KOMPRESSORENKOMPRESSOREN

Foto

s: R

alf

Dei

chel

man

n

STATIONARY UNITS FOR

FIREFIGHTING

KAP- / VERTICUS - RANGE

When firefighters are concen-trating all efforts into savingpeople's lives, health and pos-sessions, then there's onlyone thing that counts withfire: an uncompromising,reliable supply of pure brea-thing air.For the past 60 years BAUER, astheir partner, has been supply-ing the fire brigade and disasterprevention with breathing aircompressors that are legendaryas in regards to their reliabilityand durability.

FILLING SPECIALISTS FOR ALL PURPOSES

THE KAP- / VERTICUS RANGE

KAP- / VERTICUS - Range

Extremely compact powerful stationary filling centres.Scope of supply: 4 filling devices and B-Control to moni-tor and control all important compressor functions. TheVerticus 5 - range: equipped with super silent housing.Optional: bigger or additional filter housings, SECURUS fil-ter monitoring, external fi l l ing panels and storagesystems. Remote control, -monitoring of one or severalunits in interconnected operation via B-Messenger is pos-sible.

KAP- / VERTICUS F - Range

High-performance open or acoustically insulatedunits with the best price-performance ratio:The new 15.1 compressor block delivers 450 litres perminute. Otherwise technically identical to the standardVERTICUS range, the F-unit range offers a particularlygood price-performance ratio thanks to the use of a con-ventional star-delta control.

The wide range of BAUER-units offers the right solution for each purpose and need

Thanks to the four-stage compressor blocks and robust industrial bearings with lifetime expec-tancies of more than 30.000 hours, the VERTICUS- and KAP- range units can be run conti-nuously without restrictions. All coolers, filters, valves and pipes are manufactured in corrosion-free materials. High-performance axial fans and a cleverly devised cooling air supply in the sound-proof silent units ensure an optimum supply of cooling air, a requirement necessary for a relia-ble application even under the most difficult external climatic conditions. The unit's design guaran-tees good accessibility for all routine maintenance work.The VERTICUS range's efficient housing sound insulation permits trouble-free use even in a par-ticularly sound-sensitive environment.

KAP-DAH - Range

Diesel driven unit for self-sufficient use inremote areasRobust and low-maintenance diesel motor, par-ticularly unsusceptible at high temperatures.Same fuel with mobile use on diesel driventrucks and pick-ups.

KAP-H-Range

Horizontal design for operation on heavy seasand extreme inclinations

The low centre of gravity and the block design allowthe operation even on heavy seas.Scope of supply similar to KAP-range, however, with P 41 DUO filter system and without filling devices.

KOMPRESSORENKOMPRESSOREN

KAP-23 / 220 - Range

Unlimited performance for high-damage inci-dentsThe performance of the stationary KAP-rangecan meet every requirement. Designed and builtfor heavy continuous operation. We plan custom-made system solutions withexternal filling panels, air purification systems andstorage solutions for you.

BAUER SYSTEM TECHNOLOGY

FOR A SOLUTION TAILORED TO THE CUSTOMER

BAUER'S High Pressure System Technology

enables every fire fighting unit to tailor a unit accordingto their requirements.

This process begins at theconceptual stage and in thedesign and development ofthe compressor unit. BAUERperceives the design, deve-lopment and evolution of itsmachines as a partnershipbetween manufacturer anduser. This philosophy is conti-nuous in the approach to pro-vision of spare parts, long-term maintenance contractsand product support to ensu-re every customer a first classservice.

Systems for purificationof breathing air

AEROGUARDRemoval of CO2 prior to com-pression at intake side.

P-FILTER SYSTEMSGeneration of breathing airaccording to DIN EN12021 byefficient removal of humidity,oil, CO and solid particle con-taminants.

SECCANTRegenerative DryerMade for continuous operationand efficient, economic purifi-cation air and gas.

Units for compressionof breathing air

Pressure range:225 to 420 bar

F.A.D.:260 to 1.480 l/min

Design: Open Configuration or SuperSilent (Enclosed)

Breathing air unit

Fi l tersystemeCompression Fi l tersyPurif icaFi l tersystemePurif icat ion

AIR-KOOL

AERO-GUARD

KOMPRESSORENKOMPRESSOREN

System for distribution ofbreathing air

Switch over devicefor maximum rate cylinder fil-ling. Switch on of unit only fortopping up of storage cylin-ders.Pressure reducing panels:for constant regulation of out-let pressure.

Filling panelsAvailable in a great variety ofstandard configurations tosatisfy every need with optionsfor switch over device to facilita-te two separate pressure ranges.

Systems for storageof high pressure air

Storages systems up to 420barwith 50 or 80 l* water volume**.Units are available as singleunit or as an extendablemodular system to provide therequired storage capacity.Dependant upon physical limi-tations, various configurationscan be provided to optimizethe util ization of availablespace.

*only up to 300 bar**geometric volume

AIR-KOOL refrigeration dryer

Efficient drying of air forincreasing the filter cartridgelifetime and effective resi-stance to corrosion of pipingand components.

AEROTEST SIMULTAN HP

Portable air test laboratory tocarry out testing of the brea-thing air quality e.g the new,strict DIN EN 12021 standards.

P-Filter System

Pressure reducing panel

Storage bank

Filling panel

Distr ibutionStoragestemetion

SECCANT

Switch over device

AEROTEST

7

NO COMPROMISE REGARDING SAFETY !

F ILTER SYSTEMS MADE BY BAUER

Safety starts with proces-sing quality.

BAUER manufactures filterhousings only from costlyspecial aluminium alloy ortempered high-alloy steel.This guarantees that the filterhousings survive the highestof pressures up to 500 barwith tens of thousands of fil-ling cycles.Starting from the raw materialup to the final filter housingthe manufacturing processis subject to perfect controlsupervised by TÜV and docu-mented with stamped mate-rial- and production num-bers.

Your life is at risk withfake cartridges!

Only original cartridgesmade by BAUER guaranteethat oil, humidity or hydro-carbons in the compressedair are completely removed.The limiting values of BAUERfilter systems comply with andexceed all major nationaland international standardssuch as DIN EN 12021 andmedical air acc. to European

PU

RE

BREATHING

AIR

KOMPRESSOREN

FO

RY O U R S A

FE

TY

Pharmacy Requirements.Only the most appropriatefilter media of the highestquality are used.In the BAUER Testing- andResearch Centre the composi-tion for the respective appli-cation is calculated, optimizedand extensively tested.

Those, who buy cheap, buyexpensive!

To achieve a germfree andunsaturated condition, a fil-ter cartridge can only be filledunder industrial productionconditions. The balance ofcarbon and molecular sieve ofBAUER original cartridges isadjusted perfectly.Mechanical filling guaran-tees exact dosing and pilingto create the perfect cross-flow of the cartridge for opti-mum air purification.After filling the cartridges arevaccuumized and the density ischecked.

Replacement cartridgesfrom uncontrolled sourcesthreaten your health notonly creating poor filter perfor-mance and icing of the brea-thing regulator, but also pro-ducing corrosion, which willrapidly ruin the equipment.

Production- and material numbersguarantee a perfect production control

The quality seal of an original BAUERcartridge stands for purest breathing air

Final separator assembly at BAUER

5

6

3

1

4

2

KOMPRESSORENKOMPRESSOREN

The compressed air

from the compressor block isdelivered to the final separa-tor. The separator effectivelyseparates oil- and water dro-plets.

The condensate

The condensate from the oil-and water droplets is collectedat the bottom of the filterhousing and is removed viathe condensate drain valve.

The pre-purified air

flows from the bottom of thevessel through the molecularsieve, which adsorbs theremaining gaseous water. Thepores of the granules areminute in diameter in order toprovide continuous filtrationand total removal of the water

Particle filter

holds all impurities and par-ticles.

An activated carbon layer

for breathing air applicationsremoves all organic impuritiessuch as oil vapour and hydro-carbons.

Purest air or gas

leave the filter cartridge andare ready for the application.

The pressure maintai-ning valve

keeps the filter housing conti-nuously under pressure toincrease the partial pressure onthe molecular sieve. So thespeed of the flow through thecartridge is reduced, whichincreases the purification effecteven more. Load cycles arereduced, too - a positive effecton the lifetime of the filterhousings and the operatingsafety.

molecules.The molecular sieve used byBAUER matches perfectly thegranule and pore size for thefilter system. This is the onlyway to comply with the strictlimiting values of breathing airnorms.

1 2

4

5

7

6

3

THE BODYGUARD OF YOUR FILTER SYSTEM

SECURUS FILTER MONITORING

SECURUS is simple tooperate

Mobile units, and those ofthe KAP / VERTICUS-F-Rangehave a control- and moni-toring unit, which providesinformation about the satu-ration status of the cartridge,similar to a traffic light.

SECURUS protectsagainst damage:

All filter cartridges have alimited life, which must bemonitored.The patented SECURUSsystem takes away from youthe important but annoyingresponsibility of monitoringthe cartridge for the neces-sary timely replacement.

With SECURUS it is impossi-ble to overuse the filter,which would damage thefollowing system with oiland water.

This can only be achievedwith a patented sensor tech-nology, which is integratedin the filter cartridge. Theintegrated sensor indicatesthe necessity for cartridgechange prematurely, war-ning in time about theexhaustion of the cartridgecapacity and, finally switchesthe compressor off.

Competitors systems, whichare available in the market,which are fitted after thepurification system, providefalse safety!They only warn the userwhen it is too late: Whenthe cartridge is alreadydamaged and impuritieshave occured.

SECURUS and B-Control:full control - even online.

If the VERTICUS range isequipped with the SECURUSoption, all messages areshown on the display ofthe electronic compressorB-CONTROL.

Operators, who make useof the new B-MESSENGERcan receive information viaSMS on their mobile tele-phone, via fax or evenonline via email!

SECURUS helps to savemoney:

The cartridge can be useduntil complete saturation,without any safety reserve.

KOMPRESSORENKOMPRESSOREN

with B-CONTROL compressor control

without B-CONTROL compressor control

GREENCartridge has still sufficientcapacity.

YELLOWCartridge change will be requi-red soon.

REDThe filter cartridge is saturatedand must be exchanged. Inthis mode the compressor willbe automatically switched off.

SECURUS-System

Compressor units

FOR CUSTOM-MADE BREATHING AIR SUPPLY

BAUER STORAGE SYSTEMS AND FILLING PANELS

High pressure tanks ensure air is available at all times.

A perfectly designed storage solution adapted to the compressor guarantees constantavailability of breathing air, even in the case of a larger demand on short notice, inde-pendent of whether the compressor is running.Yet another advantage: The unit only switches on if the pressure in the tank drops below thespecified minimum value. Thanks to the low number of load cycles the durability of theunit's components like the filter housing or final separator, are subject to pressure fluctuati-ons, increase accordingly.

In the course of unit planning and consulting our service team will naturally calculate thecustom-made storage solution for your respective unit size and individual filling requi-rement.

Complete solution with storage tanks

Recommended HP Storage cylinder sizes taking into consideration 4 compressorswitch cycles per hour depending on compressor delivery and the different ON/OFFswitch differentials.

Vk (l/min = volume of flow/delivery of the compressor in litres/min (F.A.D)

V(l) = storage volume in litres(water capacity)

∆p (bar) = ON/OFF switch differential (range of pressure fluctuation) in bar

Simplyfied formula for configuration ofhigh pressure storage systems taking intoconsideration the compressor’s 4 switch-on cycles per hour.

Free air deliveryof com-pressor

[ l/min ] [ l ] Units x l [ l ] Units x l [ l ] Units x l [ l ] Units x l

For-mulatedstoragecyl.size

Recom-mendedstorage

container

For-mulatedstoragecyl.size

Recom-mendedstorage

container

For-mulatedstoragecyl.size

Recom-mendedstorage

container

For-mulatedstoragecyl.size

Recom-mendedstorage

container

referring to a pressure hysteresis of ∆p (bar)20 bar 30 bar 40 bar 50 bar

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2500

3000

3500

4000

4500

5000

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

400

500

600

700

800

900

1000

1 x 50

1 x 50

1 x 50

2 x 50

2 x 50

3 x 50

3 x 50

3 x 50

4 x 50

4 x 50

4 x 50

5 x 50

5 x 50

6 x 50

6 x 50

6 x 50

7 x 50

7 x 50

8 x 50

8 x 50

10 x 50

12 x 50

14 x 50

16 x 50

18 x 50

20 x 50

1 x 50

1 x 50

1 x 50

1 x 50

2 x 50

2 x 50

2 x 50

2 x 50

3 x 50

3 x 50

3 x 50

3 x 50

4 x 50

4 x 50

4 x 50

4 x 50

4 x 50

5 x 50

5 x 50

5 x 50

7 x 50

8 x 50

9 x 50

11 x 50

12 x 50

13 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

2 x 50

2 x 50

2 x 50

2 x 50

2 x 50

3 x 50

3 x 50

3 x 50

3 x 50

3 x 50

3 x 50

4 x 50

4 x 50

4 x 50

5 x 50

6 x 50

7 x 50

8 x 50

9 x 50

10 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

1 x 50

2 x 50

2 x 50

2 x 50

2 x 50

2 x 50

2 x 50

3 x 50

3 x 50

3 x 50

3 x 50

3 x 50

3 x 50

4 x 50

5 x 50

6 x 50

6 x 50

7 x 50

8 x 50

13

27

40

53

67

80

93

107

120

133

147

160

173

187

200

213

227

240

253

267

333

400

467

533

600

667

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

250

300

350

400

450

500

8

16

24

32

40

48

56

64

72

80

88

96

104

112

120

128

136

144

152

160

200

240

280

320

360

400

Filling panels - BAUER'S building block system for implementing the most diveseinstallation requirements and filling capacities

BAUER'S filling panels can be mounted on a wall, even physically apart in a separate room.

Numerous filling panels can be connected to each other in a row. In the case of a higherfilling demand, more filling panels can be mounted at a later date without any problem.

All filling panels are easy to install.

KOMPRESSORENKOMPRESSORENKOMPRESSORENKOMPRESSOREN

Example: filling panel with 10 filling hoses ( 4 x PN 200, 6 x PN 300 )

Example: filling panel with 4 filling hoses ( 2 x PN 200, 2 x PN 300 )

Our range of standard filling panels:

4xPN 200 connectionswith 4 fi l l ing hoses or4 direct connections.

4xPN 300 connectionswith 4 fi l l ing hoses or4 direct connections.

2xPN 200 connections + 2xPN 300 connectionswith switch over

2xPN 200 connections + 2xPN 300 connectionswith pressure reducer

Other equipment and versi-ons on request!

Optional:

B-CONTROLOperating panel for remotecompressor control.

Switch-over deviceThe air overflows directlyfrom the storage bank intothe high pressure tanks.

If the pressure needs to betopped up, the compressor isautomatically switched on tofill the tanks directly.

Only after having reachedthe required bottle pressuredo the storage tanks getrefilled.

KOMPRESSOREN

VERTICUS G-FW - E 5.05 3,0 St Subject to technical modifications

Weightnetkg

4) Dimensions cm

L W HFilter system

Motor

kW HP

RPM

min-1

2) FAD

l/min

1) Model max.

330 bar

3) Fillingtimemin

Comp.-stages

KAP 15.1-11-H

KAP 150-11-H

KAP 180-15-H

KAP 15.1-14-DAH

KAP 150-16-DAH

KAP 180-18-DAH

KAP 220 - 20 E

KAP 220 - 25 E

KAP 220 - 30 E

KAP 23 - 40 E

KAP 23 - 50 E

KAP 220 - 30 - 420

370

370

850

500

500

516

490

510

570

760

780

570

4

4

4

4

4

4

4

4

4

4

4

4

11

11

15

14

16

18

15

18,5

22

30

37

22

1320

1230

1400

1320

1230

1400

980

1180

1320

1200

1400

1180

450

540

680

450

540

680

650

800

950

880

15

15

20

19

22

24

20

25

30

40

50

30

KAP - DAH-Range

KAP - Range -220/23

165 78 90

165 78 90

148 83 152

V12.14-5.5-5 4)

V12.14-7.5-5 4)

V15.1-7.5-5

V15.1-11-5F

V15.1-11-5 4)

V18.1-11-5

V150-11-5

V18.1-15-5

V180-15-5

KAP 12.14-5.5-5 4)

KAP 12.14-7.5-5 4)

KAP 15.1-7.5-5

KAP 15.1-11-5F

KAP 15.1-11-5 4)

KAP18.1-11-5

KAP 150-11-5

KAP18.1-15-5

KAP 180-15-5

395

400

430

340

440

455

440

465

455

305

310

340

340

350

365

350

375

365

4

4

4

4

4

5

4

5

4

4

4

4

4

4

5

4

5

4

5,5

7,5

7,5

11

11

11

11

15

15

5,5

7,5

7,5

11

11

11

11

15

15

1185

1470

1050

1320

1320

1140

1230

1320

1400

1185

1470

1050

1320

1320

1140

1230

1320

1400

260

320

370

450

450

520

540

600

680

260

320

370

450

450

520

540

600

680

7,5

10

10

15

15

15

15

20

20

7,5

10

10

15

15

15

15

20

20

VERTICUS 5 - Range

KAP - Range

KAP H - Range

114 83 152

P61

or

P81

P41

P61

or

P81

P61

or

P81

P41

P61

or

P81

420 bar

420 bar

420 bar

13001480

0,44

0,37

0,29

0,44

0,37

0,29

0,31

0,25

0,21

0,15

0,14

0,25

0,77

0,63

0,54

0,44

0,44

0,38

0,37

0,33

0,29

0,77

0,63

0,54

0,44

0,44

0,38

0,37

0,33

0,29

P120

P100

P80

P80

P100-420

P61

oder

P81

P61

P61

P81

P120

214 72 132

226 87 132

214 72 132

TECHNICAL DATA

BAUER KOMPRESSOREN GmbHP.O.BOX 710260 . D-81452 MÜNCHENDRYGALSKI-ALLEE 37 . D-81477 MÜNCHENPHONE 0049 89 78049-0FAX 0049 89 78049-167Internet: www.bauer-kompressoren.dee-mail: info@bauer-kompressoren.de

1) also available with switch over device 330 / 225 bar = HU type

2) Cylinder filling from 0 to 200 bar3) Filling rate for 1 l cylinder capacity from 0 to 200 bar4) KAP 220/23 without filter system