ke00-kpd-c10-gl-0001-000

Agip KCO KE00.KPD.C10.GL.0001.000 Rev. A01 July 2004

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Guidelines for HVAC Codes & Standards

Document Distribution

Date Copies No Format

Site Addressee / Position Holder Company

Stefano Rovelli AGIP KCO

Roberto Dalla Libera AGIP KCO

Paolo Palmonella AGIP KCO

Raymond Ruetsch AGIP KCO

Vijay Patel AGIP KCO

Angelo Marzoli AGIP KCO

Franco Mari AGIP KCO

Luigi Belloni AGIP KCO

Angelo Ruiu AGIP KCO

Mike Palmer KDPC

Norman Parker KDPC

Total


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TABLE OF CONTENTS

1. INTRODUCTION 5 1.1 SCOPE 5 1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS 5 1.3 DEFINITIONS 5 1.3.1 General definitions 5 1.3.2 Specific definitions 5 1.4 ABBREVIATIONS 5 2. ROLES AND RESPONSIBILITIES 6 3. DOCUMENT STRUCTURE 7 3.1 GENERAL 7 3.2 PROCEDURE 7 4. ANNEXES 7 4.1 ANNEX 1. LIST OF NORMATIVE HVAC CODES & STANDARDS 7 4.2 ANNEX 2. LIST OF INFORMATIVE EXTERNAL HVAC CODES & STANDARDS 10 4.3 ANNEX 3. LIST OF INTERNAL HVAC CODES & STANDARDS/ KASHAGAN TECHNICAL

SPECIFICATIONS (KTS) 11 4.4 ANNEX 4. LIST OF DEVIATIONS 12


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1. INTRODUCTION

1.1 SCOPE

This document defines which Codes and Standards will be applied to the detailed HVAC design of the Kashagan Development Projects

1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

All Agip KCO contractors & subcontractor

1.3 DEFINITIONS

1.3.1 General definitions

The Contractor is the party which carries out all or part of the design, engineering, procurement, construction, commissioning or management of a project, or operation or maintenance of a facility. The Company may undertake all or part of the duties of the Contractor.

The Manufacturer/Supplier is the party which manufactures or supplies equipment and services to perform the duties specified by the Contractor.

The Company is the party which initiates the project and ultimately pays for its design and construction. The Company will generally specify the technical requirements. The Company may also include an agent or consultant authorised to act for, and on behalf of, the Company.

The word shall indicates a requirement.

The word should indicates a recommendation.

1.3.2 Specific definitions

Standard - Document, established by consensus and approved by a recognised body, that provides, for common and repeated use, rules, guidelines or characteristics for activities or their results, aimed at the achievement of the optimum degree of order in a given context.

External Standard - Standard (e.g. ISO, EN, ANSI, BS, API, ST RK, GOST, SNiP etc.) issued under the auspices of a non Agip KCO body.

KTS - Kashagan Technical Specification (Internal Standard)

Custodian - Line manager of the Author, or the relevant senior discipline specialist (if different), responsible for the approval of a Kashagan Technical Specification within the originating discipline, and ultimately responsible for the contents of the Kashagan Technical Specification.

Author - Person responsible for identifying the acceptable external standards and responsible for writing a Kashagan Technical Specification (KTS). The Author acts as the focal point for questions relating to the content and meaning of a KTS.

Client AGIP KCO Contractor Any provider of services to Client, including consultants Vendor Any seller, provider or supplier of goods to Contractor

1.4 ABBREVIATIONS

The following abbreviations are used in this document

ABS American Bureau of Shipping

AISC American Institute of Steel Construction

API American Petroleum Institute

ARI Air-Conditioning & Refrigeration Institute


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ASHRAE American Society of Heating, Refrigeration & Air-Conditioning Engineers

AWS American Welding Society

CIBSE The Chartered Institute of Building Services Engineers

GOST State Standard

HVCA Heating & Ventilation Contractors Association

IEC International Electrotechnical Commission

IMO International Maritime Organisation

IP Institute of Petroleum

ISO International Standards Organisation

NFPA National Fire Protection Association

PB Safety Regulations

PUE RoK Normative Document

SanPin Sanitary Rules

SMACNA Sheet Metal & Air-Conditioning Companies National Association

SOLAS Society of Life at Sea

SNiP CIS Construction Rules & Norms

VNTP RoK Process Design Norms

VSN Departmental Construction Norms

RND RoK Methodical Guidelines

Cross references

GE00.KST.A50.PS.0002.000 Company Standard for Standards KE01.00.000.KD.Q.LS.0001.000 Codes & Standards Document Register KE01.00.000.AK.A.LD.0003.000 F01 Register of Kashagan Technical Specifications (KTS) KE01.00.000.AK.A.PR.0724.000 Procedure Identification, Developing and Registration of External Standards and Kashagan Technical Specifications

2. ROLES AND RESPONSIBILITIES

Standards Implementation Engineer Standards Implementation Engineer is responsible for facilitation of the process of development of the current Document on HVAC Codes & Standards. All changes in the documents will be discussed with Codes & Standards Group in order to make it aliened with other disciplines and update/maintain the Access database of External Codes & Standards. The Database of External Codes & Standards is updated regularly by AGIP KCO Codes & Standards Group and updates are automatically fed into the current document and other way around - the changes of the document are captured in the Database.

The register of (KTS) Kashagan Technical Specifications (Internal standards) is updated regularly by AGIP KCO Codes & Standards Group and any updates are automatically fed into the current document and other way around - the changes of the document are captured in the KTS Register.

HVAC Engineer


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HVAC Engineer is responsible for preparation of the current document for HVAC discipline with the project. These documents are not project specific i.e. do not apply just to offshore or onshore but to all sections of the project who are dealing with HVAC systems. AGIP KCO HVAC Engineer who is involved with the actual work is a custodian of the current document and responsible for update as and when required.

3. DOCUMENT STRUCTURE

3.1 GENERAL

HVAC Systems for the EP Projects will generally be designed in accordance with the Codes and Standards listed in Annex 1, except where they are overridden by specific Project Specifications

For the International and de facto International standards not Registered in RoK any conflicts shall be identified with the equivalent Republic of Kazakhstan Standards and an approved deviation shall be obtained from the relevant RoK authority.

3.2 PROCEDURE

The applicable external HVAC codes and standards and project specifications have been identified in accordance with the Procedure Identification, Developing and Registration of External Standards and Kashagan Technical Specifications, developed by Codes and Standards.

This procedure defines the process by which External Standards are added to Agip KCO's Database of External Standards, and, dependent upon priority level, how these standards are then registered within the RoK. This procedure also defines the process by which a Kashagan Technical Specification is developed (or revised), registered within Agip KCO, and, where applicable, expertized within the RoK.

The Agip KCO External Standards database includes a justification code for why that particular standard was selected as follows:

Justification Code 1: Recognised International Standards (ISO, IEC, ITU)

Justification Code 2: De facto International standards

Justification Code 3: Industry Standards

Justification Code 4: RoK Standards.

4. ANNEXES

4.1 ANNEX 1. LIST OF NORMATIVE HVAC CODES & STANDARDS

(Total number: 56)

Standard No. Standard Title

American Bureau of Shipping (ABS)

ABS 2 Part 2 RULES FOR MATERIALS AND WELDING - PART 2

American Institute of Steel Construction (AISC)

AISC ASD ASD Manual of Steel Construction Allowable Stress Design

American Petroleum Institute (API)


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API RP 14-G1993 Control and Mitigation of Fire & Explosion

Air-Conditioning & Refrigeration Institute (ARI)

ARI Standard 550 Centrifugal and rotary screw water-chilling packages

American Society of Heating, Refrigeration & Air-Conditioning Engineers (ASHRAE)

ASHRAE Handbooks

Guide and Data Books for heating ventilation and air conditioning

American Society of Mechanical Engineers (ASME)

ASME B1.20.1 Pipe Threads General Purpose, Inch

American Welding Society (AWS)

AWS D1.1 American Welding Society Struct. Weld. Code

British Standards Institute (BSI)

BS 5422 Method for specifying thermal insulating materials for pipes, tanks, vessels, ductwork and equipment operating within the temperature range -40C to +700C

BS 5720 Code of Practice for Mechanical Ventilation & Air Conditioning in Buildings

BS 7350 Specification for double regulating globe valves and flow measurement devices for heating and chilled water systems

BS EN 378-1 Refrigerating Systems and Heat Pumps - Safety and Environmental Requirements - Part 1: Basic Requirements, Definitions, Classification and Selection Criteria

BS EN 378-2 Refrigerating Systems and Heat Pumps - Safety and Environmental Requirements - Part 2: Design, Construction, Testing, Marking and Documentation

BS EN 378-3 Refrigerating Systems and Heat Pumps - Safety and Environmental Requirements - Part 3: Design, Construction, Testing, Marking and Documentation

BS EN 378-4 Refrigerating systems and heat pumps Safety and environmental requirements Part 4: Operation, maintenance, repair and recovery

State Standard (GOST)

GOST 12.1.005-88 System of occupational safety standards (SOSS). Working zone air. General sanitary requirements.

GOST 12.1.003-83 Noise - General Safety Requirements

Safety Regulations (PB)

PB-03-75-94 Rules of installation and safe operation of steam and hot water pipelines

PB Safety Regulations for Conducting Petroleum Operations Offshore and in Internal Water Bodies of the Republic of Kazakhstan Astana 1998, Approved by Order No 39)

CIS Construction Rules & Norms (SNiP)

SNiP 2.09.02-85* Industrial Buildings

SNiP 2.11.02-87 Coolers

SNiP RK II-35-2001 Boiler plant


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SNiP RK 4.01-02-2001

Water supply. External networks and facilities

SNiP RK 4. 02-05-2001

Heating, ventilation and air conditioning.

SNiP 2.04.07-86* Heating networks (Technical Requirements)

SNiP 2.04.14-88* Equipment and pipeline thermal insulation Thermal insulation equipment and pipelines.

SNiP 3.05-01-85 SNiP 3.05.01-85

Internal plumbing installations Internal sanitary and technical systems.

SNiP 3.05-03-85 Heat networks (Installation Requirements)

Heating & Ventilation Contractors Association (HVCA)

DW/143 Testing and Commissioning Ductwork Systems

DW/144 Specification for Sheet Metal Ductwork

DW/154 Specification for Plastic Ductwork

International Electro-technical Commission (IEC)

IEC 60079 Electrical apparatus for explosive gas atmospheres

IEC 60654-1 Industrial-process measurement and control equipment - Operating conditions - Part 1: Climatic conditions

IEC 60654-1 Industrial-Process Measurement and Control Equipment - Operating Conditions - Part 1: Climatic Conditions Second Edition;

EIN 10025 Hot Rolled Product of Non Alloy Struct. Steel

International Maritime Organisation (IMO)

IMO IMO MODU Code 1989 with 1991 amendment

IMO IMO MODU Code 1992 Construction of Mobile Offshore Drilling units

Institute of Petroleum (IP)

IP 15 Model Code of Safe Practice - Part 15: Area Classification Code for Petroleum Installation.

Instrument Society of America (ISA)

ISA tr12.24.01/1998 (IEC 79-10 Mod)

Recommended Practice for Classifications of Locations for Electrical Installations. Classified as Class 1,Zone 0,Zone 1 or Zone 2. Classification for Gaseous Environment.

International Standards Organisation (ISO)

ISO 834 Fire Resistance Tests

ISO 15138 Cor. 1 Petroleum and Natural Gas Industries Offshore production installations Heating, ventilation and air-conditioning

ISO 13819-2 Offshore Fixed Steel Structures

NF E 35-400 Refrigerant plant, Safety rules

National Fire Protection Association (NFPA)

NFPA 72 National Fire Protection Association Codes

NFPA 90A Air conditioning and ventilation Systems


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NFPA 90B Warm air heating and air conditioning Systems

NFPA 101 NFPA 2001 Life Safety Codes

RoK Normative Documents

PUE Rules for Arrangement of Electrical Installation, 6th Edition

RoK Order 185 (Technical Offshore Rules)

Technical rules for construction of facilities during conduct of petroleum operations offshore and in internal water bodies of the Republic of Kazakhstan -Astana 1999

RoK Joint Order 1878, 182-II

(Offshore Instruction)

Instructions for Compliance with the Environmental Protection Norms During Planning and Conducting of Petroleum Operations Offshore, in the Costal Area and Internal Water Bodies of the Republic of Kazakhstan Astana 1999.

RoK Sanitary Rules (SanPin)

SanPin 1.06.062.94 Sanitation Regulations for floating Drilling Rigs

International Maritime Organisation (IMO)

SOLAS International Convention for the Safety of Life at Sea - consolidated edition 2001

SCI SCI - p - 112: Interim Guidance Notes for The Design and Protection of Topside Structures Against Explosion and Fire

Sheet Metal & Air-Conditioning Companies National Association (SMACNA)

SMACNA

Instructions for Compliance with the Environmental Protection Norms During Planning and Conducting of Petroleum Operations Offshore, in the Costal Area and Internal Water Bodies of the Republic of Kazakhstan Astana 1999.

RoK Process Design Norms (VNTP)

VNTP 3-85

Process Design Standards for Oil, Gas and Water Gathering, Transport and Treatment Facilities Engineering design standards for collection, transportation and treatment facilities for oil, gas and water in oil fields

Departmental Construction Norms (VSN)

VSN 21-77 Instructions on designing heating and ventilation for oil processing and petrochemical enterprises

Departmental Instructions for Fire Prevention Design (VUPP)

VUPP-88 Directives for the design of enterprises and buildings for the transformation oil and petrochemical industry in accordance with fire protection techniques

4.2 ANNEX 2. LIST OF INFORMATIVE EXTERNAL HVAC CODES & STANDARDS

(Total number: 11)

Standard No. Standard Title

The Chartered Institute of Building Services Engineers (CIBSE)


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Commissioning Code Series A

Air Distribution Systems High and Low Velocity

Commissioning Code Series C

Automatic Controls

Commissioning Code Series R

Refrigeration Systems

Commissioning Code Series W

Water Distribution Systems

Guide Book A Design data

Guide Book C Reference Data

Publication B1 Heating

Publication B3 Ductwork

Publication B5 Noise

Guide Book B Section 14

Refrigeration and Heat Rejections

Guide Book B Section 16

Miscellaneous Equipment

4.3 ANNEX 3. LIST OF INTERNAL HVAC CODES & STANDARDS/ KASHAGAN TE CHNICAL SPECIFICATIONS (KTS)

(Total number : 30)

Standard Title. Standard No. Revision

Functional Specification: HVAC & Building Utilities - Industrial Building Area

KE01.A0.690.KD.C.SF.0001.000 F01

Functional Specification: HVAC & Building Utilities - Utilities Area

KE01.A0.690.KD.C.SF.0002.000 F01

Functional Specification: HVAC & Building Utilities - Water Treatment Area

KE01.A0.690.KD.C.SF.0004.000 F01

Functional Specification: HVAC & Building Utilities - Power Generation Area

KE01.A0.690.KD.C.SF.0006.000 F01

Functional Specification: HVAC & Building Utilities - Oil Treatment Area

KE01.A0.690.KD.C.SF.0007.000 F02

Functional Specification: HVAC & Building Utilities - Sulphur Plant

KE01.A0.690.KD.C.SF.0008.000 F01

Functional Specification: HVAC & Building Utilities - Gas Treatment Area

KE01.A0.690.KD.C.SF.0009.000 F02

Functional Specification: HVAC & Building Utilities - Pump House Buildings

KE01.A0.690.KD.C.SF.0011.000 F02

Functional Specification: HVAC & Building Utilities - Electrical Sub-Station Buildings

KE01.A0.690.KD.C.SF.0012.000 F01

TECHNICAL SPECIFICATION: ONSHORE PLANT GEOTECHNICAL INVESTIGATION

KE01.A0.000.KD.C.ST.0002.000 E01


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BARGES 16 & 17 F.G.COMPRESSOR HALLS ARCHITECTURAL & HVAC FUNCTIONAL SPECIFICATION

KE01.B4.655.KD.C.SF.0005.000 F01

FUNCTIONAL SPECIFICATION: STRUCTURAL, ARCHITECTURAL & HVAC - BARGE 10 UTILITY MODULE

KE01.B4.655.KD.C.SF.0008.000 F02

Functional Specification: Temporary Refuge Module

KE01.B4.655.KD.C.SF.0003.000 F02

Functional Specification: Local Equipment Room DI - Drilling Island

KE01.B4.655.KD.C.SF.0004.000 F01

BARGES 16 & 17 LER FG3 & FG4 Functional Specification

KE01.B4.655.KD.C.SF.0006.000 F01

LER R.I. Functional Specification Riser Island KE01.B4.655.KD.C.SF.0009.000 F01

Functional Specification: Living Quarters Evacuation Tunnel & Escape Vehicle Garage

KE01.B4.655.KD.C.SF.0010.000 F02

Functional Specification: Barges 3 & 4 - Local Equipment Rooms FG1 FG2

KE01.B4.655.KD.C.SF.0011.000 F01

Functional Specification: Architectural & HVAC: Barge 8 - Utilities Module

KE01.B4.655.KD.C.SF.0012.000 F01

Architectural & HVAC Functional Specification: Barges 3 & 4 F.G. Compressor Halls

KE01.B4.655.KD.C.SF.0013.000 F01

Barge 9 Utilities Module New Turbo generation Station Arch & HVAC Functional Specification

KE01.B4.655.KD.C.SF.0014.000 F01

Architectural & Functional Specification: Living Quarters

KE01.B4.655.KD.C.SF.0001.000 F01

HVAC Functional Specification: Living Quarters

KE01.B4.655.KD.C.SF.0002.000 F01

Functional Specification For Water Treatment Building

KE01.D0.000.KD.C.SF.0001.000 D01

Functional Specification For Effluent Treatment Building HVAC & Building Utilities

KE01.D0.000.KD.C.SF.0002.000 D01

Functional Specification For Gatehouse HVAC & Building Utilities

KE01.D0.000.KD.C.SF.0003.000 D01

Functional Specification: Containerised Boiler Package

KE01.D0.000.KD.C.SF.0004.000 D01

Functional Specification For Technical Water & Firewater Pumphouse

KE01.D0.000.KD.C.SF.0005.000 D01

Functional Specification For Hvac & Building Utilities Plant Facilities Buildings

KE01.D0.690.KD.C.SF.0008.000

Specification: HVAC Equipment KE01.A0.690.KD.C.ST.0004.000 P01

4.4 ANNEX 4. LIST OF DEVIATIONS

(Total number 0)