ieng 248 d. h. jensen 9/20/2015engineering graphics & 3-d modeling1 lecture 01 ieng 248:...
TRANSCRIPT
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 1
Lecture 01
IENG 248:
Engineering Graphics &
Computer Modeling
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 2
Introduction
Lectures: Dr. Dean Jensen
Tu 1:00 - 2:50 PM IER 205
Labs:Th 2:00 – 2:50 PM IER 205
Manufacturing Innovation LabM, W, F 1:00 - 5:30 PM IER 310
GTA: Shalane Moore
Laser Engraver / 3-D PrintingCNC Lathe / CNC Milling
IENG 248
D. H. Jensen
Shalane D. Moore Education
B.S Industrial Engineering & Engineering Management South Dakota School of Mines and Technology 2013 Occupational Safety & Health Minor, Six Sigma Certificate, Creativity & Innovation Certificate Women’s Basketball Team, Culture & Attitude Recipient
Professional
•2014-2015 Safety Coordinator, Ready Foods Inc. – Denver, CO
• Building basis of safety program in custom food processing with a culturally diverse workforce
•2013-2014 Safety Management Associate, Gerdau – Wilton, IA
• Leading corporate safety program in steel manufacturing mill with strong union
•2013 Occupational Safety & Health Intern, AK Steel Corp – Zanesville, OH
• Restructuring chemical inventory and SDS databases in steel finishing with union
Personal
• Hometown: Zanesville, Ohio (Buckeye)
•Hiking, Sports, Animals
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 4
Objectives
Engineering Graphics Theory & Practice
Manual Sketching/DrawingImportanceStandardsInterpretationProduction
CAD ModelingTechniquesSkillsProficiency in fundamentals
WHY
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 5
Learning Objectives
Students will develop and demonstrate:
1. The ability to describe and utilize both the scientific and empirical foundations for engineering design.
2. The ability to create 2- and 3-dimensional freehand sketches using the correct sketching techniques.
3. The ability to create and read an engineering drawing using standard views, and both conventional and GD&T dimensioning and tolerance techniques to describe form, orientation, and location accurately.
4. The ability to model solid objects using CAD software and basic operations such as extrusions, cuts, rotations, patterns, copies, sweeps, blends, and assemblies.
5. The ability to utilize CAD functions to capture design intent, and to use parametric modeling.
6. The ability to perform a basic engineering analysis from a 3-D solid model.
7. The ability to clearly and completely communicate a multi-component, conceptual design by creating drawings that follow good engineering conventions and practices.
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 6
Office Hours
D. H. Jensen Office: 308 Ind. Eng. & Research
Bldg.
Tu, Th: 3:00 - 3:50 PM
Phone: 394 - 1278 E-mail: [email protected]
Subject Line: IENG 248
Schedule:http://jensen.sdsmt.edu/IENG248/
then follow Materials and Instructor Access links
http://jensen.sdsmt.edu/Schedule.htm
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 7
Texts & Materials
Suggested: Modern Graphics Communication, 4th ed.
Giesecke, Mitchell, Spencer, Hill, Dygdon, Novak, Lockhart & Goodman
Available for rent via Amazon Make sure all appendix pages are intact
Required: Engineering Notebook
7-1/2" x 9-3/4", quad ruled, 80 – 100 pp Available at the Bookstore, Staples, etc Anything that fits in this notebook is available for
exams
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 8
Materials
Required: Engineering Problems Paper/Pad
five squares/division, 8-1/2 x 11, three hole drilled
Mechanical Pencil, 0.5 mmgood grip
LeadHB, B
‘Clickable’ Eraser PencilPlastic rather than rubber
Small Engineering Triangles30-60-90 and 45-45-90
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 9
Grading
Grading is NOT curved
Grading based on a weighted percentage: 20 % Homework 30 % Project (Lab) Work 25 % Midterm Exam (in-class) 25 % Final Exam
No extra credit, but there are Bonus Points 5 % additional
Bonus Points are NOT needed to obtain a fair (accurate) grade Bonus points may tip borderline grade higher
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 10
Exams & Bonuses
Single, time-limited Midterm: Written/sketching, material during Lecture
Closed book/Open Engineering NotebookCovering basic principles (lines, lettering), terms,
multi-view projections, sections, sketching
Single, time-limited Final: Comprehensive, both CAD and Manual
Open Book/Open Engineering NotebookCovering basic principles, terms, techniques and
SolidWorks conceptsCovering computations, GD&T, sketching
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 11
Bonuses & Optional Work
Bonus Points Un-announced
Class or LabNo make-up – have your stuff ready to show
Additional Project ComponentAlternate End-of-Arm Tooling Model
Optional HW & Lab Assignments Replaces lowest percentage HW or Lab, ex:
Pictorial Drawing - HWPart Manufacturing Analysis - Lab
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 12
Due Dates & Make-Ups
Due Dates (see web schedule): HW is due (usually Tuesdays) at the start of class Labs are due (one week later) at the start of lab Project is due Wednesday of Finals Week at 5:00 PM
Late Assignments (up to 24 hours): 50 % of the earned credit, if it makes a difference No make-up assignments (turn in or do Opt’l.)
Make-up Work (student responsibility): Unforeseeable - as soon as practicable Foreseeable - as far in advance as practicable
Computer/Network Problems Expect them, but let instructor know
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 13
Policies
Needs Accommodation: See instructor this week
Academic Honesty: Minimum standards Professional standards
Laboratory Conduct: Purpose of lab is to experiment safely Policies and procedures are in place to ensure that
experimentation is safe and productive Use common sense and practice professionalism Expect consequences if you don’t
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 14
Course Web Site
Address:http://jensen.sdsmt.edu/248/
Course Description Schedule
Lecture topics are links to the PowerPoint slides Materials
Lab Assignment Specifics Class Resources Miscellaneous & Review Handouts
Notices Habitually check when starting work, or when stuck
Grading Updated periodically
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 15
Surviving & Thriving in the Course
The course is not mentally difficult, but can be time-consuming: Engineering drawings require attention to detail Drawing practices have evolved over time, and there are
many fine points to master Much of the lab and course material is “front – loaded” The exams and the project make or break grades
Annual “Best CAD Project” Competition One year student membership in IIE Cash prize Awarded at the start of next Fall Term
Covers projects from this Fall Term
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 16
EIENG 248CH X: 2.1, 2.2
Example HW Assignment Layout
No cover sheet req’d if heading blocks filled out Use front side, never use back (grid is on the back side)
9/2/14 A. STUDENT 1 2
PROB. 2.1
PROB. 2.2
D
H
D
H
Ø l
IENG 248CH X:. 2.3, 2.49/2/14 A. STUDENT
2 2
PROB. 2.3
D
H
Ø l
ISOMETRIC VIEW:
ORTHOGRAPHIC MULTI-VIEW:
FULL-SECTION VIEW:
PROB. 2.4
D
H
Ø l
BROKEN-SECTION VIEW:
AA
SECT A-A
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 17
ENGR 248
Example Lab Cover Page Layout
A cover sheet is always required for labs Can be either handwritten or word-processed
9/2/14 A. STUDENT 0 3
CONTENTS
1: BLOCK SECTION
2: BLOCK ASSEMBLY
3: BLOCK DIMENSIONED
4: BLOCK ASSEMBLY
LAB 1: TUTORIAL LESSONS 1-3
ENGR 248
9/2/14
A. STUDENT
PAGE 0 OF 3
CONTENTS
1: BLOCK SECTION
2: BLOCK ASSEMBLY
3: BLOCK DIMENSIONED
4: BLOCK ASSEMBLY
LAB 1: LESSONS 1 - 3
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 18
Types of Engineering Design
Empirical Design: Experience based
HandbooksStandardsSimulations
Scientific Design: Principle based
MathematicsPhysicsChemistry
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 19
MGC Stages of Design
1. Problem Identification Proposal
2. Concepts/Ideas (synthesis) Notes, sketches Patent documentation
3. Compromise Solutions Analysis of concepts
4. Models/Prototypes Testing, evaluation
5. Production/Working Drawings Decision & documentation for production
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 20
Drafting Standards
U.S. national drafting standard is Y-14:
American National Standard Drafting Manual
Created/maintained by four organizations: ANSI (NIST) ASEE SAE ASME
Copies of the standard cost $$
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 21
Projections
Projection: A single view of an object
Projector: The path of a single light ray from the object to the
projection plane
Perspective Projection: All the projectors converge at some point Projectors strike the projection plane at an oblique
angle
Parallel Projection: All projectors are parallel to each other Projectors strike the projection plane at a right angle Orthographic projection
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 22
Sketching
Freehand sketching is NOT sloppy drawing!
Technical Sketching attempts to convey design concepts quickly and clearly: Common system of line styles
Common line weights (thicknesses)Common line patterns
Common manner of letteringBlocked, sans-serif, capital lettering
Common system of views (projections)
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 23
Some Common Lines
Visible Lines Construction Lines* Hidden Lines Center Lines Dimension Lines Extension Lines or
Section Lines Cutting Plane Lines** Phantom Lines Break Lines**
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 24
Sketch Construction
Block in ending, transition, and mid-points with light construction lines
Lines: Horizontal strokes left to right (right handed) Vertical strokes downward
Curves: Draw with a downward motion Use enclosing rectangles, centerlines, cards/trammels
Proportions (scaling, too): Divide and conquer with enclosing rectangles Use exit and entry points of background grid
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 25
Lettering
Upper case, no serifs, even width line strokes
Widths of letters: 1, I are one unit wide W is eight units wide TOM Q. VAXY set is six units wide Remaining letter set is five units wide Last two letters are almost as wide as they are tall
Top portions of a letter are never as wide/tall as bottom portions
Space between adjacent letter strokes is even, not the space between adjacent letter ‘envelopes’
IENG 248
D. H. Jensen04/19/23 Engineering Graphics & 3-D Modeling 26
Assignment
Covers Lecture & Reference Text: MGC
Chapters 1 & 3 HW01:
MGC:Sketch the “Alphabet of
Lines” on EP paper. (Sketch & label lines, not the figures on the right)Worksheets 3.3 & 3.5 (in
back of text) on photocopies
Lab01: We’ll get SolidWorks loaded:
See Materials page – but wait until lab to begin
Takes some time – not all can load at the same time
NOT due right away! Process will take two periods