iiia 2 kondo liquid metals

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    1

    Improvement of compatibility ofliquid metals Li and Pb-17LI

    Masatoshi KONDO, Minoru TAKAHASHI b), Teruya TANAKAa),Tsisar Valentyn c) and Takeo MUROGA a)

    Tokai university, Japan,a)National Institute for Fusion Science a)b) Tokyo Institute of Technology, Japanc) Physico-Mechanical Institute of National Academy of

    Sciences of Ukraine, Ukraine

    ISLA2011

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    3

    Background -2

    (Structural material)

    Corrosion of RAFM steel

    in liquid metals

    Chemical reaction of steels base metal

    (Fe), alloying elements (Cr, W) andcarbides with liquid metals

    wt% Cr W C Mn Other Fe

    -1 1.94 0.09 0.49 V: 0.2 balance

    Chemical composition (wt%)

    Reduced activation

    ferritic martensitic steel iscandidate structural

    material of blanket.

    1m

    Prior austenite grain boundary

    Packet

    boundary

    Lath

    boundary

    Some

    sub grains

    Block

    boundary

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    5

    Purpose

    Purpose of the present study is follows;

    - Establish corrosion test technology for liquid Li

    and Pb-Li

    - Make clear the corrosion characteristics ofRAFM JLF-1 steel in the liquid metals

    - Make clear the corrosion of coating in the liquid

    metals

    - Modeling of the corrosion of RAFM steel in the

    liquid metals

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    6

    Experimental procedure (1)

    Fe Cr W NiLi 0.85 0.12 0.31 0.8 Nitrogen: 65

    Pb-17Li 2.2 0.17 0.52 1.3 -

    Pb-17Li provided by santoku coop.

    Temperature 600C Time(hours) Re for mixing - MaterialLi

    Static 30-250-750High purity, Li3N dope

    Li2O dope, C dope

    JLF-1

    Er2O3 coat

    Flowing 250 2859 High purity JLF-1

    Pb-17LiStatic 250-3000 High purity

    JLF-1

    Er2O3 coat

    Flowing 250 18512 High purity JLF-1

    Initial impurity of liquid metals (wppm)

    Experimental condition

    Carbon Li2O Li3N

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    Experimental procedure (2)

    Influence

    of flow

    3cc

    100cc

    Fixed specimen

    Width of impeller 33Rotation speed 100 rpm

    Velocity around specimen v==0.17cm

    Re number for mixing

    2nd

    =Re

    48mm

    Static test

    (Simple immersion)

    Flowing test

    (Mixing vessel)

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    (c) Impurity analysis of liquid breeders by ICP-MS( Fe, Cr, W, non metal impurity)(To investigate mass balance between loss in

    specimen and increase of metal impurity in melt )

    (b)SEM/EDX analysis for surface and cross section(To evaluate the metallurgical change of steels)

    (a) Weight loss measurement

    (To estimate the corrosion (loss) rate)

    Analysis of corroded specimen

    Take out

    sampleLi immersion

    at 350C Acetone

    Immersion to

    ethanolAcetone

    Immersion to

    ethanol

    Cleaning procedure for tested specimen

    Specimen in Li

    Specimen inPb-Li

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    9

    Experimental results (Mass loss of specimen by corrosion in Li)

    - The influence of non-metal impurity (i.e. nitrogen and oxygen) in

    liquid Li was large on the corrosion loss.

    - The Influence of oxygen in Li on the corrosion was newly found.)

    -2

    0

    2

    4

    6

    8

    10

    12

    14

    Li

    (+0.8wt%Li2O)(Static)

    750-hour

    Li

    (+0.5wt%Li3N)(Static)

    250-hour

    Li

    (Pure)(Static)

    250-hour

    Li

    (Pure)(Flow)

    250-hour

    Li

    (+3.7wt%C)(Static)

    250-hour

    Weightlos

    sofspecimens

    (g/m2)

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    Experimental results (Lithium)

    20 hour 120 hour 250 hour

    +0.5wt%Li3N nitrogen dope (Cr dissplution)

    1m 20m 20m

    250 hour

    Phase

    transformation

    BCTa a

    c

    a a

    a

    BCC

    C Fe

    Phase transformation

    Initial

    122 hour 780 hour287 hour

    +0.8wt%Li2O oxygen dope (Cr dissolution)+3.7wt% carbon dope

    1m 1m 1m

    Phase

    transformation

    No phase

    change

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    11

    0

    20

    4060

    80

    100

    0 10 20 30Erconcentration

    inLi

    unit:wppm(ICP-MS)

    0 10 20 30

    exposure (hour)

    600C

    Er2O3/JLF-1

    Surface color was black after

    the corrosion test though the

    color was metallic luster

    before the test.

    m

    normal

    Corroded

    (Er-Cr rich)

    Peeling off

    Crack

    -0.1

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    0 50 100 150 200 250Thermallin

    earexpansion%

    Temperature (C)

    Li

    JLF-1

    Er2O3

    Corrosion of Er2O3 coating in Li

    The oxide itself might be chemically stable in the liquid breeders. The damage was possibly

    made by a large difference of the thermal expansion ratio between adhered Li and the coatingduring a heat up and a cool down procedure of the corrosion test when the Li was solidified.

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    Summery for corrosion in Li

    - Nitrogen dissolved in Li has big influence onthe compatibility. It was newly found that

    oxygen in Li can increase the corrosion of

    steel. The nitrogen and oxygen dissolved as

    non-metal impurity in Li must be removedbefore the use. Carbon in Li can suppress the

    the depletion of carbon in the steel.

    - The issue for the coating of liquid blanket isthe peeling of the coatings in the liquid metals.

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    Experimental results (Weight loss of specimen in Pb-Li at static condition)

    Corrosion was suppressed when the metal element, i.e. Fe and Cr, in

    Pb-17Li was saturated..

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    Experimental results (Pb-17Li)

    600oC 750 hours

    High mag. (x3000)

    20m

    5m

    Low mag. (x1000)

    600oC 3000 hours

    20m

    5m

    High mag. (x3000)

    Low mag. (x1000)

    The corrosion in JLF-1 was selective attack to some boundaries of microstructure.

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    Experimental results (Corrosion of Er2O3 coating in Pb-Li)

    20m20m20m

    Er

    Fe

    CrCountnumber

    Resin Pb-Li Steel matrix

    020 40 60 80

    Depth (m)

    The oxide itself might be chemically

    stable in the Pb-Li.

    The damage of the coating was

    possibly made by a large difference

    of the thermal expansion ratiobetween adhered Pb-Li and the

    coating during a heat up and a cool

    down procedure of the corrosion

    test when the Pb-Li was solidified.

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    0 200 400 600

    Temperature (C)

    Themallinearexpansion(%)

    Li

    Pb

    JLF-1

    Er2O3

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    Flowing Li

    Internal diffusion of liquid metals

    (FAC) (Erosion corrosion)

    10m

    Erosion- corrosion

    was caused by

    peeling of subgrains

    after corrosion on

    surface.

    Flowing Pb-17Li

    10m

    Experimental results (Corrosion in flowing Li and Pb-Li)

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    17

    Corrosion modeling

    Li (65wppm nitrogen) Pb-17Li Pb

    Solubility

    (Cs)

    wppm

    Molppm

    Fe - * 47 (600C) ~ 34 (600C)

    Cr52.4 (800 C) ~

    94.3 (600C) 10 (500C) 1 (600C)

    ))V

    hStexp(VCs(1m

    C)-(CshJdt

    dC

    S

    V

    ))V

    hSt

    exp(Cs(1C

    Transient of metal

    impurity in liquid

    breeders

    Corrosion ratio

    Mass loss of specimen by corrosion

    Concentration of metal in liquid breeders

    Mass balance between increase of

    metal impurity in liquid breeders andcorrosion ratio of specimen

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    Mass transfer model in corrosion (Li)

    Different corrosion device

    600oC (Li)

    Different geometrical factor

    of corrosion systemVolume / corrosion surface area

    V/S

    Large

    Small

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    600o

    C (Pb-Li)

    Mass transfer model in corrosion (Pb- Li)

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    Summery

    Major conclusions are follows;

    - Corrosion test technology for liquid Li and Pb-Li was

    established.

    - The corrosion characteristics of JLF-1 in static Li and Pb-Liwere investigated. Then, we started to study about the

    corrosion in flowing condition.

    -Modeling of corrosion of JLF-1 in Li and Pb-Li was started.

    - Fundamental corrosion characteristics of anti corrosion

    coating in liquid Li and Pb-Li was studied. The issue is the

    peeling off of the coatings in liquid metals.

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    Corrosion of Fe-Al coating in liquid Pb-Li

    10m

    Fe-Al

    coating

    316LPb-Li

    Pb

    O

    Fe

    Al

    After 500- hour immersion in Pb-17Li at 600 degree C

    Coating it self was chemically stable in liquid Pb-Li.

    However, the peeling off is issues for the coating.

    Now, study on metal plating technology is under going.

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    Background -4

    Corrosion phenomena

    Solubility of metal elements and chemical potential of non- metal impurity

    in liquid metals are important parameters which determine the corrosion.23

    Compatibility

    Liquid metal corrosion

    Formation of corrosion products

    (Carbides, oxides, nitrides, hydrides and so on)

    -Dissolution of steel element

    into liquid metals

    -Diffusion of metal elements of liquid

    metal into steel matrix

    Determined by alloying process

    Determined by chemical

    potential of non-metal impurity

    All liquid metals especiallyheavy liquid metal

    Pb, Pb-Bi

    Li, Na, K, Pb-Li(?)

    GB attackErosion- corrosion

    Peering of

    corrosionproducts

    FAC

    At flowing

    condition

    At flowing static condition

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    0.0001

    0.01

    1

    100

    10000

    700 800 900 1000 1100 1200 1300

    SolubilityofFeandCr

    inLithium(

    wppm)

    Temperature of Lithium (K)

    Cr in Li (Nitrogen 150wppm)[12]

    Solubility of Cr in Li (Nitrogen

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