Manufacturer and distributor of the World’s most flexible bending machines

FLEXIBLE CNC BENDING MACHINES- Aluminium Extrusions- Light steel- Polished tubes- Scratch free stainless steel bending www.inductaflex.com

INTRODUCTION

We specialise in flexible and affordable bending machines.

Inductaflex leads the world in metal bending knowledge and practical experience.

Inductaflex customers are world leaders in their area of business.

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90% of all curved truck roofs have tools and processes developed by engineers at Inductaflex

Mital orbit, bending process and trials designed by Craig Barnshaw, MD Inductaflex

Transport frames can be accurately and consistently formed

All transport system sections can be formed

Curved louvre blades

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Note* Stainless Steel profiles can be formed although the capacity will reduce by 25%

MACHINE CAPACITYALUMINIUM PROFILES

All transport system sections can be formed

Curved louvre blades

Material Section Drawing AL-1 AL-1 AL-2 AL-3 AL-4

Stainless steel

Tube 60x3 50x3 114x3 168x3 219x3

AluminiumRectangleEasy way

60x40x3 60x40x3 125x75x3 150x75x3 200x100x3

AluminiumRectangleHard way

60x40x3 60x40x3 125x75x3 150x75x3 200x100x3

Aluminium Square Tube 50x50x3 50x50x3 70x70x3 100x100x3 120x120x3

Aluminium Angle 50x50x3 50x50x3 80x80x5 100x100x5 120x120x5

AluminiumChannelEasy way

60x40x3 60x40x3 125x75x3 150x75x5 200x100x3

AluminiumChannel

Hard way50x30x3 50x30x3 100x50x3 125x75x3 150x75x5

AluminiumGlazing section

60x60 60x60 80x80x5 100x100 120x120

Aluminium Cant rails 60x60 60x60 120x120 150x150x 200x200

AluminiumCanvas support section

60x40x3 60x40x3 125x75x3 150x75x3 200x100x3

Aluminium Solar shading 60mm @ 45° 60mm @ 45° 150mm @ 45° 200mm @ 45° 300mm @ 45°

AluminiumTrack

sections60x40x3 60x40x3 125x75x3 150x75x3 150x75x3

AluminiumFrame

sections40x40 40x40 80x40 120x40 120x40

Carbon steel Tube 48.3 48.3 76x3 114x3 168x3

Carbon steel Square pipe 50x50x3 50x50x3 70x70x3 90x90x3 120x120x3

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TOOLING DESIGNOwning an Inductaflex machine gives you access to the best bending tool engineers in the World. We repeatedly bend sections where all others fail.

SolidWorks 2015 and AutoCAD 2015 in-house packages.

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CNC CONTROL UNIT / SOFTWARE

3 radii per bend program used to produce ellipses

• Inductaflex software is simple to use• Accuracy is high• Up to 10 radii can be entered per piece / bar• 3 common program shapes• Single pass bending of complex shapes.

A section light detector locates the bar and then bending commences.

A hand held checking device is attached to the control panel for radius checking and subsequently changing the roll positions to suit.

The control unit gives a simple to check the components in-case of a breakdown.

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TRAININGDepending upon your use, training is between 2 – 5 days. More in-depth courses for companies looking to sub-contract • Off-site training available• CE marking for metal bending• Bending sections for commercial vehicles• Introduction to bending extrusions• Curving louvres and solar shading• In-depth bending of curving glazing sections

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AL-1 AL-1 AL-2 AL-3 AL-4

Maximum torqueall servo drive

2500 Nm 2500 Nm 4500 Nm 6000 Nm 9000 Nm

Bending force 13 tonneHYD

11 tonneSERVO

27 tonneHYD

35 tonneHYD

50 tonneHYD

Tool holder / shaft dia (mm)

50 50 105 105 130

Shaft length (mm) 200 200 300 300 450

X-axis travel 200 200 300 300 400

Accuracy of Y-axis 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm

Drive motor power 4kW 4kW 6kW 7.5 kW 18kW

Drive motors 2 2 3 3 3

Front rollers adjustable width

350-600mm 200-600mm 400-1000mm 400-1000mm 400-1200mm

Power Supply 3 phase 50 or 60 hZ

380-415V or 480v

380-415V or 480v

380-415V or 480v

380-415V or 480v

380-415V or 480v

Length 1200 1200 1300 1300 1300

Width 1100 1100 1300 1300 1300

Height 140015800

140015800

1500 1500 150076700

Weight 900kg 900kg 1500kg 1500kg 2500kg

POPULAR OPTIONAL EXTRASPIPE AND TUBE DIESPolished Stainless steel tubes can be formed free of any marking utilising our specialist grade dies. No need to have curved sections costly re-polished again.

4th PUSHING ROLLThe machine has been designed with a hydraulic pushing roll unit, in order to improve bending of certain sections

CENTRE PULLING UNITA hydraulic pulling roll unit is used for bending H-beams.

CHANNEL DEVICEIn order to bend channel sections to a smaller radii than normal, a mechanical device is available as an optional extra.

RANGE AND SPECIFICATIONS

MANDREL BENDINGDue to unique connections to one of the shafts, we are able to offer internal mandrel equipment on our AL-series machines. Manual and assisted versions are available.

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Flexible Efficient Economic

Europe & Russia / Middle East & Asia / South AmericaInductaflex LimitedThe Timbers, Grooms Lane, Kemberton, Shropshire, UKPhone: +44 (0)333 939 8888sales@inductaflex.comwww.inductaflex.com

USA / Canada

Trilogy Machinery, Inc.PO Box 70Belcamp, MD 21017 USAPhone: +1 410272-3600sales@trilogymachinery.com www.trilogymachinery.com