large shaft sling type - couplings - morris · pdf fileyear 2 –install a shredder to...
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LARGE SHAFT – SLING TYPE - COUPLINGS
• Up to 13% reduction in energy consumption
• Significant reduction in shaft fractures
• Significant increase the life of transmissions and gear reducers
• Does not require lubrication
• Free of mechanical maintenance
• Reduction of cane mill bearing wear • Noise is reduced
• Reduction of transmission bearing wear
• Isolates vibration between mill and drive
• Isolates and absorbes axial load between mill and drive
• Isolates missalignment between mill and drive
• Very compact – minimal space needed
• Each coupling is custom made according to customer’s characteristics
LARGE SHAFT – SLING TYPE - COUPLINGS
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
CHUTE HEIGHT SENSOR
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Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
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Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
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SHORT RETENTION TIME DIFFUSER
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
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Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
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Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
Mill # 5
Mill #1
Mill # 2
Mill # 3
Mill # 4
Shredder6000 TCD
INITIAL CONDITION
6000 TCD
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
YEAR 1 – INSTALL 1 SHORT-RETENTION-TIME –DIFFUSER OPERATING AS A BAGASE DIFFUSER AND KEEP MILLING AT 6000 TCD.MILLS 2, 3 & 4 SLOW DOWN TO OPERATE AT 3000 TCD THROUGHPUT, THERE SHOULD BE NO LOSS IN OVERALL
EXTRACTION.
Mill #1
Mill # 2
Mill # 3
Mill # 4
Mill # 5
Shredder6000 TCD
3000 TCD
3000 TCD
SRTD # 1
3000 TCD
3000 TCD
3000 TCD
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
Mill #1
Mill # 2
Mill # 3
Mill # 4
Mill # 5
Shredder9000 TCD
3000 TCD
3000 TCD
6000 TCD
6000 TCD
3000 TCD
SRTD # 1
YEAR 2 – INSTALL A SHREDDER TO IMPROVE PI TO 90+% AND CONVERT THE DIFFUSER TO CANE-DIFFUSION BY FEEDINGFROM THE CANE-PREPARATION LINE. INCREASE CAPACITY BY ANYTHING UP TO 9000 TCD THROUGHPUT.
Morris Sallick Industrial Supplies, Inc.Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
SHORT RETENTION TIME DIFFUSER
Mill #1
Mill # 2
Mill # 3
Mill # 4
Mill # 5
Shredder
3000 TCD
SRTD # 1
3000 TCD
3000 TCD
SRTD # 2
3000 TCD
SRTD # 3
3000 TCD 3000 TCD 3000 TCD
9000 TCD
YEAR 3 – ADD 2 ADDITIONAL 3000 TCD SRT DIFFUSERS TO DISCHARGE TO MILLS # 1 & 3 AND OPERATE THE 3 MILLS FOR DRYING PURPOSES, ALL RUNNING SLOWLY (+- 3 RPM). EXTRACTION SHOULD INCREASE SIGNIFICANTLY. NOTE: IF ANY MILLS BREAKS DOWN THE DIFFUSER SHOULD BE ABLE TO DISCHARGE INTO OTHER MILLS.