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www.akrapovic.com Akrapovič Exhaust Systems: Slip-On and Evolution for the NISSAN 370Z Installation instructions

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Page 1: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

www.akrapovic.com

Akrapovič Exhaust Systems:Slip-On and Evolutionfor theNISSAN 370Z

Installation instructions

Page 2: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,
Page 3: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

www.akrapovic.com

Installation instructions

Akrapovič Exhaust Systems:Slip-On and Evolutionfor theNISSAN 370Z

Page 4: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Congratulations on purchasing an Akrapovič exhaust system. Please read the entire installation manual prior to undertaking any activities related to installation of your new Akrapovič exhaust system. In case you do not fully understand the manual or any of its parts, please contact your authorized dealer!This product should be installed by someone with sufficient knowledge of exhaust systems and their installation, and appropriate hand or power tools. If you are not qualified for this work, please utilize a certified mechanic for installation. By installing Your Akrapovič exhaust system, you indicate that you have read the installation manual in its entirety and you agree with the terms stated herein.It is your responsibility to follow all installation instruction guidelines supplied with the Akrapovič exhaust system and undertake all necessary safety precautions. Akrapovič d.d. assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturer’s products and/or systems.

IMPORTANT INFORMATION

Exclusion of Certain Liability1. Themanufacturer, importerordealershallnotbeliableforanyincidentaldamageincluding

personal injury or any other damages caused by improper installation or operation of theAkrapovičexhaustsystem.WheninstallingtheAkrapovičexhaustsystembecarefulthattheexhaustsystemdoesnottouchotherpartssensitivetohightemperature.

2. Akrapovič makes no representation or warranties with regard to damage caused by theimproperinstallation,useandmaintenanceoftheAkrapovičexhaustsystem.Thewarrantyislimitedtodefectsrecognizedbyourtechnicaldepartmentandduetonormaluse,andexcludesitemssubjecttonormalwear(gasketsanddampingwool).Theguaranteeisvoidincaseofaccident,modification,improperorcompetitionuse.

3. DonotattempttoinstalltheAkrapovičexhaustsystemonavehiclemodelforwhichitwasnotmadeortestedbyAkrapovič.

4. Whentheexhaustsystemgetsveryhotduringoperation,becarefulnottoburnyourselfontheexhaustsystemorpartswhichareindirectcontactwithit,evenwhentheengineisnotrunning.Alsoprotectotherpeople,especiallychildren,fromtheinjuriesmentionedabove.

Page 5: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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1. InsomecasesAkrapovičexhaustsystemkitscontainchemicalproducts(ceramicanti-seizinggrease;boltsealant).Handlewithcare,donotinhaleorswallow.Avoidexcessivecontactwithskin,eyesormucousmembranes.Keepoutofreachofchildren.

2. Technical specifications ofAkrapovič exhaust systems and related products are subject tochangewithoutnotice.

3. Beforeremovingtheoriginalexhaustsystemfromyourvehicle,pleasecomparethepartsyoureceivedwiththelistofmaterialsprovidedintheinstallationmanualinordertoassurethatyouhaveallthepartsnecessaryfortheinstallationofyournewAkrapovičexhaustsystem.

4. Although this manual consists of instructions for installation in written form, as well asphotographs and pictures representing individual steps of the installation, please note thatthe photographs and pictures are symbolic and are intended for representation of generaloverviewonly.Thephotographsandpicturescontainedhereinshouldserveasaguidelineonlyandactualinstallationoftheexhaustsystemmaynotcorrespondwiththephotographsandpicturesentirely.

5. Theprocessofuninstallingtheoriginalexhaustsystemmayvarydependingontheexistingexhaust system. Please follow the original exhaust systemmanufacturer’s instructions foruninstallingtheoriginalexhaustsystem.

TrademarksTheAkrapovičExhaustSystemTechnologylogoisaregisteredtrademarkofAkrapovičd.d.

Akrapovič websiteInformationaboutAkrapovičexhaustsystemsandrelatedproductsisavailableontheAkrapovičwebsiteat:http://www.akrapovic.com/

CopyrightNopartoftheAkrapovičexhaustsystemoritsdocumentationmaybereproducedordistributedinanyformorbyanymeanswithoutthepriorwrittenauthorizationoftheAkrapovičcompany.

©Akrapovič,d.d.Allrightsreserved.

Page 6: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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USE BOLT SEALANT;Apply3to4smalldropsofboltsealantontothecleanedanddegreasedthreadsbeforetighteningthebolts.WARNING! Avoid contact with skin, eyes and mucous membranes. Do not inhale fumes. Keep out of the reach of children.

USE ANTI-SEIZE LEAD-FREE COPPER PASTE (black tube);Provides trouble-freeand long-lasting protection against seizing, corrosion and rusting of bolts, threadedends, nuts, joints, etc.Alsoprotects against vibration,wear and impact. WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.

USE ANTI-SEIZING GREASE(whitetube);Preventsseizing,corrosionandexcessivewearbetweenthetitaniumcomponentsofyourexhaustsystem.WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.

CAUTIONORWARNINGINSTALLATION TIP

TOOLS REQUIRED TIGHTENING TORQUE

SymbolsThefollowingsymbolsareusedthroughouttheseinstallationinstructions:

Page 7: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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BEFORE INSTALLING, CHECK THE SCHEMATIC OF THE EXHAUST SYSTEM!

IF ANY ITEMS IN THE AKRAPOVIČ EXHAUST SYSTEM PACKAGE ARE MISSING, PLEASE CONTACT YOUR AUTHORIZED DEALER. KEEP THE SCHEMATIC FOR FUTURE REFERENCE.

THESE INSTALLATION INSTRUCTIONS MUST BE READ CAREFULLY IN ORDER TO ENSURE PROPER INSTALLATION AND OPERATION OF THE AKRAPOVIČ EXHAUST SYSTEM.

THE EXHAUST SYSTEM CAN BE EXTREMELY HOT. ALLOW THE EXHAUST AND ENGINE TO COOL DOWN BEFORE BEGINNING INSTALLATION.

WE ADVISE YOU TO LEAVE INSTALLATION TO A QUALIFIED SERVICEMAN. IMPROPER INSTALLATION MAY RESULT IN A SHORTER LIFETIME OF THE EXHAUST SYSTEM AND/OR DAMAGE TO THE VEHICLE.

T-handle 14mm wrenchT-handle 15mm wrenchT-handle swivelling 12mm wrenchT-handle swivelling 13mm wrenchCombination 14mm wrenchCombination 15mm wrenchRubber mallet

Page 8: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 1

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REMOVAL OF STOCK EXHAUST SYSTEM: Putthevehicleontoacarlift.WARNING: make sure, that car lifting is safely and correctly done or you risk vehicle

damage, injury or even death!1. For Slip-On and Evolution:unscrewthemarkednuts(Figure 1).

Page 9: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 2

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2. For Slip-On and Evolution:pullthemuffleroffthemarkedrubberbracketsandremoveitoffthevehicle(Figure 2).

WARNING: make sure, that you support the muffler during this process or you could injure yourself or damage the vehicle!

INSTALLATION TIP: for easier dismounting, lubricate the stock rubber brackets.

Page 10: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 3

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3. For Evolution only:unscrewthemarkedmiddlepipes’nuts(Figure 3).WARNING: make sure, that you support the middle pipes during this process or you

could injure yourself or damage the vehicle!

Page 11: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 4

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4. For Evolution only:pullthemiddlepipesoffthemarkedrubberbracketsandremovethemoffthevehicle(Figure 4).

WARNING: make sure, that you support the middle pipes during this process or you could injure yourself or damage the vehicle!

INSTALLATION TIP: for easier dismounting, lubricate the stock rubber brackets.

Page 12: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 5

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5. For Evolution only:unscrewthemarkednutsandremovethefrontpipesoffthevehicle(Figure 5). WARNING: make sure, that you support the front pipes during this process or you could

injure yourself or damage the vehicle!

Page 13: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 6

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6. For Evolution only:foreasierassemblyoftheEvolutionexhaustsystem,unscrewthemarkedboltsandshiftthechassisreinforcementoutoftheway(Figure 6).

WARNING: make sure, that you don’t damage any part of the vehicle during this process!

Page 14: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 7

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INSTALLATION OF THE AKRAPOVIČ EXHAUST SYSTEMS:1. For Evolution only: assembleAkrapovič front tubesonto thevehicleseperately,asshown

(Figure 7).

WARNING: make sure, that you don’t damage any part of the vehicle or exhaust!

Page 15: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 8

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2. For Evolution only:jointheinterferencecrossovertubesandhangthefronttubesonstockrubberbracketsasshown(Figure 8).

INSTALLATION TIP: for easier mounting, lubricate the crossover tubes joint and stock rubber brackets.

Page 16: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 9

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3. For Evolution only: attach the front pipesonto the stockheaderpipesusing stocknuts(Figure 9).

CAUTION: use exhaust gaskets from Akrapovič installation kit in front pipes - stock header pipes joints!

WARNING: use anti-seize copper paste on all nut threads!

34Nm25ftlb

34Nm25ftlb

Page 17: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 10

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4. For Evolution only:tightentoaspecifiedtorqueallthechassisreinforcementbolts(Figure 10). WARNING: use anti-seize copper paste on all bolt threads!

22Nm16ftlb

Page 18: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 11

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5. For Evolution only: attach themiddlepipesonto the front pipes, usingAkrapovič doubleclamps-donotfullytightentheclampsyet(Figure 11).

CAUTION: make sure, that clamps are positioned at the middle of the pipes’ joints.

Page 19: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 12

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6. For Evolution only:alignthemiddlepipes,tightenthedoubleclampstoaspecifiedtorqueandscrewthefrontpipes’linkage,usingboltandnutfromAkrapovičinstallationkit (Figure 12).

CAUTION: make sure, that clamps are positioned at the middle of the pipes’ joints. WARNING: use anti-seize copper paste on all nut and bolt threads!

22Nm16ftlb

30Nm23ftlb

30Nm23ftlb

Page 20: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 13

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7. For Evolution only: hang themuffler on stock rubber brackets, useAkrapovič exhaustgaskets,boltsandnutstojoinmiddlepipesandmufflerinletpipes(Figure 13).

INSTALLATION TIP: for easier mounting, lubricate the stock rubber brackets. CAUTION: use exhaust gaskets from Akrapovič installation kit in middle pipes - muffler

inlet pipes joints! WARNING: use anti-seize copper paste on all nut and bolt threads!

34Nm25ftlb

Page 21: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 14

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8. For Slip-On only:hangthemuffleronstockrubberbrackets,useAkrapovičexhaustgas-ketsinstockfrontpipes-Akrapovičmufflerinletpipesjoints(Figure 14).

INSTALLATION TIP: for easier mounting, lubricate the stock rubber brackets. CAUTION: use exhaust gaskets from Akrapovič installation kit in stock front pipes -

Akrapovič muffler inlet pipes joints! WARNING: use anti-seize copper paste on all nut and bolt threads!

34Nm25ftlb

Page 22: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 15

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9. For Slip-On and Evolution: assembletheclampsandsphericalringsontothetailpipesasshown(Figure 15).

WARNING: use anti-seize copper paste on clamp bolt threads!

Page 23: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 16

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10. For Slip-On and Evolution:slide the tail-pipesonto themuffleroutlets.Rotateandcentertheminrespecttorearbumperasshown(Figure 16, 17, 18).

Page 24: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 17

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Page 25: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

Figure 18

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Page 26: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Figure 19

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11. For Slip-On and Evolution:tightenthetailpipeclampstoaspecifiedtorque(Figure 19).

22Nm16ftlb

Page 27: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER ON FIRST OPERATION.DO NOT STAND BEHIND THE MUFFLER ON FIRST OPERATION.DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICH CONTAIN ACIDIC ADDITIVES TO CLEAN AKRAPOVIČ EXHAUST SYSTEMS.

MAINTENANCE OF THE AKRAPOVIČ EXHAUST SYSTEM:1. Clean the titanium exhaust components with a multi-purpose spray lubricant (WD-40 or

equivalent), carbon fiber exhaust components with soft and dry cloth and stainless steelcomponentswithsoftclothsprayedwithcontactcleaner,thenwipewithsoftanddrycloth.Achangeinthecoloroftheexhaustsystemisnormalduetohightemperatures.

2. Periodicallymakesurealltheboltsandspringsaresufficientlytight.

WARNING: clean all exhaust components before the first start of the engine or the stains will burn onto the surfaces!

Final installation:

WARNING: check vehicle manufacturer manual for tightening torques (for dismounted stock parts)! WARNING: make sure all the nuts and bolts are sufficiently tightened. In case the exhaust system touches the cowling or other parts, repeat the adjustment of the exhaust system or contact your authorized dealer.

Page 28: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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FITTING SETP-HF539

TAIL PIPE SETTI SANDBLASTED: TP-NIZ34-TCARBON: TP-NIZ34-C

NISSAN 370Z Slip-on exhaust system /Stainless steel/ Street legal

M-NIZ34H MUFFLER *e1 0310981

FITTING SETP-HF538

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Page 29: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

E-NI/SS/1

NISSAN 370Z EVOLUTION exhaust system /Stainless steelProduct code: ME-NI/SS/1

FITTING SETP-HF534

M-NIZ34H MUFFLER*e1 0310981

FITTING SETP-HF539

TAIL PIPE SETCARBON: TP-NIZ34-C

TI SANDBLASTED: TP-NIZ34-T

FITTING SETP-HF538

FITTING SETP-HF538

FITTING SETP-HF529

LINK PIPE LEFTL-NI/SS/1/L

LINK PIPE RIGHTL-NI/SS/1/R

LINK PIPEL-NI/SS/1

LINK PIPE REAR-RIGHTL-NI/SS/2/R

LINK PIPE REAR-LEFTL-NI/SS/2/L

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Page 30: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Page 31: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

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Page 32: Installation instructions...Figure 4 11 4. For Evolution only: pull the middle pipes off the marked rubber brackets and remove them off the vehicle (Figure 4). WARNING: make sure,

*502702*

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