introduction - ap racing

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+44 (0)24 7663 9595 Introduction SPECIAL PROJECTS. AP Racing, can and have, engineered unique solutions for various “ Special Vehicles” sectors which includes Armoured or Defence, Hybrid, Electric, Land Speed, Bomb Disposal and even Aerospace applications, to a customer’s own specific criteria and requirements. With varying duty levels of brake and clutch systems available, solutions can be designed and developed based on our specific vehicle testing procedures replicating the environments and scenarios experienced by these vehicles. With over 50 year’s experience and a wealth of talent in all areas or our business, AP Racing is perfectly placed to offer the innovation required in these exciting market sectors. ENGINEERING & TECHNOLOGY It isn’t easy being at the pinnacle of motorsport or performance road brake and clutch design, but the resources available to AP Racing ensure the best is always on hand for all its customers, from state of the art three dimensional solid modelling/design and FEA CAD facilities to sophisticated research, development, testing and quality departments that constantly probe the boundaries of technology. Some 11 years ago AP Racing introduced its first Radi-CAL™ designed brake caliper to the world. This revolution in brake caliper technology features a design concept that improve efficiency, cooling and driver con- trol. This proven race winning technology is available in all major race series around the world from F1, GT, Touring Car, WRC and Nascar to name a few and AP Racing are continuing with further developments of Radi-CAL™ technology for additional motorsport applications, and also including OEM Road and Aftermarket calipers. To date, AP Racing has produced some 90 first and second generation variants with the company continuing to refine the Radi-CAL™ design processes to further enhance its position as a world leader in brake caliper design. THE COMPLETE COMPETITIVE RANGE. This product catalogue offers an unequalled selection of brake and clutch systems and accessories. They form an integrated range of thousands of individual components and products carefully developed and selected for every motorsport, OEM, high performance upgrade and motorcycle application. With a worldwide network of 48 specialist distributors, modern Internet communication facilities and express delivery services, AP Racing ensures that the widest selection of high performance products is available, wherever you are. N.B: Whilst this catalogue provides comprehensive details of AP Racing products our website (www.apracing.com) offers the most up to date information on the changes that may occur to our products. WELCOME TO THE AP RACING PRODUCT CATALOGUE. This catalogue has been designed to provide the user from whatever level of Motorsport, OE / High performance and Motorcycle industry with a guide to the most popular AP Racing products. However not all products are listed so if your requirements differ from those in the catalogue please contact us for more help, we aim to be flexible. A pdf version of this catalogue is also available to download from www.apracing.com ABOUT US THE COMPANY For over 50 years AP Racing has been the leading manufacturer of per- formance brake and clutch systems for motorsport, OEM, aftermarket road, armoured and motorcycle applications. Based in Coventry, AP Racing has achieved more national and international sporting success than any of its rivals. In 2018 alone, AP Racing supplied either brakes, clutches or both to over 30 champions across the entire spectrum of the motorsport world. AP Racing core product ranges include, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and competition brake systems for motorcycles. 2018 saw AP Racing once again achieve accreditation to ISO:9001:2015 and registration to the IATF16949:2016 quality approval standards.This certification underlines AP Racing’s commitment to provide the highest quality products and services to meet the exacting requirements of its customers. RACE Ever since AP Racing’s creation it has been at the forefront of the motorsport industry, creating winners on the track and the roads, from Iron brakes to today’s Carbon/Carbon, from large diameter clutches to compact Ø97mm, F1 multi-plate units that transmit 1000bhp at 12,000rpm, AP Racing has shown the way. In Motorsport and F1 respectively our successes started with the incredible Auto Unions and have continued uninterrupted up to the 2018 Champion- ship winning Mercedes. At the end of the 2018 Season AP Racing had notched up an incredible 818 Grand Prix wins with either our brake calipers or clutches since 1967. This longevity of success has seen AP Racing repeating these achievements in other branches of motorsport from WRC, Touring Cars, Nascar, Indy Car, GT and many others in more than 50 countries around the world. ORIGINAL EQUIPMENT Competition is the best of test-beds and AP Racing’s years of experience in motor sport also brings benefits for the latest OEM road cars. The emphasis may be different, qualified by the everyday demands of the modern road conditions but the essential requirements remain the same. Supporting both low and high volume OE customers, AP Racing has the resources, technology and knowledge to bring its racing history and performance to the road. For many years, AP Racing has been supplying some of the top marques in the high performance vehicle market with brake and clutch systems to suit specific applications. Through a proven design and development program, along with engineering support to the customer, AP Racing is able to provide high performing, reliable brake and clutch solutions to a variety of performance car marques.

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+44 (0)24 7663 9595

IntroductionSPECIAL PROJECTS.AP Racing, can and have, engineered unique solutions for various “ Special Vehicles” sectors which includes Armoured or Defence, Hybrid, Electric, Land Speed, Bomb Disposal and even Aerospace applications, to a customer’s own specifi c criteria and requirements.With varying duty levels of brake and clutch systems available, solutions can be designed and developed based on our specifi c vehicle testing procedures replicating the environments and scenarios experienced by these vehicles.With over 50 year’s experience and a wealth of talent in all areas or our business, AP Racing is perfectly placed to offer the innovation required in these exciting market sectors.

ENGINEERING & TECHNOLOGYIt isn’t easy being at the pinnacle of motorsport or performance road brake and clutch design, but the resources available to AP Racing ensurethe best is always on hand for all its customers, from state of the art three dimensional solid modelling/design and FEA CAD facilities to sophisticated research, development, testing and quality departments that constantly probe the boundaries of technology. Some 11 years ago AP Racing introduced its first Radi-CAL™ designed brake caliper to the world. This revolution in brake caliper technology features a design concept that improve efficiency, cooling and driver con-trol. This proven race winning technology is available in all major race series around the world from F1, GT, Touring Car, WRC and Nascar to name a few and AP Racing are continuing with further developments of Radi-CAL™ technology for additional motorsport applications, and also including OEM Road and Aftermarket calipers. To date, AP Racing has produced some 90 first and second generation variants with the company continuing to refine the Radi-CAL™ design processes to further enhance its position as a world leader in brake caliper design.

THE COMPLETE COMPETITIVE RANGE.This product catalogue offers an unequalled selection of brake and clutch systems and accessories. They form an integrated range of thousands of individual components and products carefully developed and selected for every motorsport, OEM, high performance upgrade and motorcycle application. With a worldwide network of 48 specialist distributors, modern Internet communication facilities and express delivery services, AP Racing ensures that the widest selection of high performance products is available, wherever you are.N.B: Whilst this catalogue provides comprehensive details of AP Racing products our website (www.apracing.com) offers the most up to date information on the changes that may occur to our products.

WELCOME TO THE AP RACING PRODUCT CATALOGUE.

This catalogue has been designed to provide the user from whatever level of Motorsport, OE / High performance and Motorcycle industry with a guide to the most popular AP Racing products. However not all products are listed so if your requirements differ from those in the catalogue please contact us for more help, we aim to be flexible. A pdf version of this catalogue is also available to download from www.apracing.com

ABOUT USTHE COMPANY For over 50 years AP Racing has been the leading manufacturer of per-formance brake and clutch systems for motorsport, OEM, aftermarket road, armoured and motorcycle applications. Based in Coventry, AP Racing has achieved more national and international sporting success than any of its rivals. In 2018 alone, AP Racing supplied either brakes, clutches or both to over 30 champions across the entire spectrum of the motorsport world. AP Racing core product ranges include, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and competition brake systems for motorcycles.2018 saw AP Racing once again achieve accreditation to ISO:9001:2015 and registration to the IATF16949:2016 quality approval standards.This certification underlines AP Racing’s commitment to provide the highest quality products and services to meet the exacting requirements of its customers.

RACEEver since AP Racing’s creation it has been at the forefront of the motorsport industry, creating winners on the track and the roads, from Iron brakes to today’s Carbon/Carbon, from large diameter clutches to compact Ø97mm, F1 multi-plate units that transmit 1000bhp at 12,000rpm, AP Racing has shown the way. In Motorsport and F1 respectively our successes started with the incredible Auto Unions and have continued uninterrupted up to the 2018 Champion-ship winning Mercedes. At the end of the 2018 Season AP Racing had notched up an incredible 818 Grand Prix wins with either our brake calipers or clutches since 1967. This longevity of success has seen AP Racing repeating these achievements in other branches of motorsport from WRC, Touring Cars, Nascar, Indy Car, GT and many others in more than 50 countries around the world.

ORIGINAL EQUIPMENTCompetition is the best of test-beds and AP Racing’s years of experience in motor sport also brings benefits for the latest OEM road cars. The emphasis may be different, qualified by the everyday demands of the modern road conditions but the essential requirements remain the same. Supporting both low and high volume OE customers, AP Racing has the resources, technology and knowledge to bring its racing history and performance to the road. For many years, AP Racing has been supplying some of the top marques in the high performance vehicle market with brake and clutch systems to suit specific applications.Through a proven design and development program, along with engineering support to the customer, AP Racing is able to provide high performing, reliable brake and clutch solutions to a variety of performance car marques.

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Visit www.apracing.com for full & up to date product range

IMPORTANT INFORMATIONWhilst this catalogue provides a comprehensive overview of some of the most popular AP Racing products, our website (www.apracing.com) details the entire product range available and provides our customers with the most up to date information including any changes that may occur to the product ranges.

N.B: A version of this product catalogue including all installation drawings in pdf format for the products listed in this publication, where possible, can be download by reading the QR Code opposite.

N.B: All information contained is intended as a guide only, the responsibility rests with the reader to ascertain its accuracy. All images are for illustration purposes only. All images and information are the copyright of AP Racing, and may not be reproduced in any way without our prior written consent.

CONTENTS PAGE

◘ ACTUATION. 61 to 88.- MASTER CYLINDERS. 62.- MOTORCYCLE CYLINDERS. 69.- RESERVOIRS. 73.- PEDAL BOXES. 75.- HAND BRAKES. 82.- BALANCE BARS. 83.- BALANCE BAR ACCESSORIES. 84.- BRAKE FLUID. 85.- HYDRAULIC FITTINGS. 86.- DRY BLEED SYSTEM 87.- PROPORTIONING VALVES. 88.

◘ CARBON / CARBON CLUTCHES. 90 to 103.- GENERAL INFORMATION. 90.- Ø115MM CLUTCHES. 91.- Ø138MM CLUTCHES. 93.- Ø140MM CLUTCHES. 94.- Ø184MM CLUTCHES. 97.- Ø200MM CLUTCHES. 99.- TECHNICAL INFORMATION. 100.

◘ METALLIC RACE CLUTCHES. 104 to 136.- GENERAL INFORMATION. 104.- Ø115MM CLUTCHES. 106.- Ø140MM CLUTCHES. 108.- Ø184MM CLUTCHES. 116.- Ø200MM CLUTCHES. 129.- Ø215MM CLUTCHES. 132.- TECHNICAL INFORMATION. 134.

◘ CLUTCH SLAVE CYLINDERS. 137.

◘ CLUTCH RELEASE BEARINGS. 139.

◘ CLUTCH MOUNTING STUDS. 140.

◘ AIR JACKS. 141 to 144.- GENERAL INFORMATION. 142.- CP3985 AIR JACKS. 142.- CP3945 AIR JACKS 142. - AIR JACK ACCESSORIES. 143.- AIR JACK MAINTENANCE. 144.

◘ CUSTOMER SERVICES - INSIDE BACK COVER.

Contents

CONTENTS PAGE

◘ INTRODUCTION - INSIDE FRONT COVER.

◘ TABLE OF CONTENTS. 1.

◘ NEW PRODUCTS & CHANGES. 2.

◘ BRAKE CALIPERS. 3 to 33.- GENERAL INFORMATION. 4.- PRO 5000 ). 5.- FORMULA CAR. 9. - GT & ENDURANCE. 10.- RALLY. 14.- TOURING CAR. 17.- 2 PISTON. 19.- HISTORIC. 22.- MOTORCYCLE. 23.- ROAD CAR. 24.- TECHNICAL INFORMATION. 31.

◘ BRAKE DISCS. 34 to 46.- GENERAL INFORMATION. 35.- VENTILATED. 36.- VENTILATED DISC & BELL KITS. 39.- SOLID. 40.- INTEGRAL VENTILATED. 39.- INTEGRAL SOLID 40.- CARBON DISC INFORMATION. 45.- TECHNICAL INFORMATION 41.

◘ BRAKE PADS. 47 to 56.- GENERAL INFORMATION. 48.- AP RACING APF BRAKE PADS. 49.- BRAKE PAD PROFILES. 51.

◘ FACTORY BRAKE KITS 57 to 60.- ROAD. 58.- COMPETITION. 60.

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Note
To access a particular content on this page, run the mouse over the text, were the hand image will change to a finger pointing image, this identifies a link to another part of the catalogue.
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Typewritten Text

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Visit www.apracing.com for full & up to date product range

New Products and Changes.

Catalogue Changes:This highlights products and or ranges that have been removed from our previous catalogue.

Factory Big Brake Kits:The following Road and Competition kits have been taken out of the catalogue, but their information remains on the website:

Motorcycle Products:The individual motorcycle product section has been removed from this catalogue. However the motorcycle brake calipers and master cylinders have been included in the Brake calipers and Actuations sections respectively.

Special Tuning Clutches.The whole range has been removed from this catalogue as AP Racing is nolonger able to supply a number of critical component parts. The remaining options are detailed on our website. However, the following cover assemblies have been made obsolete and no longer available to order:

Cover Families:- - Ø215mm - CP2511-1 / CP2246-70 / CP2246-71 & CP2647-1.- Ø220mm - CP3560-1 & CP3560-2.- Ø240mm - CP3380-2 / CP2345-4 / CP2345-8.- Ø267mm - CP2789-1

Driven Plate Families:-For the part numbers affected please refer to our website for more information.

NEWSAP Racing has many new exciting products and projects to be released throughout the next couple of years and will be announcing all relevant details through our website and social media platforms. Please sign up to our newsletter to receive information.

New Products:

Ø184mm (7¼”) Race Clutch:-We have added a 3 (Triple) plate paddle/cerametallic and organic clutch to the existing range to suit Historic racing.- CP7383 - suitable for high torque historic race and rally applications - a forged aluminium alloy cover with four different capacity options. See page 128 for further details.

Reservoirs:-Two new 400cc capacity plastic reservoirs with either a central of offset outlet supplied with 3/8”UNF push on adaptor fi tting have been added to our extensive reservoirs range under CP2293-173 (offset outlet) and CP2293-185 (Centre outlet) part numbers. See page 74 for further details.

APPLICATION: PART NUMBERS: APPLICATION: PART

NUMBERS: APPLICATION: PART NUMBERS:

AUDI FORD SUBARU

A3, 1.8T CP5570-1003 FIESTA ST, MK5 CP6637-1001 IMPREZA, 93 - 2014 CP5555-1052

RS4 FRONT CP5555M1034 FOCUS ST, MK2 CP6628-1004 VW

RS4 REAR CP6602-1000 HONDA GOLF, MK4 CP5570-1003

BMW CIVIC TYPE R, EP3 CP5570-1012 SCIROCCO, MK3 GTi / TDi CP5570-1015

535i, E60 CP5555-1043 S2000 CP6637-1000

M5, E34 CP5555-1001 MITSUBISHI - EVO 7,8,9 FRONT CP5555-1032 FACTORY COMPETITION BRAKE KITS

M5 / 5 SERIES, E39CP5555-1036 NISSAN - 350Z REAR CP7633-1000

MITSUBISHI EVO 10, FRONT & REAR

CP5060-1000NP

CP5555-1038 RANGE ROVER EVOQUE

CP9040Z1000CP8522Z1002 CP7636-1000NP

jbennett
Note
To access a particular content on this page, run the mouse over the "See Page for further details" text, were the hand image will change to a finger pointing image, this identifies a link to another part of the catalogue.