D5180V
R9100K
R7 200K
R5 49.9K
D3 MMSD914
D1 MUR8100E
R161K
C922µF
C112.2µF
D2KBP06G
+
–4
2
1
3AC
AC
34
21
1
1 1
1
1 1
1
1 1
1
1
1
12
3
1
1
1
1
11
2
4
5
0
8
7
1
1
1
VCCDRVGNDZCD
VSNSCOMPMULTINCS
8765
1234
TP1
TP3
LED Cookbook TexasInstruments4Q2009
16
Boost Controller with PFC
UCC28810 PMP3976Harmonic Content
The image above shows a thermal image of the board. The ambient temperature was 26ºC with no forced air flow. The input was 230 VAC.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
Load Current: Current in the LED String with a 230 VAC input
Efficiency and Power Factor
Efficiency Harmonic Content
The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are shown above; input voltage was set to 230 VAC.
IOUT VOUT VIN LIN PF POUT LossesEfficiency
%
0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7
0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1
0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3
0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5
0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4
0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9
IOUT VOUT VIN LIN PF POUT LossesEfficiency
%
0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9
0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8
0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7
0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9
0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9
0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0
TexasInstruments4Q2009 LED Reference Design Cookbook
Boost Controller with PFC
UCC28810 PMP3976
17
Frequency Response
MOSFET Voltage Waveform
The frequency response of the feedback loop is shown in the plot above. The input was set to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was taken with a 250 V output.
The image above shows the drain-to-source voltage on Q3. The input was set to 250.
Line Voltage and Current Waveform
The image above shows the input voltage and current. The input voltage was 230 VAC.
Diode Voltage Waveform
Inductor Winding Currents
The image above shows the voltage on the anode of D1. The input was set to 250 VDC.
The two images above show the currents in the individual windings of the inductor.
LED Reference Design Cookbook TexasInstruments4Q2009
Replacement for Standard Lightbulb
UCL64001 PMP4981
18
Description ThePMP4981isareferencedesignforanLEDdriverinalightbulb-replacementcircuit.ThedesignisoptimizedtofunctionwithACinputsourcesthatmaybefedthroughanindustry-standardTRIAC-basedphase-cutdimmer.ThePMP4981’sdimmingfunctionallowsthestringof
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/UCL64001
PMP4981 Schematic
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
PMP4885 low- cost offline
UCL64001 90 247 to 9 450 mA 12 W 79% No No TRIAC PWM Paper
LED lighting driver TLC372 130 32
LEDstobedimmedtoverylowlevelswithoutflickeringorstroboscopiceffects.CurrentisdrawnfromtheTRIAConlywhenneeded,providinghighefficiencywithanon-isolateddriverforavery-low-costsolution.Thissinglestageprovideshighreliability,longlifeandhighperformance.
+
U1UCL64001
L2470µ
R230
L11.2mH
+
VDD
R910K
D2MURA120T3
D1MURA120
D412V
D5301V Q2
FQT4N25
Q1FZT757A
R710KTP8
TP1
TP4
TP7
TP2
LED+LED–
R61R81
R121K
R410
R3301K
R52K
C6100p
C7.01U
C10.01µ
R1028K
C91000P
C1.1µ
R11100K
C8.01µ
C34.7µF
C20.1UC5
1µFR12.10K
C11.01µ
C131.0U
U2:ATLC372CD
VDD
REF
REF
20 VACTRIAC Dimmer
TP3
TP6TP5
C40.047µF
200V
C150.01µF
200V
3
1
1234
8765
56
7
+
–
2
4AC
AC
D3RH04-T
FBSSRT1RT2
REFVDDOUTGND
8
4
1
C121.0µ
D7 15V
D615V
R1940.2K
R1640.2K
R15200KR17
560
Q3BF720
Q43906
R188.06K
TP9
C141µ
U2:BTLC372CD
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Replacement for Standard Lightbulb
UCL64001 PMP4981
19
Line Current and Voltage – Dimmer at Full Power Position
LED Current and Voltage – Dimmer at Full Power Position Rectified AC (Top) and LED Current (Bottom) — High Conduction Angle
Line Current and Voltage – Dimmer at ~ Half Power Position Rectified AC (Top) and LED Current (Bottom) — Low Conduction Angle
LED Current and Voltage – Dimmer at Half Power Position
LED Reference Design Cookbook TexasInstruments4Q2009
25-Watt Dimmable Driver with PFC
UCC28810/UCC28810EVM-001
20
Description TheUCC28810EVM-001evaluationmodule(EVM)isa25-WTRIACdimmableandsingle-stageflybackconverterwithPFC.TheUCC28810EVM-001providesapproximately36Vataconstant700-mA(undimmednominal)loadcurrenttopowerastringofhigh-brightnessLEDs.ThisEVMallowstheevaluationoftheUCC28810LEDlightingcontrollerinanapplicationwhereLEDscanbeusedforgeneralilluminationapplicationsthatrequiredimming.
basedwalldimmers.Noextraresistanceisusedacrossthelineorinseriesthatwouldreduceefficiency.ValleyswitchingisimplementedintheUCC28810EVM-001toimproveefficiency.Afaststart-upcircuitisalsoimplemented,sothereisnoperceiveddelayfromswitchingtoillumination.
Web LinksReference designs:www.ti.com/powerreferencedesigns
Datasheets, user’s guides, samples:www.ti.com/sc/device/UCC28810
EVM:www.ti.com/ucc28810evm-001
UCC28810EVM-001 Block Diagram
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 EVM001 25-W
UCC28810 85
33 10 700 mA 25 W 89% Yes Yes TRIAC Linear YesPFC dimmable LED driver TPS3808 305
UsingtheUCC28810transition-modeboostICwithPFCinaflybackconverteryieldsavalley-switchingdesignthatcanachieve90%efficiencyandahighpowerfactoroverauniversalwideinput-voltagerange.TheUCC28810EVM-001alsooperatesoverauniversalwideinput-voltagerange.High-performanceTRIACdimmingdetectionandregulationadjustmentareachievedwithminimalimpactonefficiency.
Aninput-filterdampingnetworkensuresoperationswithmostTRIAC-
VSENSE
UCC28810
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5
VDD
Dimmer
GDRV
GND
TZE
Input Filter and Bridge
High Voltage Startup
ZeroEnergyDetect
PrimaryBias
SecondaryBias
CurrentEA
Voltage LimitEA
Triac Dimming Detection
TexasInstruments4Q2009 LED Reference Design Cookbook
25-Watt Dimmable Driver with PFC
UCC28810/UCC28810EVM-001
21
Efficiency vs. Line Voltage
Load current as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs connected in series was used for the load.
Triac Dimming Detection Circuit Waveforms – Deep Dimming
Power Factor vs. Line Voltage
Total Harmonic Distortion vs. Line Voltage Triac Dimming Detection Circuit Waveforms – Light Dimming
Output Current vs. Line Voltage
Efficiency as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs connected in series was used for the load.
Power factor as a function of line voltage.10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs connected in series was used for the load.
Total harmonic distortion as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs connected in series was used for the load.
LED Reference Design Cookbook TexasInstruments4Q2009
100-Watt, Constant-Current, Non-Isolated Driver with PFC
UCC28810/UCC28810EVM-002
22
Description TheUCC28810EVM-002evaluationmodule(EVM)isaconstant-currentnon-isolatedpowersupplyforLEDlightingapplicationsthatrequirehighbrightness,suchasstreet,parkingorarealighting.Thereferencedesignconvertstheuniversalmains(90to265VRMS)toa0.9-Aconstant-currentsourcetodrivea100-WLEDload.TheUCC28810EVM-002isatwo-stagedesign.
Thefirststageisatransition-modecircuitwithPFC.Itensuresthatthedesignmeetstheharmonic-currentorpower-factorrequirementsset
PFCoutputvoltagetoafixed0.9-AcurrenttodriveanLEDload.ThesecondstageacceptsPWMdimminginputs(eitherexternallyorfromanonboardcircuit)andappropriatelytogglesitselfonorofftoachievePWMdimmingoftheLEDcurrent.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/UCC28810
Reference designs:www.ti.com/powerreferencedesigns
EVM:www.ti.com/ucc28810evm-002
UCC28810EVM-002 Block Diagram
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 EVM002 100-W
UCC28810 90 5515-30 900 mA 100 W 93% Yes No PWM PWM Yes
LED lighting driver UCC28811 265 100
byvariousstandardssuchastheEN61000-3-2.ThePFCcircuitconvertstheACinputtoaregulatedDCvoltage.ThisDCvoltagecanbeconfiguredasaboost-followerPFCorafixedoutputvoltage.Theboost-followerPFCtrackstheACinput’speakvoltageforincreasedefficiencyatlow-lineoperation.TheconfigurationwithfixedoutputvoltageremovesthetrackingelementofthePFCcircuit.ThePFC’sDCoutputvoltageisthenregulatedtoafixedvalueintheregionof396VDC.
Thesecondstageofthedesignalsousestransitionmodebutisconfiguredasabuckconverter.Itconvertsthe
PFC Boost
Enable
BiasBias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5
TexasInstruments4Q2009 LED Reference Design Cookbook
100-Watt, Constant-Current, Non-Isolated Driver with PFC
UCC28810/UCC28810EVM-002
23
100-Watt, Constant-Current, Non-Isolated Driver with PFC
UCC28810/UCC28810EVM-002Efficiency vs. Line Voltage
UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT, Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND reference.
Output Current vs. Line Voltage
UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LED’s at 900 mA.
LED current regulation as a function of line voltage.
Power Factor vs. Line Voltage Line Regulation 30 LEDs at 900 mA, (98 W)
Total Harmonic Distortion vs. Line Voltage
UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LED’s at 900 mA.
UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS, Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.
LED Reference Design Cookbook TexasInstruments4Q2009
24
110-Watt, Constant-Current, Isolated Driver with PFC
UCC28810/UCC28810EVM-003Description TheUCC28810EVM-003evaluationmodule(EVM)isanoff-lineAC-to-DCLEDcurrentdriverwithPFCforapplicationssuchasstreet,high-bay,andmedium-orlarge-infrastructurelighting.TheUCC28810EVM-003isathree-stageconverterdesignthatdeliversupto110W.Thefirststageisauniversalinputboost-PFCcircuitprovidinga305-to400-VDCoutput.Thesecondstageisalow-sidebuckcircuitprovidingthecontrolledcurrentsource,andthethirdstageisaseriesoftwohalf-bridgeDC/DCtransformersthatprovidesisolationofmultipleLEDstrings.Thispatent-pendingsolutionprovidesaneasilyscalableandcost-effectivemethodofdrivingmultipleLEDstrings.
UCC28810EVM-003 Block Diagram
Design Specifications
Description Parts
VIN (AC)
Range
VOUT (DC)
RangeNumber of LEDs
IOUT (max)
POUT (max) Eff. PFC ISO
Dimming In
Dimming Out EVM
UCC28810 EVM003 100-Wisolated multi-string LED lightingdriver w/multiple transformers
UCC28810
UCC28811
UCC25600
90, 265 22 V, 60 V 4X (7 - 15) 500 mA 110 W 91% Yes Yes PWM PWM Jul-09
TheUCC28810EVM-003implementssingle-referencecurrentcontrolanduniversaldimming(viaAMorPWM)forallLEDs.ThereferencedesigneffectivelydrivesalargenumberofLEDsconnectedinseries,butthevoltageontheLEDstringsissafe(low)andisolatedfromtheACline.ThemultistringarchitectureimplementedbytheUCC28810EVM-003ismorecost-effectivethananarchitecturewithaconstantvoltageplusabuckstageforeachLEDstring.TheLED-driverarchitectureimplementedintheUCC28810EVM-003referencedesignisreadilyscalabletoveryhighpowerlevels.ExcellentLEDcurrentmatchingbetweenstringsisachievedwiththisarchitecture.TheUCC28810EVM-003achieveshighefficiency(91%),high
powerdensityandahighpowerfactor.Thecontrolstageisasimpleandrobustdesign,andtheEVMprotectsagainstscenarioswithopenandshortLEDstrings.
Web LinksReference designs:www.ti.com/powerreferencedesigns
Datasheets, user’s guides, samples:www.ti.com/sc/device/UCC28810
EVM:www.ti.com/ucc28810evm-003
PFC Boost Follower
Enable
+50 - 60V
+50 - 60V+50 - 60V
+50 - 60V
BiasBias
Bias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5
UCL63000VCC
GD1
GND
GD2
RT
DT
SS
TexasInstruments4Q2009 LED Reference Design Cookbook
25
110-Watt, Constant-Current, Isolated Driver with PFC
UCC28810/UCC28810EVM-003Efficiency vs. Line Voltage
UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1A/Div, Ch4: VBUCK - Ch1 and Ch 4 share GND reference.
Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming
IOUT Matching vs. Line Voltage
UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LED’s at 500 mA.
UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
PFC Boost Follower
Enable
+50 - 60V
+50 - 60V+50 - 60V
+50 - 60V
BiasBias
Bias
PFC Output
LED PWMInput
Critical Conduction ModeLow Side Buck Current Source
PrimaryGnd
UCC28810
TZE
VDD
GDRV
ISENSE
GND
EAOUT
VINS
VSENSE
6
2
3
1
5
8
7
4
UCC28811
VDD
GDRV
GND
TZE
VSENSE
EAOUT
VINS
ISENSE
1
2
3
4
8
7
6
5
UCL63000VCC
GD1
GND
GD2
RT
DT
SS
LED Reference Design Cookbook TexasInstruments4Q2009
10-Watt, Green-Mode PWM LED Driver
UCL64010 PMP3522
26
Description ThePMP3522isareferencedesignthatutilizestheUCL64010highefficiencyLEDlightingdrivercontroller.
Residentialdownlightinghasseenagreatdealoftransitiontomoreefficientsourcesoflight.CompactCFLshavebecomeamainstayinresidentiallighting,butasthelifetimecostofLEDlampsfalls,allthemorelow-power,small-form-factordesigns
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/UCL64010
PMP3522 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 120 — 290 VAC
Output voltage — — 24 Volts
Output current — 0.350 — Amp
UCL64010
C101nF
C20.1µF
C510µF
C60.1µF
D2BZX84C20T
C10.047µF275VAC
R8
10
R7100K
Q1FCD4N60
L3180µH
J2
R90.1
R126.11K
R133.3
R143.3
3 - 6 LEDs @ 350mALET RTN
R11100
C7
0.1µF
R10100 Q2
MMBT3904LT1
R4100
R3220K
R2220K
R1220K
TP2
D6BAT54S
D3MMBD4148
C9470µF
C1110µF
D4MURA160T3
D5BZX84C27T
R1533.2K
C31nF
C447nF
LPMVSDVDD
GD
1
2
3
4
1
2 AC
AC
8
7
6
5
1 2
2
1
3 4
SSFBPCSGND
L11mH
F10.5A
D1RH05-T
AC IN120 - 290VAC
J1
L21mH +
+
+
+ +
willbeneeded.Thisreferencedesignisanunder-10-W,non-isolatedSEPICLEDdriverspecificallylaidoutforresidentialdownlighting.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
10-Watt, Green-Mode PWM LED Driver
UCL64010 PMP3522
27
Laid Out for Bulb Replacement
Regulation
Efficiency
Control Loop Frequency
LED Reference Design Cookbook TexasInstruments4Q2009
Wireless-Controlled Triple LED Driver
TPS62260 TPS62260LED
28
Description Residentialandcommerciallightingcantakeadvantageoftheadditivecolormixingofred,greenandblueLEDs.ThisreferencedesigndemonstrateshowtoremotelymanagethecoloroutputofanLEDlampwithalow-powerwirelesscontroller.ThecolorisgeneratedbythreeLEDs(red,greenandblue).AnMSP430™ultralow-powermicrocontrollercontrolsthebrightnessofeachLEDwithconstantcurrentgeneratedbythreeTPS62260buckconverters,oneforeachLED.
Thecolorlook-uptabletakestheformofanarraystoredintheMSP430.Whenevertherotaryencoderisturned,newred,greenandbluevaluesarereadfromthearrayandusedtogeneratethethreePWMoutputsignals.Currently252valuesarestored,whichcanbechangedifdesired.Adecimalvalueof100
IfadesignerpreferstoreprogramtheMSP430,aseparateMSP430flashemulationtoolcanbeordered,suchastheMSP-FET430UIF.MoreinformationontheeZ430-RF2500andMSP-FET430UIFtoolscanbefoundrespectivelyat:http://focus.ti.com/docs/toolsw/folders/print/ez430-rf2500.html andhttp://focus.ti.com/docs/toolsw/folders/print/msp-fet430uif.html
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS62260
EVM:www.ti.com/tps62260led-338
TPS62260LED-338 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 4.5 5 5.5 VDC
Output current — 0.300 — Amp
U1MSP430F2131RGE
NCVSSXOUT/P2.7/CA7XIN/P2.6/CA6NM /RSTP2.0/ACLK/CA2P2.1/INCLK/CA3P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCKNCP2.3/TA1/CA0P2.4/TA2.CA1NC PwPd
P2.5/CA5VCC
TESTP1.7/TA2/TDO/TDI
P1.6/TA1/TDI/TCLKNC
P1.5/TA0/TMS
P1.3/TA2P1.3/TA1P1.1/TA0
P1.0/TACLK
123456789
101112
2468
101214
654321
135791113
JP1
NET-DIMM_LED1NET-DIMM_LED2NET-DIMM_LED3NET-EN
242322212019181716151413
3.3V
3.3V
3.3V
R6100K
R3100K
R4100K
C310n
S1
R547K
C2100n
3.3V
JP2
eZ430=RF Connector
switchestheLEDoff,andavalueof65535producesamark-spaceratioof100%.Whenthe5-Vsupplyisapplied,thedesigngoesintoademonstrationmodewherethevaluesstoredinthearrayarereadandoutputinsequenceinaninfiniteloop.Assoonastherotaryencoderisturned,thesequencestopsandaparticularfixedcolorvaluecanbeselected.
ThereisapinheaderthatcanbeusedtoplugintheRFboardfromtheMSP430WirelessDevelopmentTool(theeZ430-RF2500),whichisseparatelyavailable.Withthisadditionalmodule,thelamp’scolorscanbecontrolledremotelyviathewirelessRFinterface.
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Wireless-Controlled Triple LED Driver
TPS62260 TPS62260LED
29
Red LED
Green LED
Blue LED
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 4.5 5 5.5 VDC
Output current — 0.300 — Amp
U11TPS62260DRV
red
<1206>
C1222µF
R122
R1110K
R1310K
D14
D13
TS4148RY
C114.7µF
1
C134.7µF ???mV
TP11
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP12
TP13
VIN
L11
NET-DIMM_LED1
+5V
NET-EN
U21TPS62260DRV
green
<1206>
C2222µF
R222
R2110K
R2310K
D24
D23
TS4148RY
C214.7µF
1
C234.7µF ???mV
TP21
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP22
TP23
VIN
L21
NET-DIMM_LED2
+5V
NET-EN
C14.7µF
D1BZX84-C3V3
C422µF
R2330
VINmax < 6V
+5VJ1123
3.3V
U31TPS62260DRV
blue
<1206>
C3222µF
R322
R3110K
R3310K
D34
D33
TS4148RY
C314.7µF
1
C334.7µF ???mV
TP31
GNDVINEN
SWMODE
FBPwPd
654
123
7
TP32
TP33
VIN
L31
NET-DIMM_LED3
+5V
NET-EN
LED Reference Design Cookbook TexasInstruments4Q2009
Low Voltage Buck Boost for LED Torch
TPS63000 PMP3038
30
Description TheTPS63000providesapower-supplysolutionforproductsthatuseatwo-orthree-cellalkaline,NiCdorNiMHbattery,oraone-cellLi-IonorLi-Polymerbattery.Thebuck-boostconverterisbasedonafixed-frequencyPWMcontrollerthatusessynchronousrectificationtoobtainmaximumefficiency.Themaximumaveragecurrentintheswitchesislimitedtoatypicalvalueof1800mA,andtheconvertercanbedisabledtominimizebatterydrain.Duringshutdown,theloadisdisconnectedfromthebattery.Thedeviceispackagedina10-pinQFNPowerPAD™(DRC)packagemeasuring3x3-mm.
LED.TheTPS63000canboostfromvoltagesaslowas1.2V.AswitchthatbringsR4intooroutofthefeedbackloopprovidesadimmingmechanismfortheflashlighttotogglebetween300and600mA.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS63000
PMP3038 Schematic
Design Specifications
Parameter Minimum Maximum Unit
Input voltage 1.2 5 VDC
Output voltage — 5 Volts
Output current 300 600 mAmp
Switch frequency — 1.5 MHz
+
U1TPS63000DRC
S1
NO
1.5V x 2BAT
C310µF
C41000pF
C122µF
C222µF
D17090 XR-E
THERMALPADC6DNP
R249.9K
R512.7K
R30.3
R40.3
R649.9
S2NC
NOD2LM4040D2.048V
R110K
NCL2
VOUT
PGND
FB
GND
4
5
8
7
6
2
1
3
10
9
11
L1
VIN
VINA
SYNC/PS
EN1PwPd
L12.2µH
ThePMP3038circuitwasdesignedforatorchorruggedflashlight.Mosttorchapplicationsstillusealkalinebatterieswithacommonconfigurationoftwoorthreecellsinseriesthathaveamaximumvoltageof5V.Duringoperation,theVBATdropsbelowtheVfoftheLED,andtheTPS63000automaticallyswitchesfrombuckmodetoboostmodetocreatetheconstantcurrentneededforthe
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Low Voltage Buck Boost for LED Torch
TPS63000 PMP3038
31
Output Current Graphs with DC Coupling
Efficiency Curve for IO = 0.32 A and IO = 0.62 A Turn On with 0.63 A
Control Loop Response Graphs
Output current with VIN = 3 V.
Control loop response with 0.63 A.
Output current with VIN = 4 V.
Control loop response with 0.32 A.
Efficiency.
LED Reference Design Cookbook TexasInstruments4Q2009
Boost Driver with Integrated Power Switch
TPS61500
32
Description TheTPS61500isamonolithicswitchingregulatorwithanintegrated3-A,40-Vpowerswitch.Itisanidealdriverforhigh-brightness1-or3-WLEDs.Thedevicehasawideinput-voltagerangetosupportapplicationswithinputvoltagefrommulticellbatteriesorregulated5-Vto12-Vpowerrails.
TheLEDcurrentissetwithanexternalsenseresistor,R3,andwithfeedbackvoltagethatisregulatedto200mVbyacurrent-modePWMcontrolloop,asshownintheschematicbelow.ThedevicesupportsanalogandpurePWMdimmingmethodsforLEDbrightnesscontrol.ConnectingacapacitortotheDIMCpinconfiguresthedeviceto
currentduringstart-upandhasotherprotectionfeaturesbuiltin,suchaspulse-by-pulseovercurrentlimiting,overvoltageprotectionandthermalshutdown.TheTPS61500isavailableina14-pinHTSSOPpackagewithPowerPAD™.
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS61500
Typical Application Schematic
LED Current vs. Input Supply and LED Number
Input Supply 5 V 12 V
LED number 4 1000 mA 2000 mA
LED number 6 600 mA 1200 mA
LED number 8 450 mA 1000 mA
Note: Assumption that LED forward voltage is 3.5V, and TPS61500’s conversion efficiency is 85%.
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
S3
AGND
PWM
VIN 5V L1 D1
C1 C2DL13W LED
DL2
DL3
DL4
C4R4
R1
R2
R3
C3
C5
beusedforanalogdimming,andtheLEDcurrentvariesinproportiontothedutycycleofanexternalPWMsignal.FloatingtheDIMCpinconfigurestheICforpurePWMdimming,withtheaverageLEDcurrentbeingthePWMsignal’sdutycycletimesasetLEDcurrent.
Thedevicefeaturesaprogrammablesoft-startfunctiontolimitinrush
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Boost Driver with Integrated Power Switch
TPS61500
33
Efficiency vs. Output Current
PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal
Analog Dimming by External DAC: Pure PWM Dimming Method
LED Current vs. Input Supply and LED Number
Input Supply 5 V 12 V
LED number 4 1000 mA 2000 mA
LED number 6 600 mA 1200 mA
LED number 8 450 mA 1000 mA
Note: Assumption that LED forward voltage is 3.5V, and TPS61500’s conversion efficiency is 85%.
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
SS
AGND
DSP orµcontroller PWM
0 - 1.229V
VIN 5V L1 D1
C1
DL13W LED
DL2
DL3
DL4C4 C5
≥100nFR4
R1
R2
R3C3
OFF
ON
DAC
TPS61500
SW
SW
OVP
FB
PGND
PGND
PGND
VIN
EN
COMP
DIMC
FREQ
SS
AGND
PWM
VIN 5V L1 D1
C1
C2
DL13W LED
DL2
DL3
DL4C4
R4
R1
R2
R1
R2
R3
Q1
Q2
PWM
C3
LED Reference Design Cookbook TexasInstruments4Q2009
Nonsynchronous Boost LED Driver
TPS40211 PMP4026
34
Description TheTPS40211isawide-input-voltage(4.5-to52-V),nonsynchronousboostcontroller.Itissuitablefortopologiesthatrequireagroundedsourcen-channelFETsuchasboost,flyback,SEPICandvariousLED-driverapplications.TheTPS40211featuresaprogrammablesoftstart,overcurrentprotectionwithautomaticretry,andaprogrammableoscillatorfrequency.Current-modecontrolprovidesimprovedtransientresponseandsimplifiedloopcompensation.Thefeedbackpinhasareferencevoltageof260mVtohelpreducethepowerusageandcostofthesenseresistor.
ThePMP4026circuitshownbelowwasdesignedwithanautomotiveinput-voltagerange.Thedriverwasbuilttooperateunderlow-powertonominal
regulatorforanLEDdriver.Ithasan8-to18-Vinputanda20-to35-Voutput.Itcanbefoundalongwithademonstrationboardat:http://focus.ti.com/docs/toolsw/folders/print/tps40211evm-352.html
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS40211
PMP4026 Schematic
TPS40211DGS
48V @ 0.7AGND
VDDVBP
GDRVISNSGND
RCSSSDCOMPFB
109876
Freq = 150 KHZ
12345
C71µ
D100(R6)3.3V
VBP
R549.9K
R110.01C9
100pF
R101.21K
Q1Si4858
R215K
C1470pF
R3249K
R1249K
R10010K
C44700pF
C83.3µF
3 2 1
4G
S
D8 7 6 5
1 2
R4A2
D247V
R949.9
C12B3.3µF50V
C12A3.3µF50V
D1MBRS260
1
2
3
Q1002N7002DICT
9 - 18 VINGND
C50.1µ
33 µH
ENAB
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 9 — 16 VDC
Output voltage — — 40 Volts
Output current — 0.700 — Amp
Switching frequency — 150 — kHz
batteryconditionsandtosurviveload-dumpincidents.TheTPS40211waschosenforthisapplicationduetoitslowfeedbackvoltageandwideinput-voltagerange.Theapplication,powereddirectlyfromVBAT,canhaveastringofuptoten700-mALEDsinseriesortwoparallelstringswithuptoten350-mALEDsineachstring.
Anadditionalreferencedesignisavailable.Thisdesignisa700-mA,nonsynchronousboostcurrent
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
TexasInstruments4Q2009 LED Reference Design Cookbook
Nonsynchronous Boost LED Driver
TPS40211 PMP4026
35
Startup
Efficiency Control Loop Frequency Response: 12 V input; 1.15 A Load
Load Regulation of Outputs Load Transients
Output Ripple Current
The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is LED current.
Total output current was 1.15 A, output voltage was 20 volts.
Output response to driving TP%. The input voltage was set to 12 V.
LED Reference Design Cookbook TexasInstruments4Q2009
Wide Input DC Voltage Range SEPIC Driver
TPS40211 PMP3943
36
Description TheTPS40211isawide-input-voltage(4.5-to52-V)nonsynchronousboostcontroller.Itissuitablefortopologiesthatrequireagroundedsourcen-channelFETsuchasboost,flyback,SEPICandvariousLED-driverapplications.TheTPS40211featuresaprogrammablesoftstart;overcurrentprotectionwithautomaticretry;andaprogrammableoscillatorfrequency.Current-modecontrolprovidesimprovedtransientresponseandsimplifiedloopcompensation.Thefeedbackpinhasareferencevoltageof260mVtohelpreducethepowerusageandcostofthesenseresistor.
ThePMP3943circuitshownbelowwasdesignedwithanautomotive
PMP3943 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 8 — 40 Volts
Output voltage — 13 — Volts
Output current — 0.350 — Amp
Switching frequency — 300 — kHz
U1TPS40211DGS
J1VIN
GND8-40
Short L4L40
13V @ 350mATested with LEDs
Giving 12.3 V
LEDA
LEDC
LEDC
D18180-13C15
3.3µF
VDDVBP
GDRVISNSGND
RCSSSDCOMPFB
109876
Freq = 380 KHZ
3 2 1
4
8 7 6 5
3 4
1 2
12345
03
L2100µH
R101k
R949.9
R549.9
R710
C71µF
R60
R140.75
C1310µF
R110.10
D218V
R10010K
R20
R1249K
C44700pF
C83.3µF
C50.1µF
C1220pF
C347pF
C20.22µF C9
0.1µF
1
2
input-voltagerange.Thedriverwasbuilttooperateunderlow-powerbatteryconditionsandtosurviveload-dumpincidents.TheTPS40211waschosenforthisapplicationduetoitslowfeedbackvoltageandwideinput-voltagerange.
Anadditionalreferencedesignisavailable.Thisdesignisa700-mA,nonsynchronousboostcurrent
Formorereferencedesigns,see:www.ti.com/powerreferencedesigns
regulatorforanLEDdriver.Ithasan8-to18-Vinputanda20-to35-Voutput.Itcanbefoundalongwithademonstrationboardat:http://focus.ti.com/docs/toolsw/folders/print/tps40211evm-352.html
Web LinksDatasheets, user’s guides, samples:www.ti.com/sc/device/TPS40211
TexasInstruments4Q2009 LED Reference Design Cookbook
Wide Input DC Voltage Range SEPIC Driver
TPS40211 PMP3943
37
3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V
VIN Volts IIN mA VOUT1 Volts IOUT1 mA Efficiency %
40.22 123.6 12.27 341.8 84.4
20.11 238.5 12.27 341.3 87.3
7.93 619.4 12.27 341.3 85.3
Regulation and efficiency: 25 degrres Celsius ambient. Target IOUT was 350mA, hence actual current is 2.5% low.
When Diode Load is Opened, VOUT Goes to About 18 V
VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.42 8.79 18.44 0
20.08 10.75 18.41 0
8.00 19.12 18.40 0
Short Circuit: Output Current Holds Steady
VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.14 21.24 0.694 341.6
20.06 34.20 0.694 341.5
8.00 77.70 0.694 341.4
Current Loop Frequency Response
LED Reference Design Cookbook TexasInstruments4Q2009
38
Description TheTPS61165operatesovera3-to18-Vinputsupplyanddeliversanoutputvoltageupto38V.Withits40-VratedintegratedswitchFET,thedevicedrivesupto10LEDsinseries.Itoperatesata1.2-MHzfixedswitchingfrequencytoreduceoutputripple,improveconversionefficiency,andallowfortheuseofsmallexternalcomponents.Thedefaultwhite-LED(WLED)currentissetwiththeexternalsensorresistorRSET,andthefeedbackvoltageisregulatedto200mV.IneitherdigitalorPWMdimming,theoutputrippleofTPS61165attheoutputcapacitorissmallanddoesnotgenerateaudiblenoisesassociatedwithcommonon/offcontroldimming.Forprotectionduringopen-LEDconditions,theTPS61165disablesswitchingtopreventtheoutputfromexceedingtheabsolutemaximumratings.
ThePMP3598usestheTPS61165inanonsynchronousboostconfiguration.Anadditionalcircuitbuiltaroundtheopampprovidesthebatteryunder-voltage/chargingindicationsandalsoprovidesORingbetweenthesolarpanelandbatteryinputs.Thecircuitalso
PMP3598 Schematic
Design Specifications
Parameter Minimum Typical Maximum Unit
Input Voltage 4.5 6 7.4 Volts
Output Voltage 10.45 10.5 10.65 Volts
Output Ripple — — 50 mV pp
Output Current 0 — 350 mA
Switching Frequency — 1200 — kHz
J1 D1BAT54C
D3BAT54C
R11K
D5MBRS120
R181
R161
R6169K
R11226K
R9169K
R34.42K
R42.25M
R210K
R54.42K
U1:BTL103WID
U2
TP
S61
165D
RV
D6BZX84C18T
R1310K
R8Open
D4IN5820
R121K
R2151.1
C22.2µF
C30.22µF
C43.3µF
R1459K
R15100K
R10162K
R176.81K
RT122K
R7100K
C10.1µF
Q1Si2343DS
TP
1
TP
2
TP
5
12
23
65
1 2 3
6 5 4
7
1 2 3 4 5 6 7 8
J41
2
J31
2
L110µH
TP3
TP4 To 28K POT
LED ALED C
R202.61K
4
5
7
FB CO
MP
GN
D
VIN
CT
RL
SW
Pw
Pd
incorporatesthenecessarythermalandovercurrentprotectionsandhasload-disconnectfeature.
KeyconsiderationsforthisdesignarehighefficiencyandgoodLED-currentregulation.TheTPS61165operatesinaconstant-currentmodetoregulatetheLEDcurrent.TheCTRLpinisusedforthecontrolinputforbothdigitalandPWMdimming.ThedimmingmodefortheTPS61165isselectedeachtimethedeviceisenabled.Analogdimminghasbeenimplementedbyvaryingthefeedbackreference.A20-kΩvariableresistorcanbeusedtovarytheLEDcurrenttoachievedimming.Theconverterboosts6to10.5Vat350mAandhasminimumconversionefficiencyof85%.Thiscircuitis
usedfordrivingthree1-WLEDsormultiple50-mALEDswhostotalpowerinputdoesnotexceed3W.
Web LinksReference designs:www.ti.com/powerreferencedesigns
Datasheets, user’s guides, samples:www.ti.com/sc/device/TPS61165
3-Watt Solar Lantern
TPS61165 PMP3598
TexasInstruments4Q2009 LED Reference Design Cookbook
3-Watt Solar Lantern
TPS61165 PMP3598
39
Switching Waveform
Open LED Protection
Efficiency
Output Ripple
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B093008
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